Waste gas dust removal treatment equipment for pressure spray drying tower
By designing the exhaust gas dust removal treatment equipment of the pressure spray drying tower, using components such as cyclone separators, snake tubes, drying boxes and purification boxes, the problem of dust and particulate pollution in the exhaust gas of the pressure spray drying tower is solved, and the effective treatment of waste gas and the satisfaction of environmental protection regulations are achieved.
Patent Information
- Application Number
- CN202510603227.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-12
- Publication Date
- 2025-06-24
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The waste gas produced by the pressure spray drying tower contains dust and particulate matter. If it is not effectively treated, it will cause serious pollution to the environment, and the existing technology will be difficult to meet the strict environmental protection regulations.
A pressure spray drying tower exhaust gas dust removal treatment equipment is designed, including a spray drying tower body, a cyclone separator, a water tank, a drying box and a purification box. The solids in the exhaust gas are separated by a cyclone separator, the snake-shaped tube extends the residence time of the exhaust gas in the water tank and the heating treatment is carried out. The drying box is dried with conductive medium, and the purification box is filtered and purified with activated carbon.
Effectively remove dust and particulate matter in the waste gas, improve the utilization rate of waste gas, avoid direct discharge of waste gas into the environment, and meet strict environmental protection regulations.
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Figure CN120189783A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of waste gas treatment, and particularly relates to a waste gas dust removal treatment device for a pressure spray drying tower. Background Art
[0002] In modern industrial production, pressure spray drying towers are widely used in multiple fields such as food, medicine, and chemical industry. The pressure spray drying tower atomizes liquid materials into fine droplets, exchanges heat with hot air, and rapidly evaporates the water in the droplets, thereby achieving the drying of the materials. However, during the drying process, the pressure spray drying tower generates a large amount of waste gas.
[0003] These waste gases usually contain pollutants such as dust and particulate matter. If not effectively treated and directly discharged into the atmosphere, these waste gases will cause serious pollution to the environment. On the one hand, pollutants such as dust will reduce air quality and affect people's health and quality of life. Dust particles in the air may cause respiratory diseases and damage the human respiratory system. At the same time, a large amount of waste gas emissions will also damage the ecological environment and affect the growth and survival of animals and plants. On the other hand, with the continuous improvement of environmental protection requirements, the state has formulated strict standards for the emission of industrial waste gas. Enterprises must take effective measures to treat the waste gas generated by the pressure spray drying tower to meet the requirements of environmental protection regulations.
[0004] In view of the problems raised in the above text, for this reason, we propose a waste gas dust removal treatment device for a pressure spray drying tower. Summary of the Invention
[0005] Aiming at the above-mentioned disadvantages of the prior art, the present invention provides a waste gas dust removal treatment device for a pressure spray drying tower, which can effectively solve the problem that the waste gas emission of the prior art affects the environment.
[0006] To achieve the above objectives, the present invention is realized through the following technical solutions: The present invention provides a waste gas dust removal treatment device for a pressure spray drying tower, including a spray drying tower body and a water tank; one side of the spray drying tower body is fixedly connected with a mounting plate, a cyclone separator is arranged on the top of the mounting plate, the cyclone separator and the spray drying tower body are fixedly connected through a first gas pipeline, the water tank is located on the side of the mounting plate away from the spray drying tower body and is fixedly connected thereto, the water tank and the cyclone separator are fixedly connected through a second gas pipeline, a collection box is fixedly connected to the top of the mounting plate, a drying box is fixedly connected to the side of the water tank away from the cyclone separator, a purification box is fixedly connected to the top of the drying box, and a treatment component is provided inside the water tank.
[0007] According to the above-mentioned pressure spray drying tower waste gas dust removal treatment equipment, the treatment component includes a water injection pipe, the water injection pipe is located at the top of the water tank and is fixedly connected thereto, a serpentine pipe is arranged inside the water tank, a drainage pipe is fixedly connected to the bottom of the water tank, a connecting pipe 4 is fixedly connected to one side of the gas transmission pipe 2, the connecting pipe 4 is fixedly connected to the serpentine pipe, and the end of the serpentine pipe away from the connecting pipe 4 is fixedly connected to the connecting pipe 1. The serpentine pipe is arranged to extend the time of the waste gas inside the water tank, and the contact area between the serpentine pipe and the water is larger, so that the water can be better heated and the utilization rate of the waste gas can be improved.
