Automobile part machining equipment and method capable of collecting chippings

Abstract

The automobile part machining equipment comprises a bearing table, a sliding table, a heavy-load driving guide rail, a horizontal driving guide rail, an annular driving guide rail, a deep cutting machining mechanism, a composite cleaning mechanism and a machining groove, the machining groove is formed in the upper end face of the bearing table and is parallel to the axis of the bearing table, and the heavy-load driving guide rail is embedded in a groove body of the bearing table; the annular driving guide rail is slidably connected with the bearing table through the heavy-load driving guide rail, the horizontal driving guide rail is connected with the upper end face of the bearing table, the deep cutting machining mechanism is slidably connected with the horizontal driving guide rail, and the composite cleaning mechanism is embedded in the machining groove. The using method comprises the three steps of equipment assembling, machining operation and chipping cleaning operation. On one hand, the machining efficiency can be effectively improved, and on the other hand, the machining precision is effectively improved; and on the other hand, the centralized management capability of the machining chippings can be effectively provided, so that the machining operation environment is improved, and meanwhile, the purpose of efficiently and comprehensively recycling resources is effectively achieved.

Description

Technical Field

[0001] The present invention relates to a processing equipment and cutting method for automotive parts capable of collecting debris, belonging to the technical field of machining. Background Art

[0002] At present, in the production and processing of automotive parts, it often involves various materials, structures and flexible processing technology requirements such as cemented carbide, rubber, plastic, etc. At the same time, a large amount of processing debris and other waste will be generated during the processing operation. In view of this actual working situation, currently, mainly corresponding processing equipment is equipped according to different workpiece materials and processing technology requirements. As a result, on the one hand, the number of machining equipment is large and the comprehensive utilization rate of the equipment is low; on the other hand, the ability to manage the generated debris during operation is relatively poor, and it is easy to cause pollution to the processing environment and serious waste of raw materials due to untimely collection of debris.

[0003] In addition, during the operation of current production and processing equipment, since the processing equipment needs to be frequently replaced and the debris generated during processing needs to be frequently cleaned, it seriously affects the working efficiency of production and processing operations, and also causes the workpieces to be processed to be installed, positioned and transported multiple times. As a result, it is easy to increase the processing error due to multiple clamping and positioning, thus greatly affecting the stability of the processing quality of the workpieces.

[0004] Therefore, in view of this problem, there is an urgent need to develop a processing equipment and method for automotive parts capable of collecting debris to meet the actual working needs. Summary of the Invention

[0005] In order to solve the deficiencies in the prior art, the present invention has high integration, modularization and automation. On the one hand, it can effectively meet the needs of supporting operations of various materials, structures and processing technologies, and effectively reduce the number of clamping and positioning of workpieces during processing, while improving the processing efficiency, and effectively improving the processing accuracy; on the other hand, during the processing operation, it can effectively provide the ability to centrally manage the processing debris, so as to improve the processing operation environment and effectively achieve the purpose of high-efficiency comprehensive recycling of resources.

[0006] In order to achieve the above object, the present invention is realized through the following technical solutions: An automobile parts processing device capable of collecting debris, comprising a bearing platform, a sliding table, a heavy-duty driving guide rail, a horizontal driving guide rail, a circular driving guide rail, a deep cutting processing mechanism, a composite cleaning mechanism and a driving circuit. There is a processing groove on the upper end surface of the bearing platform, which is parallel to its axis. The processing groove is a groove-shaped structure with a "U"-shaped cross-section, and its axis is parallel to the horizontal plane. There are at least two heavy-duty driving guide rails, which are embedded in the groove body of the bearing platform and are parallel to the axis of the bearing platform. At the same time, the heavy-duty driving guide rails are symmetrically distributed on both sides of the axis of the bearing platform and are connected to the upper end surface of the bearing platform. There is at least one circular driving guide rail, which is embedded in the processing groove and is slidably connected to the bearing platform through the heavy-duty driving guide rail. There are at least two horizontal driving guide rails, which are symmetrically distributed on both sides of the axis of the bearing platform and are connected to the upper end surface of the bearing platform and are parallel to the axis of the bearing platform. The horizontal driving guide rail and the circular driving guide rail are both slidably connected to at least two sliding tables. There are at least two deep cutting processing mechanisms, which are slidably connected between the sliding table and the horizontal driving guide rail. The composite cleaning mechanism is embedded in the processing groove and is connected to the bottom of the processing groove. The axis of the composite cleaning mechanism is parallel to the axis of the bearing platform. The driving circuit is connected to the outer side surface of the bearing platform and is electrically connected to the heavy-duty driving guide rail, the horizontal driving guide rail, the circular driving guide rail, the deep cutting processing mechanism and the composite cleaning mechanism respectively.

