Belt washing and dust removing device for bauxite transfer machine room
By designing a dust removal device for bauxite transfer room washing and slag recovery using circulating water resources, the dust removal and cleaning problems of bauxite dust and bonds are solved, and efficient water resource utilization and material recycling are achieved.
Patent Information
- Application Number
- CN202510296853.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-13
- Publication Date
- 2025-06-24
AI Technical Summary
Bauxite produces a large amount of dust during the transfer of the transfer room, and some bauxite is bonded to the belt machine, and the existing technology is difficult to effectively remove dust and clean, and the water resource utilization efficiency is low.
A dust removal device for washing and slag removal in the bauxite adapter room is designed, including water spray washing and slag pipes and nozzles, water collection water supply tanks, feeding boxes, return pipes and drainage sewage outlets. By recycling water resources, effective cleaning and slag recovery are achieved.
The recycling of water resources is realized, the cost of water is reduced, the utilization rate of materials is improved, the dust spillage is effectively prevented, and the dust removal and cleaning effect is improved.
Smart Images

Figure CN120191701A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of tape washing and dust removal in transfer machine rooms, and particularly relates to a tape washing and dust removal device for a bauxite transfer machine room. Background Art
[0002] Bauxite refers to the general term for ores that can be utilized industrially and mainly composed of gibbsite and boehmite. Bauxite is the best raw material for producing metallic aluminum and also the most important application field, with its consumption accounting for more than 90% of the total global bauxite output.
[0003] During the transfer process of bauxite in the transfer machine room, a large amount of dust is easily generated, and some bauxite adheres to the belt conveyor. During the dust removal and cleaning processes, a large amount of water is required. When the amount of water is small, the functions of dust removal and cleaning cannot be achieved; when the amount of water is large, the diluted bauxite adheres to equipment such as the belt conveyor, chute, and feed chute. There is a need for a tape washing and dust removal device that can recycle water sources and timely clean and recover slag. Summary of the Invention
[0004] The present invention aims to solve the deficiencies of the prior art and provides a tape washing and dust removal device for a bauxite transfer machine room.
[0005] To achieve the above object, the present invention adopts the following technical solutions: A tape washing and dust removal device for a bauxite transfer machine room, comprising: a first water supply pipeline, a first water supply pipeline valve, a water spraying tape washing pipeline, a water spraying tape washing nozzle, a second water supply pipeline, a second water supply channel valve, a water collecting and supply water tank, a receiving box, a return pipe, and a drain and sewage discharge port. The first water supply pipeline valve is installed on the first water supply pipeline. The first water supply pipeline is communicated with the water spraying tape washing pipeline. The outlet end of the water spraying tape washing pipeline is connected with the water spraying tape washing nozzle. The water spraying tape washing pipeline and the water spraying tape washing nozzle are arranged below the upper belt conveyor. The nozzle direction of the water spraying tape washing nozzle points towards the upper belt conveyor direction. The water spraying tape washing nozzle is a solid cylindrical nozzle. The water collecting and supply water tank is arranged below the water spraying tape washing nozzle. The water collecting and supply water tank is integrally formed with the receiving box. The receiving box is located on one side of the water collecting and supply water tank close to the feed chute. The receiving surface of the receiving box is inclined downward away from the water collecting and supply water tank. A return port is opened at the bottom of the receiving box and fixedly connected with the return pipe. The bottom of the return pipe leads into the space between the lower belt conveyor and the feed chute. The drain and sewage discharge port is arranged at the bottom of the water collecting and supply water tank.
[0006] Further, it also includes: a submersible pump, a flushing pipe for the receiving box, and a flushing nozzle for the receiving box. The submersible pump is arranged inside the water collection and supply water tank. The submersible pump is communicated with the flushing pipe for the receiving box. The outlet end of the flushing pipe for the receiving box is connected with a flushing nozzle for the receiving box. The flushing nozzle for the receiving box is arranged on the upper part of the receiving box. The flushing nozzle for the receiving box is a fan-shaped nozzle. A valve is installed on the flushing pipe for the receiving box.
