Preparation equipment and processing technology of low-GI recombinant red rice
By designing a low-GI recombinant red rice preparation device including adjustment components and cleaning components, the problem that traditional extrusion devices cannot adjust the degree of fineness and residue affect quality is solved, and high-quality and efficient low-GI red rice processing is achieved.
Patent Information
- Application Number
- CN202510381206.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-28
- Publication Date
- 2025-06-27
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Traditional extrusion devices cannot adjust the fineness of the extrusion, and residue will remain on the surface during extrusion at high temperature, affecting quality.
A low-GI recombinant red rice preparation equipment is designed, including two sets of rolling rollers and adjustment components. By adjusting the pitch of rolling rollers, delicate rolling is achieved, and residues on the surface of rolling rollers are cleaned by cleaning the assembly.
The quality of low-GI red rice processing is improved, adapted to different types of auxiliary materials, improved processing efficiency, and ensured high quality and safety of the products.
Smart Images

Figure CN120205258A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of low-GI red rice preparation, and specifically relates to a preparation device and processing technology for low-GI recombinant red rice. Background Art
[0002] Low-GI recombinant red rice is a red rice product prepared by a specific process and having a low glycemic index. It uses red rice as the main raw material. Because it is rich in various nutrients and unique color, it helps to improve the nutritional value and appearance of the recombinant rice. Combined with other auxiliary materials and functional components, this red rice helps to control the postprandial blood glucose level and is suitable for diabetic patients or people who need to control blood glucose. At the same time, according to the formula requirements, other auxiliary materials can also be selected, such as low-GI value ingredients like chickpeas, black beans, oats, tartary buckwheat, konjac flour, etc. These ingredients not only help to reduce the GI value of the recombinant rice, but also provide rich dietary fiber and minerals.
[0003] During the preparation of low-GI recombinant red rice, the most important is the rolling of red rice and auxiliary materials. The traditional extrusion device cannot adjust the fineness of extrusion, and there will be residues on the surface during high-temperature extrusion and it is easy to mix into other auxiliary materials, thus affecting the quality. Summary of the Invention
[0004] The purpose of the present invention is to provide a preparation device and processing technology for low-GI recombinant red rice to solve the problems raised in the above background art.
[0005] The purpose of the present invention can be achieved by the following technical solutions:
[0006] A preparation device for low-GI recombinant red rice includes two groups of rolling rollers, which are symmetrically arranged in the upper preparation box. The two groups of rolling rollers are used for rolling and recombining raw materials, and both groups of rolling rollers are driven by a first motor;
[0007] An adjusting component is installed on the upper preparation box, and the adjusting component is used for adjusting the distance between the two groups of rolling rollers.
[0008] As a further scheme of the present invention: the adjusting component includes a bidirectional screw rod, the bidirectional screw rod penetrates and is rotatably connected to one side of the upper preparation box, and a rocker is fixedly connected to one side of the bidirectional screw rod;
[0009] There are two groups of sliding blocks which are symmetrically arranged. The sliding blocks slide in the upper preparation box, and a first motor is fixedly connected to one side of the sliding block;
[0010] There are two groups of connecting plates which are threadedly connected to the two threads of the bidirectional screw rod. The connecting plates are fixedly connected to the top of the sliding blocks, and the connecting plates slide in the upper preparation box;
[0011] The pushing blocks are arranged on both sides of the sliding block. One side of the pushing block away from the sliding block is fixedly connected with a first spring. At the same time, one side of the first spring away from the pushing block is fixedly connected with a limiting plate, and the limiting plate is fixedly connected inside the upper preparation box. The pushing block slides inside the upper preparation box.
[0012] As a further solution of the present invention: The output end of the first motor is movably installed in the middle of the sliding block and is connected to the rolling roller. The connecting plate moves through a chute opened inside the upper preparation box. The sliding block and the pushing block both move through a chute opened inside the upper preparation box.
[0013] As a further solution of the present invention: It further includes a cleaning component. There are two groups of the cleaning components, which are respectively installed on both sides inside the upper preparation box. The cleaning component is used to clean the surfaces of the two groups of rolling rollers.
[0014] As a further solution of the present invention: The cleaning component includes a connecting frame, and the connecting frame slides inside the upper preparation box;
[0015] A threaded rod is threadedly connected to one side of the upper preparation box, and a limiting disc is fixedly connected to one side of the threaded rod;
[0016] Cleaning blades. Sliding plates are slid on both sides of the cleaning blades. One side of the sliding plate is fixedly connected with a limiting block, and the other side of the sliding plate is fixedly connected with a second spring;
[0017] Limiting columns. There are two groups of the limiting columns, and they are both fixedly connected in the chutes opened on both sides of the cleaning blades.
[0018] As a further solution of the present invention: The sliding plate and the limiting block both slide on the limiting columns. The second spring is sleeved on the limiting columns. The limiting block penetrates and is slidably connected to one side of the cleaning blade. The sliding plate moves through the chutes opened on both sides of the cleaning blade. The limiting disc is rotatably connected inside the connecting frame.
