Glass tube molding mechanism and feeding device and heating equipment thereof
By designing a glass tube molding mechanism including mounting holes, forming molds, fasteners and air extraction parts, combined with the rotation of the turntable driven by the motor and vacuum fixation of the air extraction parts, the problem of low loading efficiency during the existing glass test tube processing is solved, and efficient glass test tube processing is achieved.
Patent Information
- Application Number
- CN202311727170.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-15
- Publication Date
- 2025-06-24
AI Technical Summary
During the existing glass test tube processing, especially the feeding process, the efficiency is low and manual operation is required, resulting in low production efficiency.
A glass tube molding mechanism is designed, including mounting holes, molding molds, fasteners and air extraction parts formed from the surface to the inward recess, which drives the turntable to rotate by a motor drive angle separator to achieve accurate feeding, and vacuum adsorbs the glass tube through the air extraction part to fix its position.
The efficiency of glass test tube processing is improved, and through precise feeding and vacuum fixing, manual operation is reduced, production efficiency is improved, and the molded part is batched into the heating furnace for processing.
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Figure CN120192082A_ABST
Abstract
Description
Technical Field
[0001] It relates to the technical field of medical tube glass processing, and particularly relates to a glass tube shaping mechanism, its feeding device and heating equipment. Background Art
[0002] In the scientific research or treatment process in hospitals, glass test tubes are a commonly used device, playing an important role in the preparation of reagents and scientific research. In traditional actual experimental operations, different types of glass test tubes are required according to different experimental objects and purposes, such as round-bottom test tubes, flat-bottom test tubes and other special-shaped test tubes.
[0003] The production difficulty of different types of test tubes varies greatly. Taking flat-bottom test tubes as an example, round-bottom test tubes are used as processing raw materials and processed through multiple processes such as heating and cooling forming. The processes are relatively cumbersome. Especially during the feeding process, glass test tubes need to enter the heating process in batches. Most of the existing feeding devices use manual labor to put glass test tubes into the heating fixtures for processing, resulting in low efficiency.
[0004] Therefore, it is necessary to develop a glass tube shaping mechanism, its feeding device and heating equipment to solve the above problems. Summary of the Invention
[0005] The purpose of the present invention is to provide a glass tube shaping mechanism, its feeding device and heating equipment with high efficiency.
[0006] To achieve the above purpose, the present invention provides the following technical solution: A glass tube shaping mechanism, which includes:
[0007] A main body having a mounting hole recessed inward from its surface;
[0008] A shaping mold disposed in the mounting hole, with a gap formed between the outer wall of the shaping mold and the inner wall of the mounting hole;
[0009] A fastener, which includes a pressing block pressed by the fastener and a sealing ring that can deform into the gap.
[0010] An air extraction part communicated with the gap to form a vacuum therein.
[0011] Further, a receiving rod is installed in the main body. The receiving rod has a receiving hole penetrating through its upper and lower ends, and the receiving rod extends vertically downward along the mounting hole and is connected to the air extraction part.
[0012] Further, the shaping mold is installed at the top of the receiving hole, and the shaping mold extends vertically upward from the top of the receiving rod along the mounting hole to above the main body.
[0013] Furthermore, a plurality of communication holes are provided between the gap and the receiving hole to communicate with each other.
[0014] Furthermore, the fastener includes a compression block squeezed by the fastener and a sealing ring that can be deformed into the gap.
[0015] On the other hand, the present invention adopts the following technical solutions:
[0016] A feeding device with a shaping mechanism, comprising the above-mentioned glass tube shaping mechanism;
[0017] The rack is used to install the following components:
[0018] A driving device, comprising a motor and an angle divider driven by the motor;
[0019] A working platform, which is in driving connection with the angle divider, the working platform comprises a turntable driven by the angle divider, and the angle divider controls the turntable to rotate precisely;
[0020] A plurality of forming parts are arranged on the rotating disk.
[0021] Furthermore, a plurality of supporting parts are installed at the bottom of the turntable, and the plurality of supporting parts surround the turntable. The supporting parts include a bracket and a pulley. The bracket is fixedly connected to the frame, and its top extends vertically upward and the pulley is installed at the end, and the pulley contacts the lower surface of the turntable.
[0022] Furthermore, the motor has a driving shaft, a driving wheel is installed at the end of the driving shaft, the angle separator has a passive shaft, the passive shaft extends horizontally outward and a passive wheel is installed at the end, and the passive wheel and the driving wheel are driven by installing a linkage part.
