A terminal connector and a production method of the terminal connector
By introducing a female terminal and a female terminal design into the terminal connector, a stable connection is achieved using a double-ended clamping unit driven by condensate gas. This solves the problems of unstable connection and loosening of traditional terminal connectors under vibration, and improves connection stability and service life.
Patent Information
- Application Number
- CN202510655114.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-21
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2045-05-21
AI Technical Summary
Traditional terminal connectors have poor connection stability under conditions such as vibration and temperature changes, and lack effective self-locking function, making them prone to loosening, which leads to unstable electrical signal transmission and equipment failure.
It adopts a design with female and female terminals, and internally sets metal contact pins and contact seats. It uses condensed gas to provide power through a double-end clamping unit, so that the metal contact pins are tightly attached to the clamping concave surface, generating friction and ensuring a stable connection. The power supply module is condensed gas, and tight attachment is achieved through a gas-driven structure.
It improves the connection stability and anti-loosening capability of the terminal connector, adapts to high vibration environments, extends service life, avoids damage and short circuit risks caused by manual force application, and has heat dissipation function.
Smart Images

Figure CN120184660B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of electrical connectors, particularly to a terminal connector and a production method thereof. BACKGROUND
[0002] Terminal connectors, as an important part of connecting electrical devices and circuits, are widely used in various electronic products, electrical equipment and industrial control systems. With the rapid development of modern technology and the complexity of electronic equipment, the performance requirements of terminal connectors are constantly improving, facing many challenges.
[0003] 1. Poor connection stability:
[0004] Traditional terminal connectors often have poor contact due to changes in the use environment (such as vibration, temperature change, humidity, etc.), leading to unstable electrical signal transmission, and even causing equipment failure. For example, in the fields of automobiles, aviation, industrial automation, etc., equipment often works in high-vibration environments, and the performance of traditional connectors under these conditions cannot meet the needs.
[0005] 2. Insufficient anti-loosening function:
[0006] Many current terminal connectors lack effective self-locking function and cannot automatically maintain a tight state after connection. In long-term use and specific environments, the connector may loosen due to vibration changes, causing poor electrical contact and affecting the normal operation of the equipment.
[0007] Therefore, the existing terminal connector technology has significant deficiencies in stability and anti-loosening function, and there is an urgent need to develop new technical solutions to meet the market demand for high-reliability connectors. SUMMARY
[0008] The purpose of the present application is to provide a terminal connector and a production method thereof to solve the problems raised in the background art.
[0009] The above technical purpose of the present application is achieved by the following technical scheme:
[0010] In order to achieve the above purpose, the present application provides a terminal connector, comprising a female terminal and a male terminal capable of being inserted and matched, the female terminal is internally provided with a plurality of horizontal metal contact pins penetrating the inside and outside, the male terminal is internally fixedly provided with a plurality of metal contact seats consistent in number with the metal contact pins; after the female terminal and the male terminal are inserted and matched, each metal contact pin is inserted into the corresponding metal contact seat to form an electrical connection.
[0011] The female terminal is provided with a plug slot, each metal contact pin can extend into the plug slot, and opposite sides of the plug slot are provided with abutting concaves;
[0012] The sub-terminal has an open cavity inside, and a double-end abutting unit is arranged in the open cavity. After the sub-terminal is inserted into the female terminal, the double-end abutting unit extends into the plug slot, and the double-end abutting unit can tightly adhere to the two abutting concaves and generate friction force after receiving the power supplied, so that the sub-terminal is stably inserted into the female terminal.
[0013] The open cavity is also provided with a power supply module, which can supply power to the double-end abutting unit.
[0014] Further provided is that the power supplied by the power supply module is condensed gas.
[0015] The power supply module can be sealed after supplying condensed gas to the double-end abutting unit, to prevent leakage of the condensed gas received by the double-end abutting unit. The double-end abutting unit is a gas-driven structure, and the double-end abutting unit can maintain the state of tightly adhering to the two abutting concaves and generating friction force based on the received condensed gas.