[0007] Further, it also includes: a dust removal pipe for the head cover spray and a dust removal nozzle for the head cover spray. The dust removal pipe for the head cover spray is communicated with the submersible pump. The dust removal pipe for the head cover spray is arranged above the head cover of the belt conveyor head. The dust removal pipe for the head cover spray is arranged in a square-shaped loop. A number of dust removal nozzles for the head cover spray are evenly installed on the dust removal pipe for the head cover spray. The dust removal nozzle for the head cover spray is a fan-shaped nozzle. A valve is installed between the dust removal pipe for the head cover spray and the submersible pump.
[0008] Further, it also includes: a dust removal pipe for the chute spray and a dust removal nozzle for the chute spray. The dust removal pipe for the chute spray is communicated with the submersible pump. The dust removal pipe for the chute spray is arranged above the chute. The dust removal pipe for the chute spray is arranged in a square-shaped loop. A number of dust removal nozzles for the chute spray are evenly installed on the dust removal pipe for the chute spray. The dust removal nozzle for the chute spray is a fan-shaped nozzle. A valve is installed between the dust removal pipe for the chute spray and the submersible pump.
[0009] Further, a first steel wire filter screen is arranged on the upper part of the water collection and supply water tank. The mesh diameter of the first steel wire filter screen is 10 mm.
[0010] Further, a second steel wire filter screen is arranged at the return material port where the receiving box is connected to the return pipe. The mesh diameter of the second steel wire filter screen is 30 mm.
[0011] Further, a float level gauge is installed in the water collection and supply water tank.
[0012] The beneficial effects of the present invention are as follows: The present invention provides a bauxite transfer machine room belt washing and dust removal device for recycling water resources and recycling slag. By setting the water spraying and belt washing pipes and nozzles, the bauxite adhered to the upper belt conveyor can be effectively cleaned. The water collection and supply water tank can collect the waste water generated during the cleaning process. The submersible pump pumps it out for dust spraying and flushing the receiving box, realizing the recycling of water resources and reducing the water use cost. The receiving box is designed to be inclined. Combined with the action of the flushing nozzle, the slag swept down can be quickly returned to the lower belt conveyor through the return pipe, forming a closed-loop process and improving the material utilization rate. The dust spraying and dust removal systems on the chute and the head cover of the belt conveyor can form a water mist protection area, effectively preventing dust from overflowing. Description of the Drawings
[0013] Figure 1 It is a structural schematic diagram of the present invention;
[0014] Figure 2 It is an elevation view of the installation structure of the present invention;
[0015] In the figure: 1 - First water supply pipeline; 2 - First water supply pipeline valve; 3 - Spray belt washing pipeline; 4 - Spray belt washing nozzle; 5 - Second water supply pipeline; 6 - Second water supply channel valve; 7 - Water collection and supply water tank; 8 - Feeding box; 9 - Return pipe; 10 - Drainage and sewage discharge port; 11 - Upper belt conveyor; 12 - Feeding chute; 13 - Lower belt conveyor; 14 - Submersible pump; 15 - Pipeline for flushing the feeding box; 16 - Nozzle for flushing the feeding box; 17 - Dust removal pipeline for head cover spraying; 18 - Nozzle for head cover spraying and dust removal; 19 - Belt head cover; 20 - Dust removal pipeline for feeding chute spraying; 21 - Nozzle for feeding chute spraying and dust removal; 22 - First steel wire filter screen; 23 - Second steel wire filter screen;
[0016] The following will be described in detail with reference to the embodiments of the present invention and the accompanying drawings. Specific embodiments
[0017] The present invention will be further described below in conjunction with the embodiments:
[0018] As Figures 1 to 2 shown, a bauxite transfer machine room belt washing and dust removal device includes: a first water supply pipeline 1, a first water supply pipeline valve 2, a spray belt washing pipeline 3, a spray belt washing nozzle 4, a second water supply pipeline 5, a second water supply channel valve 6, a water collection and supply water tank 7, a feeding box 8, a return pipe 9, and a drainage and sewage discharge port 10. The first water supply pipeline valve 2 is installed on the first water supply pipeline 1. The first water supply pipeline 1 is connected to the spray belt washing pipeline 3. The outlet end of the spray belt washing pipeline 3 is connected to the spray belt washing nozzle 4. The spray belt washing pipeline 3 and the spray belt washing nozzle 4 are arranged below the upper belt conveyor 11. The nozzle direction of the spray belt washing nozzle 4 points to the direction of the upper belt conveyor 11. The spray belt washing nozzle 4 is a solid cylindrical nozzle. The water collection and supply water tank 7 is arranged below the spray belt washing nozzle 4. The water collection and supply water tank 7 and the feeding box 8 are integrally formed. The feeding box 8 is located on one side of the water collection and supply water tank 7 close to the feeding chute 12. The feeding surface of the feeding box 8 is inclined downward away from the water collection and supply water tank 7. A return port is opened at the bottom of the feeding box 8 and is fixedly connected to the return pipe 9. The bottom of the return pipe 9 leads into the space between the lower belt conveyor 13 and the feeding chute 12. The drainage and sewage discharge port 10 is arranged at the bottom of the water collection and supply water tank 7.