[0008] According to the above-mentioned pressure spray drying tower waste gas dust removal treatment equipment, the bottom of the drying box is fixedly connected with a connecting pipe 2, the connecting pipe 1 and the connecting pipe 2 are fixedly connected, a heating chamber is provided inside the drying box, the heating chamber is connected with the connecting pipe 2, both ends of the heating chamber are provided with a conducting medium, both sides of the drying box are slidably connected with a placing drawer, a guide rail 1 is fixedly installed inside the drying box, a slide groove 1 matching the guide rail 1 is provided at the bottom of the placing drawer, the slide groove 1 is slidably connected with the guide rail 1, and the top of the drying box is fixedly connected with a connecting pipe 3, and the heat inside the heating chamber is transferred to the placing drawer through the provided conducting medium, thereby achieving the effect of drying the items inside the placing drawer.
[0009] According to the above-mentioned pressure spray drying tower waste gas dust removal treatment equipment, the purification box is fixedly connected to the connecting pipe three, a plurality of partitions are staggeredly arranged inside the purification box, the gaps between the plurality of partitions are filled with activated carbon, and the top of the purification box is fixedly connected to an exhaust pipe. The partitions can extend the time that the waste gas stays inside, so that it can fully contact with the activated carbon, so that the activated carbon can be used to filter and purify the waste gas, thereby avoiding its impact on the environment.
[0010] According to the above-mentioned pressure spray drying tower exhaust gas dust removal treatment equipment, a dustproof net is embedded in the air supply pipe, and a reciprocating threaded rod is rotatably connected to the inside of the dustproof net. The reciprocating threaded rod is fixedly connected to the transmission shaft arranged inside the cyclone separator, and a slider is threadedly connected to the outer side of the reciprocating threaded rod, and an impact block is fixedly connected to one end of the slider, and the impact block contacts or separates from the dustproof net. The particulate dust in the exhaust gas can be filtered by the dustproof net, thereby improving the treatment effect, and the dustproof net can be prevented from being blocked by the impact block.
[0011] According to a waste gas dust removal treatment device for a pressure spray drying tower described above, a guiding plate is fixedly installed inside the first air delivery pipe. The guiding plate is fixedly connected to a dust-proof net. The top of the dust-proof net is inclined. The bottom of the first air delivery pipe is fixedly communicated with a guiding pipe. The dust-proof net provided can guide dust so that it can fall into the collection drawer.
[0012] According to a waste gas dust removal treatment device for a pressure spray drying tower described above, the collection box is fixedly communicated with the guiding pipe. A collection drawer is slidably connected inside the collection box. A second chute is opened at the bottom of the collection drawer. A second guide rail is fixedly installed inside the collection box. The second guide rail is slidably connected with the second chute. Through the cooperation of the second guide rail and the second chute provided, it is convenient to place and take out the collection box, so that the dust collected inside can be processed.
[0013] According to a waste gas dust removal treatment device for a pressure spray drying tower described above, the heat conduction medium is graphite. The heat conduction medium graphite provided can improve the heat transfer effect.
[0014] The technical solution provided by the present invention has the following beneficial effects compared with the known prior art: 1. The spray drying tower body discharges waste gas through the first air delivery pipe, and the waste gas is separated by the cyclone separator provided. Among them, the waste gas enters the serpentine pipe arranged inside the water tank through the second air delivery pipe provided. During this period, cold water can be injected into the water tank through the water injection pipe. Subsequently, the cold water is heated by the heat contained in the waste gas inside the serpentine pipe, thereby improving the utilization rate of the waste gas. When the waste gas passes through the serpentine pipe, it will enter the drying box through the inside of the first connecting pipe and the second connecting pipe. The placement drawer can be pulled out through the cooperation of the first guide rail and the first chute provided. Subsequently, items to be dried are placed inside the placement drawer, and the heat in the waste gas is conducted to the placement drawer through the heat conduction medium provided, thereby realizing the drying treatment of the items and further improving the utilization rate of the waste gas. After the waste gas passes through the drying box, it will enter the purification box through the third connecting pipe. The staggered distribution of the partition plates inside the purification box can extend the residence time of the waste gas inside the purification box. Thereby, the waste gas is purified and filtered by filling activated carbon in the gaps between the partition plates, and then discharged through the exhaust pipe, thereby avoiding directly discharging the waste gas to affect the environment while improving the utilization rate of the waste gas.
[0015] 2. During the process of the waste gas passing through the first gas transmission pipe, it will come into contact with the dust-proof net, thereby filtering the dust contained in the waste gas. As time goes by, the dust will accumulate on the surface of the dust-proof net. At this time, the drive shaft of the cyclone separator drives the reciprocating threaded rod to rotate, so that the reciprocating threaded rod drives the slider to move reciprocally inside the first gas transmission pipe, and can make the impact block contact or separate from the dust-proof net. When the impact block contacts the dust-proof net, it will cause the dust-proof net to vibrate, so that the dust accumulated on the surface of the dust-proof net will fall off, and the impact block will guide the dust into the inside of the guide pipe, and then fall into the inside of the collection drawer for subsequent processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.