[0019] As a further solution of the present invention: The bottom of the upper preparation box is fixedly connected with a lower preparation box. Discharge grooves are arranged on both sides of the lower preparation box. Guide plates are fixedly connected to both sides of the lower preparation box. A protective plate is slidably connected to the front side of the lower preparation box. A filtering component is installed inside the lower preparation box, and the filtering component is used to screen raw materials. A discharging component is installed inside the lower preparation box, and the discharging component is used to push and discharge the raw materials inside the upper preparation box.
[0020] As a further solution of the present invention: The filtering component includes guide columns. There are two groups of the guide columns, and they are both installed in the chutes opened on both sides inside the lower preparation box;
[0021] The moving plates are provided in two groups and slide on two groups of guiding columns respectively. Springs III are sleeved on the guiding columns, and one side of each spring III is fixedly connected to the top of the corresponding moving plate.
[0022] The fixing frame is fixedly connected to the inner sides of the two moving plates. Moving blocks slide in the chutes opened on both sides of the fixing frame, and a screening mesh is fixedly connected to the side of each moving block away from the fixing frame.
[0023] The limit pins are arranged inside the moving blocks and the fixing frame, and are used to limit the screening mesh and the fixing frame.
[0024] The second motor is fixedly connected to one side of the outer part of the lower preparation box. The output end of the second motor is fixedly connected to a transmission shaft, and the transmission shaft is movably installed in the middle of the lower preparation box.
[0025] Two cams are provided and are both fixedly connected to both sides of the transmission shaft.
[0026] As a further solution of the present invention: The discharging assembly includes a positioning block fixedly connected to the rear side of the outer part of the lower preparation box. A reciprocating lead screw is movably installed in the middle of the positioning block, and a connecting block is threadedly connected to the surface of the reciprocating lead screw. At the same time, the connecting block moves through the chute opened in the positioning block. One side of the connecting block is fixedly connected to a pushing plate, and the pushing plate is attached to the bottom of the lower preparation box.
[0027] The first sprocket is fixedly connected to the end of the transmission shaft away from the second motor. A chain is engaged with the first sprocket, and the other side of the chain is engaged with a second sprocket, and the second sprocket is fixedly connected to the middle of the reciprocating lead screw.
[0028] The present invention also discloses a processing technology of low-GI recombinant red rice, including the following steps:
[0029] First, a variety of cereal materials are soaked at low temperature;
[0030] The soaked variety of cereal materials are subjected to segmented pressure cooking;
[0031] The cooked variety of cereal materials are cooled;
[0032] Crushed auxiliary materials are added to the cooled variety of cereal materials for mixing;
[0033] The mixture of the variety of cereal materials and the auxiliary materials is poured into the upper preparation box. The distance between the two rolling rollers is adjusted through the adjusting assembly, and the two rolling rollers are used for extrusion to form particles. At the same time, the surfaces of the two rolling rollers are cleaned through the cleaning assembly;
[0034] The extruded cereal material and auxiliary material particles are screened and selected through the filtering assembly;
[0035] The screened grain materials and auxiliary particles are discharged and pushed out by the discharging assembly for drying.
[0036] Advantages of the present invention:
[0037] (1) In the present invention, through the setting of the adjusting assembly, the distance between the two rolling rollers can be adjusted. At the same time, the gap at the chute of the preparation box can be automatically supplemented to prevent waste caused by the extrusion and ejection of various grain materials and auxiliary materials, and then the distance can be adjusted according to the fineness of the extrusion of various grain materials and auxiliary materials to control the degree of auxiliary material rolling, thereby improving the quality of the low-GI red rice process and enabling the low-GI red rice process to adapt to different types of auxiliary materials;
[0038] (2) In the present invention, through the simultaneous movement between the filtering assembly and the discharging assembly, the low-GI red rice process can make the sieve mesh bounce up and down through the action of the cam to improve the screening efficiency, and can reduce the residues on the sieve mesh to maintain the screening effect. At the same time, it can push the auxiliary materials that have been filtered in the lower preparation box to avoid blockage, thereby improving the efficiency of the low-GI red rice process;
[0039] (3) In the present invention, through the setting of the cleaning assembly, the cleaning blade scrapes and cleans the residues on the surface of the rolling roller, avoiding the influence of residues remaining on the surface of the high-temperature heated rolling roller on the extrusion effect. At the same time, the distance between the cleaning blade and the rolling roller is adjusted to facilitate improving the cleaning effect, and the cleaning blade is more convenient to disassemble and replace to maintain the cleaning effect of the cleaning blade;
[0040] (4) In the present invention, through the four-step method of "acid soaking - gradient steaming - slow cooling - low-temperature drying", the starch crystal structure in brown rice is directionally regulated, the digestion rate is reduced, and during the steaming stage, high-pressure instantaneous treatment is carried out to cause micro-cracks on the surface of starch granules without complete gelatinization, retaining ≥15% resistant starch, significantly reducing the glycemic index of rice. At the same time, dietary fiber and resistant starch are retained, and at the same time, the release of phenolic substances is catalyzed by enzymes to enhance the inhibitory effect on digestive enzymes. Description of the Drawings
[0041] The present invention will be further described below with reference to the drawings.