[0016] Further provided is that the double-end abutting unit includes two groups of abutting execution members symmetrically arranged along the central axis of the open cavity. Each of the two groups of abutting execution members includes a fixed point shaft rotatably arranged in the open cavity, an arc-shaped rigid bearing segment is fixedly arranged on the fixed point shaft, and the fixed point shaft is fixed to the right end of the rigid bearing segment. A flexible damping segment is fixedly arranged on the outer side of the rigid bearing segment. As the rigid bearing segment rotates outward, the flexible damping segment can tightly adhere to the corresponding abutting concave and generate friction force.
[0017] The two sides of the sub-terminal are provided with abutting holes for the corresponding flexible damping segments to extend out of the open cavity.
[0018] The inner sides of the two rigid bearing segments are fixedly provided with first clamping blocks, and a first return spring is arranged between the two first clamping blocks. Based on the return force of the first return spring, the two rigid bearing segments have the kinetic energy of rotating inward.
[0019] Further settings are: the double-end abutting unit includes a main inner shell, a middle axis of the main inner shell coincides with a middle axis of the open cavity, the main inner shell has a stroke inner cavity inside, and both sides of the main inner shell have openings communicating with the stroke inner cavity; two groups of single-end execution components are arranged in the main inner shell and symmetrically arranged along the middle axis of the main inner shell; both groups of the single-end execution components include passive top blocks, the passive top blocks can move outward or inward in the stroke inner cavity; the passive top blocks are fixedly provided with ejection blocks outside, the passive top blocks match the cross-sectional width of the stroke inner cavity, limit touch blocks are fixedly arranged at positions close to the openings of the stroke inner cavity, the limit touch blocks can collide with the passive top blocks to achieve the purpose of limiting; the limit touch blocks have ejection gaps with the side walls of the stroke inner cavity, the ejection blocks can extend into the ejection gaps; the ejection blocks are fixedly provided with flexible top blocks with semicircular cross-sectional shapes outside;
[0020] The left end of the hard bearing segment is fixedly provided with a sharp end, the sharp end will keep extending into the corresponding opening of the stroke inner cavity under the reset force of the first reset spring; when the stroke inner cavity receives condensed gas, the two flexible top blocks will move outward, the two flexible top blocks will be respectively abutted on the corresponding sharp ends, and then push the two hard bearing segments to rotate outward.
[0021] Further settings are: the inner sides of the two passive top blocks are fixedly provided with second clamping blocks, a second reset spring is arranged between the two second clamping blocks, and the two passive top blocks have the kinetic energy of moving inward based on the reset force of the second reset spring;
[0022] The two passive top blocks form an expansion gas cavity for receiving condensed gas.
[0023] Further settings are: the double-end abutting unit further includes a secondary shell fixedly arranged at the right end of the main inner shell, the secondary shell is internally provided with a condensed gas inlet channel and a condensed gas outlet channel, and the condensed gas outlet channel communicates with the expansion gas cavity;
[0024] The secondary shell is further internally provided with a sealing inner cavity, the sealing inner cavity is provided with a sealing top block and a sealing spring, the condensed gas inlet channel is located outside the sealing inner cavity, the condensed gas outlet channel is located at the right end of the sealing inner cavity, and the secondary shell is internally provided with a sealing step; the sealing top block has the kinetic energy of closely abutting against the sealing step based on the elastic force of the sealing spring, and when the sealing top block closely abuts against the sealing step, the sealing top block will separate the condensed gas inlet channel and the condensed gas outlet channel, and the condensed gas outlet channel will be sealed by the sealing top block;
[0025] The inner side of the sealed inner cavity is fixedly provided with an inner block for sleeving the sealing spring, and the inner block can collide with the sealing top block to avoid the sealing spring from being extruded to be damaged.
[0026] Further, the left and right ends of the sealing step are fixedly provided with a secondary sealing ring, and the outer side of the sealing step is fixedly provided with a primary sealing ring.
[0027] Further, the two sides of the female terminal are fixedly provided with a limiting protrusion capable of colliding with the female terminal to limit the position; the right end of the female terminal is fixedly provided with an extension area located on the right side of the two limiting protrusions; when the female terminal is inserted into the female terminal, the extension area is exposed to the outside;
[0028] A condensate gas inlet is fixedly arranged on the extension area, an entering inner channel is formed in the extension area and communicated with the condensate gas inlet, and a first inner tube is arranged in the cavity and communicated with the entering inner channel and the condensate gas channel.
