Piston rod cutting device based on large hydraulic equipment manufacturing
By designing a piston rod cutting device including cutting machine tools, cutting components, grinding components, anti-winding components and separation components, the problem of difficult separation between cutting fluid and iron chips in the prior art is solved, and efficient reuse of cutting fluid and reduction of production costs are achieved.
Patent Information
- Application Number
- CN202510329871.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-20
- Publication Date
- 2025-06-24
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the cutting process of existing piston rod cutting devices, it is difficult to efficiently separate cutting fluid from iron chips, resulting in difficult reuse of cutting fluid, resulting in waste of resources and increased production costs.
A piston rod cutting device including a cutting machine tool, a cutting assembly, a grinding assembly, an anti-winding assembly and a separation assembly is designed. The iron chips in the cutting fluid are separated by magnetic rollers and filter plates in the separation assembly, and the iron chips are scraped into the chip collection box through a brush and a reciprocating screw, so that the cutting fluid after the iron chips can be reused.
It realizes efficient separation of cutting fluid and iron filings, saves cutting fluid resources, reduces production costs, and improves the machining accuracy of piston rods and the reliability of equipment.
Smart Images

Figure CN120190626A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of cutting processing equipment, and particularly relates to a piston rod cutting device based on the manufacture of large hydraulic equipment. Background Art
[0002] In the field of manufacturing large hydraulic equipment, as a key component, the processing accuracy and quality of the piston rod directly affect the overall performance and reliability of the hydraulic equipment. The piston rod is usually made of metal and needs to have high-precision dimensional tolerances, good surface roughness, and excellent material properties to ensure stable operation under harsh working conditions such as high pressure and high load.
[0003] A piston rod cutting device based on the manufacture of large hydraulic equipment disclosed in the patent publication number "CN 108453278 B", by precisely measuring and fine-tuning according to the set position to meet the requirements of the set value, is applicable to the cutting processing of various metal plates. Although it is an intelligent metal cutting control device that improves work efficiency and product accuracy, in the actual use process, during the cutting process, it is necessary to spray cutting fluid to cool the workpiece and wash away the chips. The sprayed cutting fluid is usually accompanied by cutting debris and is difficult to be separately processed. Since the cutting fluid and debris cannot be efficiently separated, the cutting fluid is difficult to be reused, which not only causes a great waste of resources but also significantly increases the production cost.
[0004] Accordingly, the present application proposes a piston rod cutting device based on the manufacture of large hydraulic equipment. Summary of the Invention
[0005] The purpose of the present invention is to solve the deficiencies existing in the prior art, and a piston rod cutting device based on the manufacture of large hydraulic equipment is proposed.
[0006] To achieve the above purpose, the present invention adopts the following technical solutions:
[0007] A piston rod cutting device based on the manufacture of large hydraulic equipment includes a cutting machine tool, a cutting component, a grinding component, an anti-winding component, and a separation component;
[0008] The cutting machine tool is equipped with a three-jaw chuck, a gear ring is fixedly connected to the outside of the three-jaw chuck, a piston rod is clamped on the three-jaw chuck, a gear is rotatably connected to the cutting machine tool, the gear is meshed with the gear ring, a first lead screw is rotatably connected to the cutting machine tool, a first slide bar is fixedly connected to the cutting machine tool, a sliding table is threadedly connected to the first lead screw, the sliding table is slidably connected to the first slide bar, and a separation box is fixedly installed on the sliding table;
[0009] The cutting component is used for processing and cutting the piston rod;
[0010] The grinding assembly is used for grinding the surface of the piston rod after cutting;
[0011] The anti-winding assembly is used to prevent winding caused by too long cutting chips;
[0012] The separation assembly is used to separate the iron chips in the cutting fluid.
[0013] Preferably, the cutting assembly is composed of a cutting seat, a cutting tool, a second lead screw and a second slide bar. The second lead screw is rotatably connected to the sliding table, the second slide bar is fixedly connected to the sliding table, the cutting seat is slidably connected to the second lead screw and the second slide bar, and the cutting tool is installed on the cutting seat.