[0017] Figure 1 is a schematic structural diagram of the present invention; Figure 2 is a cross-sectional view of the first gas transmission pipe of the present invention; Figure 3 is a cross-sectional view of the water tank of the present invention; Figure 4 is a cross-sectional view of the drying box of the present invention; Figure 5 is a cross-sectional view of the purification box of the present invention.
[0018] Reference numerals: 1, spray drying tower body; 2, mounting plate; 3, first gas transmission pipe; 4, cyclone separator; 5, water tank; 6, drying box; 7, purification box; 8, collection box; 9, second gas transmission pipe; 31, dust-proof net; 32, reciprocating threaded rod; 33, slider; 34, impact block; 35, guide plate; 36, guide pipe; 51, water injection pipe; 52, drain pipe; 53, serpentine pipe; 54, first connecting pipe; 55, second connecting pipe; 61, heating chamber; 62, placement drawer; 63, first guide rail; 65, third connecting pipe; 73, partition board; 74, exhaust pipe; 81, second guide rail; 82, collection drawer; 91, fourth connecting pipe. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0019] To make the objectives, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are some, but not all, of the embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0020] The present invention will be further described below with reference to the embodiments.
[0021] Embodiment: Refer to Figures 1 to 5 , a waste gas dust removal treatment device for a pressure spray drying tower, comprising a spray drying tower body 1 and a water tank 5; one side of the spray drying tower body 1 is fixedly connected with a mounting plate 2, a cyclone separator 4 is arranged on the top of the mounting plate 2, and the cyclone separator 4 and the spray drying tower body 1 are fixedly connected through a first gas transmission pipe 3. The water tank 5 is located on the side of the mounting plate 2 away from the spray drying tower body 1 and is fixedly connected thereto. The water tank 5 and the cyclone separator 4 are fixedly connected through a second gas transmission pipe 9. A collection box 8 is fixedly connected to the top of the mounting plate 2. A drying box 6 is fixedly connected to the side of the water tank 5 away from the cyclone separator 4. A purification box 7 is fixedly connected to the top of the drying box 6. A treatment component is provided inside the water tank 5. The waste gas is discharged through the provided first gas transmission pipe 3, and then the solid and gas in the waste gas are separated by the provided cyclone separator 4, and the waste gas is conveyed into the interior of the water tank 5 through the provided connecting pipe 91. After the waste gas passes through the water tank 5, it will enter the interior of the drying box 6 and finally be purified through the purification box 7. In this process, the waste gas will be treated by the provided treatment component.
[0022] The processing component includes a water injection pipe 51, which is located at the top of the water tank 5 and is fixedly connected to it. A serpentine pipe 53 is arranged inside the water tank 5. The bottom of the water tank 5 is fixedly connected to a drain pipe 52. One side of the second gas transmission pipe 9 is fixedly connected to a fourth connecting pipe 91, and the fourth connecting pipe 91 is fixedly connected to the serpentine pipe 53. One end of the serpentine pipe 53 far from the fourth connecting pipe 91 is fixedly connected to a first connecting pipe 54. By setting the serpentine pipe 53, the residence time of the waste gas inside the water tank 5 can be extended, and the contact area between the serpentine pipe 53 and water is larger, so that the water can be better heated, the utilization rate of the waste gas can be improved. The bottom of the drying box 6 is fixedly connected to a second connecting pipe 55, and the first connecting pipe 54 is fixedly connected to the second connecting pipe 55. A heating cavity 61 is formed inside the drying box 6, and the heating cavity 61 communicates with the second connecting pipe 55. Conductive media are arranged at both ends of the heating cavity 61. Slide drawers 62 are slidably connected to both sides of the drying box 6. A first guide rail 63 is fixedly installed inside the drying box 6. A first sliding groove matching the first guide rail 63 is formed at the bottom of the slide drawer 62, and the first sliding groove is slidably connected to the first guide rail 63. The top of the drying box 6 is fixedly connected to a third connecting pipe 65. Through the cooperation of the conductive media and the heating cavity 61, the waste gas can be further utilized. And through the cooperation of the first sliding groove and the first guide rail 63, the slide drawer 62 can be placed and taken out, so as to facilitate the replacement of the items to be dried and heated. The purification box 7 is fixedly connected to the third connecting pipe 65. A plurality of partition plates 73 are arranged in a staggered manner inside the purification box 7, and the gaps between the plurality of partition plates 73 are filled with activated carbon. The top of the purification box 7 is fixedly connected to an exhaust pipe 74. By setting the partition plates 73, the time of the waste gas inside the purification box 7 can be extended, so that it can be in full contact with the activated carbon. Thus, the activated carbon can be used to filter and purify the waste gas, so as to avoid its impact on the environment. And the hinge and the box door arranged on one side of the purification box 7 can be used to regularly replace the activated carbon, so as to ensure the purification effect of the activated carbon.