[0029] A condensate gas outlet is further fixedly arranged on the extension area, an exhaust inner channel is formed in the extension area and communicated with the condensate gas outlet, and a second inner tube is arranged in the cavity and communicated with the exhaust inner channel and the condensate gas outlet; the condensate gas outlet is detachably provided with a sealing plug for sealing the condensate gas outlet.
[0030] In order to achieve the above purpose, the application further provides a production method of the terminal connector, which comprises the following steps:
[0031] The female terminal and the female terminal are produced by using an injection molding process;
[0032] The female terminal and the female terminal are subjected to surface spraying treatment to enhance the anti-skid performance thereof;
[0033] The internal structure of the female terminal and the female terminal is assembled by an automatic assembly line;
[0034] The female terminal and the female terminal produced are subjected to 100% full inspection and random sampling to ensure that the qualified rate reaches a preset standard.
[0035] The application has the following beneficial effects:
[0036] 1. In this invention, the double-ended clamping unit extends into the insertion groove after the sub-terminal and the female terminal are mated. Simultaneously, after receiving the supplied power, the double-ended clamping unit can tightly adhere to the two clamping concave surfaces and generate friction, so that the sub-terminal is firmly mated in the female terminal, thereby improving the connection stability after the sub-terminal and the female terminal are mated. At the same time, the generated friction is used to prevent loosening. Even when working in a high-vibration environment, the sub-terminal and the female terminal can maintain a tight mating. The supply module can supply power to the double-ended clamping unit.
[0037] 2. In this invention, the power supply module supplies condensed gas, which effectively replaces manual force application, making operation more labor-saving and effectively eliminating damage to the male and female terminals caused by excessive manual force, thus improving service life. Furthermore, unlike liquids, gas is non-conductive, preventing short circuits. Additionally, the condensed gas also serves a heat dissipation function.
[0038] 3. In this invention, the rigid bearing section can rotate around a fixed pivot, which improves structural stability. The flexible damping section avoids hard impact with the mating concave surface. It prevents loosening by tightly adhering to the corresponding mating concave surface and generating friction, effectively absorbing vibration forces in high-vibration environments and improving service life. The first return spring provides inward rotational kinetic energy for the two rigid bearing sections, causing the flexible damping section to initially move away from the mating concave surface, facilitating the mating operation of the sub-terminal and the female terminal.
[0039] 4. In this invention, the passive top block can move outward after receiving condensed gas in the inner cavity, and then push the two flexible top blocks to move outward. The two flexible top blocks will press against the corresponding tips respectively, and then push the two rigid bearing sections to rotate outward. Finally, the two flexible damping sections are tightly attached to the corresponding pressing concave surface and generate friction. It has the advantage of simple control method, which can be controlled and power supply can be realized by simply sending in condensed gas. The setting of the flexible top blocks can avoid hard impact with the tips and improve the structural life. The limiting contact block can collide with the passive top block to achieve the limiting function.
[0040] 5. In this invention, the second reset spring provides kinetic energy for the two passive top blocks to move inward, so that the two flexible top blocks will not contact the corresponding tips, thus avoiding obstructing the inward movement of the flexible damping section.
[0041] 6. In the present invention, the sealing top block is initially subjected to the elastic force of the sealing spring and closely abuts against the sealing step, thereby maintaining the state of separating the condensate inlet and condensate outlet; the inner block can collide with the sealing top block to prevent the sealing spring from being squeezed and damaged.
[0042] 7、In the present application, the setting of the secondary sealing ring and the primary sealing ring can improve the sealing performance.
