Road slope grooving equipment and grooving depth detection device
By designing a road slope grooved equipment integrating mechanical bearing main arm, grooved working device, hydraulic system, sensor feedback unit and computer electronic control platform, the problems of low efficiency and difficult to guarantee the traditional grooved operation are solved, real-time detection and automatic adjustment of grooved depth are realized, and construction accuracy and efficiency are improved.
Patent Information
- Application Number
- CN202510073281.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-16
- Publication Date
- 2025-06-24
AI Technical Summary
In traditional highway slope protection construction, grooved operations rely on manual measurement and adjustment, resulting in low construction efficiency, difficult to ensure accuracy, and safety risks. Existing automation equipment cannot accurately and in real time detect and adjust the groove depth, and cannot meet the high-standard construction requirements.
A highway slope grooved equipment and grooved depth detection device are designed, including a mechanical bearing main arm, grooved working device, hydraulic system main control valve, sensor feedback unit and computer electronic control platform. The depth of the groove is detected in real time through the depth sensor, and the computer electronic control platform and PID control algorithm are used to automatically adjust the groove depth to ensure that it is within the predetermined standard range.
Real-time detection and automatic adjustment of groove depth are realized, construction accuracy and efficiency are improved, manual intervention and safety risks are reduced, and high-standard construction requirements are met.
Smart Images
Figure CN120193560A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of highway slope construction equipment, and particularly relates to a highway slope grooving device and a grooving depth detection device. Background Art
[0002] The arch-shaped frame slope protection project of expressway slopes is a key technological step in expressway construction. In order to improve the intelligent and information level of highway engineering, realize construction mechanization, reflect the scientific and technological content of civilized construction and technical construction, and thus solve problems such as low construction efficiency and high costs, the mechanization and intelligence of new arch-shaped frame slope protection construction equipment have been studied. At present, electro-hydraulic proportional feedback control is moving towards a new stage of intelligent and refined integration, and the collaborative cooperation between electro-hydraulic proportional feedback control technology and highway construction machinery is an inevitable requirement for the development of the current construction machinery industry.
[0003] The slope grooving operation in highway construction is used for constructing the slope protection project of highway slopes, so as to enhance slope stability, prevent disasters such as landslides or debris flows, and improve the drainage function. At present, during the traditional arch-shaped frame slope protection construction, the base groove excavation process adopts a frame grooving machine in cooperation with manual excavation, which has problems such as high labor intensity, low efficiency, high safety risks, and difficult quality assurance. The grooving operation usually relies on manual measurement and manual depth adjustment. On the one hand, manual operation is extremely time-consuming and laborious. The operator needs to frequently stop the operation to measure the depth, and then manually adjust the grooving equipment according to the measurement results, which undoubtedly greatly slows down the overall construction progress and reduces work efficiency. On the other hand, this mainly manual method is extremely vulnerable to the skill level of the operator. When operated by personnel with different experiences and different skill proficiencies, the obtained grooving depth results may vary greatly. Moreover, the construction environment conditions are complex and changeable, and adverse weather, complex slope terrain, etc. will all interfere with the operator's judgment and operation, thereby resulting in deviations in the grooving depth, making it difficult to meet the precision requirements of slope protection construction, insufficient slope strength, and affecting the safety and long-term use effect of the project. At the same time, during manual operation, the operator needs to be close to the equipment or the working area, which is prone to safety risks in complex terrains and large-scale constructions. Currently, there are already some automated grooving equipment, but most of the equipment still cannot accurately and real-time detect and adjust the grooving depth. Some equipment has a simple depth detection function, but it relies on manual intervention, cannot real-time feedback depth data during construction, and the precision and reliability of most equipment cannot meet the requirements of high-standard construction.
[0004] Currently, highway slope construction equipment has higher and higher requirements for aspects such as slope protection construction precision and efficiency, and needs to adapt to dangerous and harsh working environments. Therefore, intelligence and automation have become the main development trends of construction machinery at present. Summary of the Invention
[0005] The object of the present invention is to provide a highway slope grooving device and a grooving depth detection device, so as to solve technical problems such as automated grooving operation and real-time feedback of grooving depth.
[0006] To solve the above technical problems, the present invention adopts the following technical solutions. A highway slope grooving device and a grooving depth detection device are composed of a mechanical bearing main arm, a grooving working device, a boom sliding seat, a mechanical boom base body, a hydraulic system main control valve, a sensor feedback unit, and a computer electronic control platform.