[0023] A dust-proof net 31 is embedded inside the first gas pipeline 3. A reciprocating threaded rod 32 is rotatably connected inside the dust-proof net 31. The reciprocating threaded rod 32 is fixedly connected to a transmission shaft arranged inside the cyclone separator 4. A slider 33 is threadedly connected to the outer side of the reciprocating threaded rod 32. One end of the slider 33 is fixedly connected to an impact block 34. The impact block 34 contacts or separates from the dust-proof net 31. By arranging the dust-proof net 31, particulate dust in the waste gas can be filtered, thereby improving the treatment effect on dust. The arranged reciprocating threaded rod 32 drives the slider 33 to reciprocate, so that the arranged impact block 34 contacts the dust-proof net 31, and the dust-proof net 31 vibrates, causing the dust accumulated on its surface to fall off, avoiding the phenomenon of blockage of the dust-proof net 31. A guide plate 35 is fixedly installed inside the first gas pipeline 3. The guide plate 35 is fixedly connected to the dust-proof net 31. The top of the dust-proof net 31 is arranged in an inclined shape. The bottom of the first gas pipeline 3 is fixedly communicated with a guide pipe 36. By arranging the guide pipe 36, the dust can be guided. A collection box 8 is fixedly communicated with the guide pipe 36. A collection drawer 82 is slidably connected inside the collection box 8. A second chute is opened at the bottom of the collection drawer 82. A second guide rail 81 is fixedly installed inside the collection box 8. The second guide rail 81 is slidably connected with the second chute. The guide pipe 36 can guide the dust to fall into the collection drawer 82. By arranging the collection drawer 82, the dust can be collected, and the collection drawer 82 can be placed and taken through the cooperation of the arranged second guide rail 81 and the second chute, facilitating subsequent treatment. The conduction medium is graphite. By arranging the conduction medium graphite, the heat transfer effect can be improved.
[0024] The working principle of the present invention is as follows: The main body 1 of the spray drying tower discharges waste gas through the first gas transmission pipe 3. During the process of the waste gas passing through the first gas transmission pipe 3, it will come into contact with the dust-proof net 31, thereby filtering the dust contained in the waste gas. As time goes by, the dust will accumulate on the surface of the dust-proof net 31. At this time, the drive shaft of the cyclone separator 4 drives the reciprocating threaded rod 32 to rotate, so that the reciprocating threaded rod 32 drives the slider 33 to reciprocate inside the first gas transmission pipe 3, and can make the impact block 34 contact or separate from the dust-proof net 31. When the impact block 34 contacts the dust-proof net 31, it will cause the dust-proof net 31 to vibrate, so that the dust accumulated on the surface of the dust-proof net 31 will fall off, and the dust will be guided into the inside of the guide pipe 36 by the provided impact block 34, and then fall into the inside of the collection drawer 82 for subsequent processing. Subsequently, the solid and gas in the waste gas are further separated by the provided cyclone separator 4, and the solid will fall into the collection device below the cyclone separator 4. Among them, the waste gas enters the serpentine pipe 53 provided inside the water tank 5 through the second gas transmission pipe 9 provided. During this period, cold water can be injected into the inside of the water tank 5 through the water injection pipe 51. Subsequently, the heat contained in the waste gas in the serpentine pipe 53 is used to heat the cold water, thereby improving the utilization rate of the waste gas. When the waste gas passes through the serpentine pipe 53, it will enter the inside of the drying box 6 through the inside of the first connecting pipe 54 and the second connecting pipe 55. The placement drawer 62 can be pulled out through the cooperation of the provided first guide rail 63 and the first chute. Subsequently, the items to be dried are placed inside the placement drawer 62, and the heat in the waste gas is conducted to the placement drawer 62 through the provided heat conduction medium, thereby realizing the drying process of the items and further improving the utilization rate of the waste gas. After the waste gas passes through the drying box 6, it will enter the inside of the purification box 7 through the third connecting pipe 65. The staggered distribution of the partition plates 73 inside the purification box 7 can extend the residence time of the waste gas inside the purification box 7, so that the waste gas is purified and filtered by filling activated carbon in the gaps between the partition plates 73, and then discharged through the exhaust pipe 74, thereby avoiding directly discharging the waste gas to affect the environment while improving the utilization rate of the waste gas.