[0043] 8、In the present application, the setting of the limiting protrusion can not only align the position of the double-end abutting unit and the abutting concave surface, but also ensure that the extension area is exposed to the outside, thereby providing operation space for the subsequent condensing gas feeding and discharging. The setting of the condensing gas inlet can feed condensing gas to the condensing gas inlet channel; the setting of the condensing gas outlet can discharge condensing gas; and the setting of the sealing plug can manually seal the condensing gas outlet. BRIEF DESCRIPTION OF DRAWINGS
[0044] Figure 1 Structure diagram of an embodiment;
[0045] Figure 2 Enlarged view of part A in the figure; Figure 1 Enlarged view of part B in the figure;
[0046] Figure 3 Flow chart of an embodiment; Figure 1 Enlarged view of part B in the figure;
[0047] Figure 4 Flow chart of an embodiment;
[0048] In the figure: 11, female terminal; 12, metal contact pin; 13, plug-in slot; 14, abutting concave surface; 21, male terminal; 22, metal contact seat; 23, open cavity; 31, fixed-point rotating shaft; 32, rigid bearing section; 33, flexible damping section; 34, abutting hole; 35, first clamping block; 36, first reset spring; 41, primary inner shell; 42, stroke inner cavity; 43, opening; 44, passive top block; 45, ejection block; 46, limiting contact block; 47, ejection gap; 48, flexible top block; 49, sharp end; 51, second clamping block; 52, second reset spring; 53, expanded gas cavity; 61, secondary shell; 62, condensing gas inlet channel; 63, condensing gas outlet channel; 71, sealing inner cavity; 72, sealing top block; 73, sealing spring; 74, sealing step; 75, built-in block; 81, secondary sealing ring; 82, primary sealing ring; 91, limiting protrusion; 92, extension area; 931, condensing gas inlet; 932, inlet inner channel; 933, first inner tube; 941, condensing gas outlet; 942, outlet inner channel; 943, second inner tube. DETAILED DESCRIPTION
[0049] The present application will be further described in detail below with reference to the accompanying drawings.
[0050] As shown in the accompanying drawings; Figures 1 to 4
[0051] The embodiment discloses a terminal connector, which comprises a female terminal 11 and a male terminal 21 capable of being plugged together, the female terminal 11 is internally provided with a plurality of horizontal metal contact pins 12 penetrating the inside and outside of the female terminal 11, and the male terminal 21 is internally fixedly provided with a plurality of metal contact seats 22 consistent in number with the metal contact pins 12; after the female terminal 11 and the male terminal 21 are plugged together, each metal contact pin 12 is inserted into the corresponding metal contact seat 22 to form an electrical connection; the number of the metal contact pins 12 in the embodiment is three.
[0052] The female terminal 11 is internally provided with a plugging groove 13, each metal contact pin 12 can extend into the plugging groove 13, and the opposite sides of the plugging groove 13 are both provided with abutting concaves 14;
[0053] The male terminal 21 is internally provided with a cavity 23, and a double-end abutting unit is arranged in the cavity 23; after the male terminal 21 and the female terminal 11 are plugged together, the double-end abutting unit extends into the plugging groove 13, and the double-end abutting unit can be closely attached to the two abutting concaves 14 and generate a friction force after receiving a power supply, so that the male terminal 21 is stably plugged into the female terminal 11;
[0054] The cavity 23 is also provided with a power supply module, and the power supply module can supply power to the double-end abutting unit.
[0055] The power supplied by the power supply module is condensed gas.
[0056] After the condensed gas is supplied to the double-end abutting unit by the power supply module, the double-end abutting unit can be self-sealed to prevent the condensed gas received by the double-end abutting unit from leaking; the double-end abutting unit is a gas-driven structure, and the double-end abutting unit can be closely attached to the two abutting concaves 14 and generate a friction force based on the received condensed gas.
[0057] The double-end abutting unit comprises two groups of abutting execution members symmetrically arranged along the central axis of the cavity 23; each group of abutting execution members comprises a fixed-point rotating shaft 31 rotatably arranged in the cavity 23, an arc-shaped rigid bearing segment 32 fixedly arranged on the fixed-point rotating shaft 31, and the fixed-point rotating shaft 31 fixedly arranged at the right end of the rigid bearing segment 32; the outer side of the rigid bearing segment 32 is fixedly provided with a flexible damping segment 33, and the flexible damping segment 33 can be closely attached to the corresponding abutting concave 14 and generate a friction force as the rigid bearing segment 32 rotates outward.
[0058] It should be noted that the material of the rigid bearing segment 32 in the embodiment is carbon steel, and the material of the flexible damping segment 33 is polyurethane.