[0007] Preferably, the mechanical bearing main arm serves as the basic support to ensure the stable operation of the working device. A rack is installed on the side of the mechanical arm, and the gear-rack transmission method is adopted. The hydraulic system main control valve is installed above the mechanical bearing main arm and is electrically connected to the sensor feedback unit and the computer electronic control platform, responsible for controlling the actions and data feedback of each hydraulic actuator.
[0008] Preferably, the grooving working device is composed of a mechanical boom, a working head mounting seat, an upper and lower slideway assembly, and a milling and digging grooving machine. The milling and digging grooving machine and the working head mounting seat are connected by a pin shaft. A working head telescopic hydraulic cylinder is arranged on the upper and lower slideway assembly, used to drive the milling and digging grooving machine to move perpendicular to the slope surface. The upper and lower slideway assembly is connected to the working head telescopic hydraulic cylinder and the working head mounting seat by a pin shaft.
[0009] Preferably, a boom sliding assembly and a slewing bearing are arranged on the boom sliding seat. A mechanical boom vertical movement driving motor and a mechanical boom rotation driving motor are arranged on the boom sliding assembly. The mechanical boom vertical movement driving motor is connected to the mechanical bearing main arm through a hydraulic motor reducer, used to drive the grooving working device to move vertically along the mechanical main arm. The mechanical boom rotation driving motor is connected to the slewing support through a slewing reducer, used to drive the mechanical boom to rotate 360° itself.
[0010] Preferably, the mechanical boom base body includes a flange plate, a cylinder, a friction block, and is welded to the mechanical boom outer cylinder. The mechanical boom base body is connected to the mechanical boom through a mechanical boom telescopic hydraulic cylinder, and the telescopic movement of the mechanical boom parallel to the slope surface is controlled by driving the mechanical boom telescopic hydraulic cylinder.
[0011] Preferably, the sensor feedback unit includes a PLC control box and a depth sensor. A depth sensor is installed on the side of the working head mounting seat, used to measure the displacement of the working head perpendicular to the slope surface. The depth sensor adopts a high-precision wire-pulling sensor, which can dynamically detect the depth of the grooving head during the grooving process. The PLC control box (61) is equipped with a signal processing module, used to receive the depth information from the depth sensor, and after data filtering and amplification processing, transfer it to the computer electronic control platform.
[0012] Preferably, the computer electronic control platform integrates the functions of real-time processing, storage, and transmission of depth data, is responsible for managing the data interaction between the sensor feedback unit and the execution mechanism of the grooving working device, and is equipped with a display unit and an alarm system. According to the deviation between the depth data and the set value, the computer electronic control platform automatically adjusts the up and down position of the working head mounting seat through a feedback control algorithm (such as the PID algorithm), controls the operation of the milling and grooving machine, and ensures that the grooving depth is maintained within a predetermined standard range. This control process can achieve automatic depth correction, reduce manual intervention, and improve construction accuracy.
[0013] Preferably, the display unit includes a liquid crystal display (LCD), which can display data such as the current boom swing angle, boom telescopic distance, and grooving depth in real time. The display unit is electrically connected to the computer electronic control platform, updates the depth data in real time, and provides visual feedback to the operator to help the operator monitor the grooving depth at any time.
[0014] Preferably, the alarm system is electrically connected to the computer electronic control platform in real time, is automatically triggered when the grooving depth data deviates from the preset range, sends a warning signal to the operator, indicates that the monitored data does not meet the predetermined requirements, and prevents the grooving depth deviation from being too large and affecting the slope stability and project quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present application. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.