[0042] Figure 1 is the process flow chart of the present invention;
[0043] Figure 2 is the internal pressure - temperature curve graph of the gradient steaming module of the present invention;
[0044] Figure 3 is the three-dimensional structure schematic diagram of the equipment of the present invention Figure 1 ;
[0045] Figure 4Is the schematic three-dimensional structure of the device of the present invention Figure 2 ;
[0046] Figure 5 Is the schematic cross-sectional structure of the device of the present invention Figure 1 ;
[0047] Figure 6 Is the schematic cross-sectional structure of the device of the present invention Figure 2 ;
[0048] Figure 7 Is Figure 5 The enlarged view of part B in
[0049] Figure 8 Is the schematic three-dimensional structure of the adjustment component of the present invention;
[0050] Figure 9 Is the schematic exploded view of the structure of the cleaning component of the present invention;
[0051] Figure 10 Is Figure 9 The enlarged view of part A in
[0052] Figure 11 Is the schematic three-dimensional structure of the filtering component and the discharging component of the present invention;
[0053] Figure 12 Is the schematic exploded view of the partial structure of the discharging component of the present invention.
[0054] In the figure: 1. Upper preparation box; 2. Lower preparation box; 3. Adjustment component; 300. Bidirectional lead screw; 301. Rocker; 302. Limiting plate; 304. Sliding block; 305. Connecting plate; 306. Pushing block; 307. Spring one; 4. Cleaning component; 400. Connecting frame; 401. Threaded rod; 402. Limiting disc; 403. Cleaning blade; 404. Sliding plate; 405. Limiting block; 406. Spring two; 407. Limiting column; 5. Filtering component; 500. Fixed frame; 501. Sieve mesh; 502. Moving block; 503. Limiting pin; 504. Moving plate; 505. Spring three; 506. Motor two; 507. Transmission shaft; 508. Cam; 509. Guide post; 6. Discharging component; 600. Positioning block; 601. Reciprocating lead screw; 602. Connecting block; 603. Pushing plate; 604. Sprocket one; 605. Chain; 606. Sprocket two; 7. Protective plate; 8. Discharge chute; 9. Guide plate; 10. Motor one; 11. Rolling roller. Detailed implementation manners
[0055] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0056] Embodiment 1
[0057] Please refer to Figures 1 - 12 As shown in the figure, the present invention is a preparation device for low-GI recombinant red rice, including two groups of rolling rollers 11, which are symmetrically arranged in the upper preparation box 1. The two groups of rolling rollers 11 are used for rolling and recombining raw materials, and both groups of rolling rollers 11 are driven by a first motor 10;
[0058] An adjusting component 3 is installed on the upper preparation box 1, and the adjusting component 3 is used to adjust the distance between the two groups of rolling rollers 11.
[0059] It should be noted that heating rods (not shown) are installed inside both groups of rolling rollers 11. The heating rods can heat the surface of the rolling rollers 11 so that the surface temperature of the rolling rollers 11 can be heated to improve the extrusion effect.
[0060] In the present invention, preferably, the adjusting component 3 includes a bidirectional lead screw 300, which penetrates and is rotatably connected to one side of the upper preparation box 1. A rocker 301 is fixedly connected to one side of the bidirectional lead screw 300;
[0061] Two sliding blocks 304 are provided and are symmetrically arranged. The sliding blocks 304 slide inside the upper preparation box 1, and a first motor 10 is fixedly connected to one side of the sliding blocks 304;
[0062] Two connecting plates 305 are provided and are threadedly connected to the two threads of the bidirectional lead screw 300. The connecting plates 305 are fixedly connected to the tops of the sliding blocks 304, and the connecting plates 305 slide inside the upper preparation box 1;
[0063] Pushing blocks 306 are provided on both sides of the sliding blocks 304. A first spring 307 is fixedly connected to the side of the pushing blocks 306 away from the sliding blocks 304. At the same time, a limiting plate 302 is fixedly connected to the side of the first spring 307 away from the pushing blocks 306, and the limiting plate 302 is fixedly connected inside the upper preparation box 1. The pushing blocks 306 slide inside the upper preparation box 1.
[0064] It should be noted that the rocker 301 is arranged outside the upper preparation box 1. The arrangement of the rocker 301 makes it more convenient for the bidirectional lead screw 300 to drive along the upper preparation box 1. An inlet is provided on the upper preparation box 1 to facilitate the entry of red rice and auxiliary materials;
[0065] A partition column is fixedly connected to the middle of the bidirectional lead screw 300, and two groups of opposite threads are arranged on the bidirectional lead screw 300 with the partition column as the boundary;
[0066] There are two groups of push blocks 306, first springs 307, and limit plates 302, which are respectively arranged on both sides of the sliding block 304.