[0059] The two sides of the male terminal 21 are both provided with abutting holes 34 for the corresponding flexible damping segments 33 to extend out of the cavity 23;
[0060] The first clamping blocks 35 are fixedly arranged inside the two rigid bearing segments 32, and the first reset springs 36 are arranged between the two first clamping blocks 35, so that the two rigid bearing segments 32 have the kinetic energy of rotating inwardly based on the reset force of the first reset springs 36.
[0061] The double-end abutting unit comprises a main inner shell 41, the central axis of the main inner shell 41 coincides with the central axis of the cavity 23, the main inner shell 41 has a stroke inner cavity 42 inside, and the two sides of the main inner shell 41 have openings 43 communicating with the stroke inner cavity 42; two groups of single-end execution components are arranged in the main inner shell 41 and are symmetrically arranged along the central axis of the main inner shell 41; the two groups of single-end execution components each comprise a passive top block 44, the passive top block 44 can move outwardly or inwardly in the stroke inner cavity 42; the passive top block 44 is fixedly provided with an ejection block 45 on the outside, the cross-sectional width of the passive top block 44 matches the stroke inner cavity 42, a limiting touch block 46 is fixedly arranged at the position close to the opening 43 of the stroke inner cavity 42, the limiting touch block 46 can collide with the passive top block 44 to achieve the limiting purpose; the limiting touch block 46 and the side wall of the stroke inner cavity 42 have an ejection gap 47, and the ejection block 45 can extend into the ejection gap 47; the ejection block 45 is fixedly provided with a flexible top block 48 with a semicircular cross-sectional shape on the outside;
[0062] It should be added that the material of the flexible top block 48 is polyurethane.
[0063] The rigid bearing segment 32 is fixedly provided with a sharp end 49 at the left end, which will remain in the state of extending into the corresponding opening 43 of the stroke inner cavity 42 under the reset force of the first reset spring 36; when the stroke inner cavity 42 receives condensed gas, it will push the two flexible top blocks 48 to move outwardly, and the two flexible top blocks 48 will be respectively abutted on the corresponding sharp ends 49, and then push the two rigid bearing segments 32 to rotate outwardly.
[0064] The second clamping blocks 51 are fixedly arranged inside the passive top blocks 44, and the second reset springs 52 are arranged between the two second clamping blocks 51, so that the two passive top blocks 44 have the kinetic energy of moving inwardly based on the reset force of the second reset springs 52;
[0065] The expansion gas cavity 53 for receiving condensed gas is formed between the two passive top blocks 44.
[0066] The double-end abutting unit further comprises a secondary shell 61 fixedly arranged at the right end of the main inner shell 41, the secondary shell 61 is internally provided with a condensed gas inlet channel 62 and a condensed gas outlet channel 63, and the condensed gas outlet channel 63 communicates with the expansion gas cavity 53.
[0067] The auxiliary shell 61 is internally provided with a sealed inner cavity 71, the sealed inner cavity 71 is provided with a sealing top block 72 and a sealing spring 73, the condensate gas inlet channel 62 is located outside the sealed inner cavity 71, the condensate gas outlet channel 63 is located at the right end of the sealed inner cavity 71, and the auxiliary shell 61 is internally provided with a sealing step 74; the sealing top block 72 has kinetic energy in close contact with the sealing step 74 based on the elastic force of the sealing spring 73, and when the sealing top block 72 is in close contact with the sealing step 74, the sealing top block 72 separates the condensate gas inlet channel 62 and the condensate gas outlet channel 63, and at the same time the condensate gas outlet channel 63 is sealed by the sealing top block 72.
[0068] The inner cavity 71 is internally provided with an embedded block 75 for sleeving the sealing spring 73, and the embedded block 75 can collide with the sealing top block 72 to prevent the sealing spring 73 from being squeezed to damage.
[0069] The left and right ends of the sealing step 74 are fixedly provided with auxiliary sealing rings 81, and the outer side of the sealing step 74 is fixedly provided with a main sealing ring 82.