[0016] Figure 1 It is a schematic structural diagram of an embodiment of the present application
[0017] Figure 2 It is a schematic structural diagram of the mechanical load-bearing main boom
[0018] Figure 3 It is a connection schematic diagram of the grooving working device
[0019] Figure 4 It is a schematic structural diagram of the boom sliding seat
[0020] Figure 5 It is a schematic structural diagram of the mechanical boom base
[0021] Reference numerals: 1 - Main mechanical load-bearing arm; 2 - Grooving working device; 3 - Arm sliding seat; 4 - Mechanical arm base body; 5 - Main control valve of hydraulic system; 6 - Sensor feedback unit; 7 - Computer electric control platform; 11 - Manipulator arm; 12 - Rack; 21 - Mechanical arm; 22 - Working head mounting seat; 23 - Upper and lower slideway assembly; 24 - Milling and digging grooving machine; 25 - Pin shaft; 26 - Working head telescopic hydraulic cylinder; 31 - Arm sliding assembly; 32 - Slewing bearing; 33 - Arm vertical movement drive motor; 34 - Arm rotation drive motor; 35 - Motor reducer; 36 - Slewing reducer; 43 - Friction block; 45 - Mechanical arm telescopic hydraulic cylinder; 61 - PLC control box; 62 - Depth sensor; 71 - Display unit; 72 - Display unit Detailed implementation manners
[0022] In order to make the technical means, creative features, achieved purposes and functions of the present invention easy to understand, the present invention will be further described below in conjunction with specific embodiments and drawings. However, the following embodiments are only the preferred embodiments of the present invention, not all of them. Based on the embodiments in the embodiments, other embodiments obtained by those skilled in the art without creative work all fall within the protection scope of the present invention.
[0023] The specific embodiments of the present invention will be described below with reference to the drawings.
[0024] Embodiment 1
[0025] In order to more clearly illustrate the implementation manners of the present invention, the actual application and effects of the present invention in the grooving operation of highway slopes can be described in detail through two specific application cases. The following are two implementation cases, which respectively show the application of different processes of the device under the construction conditions of highway slope construction.
[0026] It should be noted that in the description terms of the present invention, the orientation or positional relationship indicated by "inside", "interior", "side", "end", "middle", "left and right", "front", "upper", "symmetric", "vertical", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the technical solutions of the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present invention.
[0027] The embodiment of the present application discloses a highway slope grooving device and a grooving depth detection device, as Figures 1 - 5 shown, the grooving depth detection device of the highway slope grooving device includes a main mechanical load-bearing arm 1, a grooving working device 2, an arm sliding seat 3, a mechanical arm base body 4, a main control valve 5 of the hydraulic system, a sensor feedback unit 6 and a computer electric control platform 7.
[0028] AsFigure 2 As shown, the mechanical load-bearing main arm serves as the basic support to ensure the stable operation of the working device. Rack bars 12 are installed on both sides of the arm body of the robotic arm by bolts. The rack and pinion method is adopted to drive the movement of the grooving working device on the main arm, thereby completing the straight grooving on the slope surface by the highway slope grooving equipment.
[0029] As Figure 3 As shown, the grooving working device 2 is composed of a mechanical support arm 21, a working head mounting seat 22, an upper and lower slideway assembly 23, and a milling excavation grooving machine 24. Specifically, the inner arm main frame of the mechanical support arm 21 is a square frame formed by welding four-sided panels. In this example, to increase the strength of the frame, a support frame plate is added inside the frame. The inner arm of the mechanical support arm 21 is designed with a mounting seat for the horizontal telescopic oil cylinder of the support arm. The distal end is welded with an end panel, and bolt holes are evenly distributed around the end panel.
[0030] The basic components of the upper and lower slideway assembly 23 include a welded slideway, a working head telescopic oil cylinder 26, a working head mounting seat 22, and a pin 27. Specifically, the welded slideway includes an upper slideway mounting plate, a hydraulic cylinder vertical plate, and a slideway channel steel. Among them, the upper slideway mounting plate is mechanically welded to the slideway channel steel. The inside of the channel steel is the sliding surface, and the inner groove surface is smooth, without burrs and protrusions. Bolt holes are provided on the upper slideway mounting plate and are bolted to the end panel at the distal end of the inner arm of the mechanical support arm 2. The upper end of the working head telescopic hydraulic cylinder 26 is connected to the hydraulic cylinder vertical plate by a pin 27. The slider of the working head mounting seat 22 is mechanically connected to the inside of the slideway channel steel. The milling excavation grooving machine 24 is fixed to the milling head connecting seat by a pin 25. By driving the working head telescopic hydraulic cylinder 26, the up and down movement of the working head mounting seat 22 in the slideway is driven, thereby realizing the grooving work perpendicular to the slope surface.