[0014] Preferably, the grinding assembly is composed of a slide rail, a sleeve, a plurality of electric telescopic rods and three grinding plates. One end of the slide rail is fixedly connected to the gear, and the other end is rotatably connected to the cutting machine tool. The sleeve is slidably sleeved on the slide rail, a plurality of the electric telescopic rods are fixedly installed on the outside of the sleeve, and the three grinding plates are respectively fixedly connected to the output ends of the plurality of electric telescopic rods.
[0015] Preferably, the anti-winding assembly is composed of a bidirectional lead screw, a third slide bar and two cutting knives. The bidirectional lead screw is rotatably connected to the inner wall of the separation box, the third slide bar is fixedly connected to the inner wall of the separation box, and the two cutting knives are respectively slidably connected to the bidirectional lead screw and the third slide bar at the same time.
[0016] Preferably, the separation assembly is composed of two magnetic rollers, two scraping knives and a filter plate. The two magnetic rollers are respectively rotatably connected to the inner wall of the separation box, the two scraping knives are respectively fixedly connected to the inner walls on both sides of the separation box, and the filter plate is fixedly connected inside the separation box.
[0017] Preferably, a cutting fluid tank is fixedly connected to the sliding table. A liquid outlet pipe is connected to the cutting fluid tank. One end of the liquid outlet pipe penetrates through the sliding table and is arranged on one side of the cutting tool. An opening is provided on the cutting fluid tank to penetrate through the sliding table and is connected to the bottom of the separation box. A runner is arranged on one side of the sliding table and is fixedly connected to the second lead screw.
[0018] Preferably, two annular support frames are fixedly connected to the sliding table. The sleeve is rotatably connected between the two annular support frames. A first transmission wheel is rotatably connected to the annular support frame. A first belt is wound outside the first transmission wheel. The first belt is wound on the sleeve. A first connecting rod is rotatably connected to the outside of the annular support frame. The first connecting rod is fixedly connected to the first transmission wheel. Two worm gears are fixedly connected to one end of the first connecting rod.
[0019] Preferably, a mounting plate is fixedly connected to the sliding table. A first worm gear is rotatably connected to the mounting plate. A second connecting rod is fixedly connected to the first worm gear. The second connecting rod is fixedly connected to the bidirectional lead screw. Two second worm gears are rotatably connected to the mounting plate. Third connecting rods are respectively fixedly connected to the two second worm gears. A bidirectional reciprocating lead screw is rotatably connected in the separation box.
[0020] Preferably, chip discharge ports are respectively arranged on both sides of the separation box. Chip collection boxes are respectively arranged on both sides of the separation box. A second transmission wheel is rotatably connected to the separation box. One end of a magnetic roller is fixedly connected to the second transmission wheel. A third transmission wheel is rotatably connected to one side of the separation box. One end of the bidirectional reciprocating lead screw is fixedly connected to the third transmission wheel. Both the second transmission wheel and the third transmission wheel are arranged at the gap between the separation box and the chip collection box.
[0021] Preferably, a brush is threadedly connected to the bidirectional reciprocating lead screw. The brush is slidably connected in the separation box. The upper bristles of the brush are attached to the two magnetic rollers and two scraping knives, and the lower bristles are attached to the filter plate. The first worm gear is meshed with a worm. The two worms are respectively meshed with the two second worm gears. The two third connecting rods are respectively fixedly connected to the two magnetic rollers.
[0022] The present invention has the following beneficial effects:
[0023] Through the grinding assembly, when the gear ring on the three-jaw chuck drives the gear to rotate, the gear drives the slide rail to rotate, so that the slide rail drives the sleeve to rotate. The grinding plate is attached to the cut piston rod through the electric telescopic rod. Since the gear ring drives the gear to rotate in opposite directions, the rotation direction of the piston rod driven by the three-jaw chuck is opposite to the rotation direction of the sleeve. The grinding plate can efficiently grind the cut piston rod, quickly remove the burrs and unevenness left by cutting, greatly reduce the surface roughness of the piston rod, and meet higher precision standards.