[0007] Furthermore, the deep cutting processing mechanism includes a cutting tool head, a tool holder, an operating robotic arm, a connecting mechanism, a laser rangefinder, and a microwave rangefinder. The tool holder is a block-shaped structure with a rectangular cross-section, and its lower end surface is connected to the upper end surface of the sliding table. At the same time, both the left side surface and the rear side surface of the tool holder are hinged to an operating robotic arm through a turntable mechanism. The axis of the operating robotic arm forms an angle of 0° - 180° with the upper end surface of the bearing platform. At the same time, the front end surfaces of the two operating robotic arms are respectively connected to the same cutting tool head through a connecting mechanism. The operating axis of the cutting tool head forms an angle of 0° - 90° with the axis of the bearing platform and intersects. There is at least one of the laser rangefinder and the microwave rangefinder, both of which are embedded in the front end surface of the cutting tool head, and the detection axes of the laser rangefinder and the microwave rangefinder are parallel to each other and are parallel to the processing direction of the cutting tool head. The cutting tool head, the operating robotic arm, the laser rangefinder, and the microwave rangefinder are all electrically connected to the driving circuit.

[0008] Further, the cutting tool head includes a load-bearing keel, a drainage fan, a vibrator, a rotary drive mechanism, an adjustment table, a grinding mechanism, a lathe tool holder, a drilling mechanism, a drainage pipe, an angle sensor, and an inclination sensor. The load-bearing keel is a funnel-shaped frame structure. The drainage pipe is embedded in the load-bearing keel and coaxially distributed with the load-bearing keel. At least one vibrator is provided on the outer side surface of the drainage pipe. At the lower end surface of the drainage pipe, it is connected to the drainage fan, and the drainage fan is connected to the load-bearing keel and communicated with the composite cleaning mechanism through a diversion pipe. The rotary drive mechanism is embedded in the upper end surface of the load-bearing keel and is located above the drainage pipe. The outer diameter of the rotary drive mechanism is not greater than 2 / 3 of the inner diameter of the upper end surface of the drainage pipe and is coaxially distributed with the drainage pipe. The grinding mechanism, the lathe tool holder, and the drilling mechanism are respectively connected to the rotary drive mechanism through the adjustment table and rotate around the axis of the rotary drive mechanism within the range of 0° - 360° through the rotary drive mechanism. The angle sensor is connected to the rotary drive mechanism. There is at least one inclination sensor, which is connected to the upper end surface of the load-bearing keel. A laser rangefinder and a microwave rangefinder are provided on the front end surface of the adjustment table corresponding to the grinding mechanism, the lathe tool holder, and the drilling mechanism. The axes of the laser rangefinder and the microwave rangefinder are perpendicularly distributed to the front end surface of the adjustment table and are parallel to the processing directions of the grinding mechanism, the lathe tool holder, and the drilling mechanism respectively. The drainage fan, the vibrator, the rotary drive mechanism, the grinding mechanism, the lathe tool holder, the drilling mechanism, the angle sensor, and the inclination sensor are all electrically connected to the drive circuit.