[0067] In the present invention, preferably, the output end of the first motor 10 is movably installed in the middle of the sliding block 304 and is connected to the rolling roller 11. The connecting plate 305 moves through the chute opened in the upper preparation box 1, and the sliding block 304 and the push block 306 both move through the chute opened in the upper preparation box 1.
[0068] It should be noted that the chute opened in the upper preparation box 1 enables the sliding block 304, the connecting plate 305, and the push block 306 to move and be limited better.
[0069] In the present invention, preferably, it further includes a cleaning component 4. There are two groups of cleaning components 4, which are respectively installed on both sides inside the upper preparation box 1, and the cleaning component 4 is used to clean the surfaces of the two groups of rolling rollers 11.
[0070] In the present invention, preferably, the cleaning component 4 includes a connecting frame 400, and the connecting frame 400 slides inside the upper preparation box 1;
[0071] A threaded rod 401, the threaded rod 401 is threadedly connected to one side of the upper preparation box 1, and a limit disk 402 is fixedly connected to one side of the threaded rod 401;
[0072] A cleaning blade 403, sliding plates 404 slide on both sides of the cleaning blade 403, and a limit block 405 is fixedly connected to one side of the sliding plate 404, and a second spring 406 is fixedly connected to the other side of the sliding plate 404;
[0073] Limit columns 407, there are two groups of limit columns 407, and they are both fixedly connected to the chutes opened on both sides of the cleaning blade 403.
[0074] It should be noted that connecting grooves are arranged on both sides inside the connecting frame 400 to facilitate connection with the two groups of limit blocks 405, so that the cleaning blade 403 and the connecting frame 400 are more convenient for connection and disassembly;
[0075] One side of the cleaning blade 403 is attached to the surface of the rolling roller 11, and the tip of the cleaning blade 403 is in contact with the surface of the rolling roller 11;
[0076] A knob is fixedly connected to the side of the threaded rod 401 away from the limit disk 402 to facilitate the rotation of the threaded rod 401, and half of the threaded rod 401 is exposed outside the upper preparation box 1.
[0077] In the present invention, preferably, both the sliding plate 404 and the limiting block 405 slide on the limiting column 407. The second spring 406 is sleeved on the limiting column 407. The limiting block 405 penetrates and is slidably connected to one side of the cleaning blade 403. The sliding plate 404 moves through the sliding grooves opened on both sides of the cleaning blade 403. The limiting disc 402 is rotatably connected to the connecting frame 400.
[0078] It should be noted that the limiting disc 402 rotates in the middle of the connecting frame 400 and cannot fall off the connecting frame 400.
[0079] The setting of the limiting column 407 can guide the movement of the sliding plate 404 and the limiting block 405.
[0080] During the implementation process, rotate the rocker 301. The rocker 301 drives the bidirectional lead screw 300 to rotate along the upper preparation box 1. The rotation of the bidirectional lead screw 300 causes both groups of connecting plates 305 to move inward or outward simultaneously along the sliding grooves opened on the upper preparation box 1 through the limiting of the upper preparation box 1. Both groups of connecting plates 305 drive both groups of sliding blocks 304, the first motor 10, and the rolling rollers 11 to move inward or outward to adjust the distance, making it easier to adjust the distance between the two rolling rollers 11 to facilitate adjusting the fineness when the brown rice and the auxiliary materials are extruded. When the two sliding blocks 304 move inward or outward, they squeeze or push the pushing blocks 306 on both sides, causing the pushing blocks 306 to automatically fill the gaps at the sliding grooves of the upper preparation box 1 through the pushing or contraction of the first spring 307 to prevent waste caused by the extrusion and ejection of various cereal materials and auxiliary materials.
[0081] Two first motors 10 are provided. The output ends of both first motors 10 drive both rolling rollers 11 to rotate along the sliding blocks 304. The rotation of the two rolling rollers 11 extrudes the various cereal materials and auxiliary materials entering from the feeding port of the upper preparation box 1. When the two rolling rollers 11 rotate and contact the cleaning blade 403, the residues remaining on the surface can be cleaned off.
[0082] Rotate the threaded rod 401. The threaded rod 401 rotates along one side of the upper preparation box 1 and then moves forward or backward along the threaded rod 401. The threaded rod 401 drives the limiting disc 402, the connecting frame 400, and the cleaning blade 403 to move forward or backward to adjust the contact distance with the rolling roller 11. At the same time, it pushes the two sliding plates 404. Both sliding plates 404 drive the limiting blocks 405 to move inward along the sliding grooves opened on the cleaning blade 403, thereby squeezing the second spring 406, and taking out the limiting blocks 405 from the connecting grooves of the connecting frame 400, making it easier to disassemble the cleaning blade 403.