[0024] Through the anti-winding assembly, when the cutting assembly works, the iron chips generated after cutting will fall into the separation box along with the cutting fluid. The sleeve drives the first transmission wheel to rotate through the first belt. The first transmission wheel drives the worm to drive the first worm gear to rotate through the first connecting rod. The first worm gear drives the bidirectional lead screw to rotate through the second connecting rod. The bidirectional lead screw drives the two cutting knives to continuously contact each other, thereby clamping off the dropped long iron chips, avoiding the long iron chips from winding around each other and getting stuck between the key components of the cutting equipment (between the key components of the cutting machine tool), causing equipment jamming or even damage and triggering production accidents.
[0025] By separating the components, when two worm gears drive two second worm wheels to rotate, the third connecting rods on the two second worm wheels drive two magnetic rollers to rotate in opposite directions respectively. The magnetic rollers adsorb the iron filings falling into the cutting fluid in the separation box by virtue of their own magnetism, while the filter plate below the magnetic rollers will secondary-filter the cutting fluid to filter out the remaining iron filings in the cutting fluid. Under the rotation of the magnetic rollers, the iron filings are left on the scraping blades. At the same time, the magnetic rollers drive the bi-directional reciprocating lead screw to rotate through the second transmission wheel and the third transmission wheel. Under the rotation of the bi-directional reciprocating lead screw, the brush reciprocates to scrape the iron filings on the scraping blades, magnetic rollers and filter plate into the chip collection box. In this way, the cutting fluid after removing the iron filings will flow into the cutting fluid tank for reuse, saving the production cost. Brief Description of the Drawings
[0026] Figure 1 Schematic diagram of the overall structure of a piston rod cutting device based on the manufacture of large hydraulic equipment proposed by the present invention;
[0027] Figure 2 Schematic diagram of the connection structure on one side of a piston rod cutting device based on the manufacture of large hydraulic equipment proposed by the present invention;
[0028] Figure 3 Schematic diagram of the connection structure of the components on the sliding table of a piston rod cutting device based on the manufacture of large hydraulic equipment proposed by the present invention;
[0029] Figure 4 Schematic diagram of the connection structure of the grinding component, the first transmission wheel, the first belt and other components of a piston rod cutting device based on the manufacture of large hydraulic equipment proposed by the present invention;
[0030] Figure 5 Schematic diagram of the connection structure of the first worm wheel, the second worm wheel and the second connecting rod and other components of a piston rod cutting device based on the manufacture of large hydraulic equipment proposed by the present invention;
[0031] Figure 6 Internal sectional view of the separation box of a piston rod cutting device based on the manufacture of large hydraulic equipment proposed by the present invention;
[0032] Figure 7 Schematic diagram of the connection structure between the reciprocating lead screw and the brush of a piston rod cutting device based on the manufacture of large hydraulic equipment proposed by the present invention;
[0033] Figure 8 Schematic diagram of the connection structure of the cutting machine tool, three-jaw chuck, gear ring and other components of a piston rod cutting device based on the manufacture of large hydraulic equipment proposed by the present invention;
[0034] Figure 9Schematic diagram of the connection structure of components such as the second lead screw, the second slide bar, and the sliding table of a piston rod cutting device for large hydraulic equipment proposed by the present invention;
[0035] Figure 10 For Figure 9 The enlarged schematic diagram at position A in
[0036] In the figure: 1 cutting machine tool, 2 three-jaw chuck, 3 gear ring, 4 piston rod, 5 slide rail, 6 grinding plate, 7 liquid outlet pipe, 8 sliding table, 9 cutting seat, 10 first slide bar, 11 first lead screw, 12 cutting fluid tank, 13 separation box, 14 mounting plate, 15 cutting tool, 16 sleeve, 17 electric telescopic rod, 18 first worm gear, 19 worm, 20 second worm gear, 21 third connecting rod, 22 second connecting rod, 23 second slide bar, 24 chip collection box, 25 first belt, 26 annular support frame, 27 first connecting rod, 28 first transmission wheel, 29 cutting knife, 30 third slide bar, 31 bidirectional lead screw, 32 magnetic roller, 33 scraping knife, 34 reciprocating lead screw, 35 filter plate, 36 brush, 37 gear, 38 chip outlet, 39 second lead screw, 40 third transmission wheel, 41 second belt, 42 second transmission wheel. Specific embodiments
[0037] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.