[0070] The two sides of the female terminal 11 are fixedly provided with limiting protrusions 91 which can collide with the female terminal 11 to limit the position; the right end of the female terminal 11 is fixedly provided with an extension area 92 located on the right side of the two limiting protrusions 91; after the female terminal 11 is inserted into the male terminal 21, the extension area 92 is exposed to the outside;
[0071] The extension area 92 is fixedly provided with a condensate gas inlet 931, and the extension area 92 is internally provided with an inlet inner channel 932 in communication with the condensate gas inlet 931, and the opening cavity 23 is provided with a first inner tube 933 in communication with the inlet inner channel 932 and the condensate gas inlet channel 62;
[0072] The extension area 92 is also fixedly provided with a condensate gas outlet 941, and the extension area 92 is internally provided with an outlet inner channel 942 in communication with the condensate gas outlet 941, and the opening cavity 23 is provided with a second inner tube 943 in communication with the outlet inner channel 942 and the condensate gas outlet channel 63; the condensate gas outlet 941 is detachably provided with a sealing plug for sealing the condensate gas outlet 941.
[0073] The embodiment also discloses a production method of the terminal connector, which comprises the following steps:
[0074] The female terminal 11 and the male terminal 21 are produced by injection molding process;
[0075] The female terminal 11 and the male terminal 21 are subjected to surface spraying treatment to enhance the anti-skid performance;
[0076] The internal structure of the female terminal 11 and the male terminal 21 is assembled by an automatic assembly line;
[0077] The production of the female terminal 11 and the male terminal 21 is 100% full inspection and random sampling to ensure that the qualified rate reaches the preset standard.
[0078] The working principle of the embodiment is as follows:
[0079] In the initial state:
[0080] 1. The first reset spring 36 provides the two rigid bearing segments 32 with the inward rotation kinetic energy, so that the flexible damping segments 33 are away from the abutting concave surface 14 in the initial state, facilitating the insertion and fitting operation of the male terminal 21 and the female terminal 11.
[0081] 2. The second reset spring 52 provides the two passive top blocks 44 with the inward movement kinetic energy, so that the two flexible top blocks 48 are not in contact with the corresponding sharp ends 49, avoiding hindering the inward movement of the flexible damping segments 33.
[0082] 3. The sealing top block 72 is tightly abutted by the elastic force of the sealing spring 73 and the sealing step 74 in the initial state, thereby maintaining the state of separating the condensed gas inlet channel 62 and the condensed gas outlet channel 63.
[0083] 4. The condensed gas outlet 941 is provided with a sealing plug.
[0084] When the female terminal 11 and the male terminal 21 are inserted and fitted:
[0085] 1. The male terminal 21 is inserted and fitted with the female terminal 11, and the limiting protrusion 91 is in contact with the female terminal 11 to limit the position; at this time, each metal contact pin 12 is inserted into the corresponding metal contact seat 22 to form an electrical connection.
[0086] 2. The double-end abutting unit is inserted into the insertion slot 13.
[0087] 3. The external pipeline for conveying condensed gas is aligned and inserted into the condensed gas inlet 931, and the condensed gas can enter the inner channel 932, the first inner tube 933, and then enter the condensed gas channel 62, and then the condensed gas can push the sealing top block 72 to move inward, so that the condensed gas channel 62 and the condensed gas outlet channel 63 are connected; as the condensed gas continues to enter, the condensed gas fills the expansion gas cavity 53, and the expansion gas cavity 53 expands, so that the two passive top blocks 44 move outward, and the two flexible top blocks 48 are respectively pushed onto the corresponding sharp ends 49, and then the two rigid bearing segments 32 are rotated outward; so that the two flexible damping segments 33 can be tightly attached to the corresponding abutting concave surface 14 and generate friction, achieving the purpose of stabilizing the insertion and fitting of the male terminal 21 and the female terminal 11.
[0088] When the female terminal 11 and the male terminal 21 need to be separated:
[0089] 1, the sealing plug is pulled out of the condensate gas exhaust port 941; the condensate gas in the expansion gas cavity 53 can be discharged through the condensate gas outlet 63, the second inner tube 943 and the exhaust inner channel 942 and then discharged through the condensate gas exhaust port 941.
[0090] 2, the two hard bearing sections 32 rotate inward under the kinetic energy of the first reset spring 36, so that the flexible damping section 33 is away from the abutting concave surface 14 in the initial state, facilitating the force pulling out of the sub-terminal 21;
[0091] 3, the two passive top blocks 44 move inward under the kinetic energy of the second reset spring 52, so that the two flexible top blocks 48 are not in contact with the corresponding sharp end 49, avoiding hindering the inward movement of the flexible damping section 33.