[0009] Further, the composite cleaning mechanism includes a lifting drive mechanism, a load-bearing groove, a mesh belt conveyor, a main spray nozzle, an auxiliary spray nozzle, an electromagnet, and a diversion cover. The load-bearing groove is a trough-shaped structure with an inverted isosceles trapezoid cross-section. Its outer side surface is slidably connected to the groove wall of the processing groove through at least two lifting drive mechanisms. The axis of the lifting drive mechanism is perpendicularly distributed to the bottom of the processing groove, is hinged to the outer side surface of the load-bearing groove through a hinge, and is evenly distributed along the axis of the load-bearing groove. The axis of the load-bearing groove forms an angle of 0° - 30° with the bottom of the processing groove. The mesh belt conveyor is located in the load-bearing groove and is parallel to the bottom of the load-bearing groove. The mesh belt conveyor is connected to the bottom of the load-bearing groove through several columns. A cleaning gap with a width of not less than 10 mm is provided between the mesh belt conveyor and the bottom of the load-bearing groove. There are several electromagnets, which are connected to the bottom of the load-bearing groove, are located directly below the mesh belt conveyor and are evenly distributed along the axis of the mesh belt conveyor. A diversion cover is provided outside each electromagnet. There are several main spray nozzles, which are connected to the side wall of the load-bearing groove and are evenly distributed along the axis of the load-bearing groove. At the same time, each main spray nozzle is located above the mesh belt conveyor, and the axis of the mesh belt conveyor intersects with the axis of the mesh belt conveyor and forms an angle of 10° - 45°. The auxiliary spray nozzle is embedded at the front end surface of the load-bearing groove, and its axis is parallel to the axis of the load-bearing groove. At least one sewage outlet is provided at the bottom and the rear end surface of the load-bearing groove. The lifting drive mechanism, the mesh belt conveyor, and the electromagnet are all electrically connected to the drive circuit.

[0010] Further, the fairing includes a protective shell, a shrapnel, an elastic connecting band and a deflector. The protective shell is a closed cavity structure with a rectangular cross-section. Its top is connected to the deflector through the shrapnel and the elastic connecting band. The elastic connecting band is a hollow columnar structure coaxially distributed with the protective shell, and is respectively connected to the upper end face of the protective shell and the lower end face of the deflector, and is wrapped outside each shrapnel. The deflector is a rectangular plate structure, and the plate surface forms an angle of 10°-60° with the top of the protective shell and the bottom of the bearing groove. And the area of the deflector is at least 1.1 times the area of the upper end face of the protective shell. At the same time, the inclination directions of the deflectors of two adjacent fairings are opposite.

[0011] Further, a liquid storage tank, a spray pump, a shunt pipe and a control valve are additionally arranged outside the bearing groove. The liquid storage tank and the spray pump are both connected to the outer side surface of the bearing platform, and the liquid storage tank is communicated with at least one shunt pipe through the spray pump. The shunt pipe is connected to the outer side surface of the bearing groove, and is respectively communicated with each main spray port and the auxiliary spray port through the control valve. The spray pump and the control valve are both electrically connected to the drive circuit.

[0012] Further, for the slide table connected to the annular drive guide rail, the upper half of it is located outside the upper end face of the bearing platform, and at least one auxiliary connecting rod is additionally arranged on the outer side surface of the slide table. The auxiliary connecting rod is a telescopic rod structure with at least two levels. Its upper end face is hinged to the outer side surface of the slide table through a hinge and forms an angle of 0°-90° with the outer side surface of the slide table. The lower end face of the auxiliary connecting rod is connected to the upper end face of the bearing platform, and an electromagnet is arranged on the lower end face of the auxiliary connecting rod and is connected to the bearing platform through the electromagnet. The electromagnet is electrically connected to the drive circuit.

[0013] Further, the drive circuit is a circuit system based on a programmable controller, and the drive circuit is additionally provided with a serial communication circuit and a control interface including any one or several of a display, a button, a potentiometer, and a keyboard.

[0014] A using method of an automobile parts processing device capable of collecting debris includes the following steps: S1, equipment assembly. First, according to the needs of the processing operation, the bearing platform, the slide table, the heavy-duty drive guide rail, the horizontal drive guide rail, the annular drive guide rail, the deep cutting processing mechanism, the composite cleaning mechanism and the drive circuit are assembled and positioned. Then, according to the needs of the processing operation, the processing tools in the deep cutting processing mechanism are set, and the equipment preset can be completed. S2. Processing operation: First, connect and position the workpiece to be processed between the sliding table and the annular drive guide rail. Then, simultaneously drive the heavy-duty drive guide rail, the horizontal drive guide rail, and the annular drive guide rail. On the one hand, adjust the working positions of the annular drive guide rail and the deep cutting processing mechanism connected to the horizontal drive guide rail. On the other hand, precisely rotate the annular drive guide rail to adjust the relative position between the processing surface of the workpiece to be processed and the deep cutting processing mechanism, and then the processing operation can be carried out. During the processing operation, according to the needs of the processing operation process, synchronously drive the heavy-duty drive guide rail, the horizontal drive guide rail, and the annular drive guide rail to integrally adjust the position of the processing surface of the workpiece to be processed. At the same time, by adjusting the deep cutting processing mechanism, while meeting the selection of different processing tools, synchronously adjust the paths of tool feeding, tool movement, and tool retraction; S3. Chip cleaning operation: During the cutting process of the workpiece to be processed, the chips generated are first collected by the deep cutting processing mechanism and drained and conveyed to the composite cleaning mechanism. Then, on the one hand, the composite cleaning mechanism centrally collects, caches, and conveys and discharges the collected chips. On the other hand, during the processing gap and through the spraying mechanism provided by the composite cleaning mechanism, the composite cleaning mechanism is integrally rinsed and cleaned, and thus the chip collection and cleaning operation during machining can be completed.