[0019] Specifically, water is supplied to the belt washing pipeline 3 and the belt washing nozzles 4 through the first water supply pipeline 1. The belt washing nozzles 4 are arranged in two rows and are used to clean the upper belt conveyor 11. The water collection and supply water tank 7 can collect the waste water generated when the belt washing nozzles 4 clean the belt and provide water sources for spray dust removal and flushing the receiving box 8. Water is supplemented to the water collection and supply water tank 7 through the second water supply pipeline 5. The receiving box 8 is used to collect the slag swept by the upper sweeper. The receiving surface of the receiving box 8 is arranged obliquely, and the slag falls into the return pipe 9 due to gravity and returns to the lower belt conveyor 13 through the return pipe 9.
[0020] It further includes: a submersible pump 14, a receiving box flushing pipeline 15, and a receiving box flushing nozzle 16. The submersible pump 14 is arranged inside the water collection and supply water tank 7. The submersible pump 16 is communicated with the receiving box flushing pipeline 15. The outlet end of the receiving box flushing pipeline 15 is connected with a receiving box flushing nozzle 16. The receiving box flushing nozzle 16 is arranged above the receiving box 8. The receiving box flushing nozzle 16 is a fan-shaped nozzle, and a valve is installed on the receiving box flushing pipeline 15.
[0021] Specifically, the submersible pump 14 has an automatic stirring function. The submersible pump 14 pumps the water in the water collection and supply water tank 7 and provides water sources for the receiving box flushing pipeline 15 and the receiving box flushing nozzle 16 through pipelines. When the slag swept by the upper sweeper falls into the receiving box 8, the receiving box flushing nozzle 16 sprays water to collect the slag into the return pipe 9.
[0022] It further includes: a hood spray dust removal pipeline 17 and a hood spray dust removal nozzle 18. The hood spray dust removal pipeline 17 is communicated with the submersible pump 14. The hood spray dust removal pipeline 17 is arranged above the belt head hood 19. The hood spray dust removal pipeline 17 is arranged in a square-shaped loop. A number of hood spray dust removal nozzles 18 are evenly installed on the hood spray dust removal pipeline 17. The hood spray dust removal nozzles 18 are fan-shaped nozzles, and a valve is installed between the hood spray dust removal pipeline 17 and the submersible pump 14.
[0023] Specifically, the submersible pump 14 pumps the water in the water collection and supply water tank 7 and provides water sources for the hood spray dust removal pipeline 17 and the hood spray dust removal nozzles 18 through pipelines. The fan-shaped nozzles of the hood spray dust removal nozzles 18 spray water to form a water mist protection area to prevent dust from overflowing.