[0031] As Figure 4 As shown, the basic components of the support arm sliding seat 3 include a support arm sliding assembly 31 (upper half groove body, lower half groove body), a bottom plate flange, a slewing bearing 32 mounting seat, a support arm slewing reducer 36 mounting seat, and a support arm vertical movement motor reducer 35 mounting seat. Specifically, the mechanical load-bearing main arm 1 is installed in a sleeve frame with a rounded hexagonal cross-section formed by welding the upper and lower half groove plates of the support arm sliding seat. To ensure that the entire grooving working device 2 moves vertically along the mechanical load-bearing main arm 1 and at the same time reduce the overall friction, nylon friction blocks 37 are installed on the four sides inside the sleeve in this example.
[0032] Specifically, the mechanical boom vertical movement drive motor 33 provided on the boom sliding seat 3 is installed on the boom vertical movement motor speed reducer 35 and is mechanically connected to the speed reducer; the mechanical boom rotation drive motor 34 is installed on the boom slewing speed reducer 36 mounting seat and is mechanically connected to the speed reducer. The gear of the boom vertical movement hydraulic motor speed reducer 35 is connected to the rack 12 of the mechanical load-bearing main boom and is used to drive the mechanical boom to move vertically along the mechanical load-bearing main boom; the gear of the mechanical boom slewing speed reducer 36 is connected to the gear of the slewing support 32 and is used to drive the mechanical boom itself to rotate 360°.
[0033] As Figure 5 shown, the mechanical boom base body 4 includes a flange plate 41, a cylinder 42, a friction block 43 and a mechanical boom outer cylinder welding 44. Specifically, the flange plate 41 of the mechanical boom base body is bolted to connect the slewing bearing 31, the slewing speed reducer 36 and the bottom flange of the boom sliding seat 3. In this embodiment, in order to reduce the friction force, reduce wear and extend the service life of each component, nylon friction blocks 43 are respectively assembled on each contact surface.
[0034] Embodiment 2
[0035] The embodiment of the present application discloses a highway slope grooving device and a grooving depth detection device. As Figures 1 - 4 shown, the depth sensor 62 is installed on the working head mounting seat 22 of the milling and digging grooving machine. Specifically, during construction, the operator sets the target depth range of grooving according to the construction requirements (for example: 0.2 meters), and the depth sensor 62 real-time monitors the distance between the milling head and the slope surface. During the grooving process, the operator sends a mechanical boom vertical telescopic control signal to the PLC controller 61, and the PLC controller filters, amplifies and digitizes the data to ensure the accuracy and reliability of the transmitted data. After analyzing and processing the data, the PLC controller sends a duty cycle signal to the hydraulic control valve 5, thereby driving the movement of the working head vertical telescopic hydraulic cylinder 26. In this embodiment, the baud rate of the control system is set to 250 kbit / s.
[0036] In this embodiment, the PLC controller 61 acts as a slave computer to receive the displacement signal of the depth sensor 62. Specifically, the PLC controller 61 uploads the real-time depth data to the remote computer electronic control platform 7 through the wireless communication module, and displays the current grooving depth in real time through the liquid crystal display unit 71 of the computer platform 7. Managers can view the grooving depth and equipment status at any time, realizing real-time monitoring and remote management of slope grooving, ensuring the traceability and safety of project quality, and effectively preventing slope instability problems caused by unqualified depth.
[0037] In this embodiment, the computerized electronic control platform 7 determines the deviation between the current depth and the preset depth based on real-time data. If the depth deviation exceeds the set range, the alarm system 72 will automatically trigger audible and visual warnings to remind the operator to check and adjust the depth. At the same time, the computerized electronic control platform 7 will also feedback the compensation electrical signal to the PLC controller 61 by calling the PID control algorithm. The PLC controller 61 will then optimize the control signal to regulate the working head execution component of the device accordingly. This process repeats in a loop, forming a tight closed-loop feedback chain. Eventually, it drives the working head telescopic hydraulic cylinder to achieve automatic adjustment of the working head displacement, enabling the milling and trenching machine to be adjusted to the predetermined working depth. The computerized electronic control platform 7 is also equipped with an input keyboard and a mouse for the staff to perform tasks such as command output and algorithm application.
[0038] The above are only the preferred embodiments of the present application and are not intended to limit the present application. Any modifications, equivalent replacements, and improvements made within the spirit and principles of the application shall be included within the protection scope of the present application.
Claims
1. A highway slope grooving device and a grooving depth detection device, characterized in that: It consists of a mechanical bearing main arm (1), a slotting working device (2), a support arm sliding seat (3), a mechanical support arm base (4), a hydraulic system main control valve (5), a sensor feedback unit (6) and a computer electronic control platform (7).