[0038] Embodiment 1:
[0039] Refer to Figure 1 - Figure 4 And Figure 9 A piston rod cutting device for large hydraulic equipment manufacturing includes a cutting machine tool 1, a cutting assembly, a grinding assembly, an anti-winding assembly, and a separation assembly;
[0040] The cutting machine tool 1 is equipped with a three-jaw chuck 2 for clamping the cutting piece. A gear ring 3 is fixedly connected to the outside of the three-jaw chuck 2. A piston rod 4 is clamped on the three-jaw chuck 2. When the three-jaw chuck 2 rotates, it can drive the piston rod 4 and the gear ring 3 to rotate. A gear 37 is rotatably connected to the cutting machine tool 1, and the gear 37 is meshed with the gear ring 3. When the gear ring 3 rotates, it can drive the gear 37 to rotate. A first lead screw 11 is rotatably connected to the cutting machine tool 1. There is a motor in the cutting machine tool 1 that can drive the first lead screw 11 to rotate. A first slide bar 10 is fixedly connected to the cutting machine tool 1. A sliding table 8 is threadedly connected to the first lead screw 11, and the sliding table 8 is slidably connected to the first slide bar 10. When the first lead screw 11 rotates, it can drive the sliding table 8 to slide on the first lead screw 11 and the first slide bar 10, so as to continuously move along with the cutting of the piston rod 4. Two annular support frames 26 are fixedly connected to the sliding table 8. When the sliding table 8 drives the cutting assembly to slide, it can drive the annular support frames 26 to slide simultaneously. A sleeve 16 is rotatably connected between the two annular support frames 26, enabling the sleeve 16 to rotate and displace at the same time;
[0041] The cutting assembly is used for machining and cutting the piston rod 4;
[0042] The grinding assembly is used for grinding the surface of the piston rod 4 after cutting;
[0043] The anti-winding assembly is used to prevent the cutting iron filings from being too long and causing entanglement;
[0044] The separation assembly is used to separate the iron filings in the cutting fluid
[0045] The cutting assembly consists of a cutting seat 9, a cutting tool 15, a second lead screw 39 and a second slide bar 23. The second lead screw 39 is rotatably connected to the sliding table 8, and the second slide bar 23 is fixedly connected to the sliding table 8. A runner is provided on one side of the sliding table 8 and fixedly connected to the second lead screw 39. By rotating the runner, the second lead screw 39 can be rotated. The cutting seat 9 is slidably connected to the second lead screw 39 and the second slide bar 23. The cutting tool 15 is installed on the cutting seat 9. The cutting tool 15 is used for cutting the piston rod 4. When the second lead screw 39 rotates, it can drive the cutting seat 9 and the cutting tool 15 to slide, so as to adjust the cutting depth of the piston rod 4.
[0046] The grinding assembly consists of a slide rail 5, a sleeve 16, several electric telescopic rods 17, and three grinding plates 6. One end of the slide rail 5 is fixedly connected to the gear 37, and the other end is rotatably connected to the cutting machine tool 1. When the gear 37 rotates, it can drive the slide rail 5 to rotate. The sleeve 16 is slidably sleeved on the slide rail 5. When the slide rail 5 rotates, it can drive the sleeve 16 to rotate. Several electric telescopic rods 17 are fixedly installed on the outer side of the sleeve 16. The three grinding plates 6 are respectively fixedly connected to the output ends of the several electric telescopic rods 17. The electric telescopic rods 17 can adjust the outward extension of the grinding plates 6, so that the grinding plates 6 are attached to the surface of the cut piston rod 4.