[0023] Furthermore, an adjusting wheel is installed on one side of the linkage part, and the adjusting wheel can move horizontally to squeeze the linkage part to adjust the tension of the linkage part.
[0024] On the other hand, the present invention adopts the following technical solutions:
[0025] A heating device comprises the above-mentioned glass tube shaping mechanism and feeding device, a heating furnace with a plurality of furnace chambers, a plurality of forming parts are arranged below the heating furnace, and the plurality of forming parts correspond to the furnace chambers one by one.
[0026] Compared with the prior art, the beneficial effects of the present invention are as follows: The present invention is a glass tube shaping mechanism, its feeding device and heating equipment, which has the characteristics of high efficiency. The motor drives the angle divider to drive the turntable to rotate, achieving the purpose of precise feeding. At the same time, through the vacuum adsorption of the glass tube by the air extraction part, the effect of tight fixation is achieved, enabling the forming part to enter the heating furnace in batches for processing. Meanwhile, by using the rotation and movement of the turntable, the operations of taking and loading materials for the processed or unprocessed forming parts are carried out, improving the production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings, where:
[0028] Figure 1 is a three-dimensional structure schematic diagram of a glass tube shaping mechanism, its feeding device and heating equipment of the present invention;
[0029] Figure 2 is Figure 1 a bottom view structure schematic diagram of the shown glass tube shaping mechanism, its feeding device and heating equipment;
[0030] Figure 3 is Figure 1 a partial structure schematic diagram of the shown glass tube shaping mechanism, its feeding device and heating equipment;
[0031] Figure 4 is Figure 1 an auxiliary part structure schematic diagram of the shown glass tube shaping mechanism, its feeding device and heating equipment;
[0032] Figure 5 is Figure 1 a forming part structure schematic diagram of the shown glass tube shaping mechanism, its feeding device and heating equipment;
[0033] Figure 6 is Figure 5 a cross-sectional view of the shown glass tube shaping mechanism, its feeding device and heating equipment.
[0034] In the figure: 1, frame; 2, driving device; 3, working platform; 4, auxiliary part; 5, forming part; 11, flat plate; 12, support frame; 13, first through hole; 14, second through hole; 21, motor; 22, angle divider; 23, linkage part; 24, vertical plate; 25, adjusting wheel; 211, driving shaft; 212, driving wheel; 221, driven shaft; 222, driven wheel; 31, turntable; 41, support part; 42, sensing part; 411, bracket; 412, pulley; 421, support rod; 422, sensor; 51, body; 52, receiving rod; 53, air extraction part; 54, gap; 55, communication hole; 56, forming die; 57, cooling cavity; 58, flow hole; 59, fastener; 591, pressing block; 592, sealing ring; 511, mounting hole; 521, receiving hole: 512, docking ring. Detailed implementation manners
[0035] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0036] Please refer to Figures 1 to 6 , the present invention is a glass tube shaping mechanism, its feeding device and heating equipment, which includes a frame 1, a driving device 2 fixedly connected to the frame 1, a working platform 3 connected to the driving device 2, a plurality of auxiliary parts 4 located outside the working platform 3, and a plurality of forming parts 5 installed on the surface of the working platform 3.
[0037] Please refer to Figure 1 , the frame 1 includes a flat plate 11 and a support frame 12 located below the flat plate 11. The flat plate 11 is a rectangular plate body and is in a horizontal state. The flat plate 11 has a first through hole 13 and a second through hole 14 penetrating its upper and lower surfaces. The shapes of the first through hole 13 and the second through hole 14 can be changed according to requirements. The support frame 12 is composed of a plurality of formed frames, its top is fixedly connected to the flat plate 11, and its bottom is placed on the bottom surface or installed with moving wheels for movement.
[0038] Please refer to Figures 2 to 3, the driving device 2 includes a motor 21 located below the flat plate 11, an angle divider 22 located above the flat plate 11, and a linkage part 23 connecting the motor 21 and the angle divider 22. The motor 21 is fixed to the lower surface of the flat plate 11 and has a driving shaft 211. The driving shaft 211 extends horizontally outwards and a driving wheel 212 is installed at its end. The driving wheel 212 is placed below the first through hole 13. The angle divider 22 is a prior art device used to drive the working platform 3 to rotate around the angle divider 22. The angle divider 22 has a driven shaft 221. The driven shaft 221 extends horizontally outwards and a driven wheel 222 is installed at its end. The driven wheel 222 is placed above the first through hole 13. The driving wheel 212 corresponds to the driven wheel 222. Secondly, both the driving wheel 212 and the driven wheel 222 have teeth on their wheel rims. In this embodiment, the linkage part 23 is a closed-loop synchronous belt, and the synchronous belt passes through the first through hole 13 and surrounds the driving wheel 212 and the driven wheel 222.