[0024] It further includes: a dust removal pipeline 20 for spraying in the material guiding trough and a dust removal nozzle 21 for spraying in the material guiding trough. The dust removal pipeline 20 for spraying in the material guiding trough is communicated with the submersible pump 14. The dust removal pipeline 20 for spraying in the material guiding trough is arranged above the material guiding trough 12. The dust removal pipeline 20 for spraying in the material guiding trough is arranged in a square-shaped ring. A plurality of the dust removal nozzles 21 for spraying in the material guiding trough are evenly installed on the dust removal pipeline 20 for spraying in the material guiding trough. The dust removal nozzle 21 for spraying in the material guiding trough is a fan-shaped nozzle. A valve is installed between the dust removal pipeline 20 for spraying in the material guiding trough and the submersible pump 14.
[0025] Specifically, the submersible pump 14 pumps the water in the water collection and supply water tank 7 and provides water source for the dust removal pipeline 20 for spraying in the material guiding trough and the dust removal nozzle 21 for spraying in the material guiding trough through a pipeline. The fan-shaped nozzles of the dust removal nozzles 21 for spraying in the material guiding trough spray water to form a water mist protection area to prevent dust from overflowing.
[0026] A first steel wire filter screen 22 is arranged on the upper part of the water collection and supply water tank 7. The mesh diameter of the first steel wire filter screen 22 is 10 mm.
[0027] Specifically, the first steel wire filter screen 22 prevents large bauxite and foreign matters from falling into the water collection and supply water tank 7.
[0028] A second steel wire filter screen 23 is arranged at the material receiving port where the material receiving box 8 is connected to the return material pipe 9. The mesh diameter of the second steel wire filter screen 23 is 30 mm.
[0029] Specifically, the second steel wire filter screen 23 prevents large bauxite and foreign matters from falling into the return material pipe 9.
[0030] A float level gauge is installed in the water collection and supply water tank 7.
[0031] Specifically, the float level gauge measures the water level of the water collection and supply water tank 7. When the recycled water for spraying and washing the belt cannot meet the use requirements, the second water supply channel valve 6 is opened, and the water collection and supply water tank 7 is replenished with water through the second water supply pipeline 5.
[0032] The working principle of the present invention is: water is supplied to the belt spraying and washing pipeline 3 and the belt spraying and washing nozzles 4 through the first water supply pipeline 1 for cleaning the upper belt conveyor 11;
[0033] The water collection and supply water tank 7 can collect the waste water generated when the belt spraying and washing nozzles 4 clean the belt. The submersible pump 14 pumps the water in the water collection and supply water tank 7 to provide water source for dust removal and flushing the material receiving box 8; the float level gauge measures the water level of the water collection and supply water tank 7. When the recycled water for spraying and washing the belt cannot meet the use requirements, the second water supply channel valve 6 is opened, and the water collection and supply water tank 7 is replenished with water through the second water supply pipeline 5;
[0034] The slag receiving box 8 is used to collect the slag swept by the upper sweeper. The receiving surface of the slag receiving box 8 is arranged obliquely. When the slag swept by the upper sweeper falls into the slag receiving box 8, the spray nozzles 16 for flushing the slag receiving box spray water. Due to the flushing and gravity factors, the slag falls into the return pipe 9 and returns to the lower belt conveyor 13 through the return pipe 9 to enter the return process;
[0035] The material guiding trough spray dust removal nozzles 21 and the head cover spray dust removal nozzles 18 spray water above the material guiding trough 12 and the belt head cover 19 to form a water mist protection area to prevent dust from overflowing.
[0036] The above has made an exemplary description of the present invention. Obviously, the specific implementation of the present invention is not limited by the above methods. As long as various improvements are made by adopting the method concept and technical solution of the present invention, or directly applied to other occasions without improvement, they are all within the protection scope of the present invention.