[0047] In this embodiment, the cutting machine tool 1 is started, so that the three-jaw chuck 2 drives the piston rod 4 to rotate at a high speed. The distance of the cutting tool 15 is adjusted by the second lead screw 39. Subsequently, under the rotation of the first lead screw 11, the cutting tool 15 approaches the piston rod 4 to cut it. At the same time, the gear ring 3 on the three-jaw chuck 2 drives the gear 37 to rotate, and the gear 37 drives the slide rail 5 to rotate, so that the slide rail 5 drives the sleeve 16 to rotate. The grinding plates 6 are attached to the cut piston rod 4 by the electric telescopic rods 17. Since the gear ring 3 drives the gear 37 to rotate in the opposite direction, the rotation direction of the three-jaw chuck 2 driving the piston rod 4 is opposite to the rotation direction of the sleeve 16. The grinding plates 6 can efficiently grind the cut piston rod 4, quickly remove the burrs and unevenness left by cutting, and greatly reduce the surface roughness of the piston rod 4, reaching a higher precision standard.
[0048] Embodiment 2:
[0049] Different from Embodiment 1, referring to Figure 3 、 Figure 5 、 Figure 6 and Figure 9 , this embodiment also has the following further content:
[0050] A separation box 13 is fixedly installed on the sliding table 8 for processing cutting fluid containing iron filings. An installation plate 14 is fixedly connected to the sliding table 8. A first worm gear 18 is rotatably connected to the installation plate 14. A second connecting rod 22 is fixedly connected to the first worm gear 18. When the first worm gear 18 rotates, it can drive the second connecting rod 22 to rotate. A first transmission wheel 28 is rotatably connected to the annular support frame 26. A first belt 25 is wound around the outside of the first transmission wheel 28. The first belt 25 is wound around the sleeve 16. When the sleeve 16 rotates, it can drive the first transmission wheel 28 to rotate through the first belt 25. A first connecting rod 27 is rotatably connected to the outside of the annular support frame 26. The first connecting rod 27 is fixedly connected to the first transmission wheel 28. Two worm shafts 19 are fixedly connected to one end of the first connecting rod 27. The first worm gear 18 is meshed with the worm shafts 19. When the first transmission wheel 28 rotates, it can drive the first connecting rod 27 to rotate, so that the first connecting rod 27 drives the two worm shafts 19 to make the first worm gear 18 rotate, and the first worm gear 18 can drive the second connecting rod 22 to rotate.
[0051] The anti-winding assembly is composed of a bidirectional lead screw 31, a third sliding rod 30 and two cutting knives 29. The bidirectional lead screw 31 is rotatably connected to the inner wall of the separation box 13. The third sliding rod 30 is fixedly connected to the inner wall of the separation box 13. The two cutting knives 29 are respectively and simultaneously slidably connected to the bidirectional lead screw 31 and the third sliding rod 30. Cutting tools are respectively arranged on the inner walls on both sides of the separation box 13 corresponding to the two cutting knives 29. The second connecting rod 22 is fixedly connected to the bidirectional lead screw 31. In this way, when the second connecting rod 22 drives the bidirectional lead screw 31 to rotate, the two cutting knives 29 can continuously slide and contact reciprocally, and at the same time, they continuously contact reciprocally with the cutting tools on the inner wall of the separation box 13, so as to cut off the longer iron filings in the cutting fluid.