[0083] Embodiment 2
[0084] In the present invention, preferably, a lower preparation box 2 is fixedly connected to the bottom of the upper preparation box 1. Discharge grooves 8 are provided on both sides of the lower preparation box 2. Guide plates 9 are fixedly connected to both sides of the lower preparation box 2. A protective plate 7 is slidably connected to the front side of the lower preparation box 2. A filtering assembly 5 is installed in the lower preparation box 2, and the filtering assembly 5 is used for screening raw materials. A discharging assembly 6 is installed in the lower preparation box 2, and the discharging assembly 6 is used for pushing and discharging the raw materials in the upper preparation box 1.
[0085] It should be noted that a through groove is provided at the connection between the upper preparation box 1 and the lower preparation box 2, so that the red rice and auxiliary materials in the upper preparation box 1 can more easily fall into the lower preparation box 2;
[0086] Support legs are installed at the bottom of the lower preparation box 2 to facilitate the stability of the lower preparation box 2;
[0087] The guide plate 9 is inclined, so that the various cereal materials and auxiliary materials discharged from the discharge groove 8 can be quickly discharged through the guide plate 9;
[0088] The protective plate 7 can be moved upward along the lower preparation box 2 to open, so that the protective plate 7 can be opened, and thus there is no obstruction at the front side of the lower preparation box 2, and the screen 501 can be taken out through the opened protective plate 7 of the lower preparation box 2.
[0089] In the present invention, preferably, the filtering assembly 5 includes guide posts 509. There are two groups of guide posts 509, and they are both installed in the sliding grooves opened on both sides inside the lower preparation box 2;
[0090] Moving plates 504. There are two groups of moving plates 504, and they are respectively slid on the two groups of guide posts 509. Spring threes 505 are sleeved on the guide posts 509, and one side of the spring threes 505 is fixedly connected to the top of the moving plates 504;
[0091] A fixing frame 500. The fixing frame 500 is fixedly connected to the inner sides of the two groups of moving plates 504. Moving blocks 502 are slid in the sliding grooves opened on both sides of the fixing frame 500, and a screen 501 is fixedly connected to the side of the moving block 502 away from the fixing frame 500;
[0092] Limit pins 503. The limit pins 503 are arranged in the moving blocks 502 and the fixing frame 500, and the limit pins 503 are used for limiting the screen 501 and the fixing frame 500;
[0093] A second motor 506. The second motor 506 is fixedly connected to one side outside the lower preparation box 2. The output end of the second motor 506 is fixedly connected to a transmission shaft 507, and the transmission shaft 507 is movably installed in the middle of the lower preparation box 2;
[0094] Cams 508. There are two groups of cams 508, and they are both fixedly connected to both sides of the transmission shaft 507.
[0095] It should be noted that the shape of the cam 508 is oval. The cam 508 is arranged below the fixed frame 500, and all the cams 508 are arranged inside the lower preparation box 2.
[0096] Both the moving block 502 and the fixed frame 500 are provided with grooves for connecting with the limit pin 503, so that the screen 501 can be limited when it is inside the fixed frame 500.
[0097] The guide post 509 can guide the moving plate 504 when it moves.
[0098] During the implementation process, when the various crushed cereal materials and auxiliary materials fall onto the screen 501 in the lower preparation box 2 through the upper preparation box 1, the second motor 506 is set. The output end of the second motor 506 drives the transmission shaft 507 to rotate along the middle of the lower preparation box 2. The transmission shaft 507 drives the cam 508 to rotate. The rotation of the cam 508 makes the fixed frame 500 drive the screen 501 to move up and down along the guide post 509 and the chute through the two moving plates 504 and quickly push downward through the reaction force of the third spring 505, so that the fixed frame 500 drives the screen 501 to bounce up and down, thereby accelerating the screening effect of the various crushed cereal materials and auxiliary materials on the screen 501, and the remaining brown rice and auxiliary materials in the screen 501 can also fall by shaking up and down, thereby maintaining the filtering effect of the screen 501 and improving the screening efficiency after the brown rice and auxiliary materials are crushed.
[0099] Push the protection plate 7, and the protection plate 7 moves upward along the lower preparation box 2 to open. Pull the limit pin 503, and the limit pin 503 is taken out from the grooves of the moving block 502 and the fixed frame 500, so that the screen 501 has no limit. Pull the screen 501, and the screen 501 slides along the fixed frame 500 and is taken out from the opened protection plate 7 of the upper preparation box 1, making the screen 501 easier to disassemble and clean.
[0100] Embodiment 3
[0101] In the present invention, preferably, the discharging assembly 6 includes a positioning block 600. The positioning block 600 is fixedly connected to the rear side of the outside of the lower preparation box 2. A reciprocating lead screw 601 is movably installed in the middle of the positioning block 600, and a connecting block 602 is threadedly connected to the surface of the reciprocating lead screw 601. At the same time, the connecting block 602 moves through the chute opened by the positioning block 600. One side of the connecting block 602 is fixedly connected with a push plate 603, and the push plate 603 is attached to the bottom of the lower preparation box 2.
[0102] The first sprocket 604 is fixedly connected to the end of the transmission shaft 507 away from the second motor 506. A chain 605 is engaged with the first sprocket 604, and a second sprocket 606 is engaged with the side of the chain 605 away from the first sprocket 604. At the same time, the second sprocket 606 is fixedly connected to the middle of the reciprocating lead screw 601.