2. A highway slope grooving device and a grooving depth detection device according to claim 1, characterized in that: The mechanical bearing main arm (1) serves as a basic support to ensure the stable operation of the working device. A rack (12) is installed on the side of the mechanical arm (11) and a gear rack transmission is adopted. A hydraulic system main control valve (6) is installed above the mechanical bearing main arm (1), and is electrically connected to a sensor feedback unit (7) and a computer electronic control platform (8), and is responsible for controlling the action and data feedback of each hydraulic actuator.
3. A highway slope grooving device and a grooving depth detection device according to claim 1, characterized in that: The slotting working device (2) is composed of a mechanical support arm (21), a working head mounting seat (22), an upper and lower slideway assembly (23) and a milling and digging slotting machine (24). The milling and digging slotting machine (24) and the working head mounting seat (22) are connected via a pin shaft (25). A working head telescopic hydraulic cylinder (26) is provided on the upper and lower slideway assembly (23) for driving the milling and digging slotting machine (24) to move perpendicular to the slope surface. The upper and lower slideway assembly (23) connects the working head telescopic hydraulic cylinder (26) and the working head mounting seat (22) via a pin shaft (27).
4. A highway slope grooving device and a grooving depth detection device according to claim 1, characterized in that: The arm sliding seat (3) is provided with an arm sliding assembly (31) and a slewing support (32); the arm sliding assembly (31) is provided with a mechanical arm vertical movement drive motor (33) and a mechanical arm rotation drive motor (34); the mechanical arm vertical movement drive motor (33) is connected to the mechanical bearing main arm (1) through a hydraulic motor reducer (35) and is used to drive the slotting working device (2) to move vertically along the mechanical main arm (1); the mechanical arm rotation drive motor (34) is connected to the slewing support (31) through a slewing reducer (36) and is used to drive the mechanical arm itself to rotate 360 degrees.
5. A highway slope grooving device and a grooving depth detection device according to claim 1, characterized in that: The mechanical support arm base (4) comprises a flange plate (41), a cylinder (42), a friction block (43) and a mechanical support arm outer cylinder welding (44); the mechanical support arm base (4) is connected to the mechanical support arm base (4) and the mechanical support arm (21) via a mechanical support arm telescopic hydraulic cylinder (45); and the mechanical support arm is controlled to telescope parallel to the slope surface by driving the mechanical support arm telescopic hydraulic cylinder (45).
6. A highway slope grooving device and a grooving depth detection device according to claim 1, characterized in that: The sensor feedback unit (6) comprises a PLC control box (61) and a depth sensor (62). A depth sensor (62) is installed on the side of the working head mounting seat (22) for measuring the displacement of the working head perpendicular to the slope surface. The depth sensor adopts a high-precision wire sensor and can dynamically detect the depth of the slotting head during the slotting process. The PLC control box (61) is equipped with a signal processing module for receiving depth information from the depth sensor (62), and transmitting the depth information to the computer electronic control platform (7) after data filtering and amplification processing.
7. A highway slope grooving device and a grooving depth detection device according to claim 1, characterized in that: The computer electronic control platform (7) includes a display unit (71) and an alarm system (72), integrates the real-time processing, storage and transmission functions of depth data, and is responsible for managing the data interaction between the sensor feedback unit (6) and the actuator of the slotting working device (2). The computer electronic control platform (7) automatically adjusts the upper and lower positions of the working head mounting seat through a feedback control algorithm (such as a PID algorithm) according to the deviation between the depth data and the set value, controls the action of the milling and digging slotting machine (24), and ensures that the slotting depth remains within a predetermined standard range.
8. A highway slope grooving device and a grooving depth detection device according to claim 1, characterized in that: The display unit (71) includes a liquid crystal display (LCD) capable of displaying data such as the current arm rotation angle, arm telescopic distance, and slot depth in real time. The display unit (71) is electrically connected to the computer electronic control platform (7), updates the depth data in real time, and provides visual feedback to the operator, helping the operator to monitor the slot depth at any time. The alarm system (72) is electrically connected to the computer electronic control platform (7) in real time, and is automatically triggered when the slot depth data deviates from a preset range, and sends a warning signal to the operator, prompting the monitoring data not to meet the preset requirements, so as to prevent the slot depth deviation from being too large and affecting the slope stability and engineering quality.