Claims
1. A belt washing and dust removal device for a bauxite transfer room, characterized in that: include: A first water supply pipeline (1), a first water supply pipeline valve (2), a water spraying belt washing pipeline (3), a water spraying belt washing nozzle (4), a second water supply pipeline (5), a second water supply channel valve (6), a water collecting water supply tank (7), a material receiving box (8), a return pipe (9), and a drainage and sewage outlet (10); the first water supply pipeline valve (2) is installed on the first water supply pipeline (1); the first water supply pipeline (1) is connected to the water spraying belt washing pipeline (3); the outlet end of the water spraying belt washing pipeline (3) is connected to the water spraying belt washing nozzle (4); the water spraying belt washing pipeline (3) and the water spraying belt washing nozzle (4) are arranged below the upper belt conveyor (11); the nozzle direction of the water spraying belt washing nozzle (4) points upward. In the direction of the belt conveyor (11), the water spray belt washing nozzle (4) is a solid cylindrical nozzle, the water collecting and supplying water tank (7) is arranged below the water spray belt washing nozzle (4), the water collecting and supplying water tank (7) and the material receiving box (8) are integrally formed, the material receiving box (8) is located on the side of the water collecting and supplying water tank (7) close to the material guide trough (12), the material receiving surface of the material receiving box (8) is inclined downward in the direction away from the water collecting and supplying water tank (7), a return port is opened at the bottom of the material receiving box (8) and the return pipe (9) is fixedly connected, the bottom of the return pipe (9) is connected between the lower belt conveyor (13) and the material guide trough (12), and the drainage and sewage outlet (10) is arranged at the bottom of the water collecting and supplying water tank (7).
2. The belt washing and dust removal device for bauxite transfer room according to claim 1 is characterized in that: Also includes: A submersible pump (14), a flushing material receiving box pipeline (15), and a flushing material receiving box nozzle (16), wherein the submersible pump (14) is arranged inside the water collecting and supplying water tank (7), the submersible pump (16) is connected to the flushing material receiving box pipeline (15), the outlet end of the flushing material receiving box pipeline (15) is connected to the flushing material receiving box nozzle (16), the flushing material receiving box nozzle (16) is arranged on the upper part of the material receiving box (8), the flushing material receiving box nozzle (16) is a fan-shaped nozzle, and a valve is installed on the flushing material receiving box pipeline (15).
3. The belt washing and dust removal device for bauxite transfer room according to claim 2 is characterized in that: Also includes: A hood spray dust removal pipe (17) and a hood spray dust removal nozzle (18), wherein the hood spray dust removal pipe (17) is connected to the submersible pump (14), the hood spray dust removal pipe (17) is arranged above the belt conveyor hood (19), the hood spray dust removal pipe (17) is arranged in a U-shaped ring, a plurality of hood spray dust removal nozzles (18) are evenly installed on the hood spray dust removal pipe (17), the hood spray dust removal nozzles (18) are fan-shaped nozzles, and a valve is installed between the hood spray dust removal pipe (17) and the submersible pump (14).
4. The belt washing and dust removal device for bauxite transfer room according to claim 2 is characterized in that: Also includes: A material guide trough spray dust removal pipeline (20) and a material guide trough spray dust removal nozzle (21), wherein the material guide trough spray dust removal pipeline (20) is connected to the submersible pump (14), the material guide trough spray dust removal pipeline (20) is arranged above the material guide trough (12), the material guide trough spray dust removal pipeline (20) is arranged in a square-shaped ring, a plurality of material guide trough spray dust removal nozzles (21) are evenly installed on the material guide trough spray dust removal pipeline (20), the material guide trough spray dust removal nozzles (21) are fan-shaped nozzles, and a valve is installed between the material guide trough spray dust removal pipeline (20) and the submersible pump (14).
5. The belt washing and dust removal device for bauxite transfer room according to claim 1 is characterized in that: A first steel wire filter (22) is arranged on the upper part of the water collection and supply water tank (7), and the mesh diameter of the first steel wire filter (22) is 10 mm.
6. The belt washing and dust removal device for bauxite transfer room according to claim 1 is characterized in that: A second steel wire filter (23) is provided at the return port where the material receiving box (8) is connected to the return pipe (9), and the mesh diameter of the second steel wire filter (23) is 30 mm.
7. The belt washing and dust removal device for bauxite transfer room according to claim 1 is characterized in that: A float liquid level gauge is installed in the water collection and supply water tank (7).