[0103] It should be noted that the first sprocket 604, the chain 605, and the second sprocket 606 are all arranged outside the lower preparation box 2. The first sprocket 604 and the second sprocket 606 are both arranged on both sides inside the chain 605, and the first sprocket 604 and the second sprocket 606 are arranged in parallel.
[0104] The push plate 603 is arranged below the transmission shaft 507. The positioning block 600 communicates with the rear side of the lower preparation box 2, making it easier for the connecting block 602 to move.
[0105] During the implementation process, while the second motor 506 drives the transmission shaft 507 to rotate, it also drives the first sprocket 604 to rotate. The first sprocket 604 drives the chain 605 to rotate, the chain 605 drives the second sprocket 606 to rotate, and the second sprocket 606 drives the reciprocating lead screw 601 to rotate along the middle of the positioning block 600. The rotation of the reciprocating lead screw 601 causes the connecting block 602 to move back and forth along the sliding grooves opened by the reciprocating lead screw 601 and the positioning block 600. The connecting block 602 drives the push plate 603 to move back and forth, thereby pushing the screened red rice and auxiliary materials in the lower preparation box 2 back and forth, so that a variety of cereal materials and auxiliary material particles are discharged through the discharge grooves 8 opened on both sides of the lower preparation box 2 and slide down through the guide plate 9.
[0106] The present invention also discloses a processing technology for low-GI recombinant red rice, including the following steps:
[0107] First, perform low-temperature soaking on a variety of cereal materials;
[0108] A more specific implementation method is as follows:
[0109] Place a variety of cereal materials in a constant-temperature circulating water tank (temperature 20 - 40 °C) for 12 hours. An ultrasonic generator is built in to promote water penetration. Add lactic acid or citric acid, with a pH of 5.0 - 6.5, to inhibit excessive starch dissolution. Put brown rice into the soaking unit and add a 0.1% lactic acid solution (pH 5.5), and perform ultrasonic treatment at 40 °C for 2 hours.
[0110] It should be noted that the variety of cereal materials include brown rice, red rice, chickpeas, black beans, oats, tartary buckwheat, konjac powder, etc.
[0111] Perform segmented pressure cooking on the soaked variety of cereal materials;
[0112] A more specific implementation method is as follows: Place the soaked variety of cereal materials in a segmented pressure tank. The first stage is low-pressure pre-gelatinization (0.1 MPa, 80 °C, 10 min), and the second stage is high-pressure shaping (0.5 MPa, 110 °C, 5 min).
[0113] Cool the cooked variety of cereal materials;
[0114] A more specific implementation method is as follows: Place various cereal materials in an environment with a humidity of 85%, and slowly cool from 60°C to 30°C (40 minutes).
[0115] Add crushed auxiliary materials to the cooled various cereal materials for mixing;
[0116] A more specific implementation method is as follows: Add crushed auxiliary materials to the cooled various cereal materials and stir and mix them through an external stirrer (not shown).
[0117] It should be noted that the auxiliary materials are raw materials such as chickpeas, black beans, oats, tartary buckwheat, konjac powder, etc.
[0118] Pour the mixture of various cereal materials and auxiliary materials into the upper preparation box 1, adjust the distance between the two sets of rolling rollers through the adjustment component and roll them through the two sets of rolling rollers, and at the same time clean the surfaces of the two sets of rolling rollers through the cleaning component;
[0119] A more specific implementation method is as follows:
[0120] Rotate the rocker 301, the rocker 301 drives the bidirectional lead screw 300 to rotate along the upper preparation box 1, and the rotation of the bidirectional lead screw 300 causes both sets of connecting plates 305 to move inward or outward along the chute opened in the upper preparation box 1 through the limit of the upper preparation box 1 at the same time. Both sets of connecting plates 305 drive both sets of sliding blocks 304, the first motor 10, and the rolling roller 11 to move inward or outward to adjust the distance, making it easier to adjust the distance between the two sets of rolling rollers so as to adjust the fineness when the various cereal materials and auxiliary materials are extruded. When the two sets of sliding blocks 304 move inward or outward, they squeeze or push the pushing blocks 306 on both sides, so that the pushing blocks 306 automatically supplement the gaps at the chute of the upper preparation box 1 through the pushing or contraction of the first spring 307 to prevent the various cereal materials and auxiliary materials from being thrown out during extrusion, resulting in waste;
[0121] Set two first motors 10, the output ends of the two first motors 10 drive the two sets of rolling rollers 11 to rotate along the sliding blocks 304. The rotation of the two sets of rolling rollers 11 rolls the red rice and auxiliary materials entering from the feed port of the upper preparation box 1. When the two sets of rolling rollers 11 rotate and contact the cleaning blade 403, the residues remaining on the surface can be cleaned off.