[0039] Vertical plates 24 are sleeved and installed on both the driving shaft 211 and the driven wheel 222. The vertical plates 24 extend vertically downwards through the first through hole 13, and their outer sides are adjacent to the driving wheel 212 and the driven wheel 222. An adjusting wheel 25 is installed on the outer surface of the vertical plate 24. The adjusting wheel 25 can move horizontally, and its wheel rim squeezes the linkage part 23 to adjust the tension of the linkage part 23.
[0040] The angle divider 22 is a prior art device for controlling the rotation angle of the working platform 3.
[0041] Please refer to Figure 3 , the working platform 3 includes a turntable 31 connected to the angle divider 22. The turntable 31 is located above the angle divider 22 and is interlocked with the angle divider 22.
[0042] Please refer to Figure 4 , the auxiliary part 4 includes several support parts 41 and a sensing part 42 for positioning. The several support parts 41 surround the turntable 31 and include a bracket 411 and a pulley 412. The bottom of the bracket 411 is fixedly connected to the upper surface of the flat plate 11. Its top extends vertically upwards and a pulley 412 is installed at its end. The pulley 412 is located inside the bracket 411 and is fixed by a fixed shaft. The pulley 412 extends below the turntable 31, and its wheel rim abuts against the lower surface of the turntable 31. The sensing part 42 includes a support rod 421 and a sensor 422 installed at the end of the support rod 421. The bottom of the support rod 421 is fixedly connected to the upper surface of the flat plate 11. Its top extends vertically upwards and a sensor 422 is installed at its end. The sensor 422 is used to sense the rotation angle of the turntable 31.
[0043] Please refer to Figures 5 to 6, several forming parts 5 are formed in two columns and are respectively installed on both sides of the upper surface of the turntable 31. Multiple arrangement methods can also be adopted according to requirements. The forming part 5 includes a body 51 and a receiving rod 52 installed in the body 51. The body 51 has an installation hole 511 penetrating its upper and lower surfaces, and the installation hole 511 is located at its central position. The body 51 with the installation hole 511 vertically penetrates the turntable 31 downward. A receiving rod 52 is installed in the installation hole 511. The receiving rod 52 has a receiving hole 521 penetrating its upper and lower ends. The receiving rod 52 with the receiving hole 521 extends vertically downward along the installation hole 511 and a suction part 53 is installed at its end. The suction part 53 can pump air out of the receiving hole 521. A forming die 56 is installed at the top of the receiving hole 521. The forming die 56 extends vertically upward from the top of the receiving rod 52 along the installation hole 511 to above the body 51. There is a gap 54 between the forming die 56 and the installation hole 511. The gap 54 is used to place the glass tube. Secondly, several communication holes 55 are provided between the gap 54 and the receiving hole 521 to connect them. Different shaped forming blocks can be replaced at the top of the forming die 56 according to requirements, so that the glass tube can be processed into different shapes according to requirements.
[0044] There is also a cooling cavity 57 in the body 51. The cooling cavity 57 surrounds the receiving hole 521. A pair of flow holes 58 extend from the inner wall of the cooling cavity 57 to the outside of the body 51. The flow holes 58 are used for cooling liquid to flow through. The cooling liquid enters the cooling cavity 57 through the flow holes 58 to cool the glass tube loaded in the receiving hole 521, and then is discharged through the other flow hole 58.
[0045] There is a docking ring 512 at the top of the body 51. The docking ring 512 surrounds the installation hole 511, and its outer surface forms a thread. A fastener 59 is screwed outside the docking ring 512. The fastener 59 can move downward along the thread of the docking ring 512. The fastener 59 is recessed inward from its lower surface and a pressing block 591 is received inside. Sealing rings 592 are installed at both the upper and lower ends of the pressing block 591 to isolate the air communication between the installation hole 511 and the outside. When locking is required, the fastener 59 is rotated. The fastener 59 presses the pressing block 591, and the pressing block 591 applies pressure to the sealing ring 592. The sealing ring 592 deforms, and its outer surface abuts against the glass tube located in the gap 54, and a sealed cavity is formed in the receiving hole 521.