[0052] In this embodiment, when the cutting assembly works, the iron filings generated after cutting will fall into the separation box 13 along with the cutting fluid. The sleeve 16 drives the first transmission wheel 28 to rotate through the first belt 25. The first transmission wheel 28 drives the worm shaft 19 to drive the first worm gear 18 to rotate through the first connecting rod 27. The first worm gear 18 drives the bidirectional lead screw 31 to rotate through the second connecting rod 22. The bidirectional lead screw 31 drives the two cutting knives 29 to continuously contact each other, so as to clamp and cut off the falling longer iron filings, avoid the longer iron filings from winding around each other and getting stuck between the key components of the cutting equipment (between the key components of the cutting machine tool 1), causing equipment jamming or even damage, and triggering production accidents.
[0053] Embodiment Three:
[0054] Refer to Figure 3 、 Figure 6 、 Figure 7 、 Figure 9 and Figure 10 Compared with Embodiment One and Embodiment Two, in this embodiment:
[0055] A cutting fluid tank 12 is fixedly connected to the sliding table 8 for storing cutting fluid. A liquid outlet pipe 7 is connected to the cutting fluid tank 12. A water pump for spraying the cutting fluid through the liquid outlet pipe 7 is arranged in the cutting fluid tank 12. One end of the liquid outlet pipe 7 penetrates through the sliding table 8 and is arranged on one side of the cutting tool 15, capable of accurately cooling and dissipating heat from the piston rod 4 during cutting. An opening is provided on the cutting fluid tank 12, which penetrates through the sliding table 8 and is connected to the bottom of the separation box 13, enabling the separated and filtered cutting fluid in the separation box 13 to flow into the cutting fluid tank 12. Two second worm wheels 20 are rotatably connected to the mounting plate 14. Two worm shafts 19 are respectively meshed with the two second worm wheels 20. Third connecting rods 21 are respectively fixedly connected to the two second worm wheels 20. The serration directions of the two second worm wheels 20 are respectively opposite. In this way, when the two worm shafts 19 rotate, the two second worm wheels 20 and the two third connecting rods 21 can rotate in opposite directions to each other. A bi-directional reciprocating lead screw 34 is rotatably connected in the separation box 13. Chip outlets 38 are respectively provided on both sides of the separation box 13 for discharging iron chips in the cutting fluid. Chip collection boxes 24 are respectively provided on both sides of the separation box 13 for collecting iron chips. A second transmission wheel 42 is rotatably connected to the separation box 13. The second transmission wheel 42 is fixedly connected to one end of the magnetic roller 32. A third transmission wheel 40 is rotatably connected to one side of the separation box 13. The third transmission wheel 40 is fixedly connected to one end of the bi-directional reciprocating lead screw 34. A second belt is wound around the outer sides of the second transmission wheel 42 and the third transmission wheel 40. When the magnetic roller 32 drives the second transmission wheel 42 to rotate, the third transmission wheel 40 can be driven to rotate through the second belt 41, so that the bi-directional reciprocating lead screw 34 rotates. Both the second transmission wheel 42 and the third transmission wheel 40 are arranged at the gap between the separation box 13 and the chip collection box 24, capable of preventing iron chips from falling on the transmission wheels. A brush 36 is threadedly connected to the bi-directional reciprocating lead screw 34. The brush 36 is slidably connected in the separation box 13. The upper bristles of the brush 36 are attached to the two magnetic rollers 32 and the two scraping knives 33, and the lower bristles are attached to the filter plate 35. When the bi-directional reciprocating lead screw 34 rotates, the brush 36 can be driven to clean the cutting iron chips on the magnetic rollers 32, the scraping knives and the filter plate 35, enabling them to be discharged through the chip outlet 38 into the chip collection box 24. The two third connecting rods 21 are respectively fixedly connected to the two magnetic rollers 32. When the two third connecting rods 21 rotate in opposite directions to each other, the two magnetic rollers 32 can be driven to rotate in opposite directions to each other.