[0092] 4, the sub-terminal 21 can be pulled out.
[0093] The specific embodiment is only an explanation of the application, which is not a limitation of the application. Those skilled in the art can make modifications to the embodiment without creative contribution according to the needs after reading the specification, but as long as it is within the scope of the claims of the application, it is protected by the patent law.
Claims
1. A terminal connector, comprising a female terminal (11) and a male terminal (21) capable of being plugged together, the female terminal (11) is internally provided with a plurality of horizontal metal contact pins (12) penetrating through the inside and outside of the female terminal (11), the male terminal (21) is internally fixedly provided with a plurality of metal contact seats (22) in a number consistent with the metal contact pins (12); after the female terminal (11) and the male terminal (21) are plugged together, each of the metal contact pins (12) is inserted into the corresponding metal contact seat (22) to form an electrical connection; characterized in that: the female terminal (11) is internally provided with a plugging groove (13), each of the metal contact pins (12) can extend into the plugging groove (13), and opposite sides of the plugging groove (13) are both provided with abutting concaves (14); the male terminal (21) is internally provided with a cavity (23), and a double-end abutting unit is arranged in the cavity (23); after the male terminal (21) and the female terminal (11) are plugged together, the double-end abutting unit extends into the plugging groove (13), and the double-end abutting unit can be tightly attached to the two abutting concaves (14) and generate a friction force after receiving a power supply, so that the male terminal (21) is stably plugged into the female terminal (11); the cavity (23) is further provided with a power supply module, and the power supply module can supply power to the double-end abutting unit; the double-end abutting unit comprises two groups of abutting execution members symmetrically arranged along the central axis of the cavity (23); each of the two groups of abutting execution members comprises a fixed-point rotating shaft (31) rotatably arranged in the cavity (23), an arc-shaped rigid bearing segment (32) fixedly arranged on the fixed-point rotating shaft (31), and the fixed-point rotating shaft (31) fixedly arranged at the right end of the rigid bearing segment (32); the outer side of the rigid bearing segment (32) is fixedly provided with a flexible damping segment (33), and the flexible damping segment (33) can be tightly attached to the corresponding abutting concave (14) and generate a friction force as the rigid bearing segment (32) rotates outward; both sides of the male terminal (21) are provided with abutting holes (34) for the corresponding flexible damping segments (33) to extend out of the cavity (23); the inner sides of the two rigid bearing segments (32) are both fixedly provided with first clamping blocks (35), and a first return spring (36) is arranged between the two first clamping blocks (35), and the two rigid bearing segments (32) have an inward rotating kinetic energy based on the return force of the first return spring (36). the power supplied by the power supply module is condensed gas; 2. A terminal connector according to claim 1, wherein: after the condensed gas is supplied to the double-end abutting unit by the power supply module, the double-end abutting unit can be self-sealed to prevent the condensed gas received by the double-end abutting unit from leaking; the double-end abutting unit is a gas-driven structure, and the double-end abutting unit can be kept in a state of being tightly attached to the two abutting concaves (14) and generating a friction force based on the received condensed gas. 3. The terminal connector of claim 1, wherein: The double-end abutting unit comprises a main inner shell (41), the central axis of the main inner shell (41) coincides with the central axis of the opening cavity (23), the main inner shell (41) has a stroke inner cavity (42) inside, and the two sides of the main inner shell (41) are provided with openings (43) in communication with the stroke inner cavity (42); two groups of single-end execution components are arranged in the main inner shell (41) and symmetrically arranged along the central axis of the main inner shell (41); the two groups of single-end execution components each comprise a passive top block (44), the passive top block (44) can move outward or inward in the stroke inner cavity (42); the outer side of the passive top block (44) is fixedly provided with an ejection block (45), the passive top block (44) matches the cross-sectional width of the stroke inner cavity (42), a limiting touch block (46) is fixedly arranged at the position close to the opening (43) of the stroke inner cavity (42), the limiting touch block (46) can collide with the passive top block (44) to achieve the limiting purpose; the limiting touch block (46) and the side wall of the stroke inner cavity (42) have an ejection gap (47), and the ejection block (45) can extend into the ejection gap (47); the outer side of the ejection block (45) is fixedly provided with a flexible top block (48) with a semicircular cross-sectional shape; The left end of the hard bearing segment (32) is fixedly provided with a sharp end (49), the sharp end (49) will remain in the state of extending into the corresponding opening (43) of the stroke inner cavity (42) under the resetting force of the first reset spring (36); when the stroke inner cavity (42) receives condensed gas, the two flexible top blocks (48) will be pushed to move outward, the two flexible top blocks (48) will be respectively abutted on the corresponding sharp ends (49), and then push the two hard bearing segments (32) to rotate outward.