[0046] When the glass tube shaping mechanism, its feeding device and heating equipment of the present invention are in use, the glass tube raw material is manually or by other feeding equipment inserted upside down into the gap 54, so that the shaping die 56 enters the glass tube raw material. The air extraction part 53 extracts air from the accommodation hole 521 to form a vacuum, so that the glass tube raw material is fixed in the gap 54. The motor 21 drives the angle divider 22 to drive the turntable 31 to rotate. The shaping part 5 on one side of the turntable 31 moves to the lower part of the heating furnace (not shown) and then is processed, and the shaping part 5 on the other side is filled. When the glass tube raw material in the shaping part 5 on one side is processed, it then rotates to the filling side to perform the material taking and loading processes.
[0047] The present invention relates to a glass tube shaping mechanism, its feeding device and heating equipment, which has the characteristics of high efficiency. The motor drives the angle divider to drive the turntable to rotate, so as to achieve the purpose of precise feeding. At the same time, through the vacuum adsorption of the glass tube by the air extraction part, the effect of tight fixation is achieved, so that the shaping part enters the heating furnace in batches to complete the processing. At the same time, by using the rotation and movement of the turntable, the material taking and loading processes are carried out on the processed or unprocessed shaping parts, improving the production efficiency.
[0048] The above is only the preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, makes equivalent substitutions or changes, and all should be covered within the protection scope of the present invention.
Claims
1. A glass tube shaping mechanism, characterized in that, It includes: A body (51) having a mounting hole (511) formed by being recessed inward from a surface; A forming mold (53) is disposed in the mounting hole (511), and a gap (54) is formed between an outer wall of the forming mold (53) and an inner wall of the mounting hole (511); A fastener (59) for sealing and clamping the glass tube; The air extraction part (53) is communicated with the gap (54) so as to form a vacuum therein.
2. The glass tube shaping mechanism according to claim 1, characterized in that, A receiving rod (52) is installed in the body (51), and the receiving rod (52) has receiving holes (521) penetrating the upper and lower ends thereof. The receiving rod (52) extends vertically downward along the installation hole (511) and is connected to the air extraction portion (53).
3. The glass tube shaping mechanism according to claim 2, characterized in that, The forming mold (53) is installed on the top of the receiving hole (521), and the forming mold (53) extends vertically upward from the top of the receiving rod (52) along the installation hole (511) to the top of the body (51).
4. The glass tube shaping mechanism according to claim 3, characterized in that, A plurality of communicating holes (55) are provided between the gap (54) and the receiving hole (521).
5. The glass tube shaping mechanism according to claim 1, wherein, The fastener (59) comprises a compression block (591) squeezed by the fastener (59) and a sealing ring (592) that can be deformed into the gap (54).
6. A loading device, characterized in that, A glass tube shaping mechanism comprising any of claims 1 to 5; A frame (1) for mounting the following components: A driving device (2), comprising a motor (21) and an angle divider (22) driven by the motor (21); A working platform (3) is drivingly connected to the angle divider (22), the working platform (3) comprising a turntable (31) driven by the angle divider (22), and the angle divider (22) controls the turntable (31) to rotate precisely; A plurality of forming parts (5) are arranged on the rotating disk (31).
7. The feeding device according to claim 6, wherein A plurality of support parts (41) are installed at the bottom of the turntable (31), and the plurality of support parts (41) surround the turntable (31). The support parts (41) include a bracket (411) and a pulley (412). The bracket (411) is fixedly connected to the frame (1), and the top of the bracket extends vertically upward and the pulley (412) is installed at the end. The pulley (412) contacts the lower surface of the turntable (31).
8. The feeding device according to claim 5, characterized in that, The motor (21) has a driving shaft (211), a driving wheel (212) is installed at the end of the driving shaft (211), the angle separator (22) has a passive shaft (221), the passive shaft (221) extends horizontally outward and a passive wheel (222) is installed at the end, and the passive wheel (222) and the driving wheel (212) are driven by installing a linkage part (23).
9. The feeding device according to claim 8, characterized in that, An adjusting wheel (25) is installed on one side of the linkage part (23); the adjusting wheel (25) can move horizontally to press the linkage part (23) to adjust the tension of the linkage part (23).
10. A heating device, characterized in that, It includes the glass tube shaping mechanism described in any one of claims 1-9, a feeding device with a shaping mechanism, including a heating furnace having a plurality of furnace chambers, and a plurality of shaping parts (5) are all arranged below the heating furnace, and the plurality of shaping parts (5) correspond to the furnace chambers one by one.