[0122] Screen and select the rolled red rice and auxiliary materials through the filtering component;
[0123] A more specific implementation method is as follows:
[0124] When the extruded multi-grain materials and auxiliary materials particles fall onto the screen 501 in the lower preparation box 2 through the upper preparation box 1, the second motor 506 is set. The output end of the second motor 506 drives the transmission shaft 507 to rotate along the middle of the lower preparation box 2. The transmission shaft 507 drives the cam 508 to rotate. The rotation of the cam 508 causes the fixing frame 500 to drive the screen 501 to move up and down along the guide column 509 and the chute through two sets of moving plates 504 and be quickly pushed downward by the reaction force of the third spring 505, so that the fixing frame 500 drives the screen 501 to bounce up and down, thereby accelerating the screening effect of the multi-grain materials and auxiliary materials particles on the screen 501, and the remaining multi-grain materials and auxiliary materials particles in the screen 501 can also fall off through the up and down shaking.
[0125] The discharged components are used to discharge and push out the screened multi-grain materials and auxiliary materials and conduct drying.
[0126] A more specific implementation manner is as follows:
[0127] While the second motor 506 drives the transmission shaft 507 to rotate, it also drives the first sprocket 604 to rotate. The first sprocket 604 drives the chain 605 to rotate. The chain 605 drives the second sprocket 606 to rotate. The second sprocket 606 drives the reciprocating lead screw 601 to rotate along the middle of the positioning block 600. The rotation of the reciprocating lead screw 601 causes the connecting block 602 to move back and forth along the chute opened by the reciprocating lead screw 601 and the positioning block 600. The connecting block 602 drives the push plate 603 to move back and forth, thereby pushing the screened multi-grain materials and auxiliary materials particles in the lower preparation box 2 back and forth, so that the multi-grain materials and auxiliary materials particles are discharged through the discharge slots 8 opened on both sides of the lower preparation box 2 and slide down through the guide plate 9;
[0128] The screened grain materials and auxiliary materials particles are subjected to infrared drying;
[0129] A more specific implementation manner is as follows: far-infrared radiation drying (50 - 60 °C), controlling the moisture content to 12% - 14%, preventing starch retrogradation, and drying to a moisture content of 13% by infrared.
[0130] It should be noted that the low-GI red rice in the present invention is not limited to red rice and brown rice, and can also be grains such as millet, sorghum, and coix seed.
[0131] The above has described a specific embodiment of the present invention in detail, but the described content is only a preferred embodiment of the present invention and cannot be considered as limiting the scope of implementation of the present invention. Any equivalent changes and improvements made within the scope of the application of the present invention should still fall within the scope covered by the patent of the present invention.
Claims
1. A preparation device for low GI recombinant red rice, characterized in that: The invention comprises two groups of rolling rollers (11), wherein the two groups of rolling rollers (11) are symmetrically arranged in the upper preparation box (1), and the two groups of rolling rollers (11) are used to roll and reorganize the raw materials, and the two groups of rolling rollers (11) are driven by a motor 1 (10); An adjusting component (3), wherein the adjusting component (3) is installed on the upper preparation box (1), and the adjusting component (3) is used to adjust the spacing between the two sets of rolling rollers (11).
2. The low GI recombinant red rice preparation device according to claim 1, characterized in that: The adjustment assembly (3) comprises a bidirectional screw rod (300), the bidirectional screw rod (300) penetrates and is rotatably connected to one side of the upper preparation box (1), and a rocker (301) is fixedly connected to one side of the bidirectional screw rod (300); Sliding blocks (304), the sliding blocks (304) are provided in two groups and are symmetrically arranged, the sliding blocks (304) slide in the upper preparation box (1), and one side of the sliding blocks (304) is fixedly connected to a motor 1 (10); A connecting plate (305), the connecting plate (305) having two groups of threads and being threadedly connected to two groups of threads of the bidirectional screw rod (300), the connecting plate (305) being fixedly connected to the top of the sliding block (304), and the connecting plate (305) slidingly sliding in the upper preparation box (1); A pushing block (306), wherein the pushing block (306) is arranged on both sides of the sliding block (304), and a spring 1 (307) is fixedly connected to the side of the pushing block (306) away from the sliding block (304), and at the same time, a limit plate (302) is fixedly connected to the side of the spring 1 (307) away from the pushing block (306), and the limit plate (302) is fixedly connected to the upper preparation box (1), and the pushing block (306) slides in the upper preparation box (1).
3. The low GI recombinant red rice preparation device according to claim 2, characterized in that: The output end of the motor 1 (10) is movably mounted in the middle of the sliding block (304) and connected to the rolling roller (11); the connecting plate (305) moves through a slide groove provided in the upper preparation box (1); and the sliding block (304) and the pushing block (306) both move through the slide groove provided in the upper preparation box (1).
4. The low GI recombinant red rice preparation device according to claim 1, characterized in that: It also includes a cleaning assembly (4), which is provided with two groups and is respectively installed on both sides of the upper preparation box (1), and the cleaning assembly (4) is used to clean the surfaces of the two groups of rolling rollers (11).