[0056] The separation assembly consists of two magnetic rollers 32, two scraping knives 33 and a filter plate 35. The two magnetic rollers 32 are respectively rotatably connected to the inner wall of the separation box 13. When the iron chips after cutting fall into the separation box 13 along with the cutting fluid, the magnetic rollers 32 can adsorb the iron chips. The two scraping knives 33 are respectively fixedly connected to the inner walls on both sides of the separation box 13. When the two magnetic rollers 32 rotate, the scraping knives 33 can scrape off the iron chips on the magnetic rollers 32 and leave them on the scraping knives 33. The filter plate 35 is fixedly connected in the separation box 13 for secondary filtering of iron chips in the cutting fluid, further ensuring the quality of the recycled cutting fluid.
[0057] In this embodiment, when two worm gears 19 drive two second worm wheels 20 to rotate, the third connecting rods 21 on the two second worm wheels 20 drive two magnetic rollers 32 to rotate in opposite directions respectively. The magnetic rollers 32 adsorb the iron filings in the cutting fluid falling into the separation box 13 by virtue of their own magnetism. The filter plate 35 below the magnetic rollers 32 will perform secondary filtration on the cutting fluid to filter out the residual iron filings in the cutting fluid. Under the rotation of the magnetic rollers 32, the iron filings are left on the scraper 33. At the same time, the magnetic rollers 32 drive the bidirectional reciprocating lead screw 34 to rotate through the second transmission wheel 42 and the third transmission wheel 40. Under the rotation of the bidirectional reciprocating lead screw 34, the brush 36 reciprocates to scrape the iron filings on the scraper 33, the magnetic rollers 32 and the filter plate 35 into the chip collecting box 24. In this way, the cutting fluid after removing the iron filings will flow into the cutting fluid tank 12 for reuse, saving the production cost.
[0058] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, making equivalent substitutions or changes should be covered within the protection scope of the present invention.
Claims
1. A piston rod cutting device manufactured based on large hydraulic equipment, characterized in that: It comprises a cutting machine tool (1), a cutting component, a grinding component, an anti-winding component and a separation component; The cutting machine (1) is provided with a three-grip chuck (2), a gear ring (3) is fixedly connected to the outer side of the three-grip chuck (2), a piston rod (4) is clamped on the three-grip chuck (2), a gear (37) is rotatably connected to the cutting machine (1), a first screw rod (11) is rotatably connected to the cutting machine (1), a first slide rod (10) is fixedly connected to the cutting machine (1), a sliding table (8) is threadedly connected to the first screw rod (11), the slide rod (8) is slidably connected to the first slide rod (10), and a separation box (13) is fixedly installed on the slide rod (8); The cutting assembly is used to perform machining and cutting on the piston rod (4); The grinding assembly is used to grind the surface of the piston rod (4) after cutting; The anti-winding component is used to prevent the cutting iron chips from being too long and causing winding; The separation component is used to separate iron chips from cutting fluid.
2. A piston rod cutting device manufactured based on large hydraulic equipment according to claim 1, characterized in that: The cutting assembly is composed of a cutting seat (9), a cutting blade (15), a second screw rod (39) and a second slide bar (23); the second screw rod (39) is rotatably connected to the sliding platform (8); the second slide bar (23) is fixedly connected to the sliding platform (8); the cutting seat (9) is slidably connected to the second screw rod (39) and the second slide bar (23); and the cutting blade (15) is mounted on the cutting seat (9).
3. The piston rod cutting device manufactured based on large hydraulic equipment according to claim 1 is characterized in that: The grinding assembly is composed of a slide rail (5), a sleeve (16), a plurality of electric telescopic rods (17) and three grinding plates (6); one end of the slide rail (5) is fixedly connected to a gear (37), and the other end is rotatably connected to a cutting machine tool (1); the sleeve (16) is slidably sleeved on the slide rail (5); a plurality of the electric telescopic rods (17) are fixedly mounted on the outside of the sleeve (16); and the three grinding plates (6) are respectively fixedly connected to the output ends of the plurality of electric telescopic rods (17).