[0025] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features; and these modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the various embodiments of the present invention.
Claims
1. A pressure spray drying tower waste gas dust removal treatment equipment, characterized in that: The invention comprises a spray drying tower body (1) and a water tank (5); a mounting plate (2) is fixedly connected to one side of the spray drying tower body (1); a cyclone separator (4) is arranged on the top of the mounting plate (2); the cyclone separator (4) and the spray drying tower body (1) are fixedly connected via a first air supply pipe (3); the water tank (5) is located on a side of the mounting plate (2) away from the spray drying tower body (1) and is fixedly connected thereto; the water tank (5) and the cyclone separator (4) are fixedly connected via a second air supply pipe (9); a collecting box (8) is fixedly connected to the top of the mounting plate (2); a drying box (6) is fixedly connected to the side of the water tank (5) away from the cyclone separator (4); a purification box (7) is fixedly connected to the top of the drying box (6); and a processing component is arranged inside the water tank (5).
2. A pressure spray drying tower waste gas dust removal treatment equipment according to claim 1, characterized in that: The treatment component comprises a water injection pipe (51), the water injection pipe (51) is located at the top of the water tank (5) and is fixedly connected thereto, a serpentine pipe (53) is arranged inside the water tank (5), a drainage pipe (52) is fixedly connected to the bottom of the water tank (5), a connecting pipe (4) (91) is fixedly connected to one side of the gas transmission pipe (9), the connecting pipe (4) (91) is fixedly connected to the serpentine pipe (53), and an end of the serpentine pipe (53) away from the connecting pipe (91) is fixedly connected to the connecting pipe (1) (54).
3. A pressure spray drying tower waste gas dust removal treatment equipment according to claim 2, characterized in that: The bottom of the drying box (6) is fixedly connected to a second connecting pipe (55), the first connecting pipe (54) is fixedly connected to the second connecting pipe (55), a heating chamber (61) is provided inside the drying box (6), the heating chamber (61) is connected to the second connecting pipe (55), both ends of the heating chamber (61) are provided with a conducting medium, both sides of the drying box (6) are slidably connected to a placing drawer (62), a guide rail (63) is fixedly installed inside the drying box (6), a slide groove (1) matching the guide rail (63) is provided at the bottom of the placing drawer (62), the slide groove (1) is slidably connected to the guide rail (63), and the top of the drying box (6) is fixedly connected to a third connecting pipe (65).
4. A pressure spray drying tower waste gas dust removal treatment equipment according to claim 3, characterized in that: The purification box (7) is fixedly connected to the connecting pipe three (65), a plurality of partitions (73) are arranged in a staggered manner inside the purification box (7), the gaps between the plurality of partitions (73) are filled with activated carbon, and the top of the purification box (7) is fixedly connected to an exhaust pipe (74).
5. The pressure spray drying tower waste gas dust removal treatment equipment according to claim 1, characterized in that: A dustproof net (31) is embedded inside the gas transmission pipe (3), a reciprocating threaded rod (32) is rotatably connected inside the dustproof net (31), the reciprocating threaded rod (32) is fixedly connected to a transmission shaft arranged inside the cyclone separator (4), a slider (33) is threadedly connected to the outside of the reciprocating threaded rod (32), one end of the slider (33) is fixedly connected to a striker (34), and the striker (34) contacts or separates from the dustproof net (31).
6. The pressure spray drying tower waste gas dust removal treatment equipment according to claim 5, characterized in that: A guide plate (35) is fixedly installed inside the gas delivery pipe (3), the guide plate (35) is fixedly connected to the dustproof net (31), the top of the dustproof net (31) is arranged in an inclined shape, and the bottom of the gas delivery pipe (3) is fixedly connected to a guide pipe (36).
7. The pressure spray drying tower waste gas dust removal treatment equipment according to claim 6, characterized in that: The collecting box (8) is fixedly connected to the guide tube (36); a collecting drawer (82) is slidably connected inside the collecting box (8); a second slide groove is provided at the bottom of the collecting drawer (82); a second guide rail (81) is fixedly installed inside the collecting box (8); and the second guide rail (81) is slidably connected to the second slide groove.
8. The pressure spray drying tower waste gas dust removal treatment equipment according to claim 3, characterized in that: The conductive medium is graphite.