5. The low GI recombinant red rice preparation device according to claim 4, characterized in that: The cleaning assembly (4) comprises a connecting frame (400), and the connecting frame (400) slides on the inner side of the upper preparation box (1); A threaded rod (401), wherein the threaded rod (401) is threadedly connected to one side of the upper preparation box (1), and one side of the threaded rod (401) is fixedly connected to a limiting plate (402); A cleaning blade (403), wherein sliding plates (404) are slidably disposed on both sides of the cleaning blade (403), and a limiting block (405) is fixedly connected to one side of the sliding plate (404), and a second spring (406) is fixedly connected to the other side of the sliding plate (404); The limiting posts (407) are provided in two groups and are both fixedly connected to the slide grooves provided on both sides of the cleaning blade (403).
6. The low GI recombinant red rice preparation device according to claim 5, characterized in that: The sliding plate (404) and the limiting block (405) both slide on the limiting column (407), the second spring (406) is sleeved on the limiting column (407), the limiting block (405) penetrates and is slidably connected to one side of the cleaning blade (403), the sliding plate (404) moves through the sliding grooves provided on both sides of the cleaning blade (403), and the limiting plate (402) is rotatably connected to the connecting frame (400).
7. The low GI recombinant red rice preparation device according to claim 1, characterized in that: The bottom of the upper preparation box (1) is fixedly connected to the lower preparation box (2), both sides of the lower preparation box (2) are provided with discharge grooves (8), both sides of the lower preparation box (2) are fixedly connected with guide plates (9), the front side of the lower preparation box (2) is slidably connected with a protective plate (7), a filter assembly (5) is installed in the lower preparation box (2), and the filter assembly (5) is used to screen the raw materials, and a discharge assembly (6) is installed in the lower preparation box (2), and the discharge assembly (6) is used to push and discharge the raw materials in the upper preparation box (1).
8. The low GI recombinant red rice preparation device according to claim 7, characterized in that: The filter assembly (5) comprises guide columns (509), and two groups of guide columns (509) are provided and are installed in slide grooves opened on both sides of the lower preparation box (2); A movable plate (504), wherein the movable plate (504) is provided with two groups and slides on two groups of guide pillars (509) respectively, and each of the guide pillars (509) is sleeved with a spring three (505), and one side of the spring three (505) is fixed to the top of the movable plate (504); A fixed frame (500), the fixed frame (500) is fixedly connected to the inner sides of the two sets of movable plates (504), sliding grooves provided on both sides of the fixed frame (500) are provided with movable blocks (502) slidingly therein, and a screen (501) is fixedly connected to a side of the movable block (502) away from the fixed frame (500); A limit pin (503), wherein the limit pin (503) is disposed in the moving block (502) and the fixed frame (500), and the limit pin (503) is used to limit the position of the screen (501) and the fixed frame (500); Motor 2 (506), the motor 2 (506) is fixedly connected to one side of the outside of the lower preparation box (2), the output end of the motor 2 (506) is fixedly connected to a transmission shaft (507), and the transmission shaft (507) is movably installed in the middle of the lower preparation box (2); Cams (508), wherein two groups of cams (508) are provided and are both fixedly connected to two sides of the transmission shaft (507).
9. The low GI recombinant red rice preparation device according to claim 7, characterized in that: The discharge assembly (6) comprises a positioning block (600), the positioning block (600) is fixedly connected to the rear side of the outer portion of the lower preparation box (2), a reciprocating screw (601) is movably mounted in the middle of the positioning block (600), and a connecting block (602) is threadedly connected to the surface of the reciprocating screw (601), and the connecting block (602) moves through a sliding groove provided in the positioning block (600), a push plate (603) is fixedly connected to one side of the connecting block (602), and the push plate (603) is attached to the bottom of the lower preparation box (2); Sprocket one (604), the sprocket one (604) is fixedly connected to one end of the transmission shaft (507) away from the motor two (506), the sprocket one (604) is meshed with a chain (605), and the side of the chain (605) away from the sprocket one (604) is meshed with a sprocket two (606), and the sprocket two (606) is fixedly connected to the middle part of the reciprocating screw rod (601).
10. The processing technology of low GI recombinant red rice is characterized by: A preparation device for low GI recombinant red rice according to any one of claims 1 to 9, comprising the following steps: Firstly, various cereal materials are soaked at low temperature; The soaked various cereal materials are subjected to staged pressure cooking; Cooling down various cereal materials after cooking; Adding crushed auxiliary materials to the cooled various cereal materials for mixing; A mixture of various cereal materials and auxiliary materials is poured into an upper preparation box (1), and the spacing between two sets of rolling rollers (11) is adjusted by an adjusting component (3) and the two sets of rolling rollers (11) are squeezed to form particles, and at the same time, the surfaces of the two sets of rolling rollers (11) are cleaned by a cleaning component (4); The extruded cereal material and auxiliary material particles are screened and selected by a filtering component (5); The screened cereal material and auxiliary material particles are discharged and pushed out by a discharge component (6) for drying.