4. A terminal connector according to claim 3, wherein: The inner side of each of the two passive top blocks (44) is fixedly provided with a second clamping block (51), the second reset spring (52) is arranged between the two second clamping blocks (51), and the two passive top blocks (44) have the kinetic energy of moving inward based on the resetting force of the second reset spring (52); The two passive top blocks (44) form an expansion gas cavity (53) for receiving condensed gas therebetween.
5. A terminal connector according to claim 4, wherein: The double-end abutting unit further comprises a secondary shell (61) for fixing the right end of the main inner shell (41), the secondary shell (61) is provided with a condensed gas inlet channel (62) and a condensed gas outlet channel (63), and the condensed gas outlet channel (63) is in communication with the expansion gas cavity (53). The auxiliary shell (61) is internally provided with a sealed inner cavity (71), the sealed inner cavity (71) is provided with a sealing top block (72) and a sealing spring (73), the condensed gas inlet (62) is located outside the sealed inner cavity (71), the condensed gas outlet (63) is located at the right end of the sealed inner cavity (71), and the auxiliary shell (61) is internally provided with a sealing step (74); the sealing top block (72) has kinetic energy of tightly abutting against the sealing step (74) based on the elastic force of the sealing spring (73), and the sealing top block (72) separates the condensed gas inlet (62) and the condensed gas outlet (63) after tightly abutting against the sealing step (74), and the condensed gas outlet (63) is sealed by the sealing top block (72); The inner side of the sealed inner cavity (71) is fixedly provided with an embedded block (75) for sleeving the sealing spring (73), and the embedded block (75) can collide with the sealing top block (72) to avoid the sealing spring (73) from being extruded to be damaged.
6. A terminal connector according to claim 5, wherein: The left and right ends of the sealing step (74) are fixedly provided with auxiliary sealing rings (81), and the outer side of the sealing step (74) is fixedly provided with a main sealing ring (82).
7. A terminal connector according to claim 5, wherein: The two sides of the female terminal (11) are fixedly provided with limiting protrusions (91) capable of colliding with the female terminal (11) to limit; the right end of the female terminal (11) is fixedly provided with an extension area (92) located on the right side of the two limiting protrusions (91); after the female terminal (11) is inserted into the female terminal (11), the extension area (92) is exposed to the outside; The extension area (92) is fixedly provided with a condensed gas inlet (931), and the extension area (92) is internally provided with an entering inner channel (932) in communication with the condensed gas inlet (931); the cavity (23) is provided with a first inner tube (933) in communication with the entering inner channel (932) and the condensed gas inlet (62); The extension area (92) is also fixedly provided with a condensed gas outlet (941), and the extension area (92) is internally provided with an exhaust inner channel (942) in communication with the condensed gas outlet (941); the cavity (23) is provided with a second inner tube (943) in communication with the exhaust inner channel (942) and the condensed gas outlet (63); the condensed gas outlet (941) is detachably provided with a sealing plug for sealing the condensed gas outlet (941).
8. A method of producing a terminal connector applied to the terminal connector according to any one of claims 1 to 7, characterized by, The steps include: The female terminal (11) and the female terminal (21) are produced by injection molding process; The female terminal (11) and the female terminal (21) are subjected to surface spraying treatment to enhance the anti-skid performance; The internal structure of the female terminal (11) and the female terminal (21) is assembled by an automatic assembly line; The female terminal (11) and the female terminal (21) produced at the end are subjected to 100% full inspection and random sampling to ensure that the qualified rate reaches the preset standard.
Citation Information
Patent Citations
Data line end butt joint protection structure
CN118943826A