4. A piston rod cutting device manufactured based on large hydraulic equipment according to claim 3, characterized in that: The anti-winding component is composed of a bidirectional screw rod (31), a third slide rod (30) and two cutting knives (29); the bidirectional screw rod (31) is rotatably connected to the inner wall of the separation box (13); the third slide rod (30) is fixedly connected to the inner wall of the separation box (13); and the two cutting knives (29) are respectively and simultaneously slidably connected to the bidirectional screw rod (31) and the third slide rod (30).
5. The piston rod cutting device manufactured based on large hydraulic equipment according to claim 4 is characterized in that: The separation assembly is composed of two magnetic rollers (32), two scrapers (33) and a filter plate (35); the two magnetic rollers (32) are rotatably connected to the inner wall of the separation box (13), the two scrapers (33) are fixedly connected to the inner walls on both sides of the separation box (13), and the filter plate (35) is fixedly connected inside the separation box (13).
6. The piston rod cutting device manufactured based on large hydraulic equipment according to claim 2, characterized in that: The sliding platform (8) is fixedly connected to a cutting fluid box (12), the cutting fluid box (12) is connected to a liquid outlet pipe (7), one end of the liquid outlet pipe (7) passes through the sliding platform (8) and is arranged on one side of the cutting blade (15), the cutting fluid box (12) is provided with an opening that passes through the sliding platform (8) and is connected to the bottom of the separation box (13), and a rotating wheel is provided on one side of the sliding platform (8) and is fixedly connected to the second screw rod (39).
7. The piston rod cutting device manufactured based on large hydraulic equipment according to claim 5, characterized in that: Two annular support frames (26) are fixedly connected to the sliding platform (8), the sleeve (16) is rotatably connected between the two annular support frames (26), a first transmission wheel (28) is rotatably connected to the annular support frame (26), a first belt (25) is wound around the outer side of the first transmission wheel (28), the first belt (25) is wound around the sleeve (16), a first connecting rod (27) is rotatably connected to the outer side of the annular support frame (26), the first connecting rod (27) is fixedly connected to the first transmission wheel (28), and one end of the first connecting rod (27) is fixedly connected to two worm gears (19).
8. The piston rod cutting device manufactured based on large hydraulic equipment according to claim 7, characterized in that: The sliding table (8) is fixedly connected to a mounting plate (14), a first worm gear (18) is rotatably connected to the mounting plate (14), a second connecting rod (22) is fixedly connected to the first worm gear (18), the second connecting rod (22) is fixedly connected to a bidirectional screw rod (31), two second worm gears (20) are rotatably connected to the mounting plate (14), the two second worm gears (20) are respectively fixedly connected to a third connecting rod (21), and a bidirectional reciprocating screw rod (34) is rotatably connected in the separation box (13).
9. The piston rod cutting device manufactured based on large hydraulic equipment according to claim 8, characterized in that: The separation box (13) is provided with chip outlets (38) on both sides, and the separation box (13) is provided with chip collection boxes (24) on both sides. The separation box (13) is rotatably connected with a second transmission wheel (42), and the second transmission wheel (42) is fixedly connected to one end of the magnetic roller (32). One side of the separation box (13) is rotatably connected with a third transmission wheel (40), and the third transmission wheel (40) is fixedly connected to one end of a bidirectional reciprocating screw rod (34). The second transmission wheel (42) and the third transmission wheel (40) are both arranged at a gap between the separation box (13) and the chip collection box (24).
10. The piston rod cutting device manufactured based on large hydraulic equipment according to claim 8, characterized in that: A brush (36) is threadedly connected to the bidirectional reciprocating screw (34), and the brush (36) is slidably connected in the separation box (13). The upper bristles of the brush (36) are attached to two magnetic rollers (32) and two scrapers (33), and the lower bristles are attached to the filter plate (35). The first worm gear (18) is meshedly connected to the worm (19), and the two worms (19) are respectively meshedly connected to the two second worm gears (20). The two third connecting rods (21) are respectively fixedly connected to the two magnetic rollers (32).
Citation Information
Patent Citations
A smart control metal cutting equipment
CN108453278B