[0015] Compared with the prior art, the present invention has high integration, modularization, and automation levels. On the one hand, it can effectively meet the needs of supporting operations for various materials, structures, and processing technologies, and effectively reduce the number of clamping and positioning times of the workpiece during processing, while improving processing efficiency and effectively improving processing accuracy. On the other hand, during the processing operation, it can effectively provide the ability to centrally manage processing chips, thereby achieving the purpose of improving the processing operation environment and effectively realizing the efficient comprehensive recovery operation of resources. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The present invention will be described in detail below in conjunction with the drawings and specific embodiments; Figure 1 It is a partial top view structural schematic diagram of the present invention; Figure 2 It is a partial side view structural schematic diagram of the cutting tool head; Figure 3 It is a partial cross-sectional structural schematic diagram of the composite cleaning mechanism; Figure 4 It is a structural schematic diagram of the connection between the sliding table 2 and the auxiliary connecting rod. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0017] To make the technical means, creative features, achieved purposes, and effects of the present invention easy to implement, the present invention will be further described below in conjunction with specific embodiments.

[0018] AsFigures 1 - 4 As shown in the figure, a processing device for automobile accessories capable of collecting debris includes a bearing table 1, a sliding table 2, a heavy-duty driving guide rail 3, a horizontal driving guide rail 4, a circular driving guide rail 5, a deep cutting processing mechanism 6, a composite cleaning mechanism 7 and a driving circuit 8. A processing groove 9 parallel to its axis is arranged on the upper end surface of the bearing table 1. The processing groove 9 is a groove-shaped structure with a "U"-shaped cross-section, and its axis is parallel to the horizontal plane. There are at least two heavy-duty driving guide rails 3, which are embedded in the groove body of the bearing table 1 and are parallel to the axis of the bearing table 1. At the same time, the heavy-duty driving guide rails 3 are symmetrically distributed on both sides of the axis of the bearing table 1. There is at least one circular driving guide rail 5, which is embedded in the processing groove 9 and is slidably connected to the bearing table 1 through the heavy-duty driving guide rail 3. There are at least two horizontal driving guide rails 4, which are symmetrically distributed on both sides of the axis of the bearing table 1 and are parallel to the axis of the bearing table 1. The horizontal driving guide rails 4 and the circular driving guide rail 5 are both slidably connected to at least two sliding tables 2. There are at least two deep cutting processing mechanisms 6, which are slidably connected between the sliding tables 2 and the horizontal driving guide rails 4. The composite cleaning mechanism 7 is embedded in the processing groove 9 and is connected to the bottom of the processing groove 9, and the axis of the composite cleaning mechanism 7 is parallel to the axis of the bearing table 1. The driving circuit 8 is connected to the outer side surface of the bearing table 1 and is electrically connected to the heavy-duty driving guide rail 3, the horizontal driving guide rail 4, the circular driving guide rail 5, the deep cutting processing mechanism 6 and the composite cleaning mechanism 7 respectively.

[0019] It should be emphasized that the deep cutting processing mechanism 6 includes a cutting tool head 61, a tool holder 62, a working robotic arm 63, a connecting mechanism 64, a laser rangefinder 65 and a microwave rangefinder 66. The tool holder 62 is a block-shaped structure with a rectangular cross-section, and its lower end surface is connected to the upper end surface of the sliding table 2. At the same time, the left side surface and the rear side surface of the tool holder 62 are respectively hinged to a working robotic arm 63 through a turntable mechanism 67. The axis of the working robotic arm 63 forms an angle of 0° - 180° with the upper end surface of the bearing table 1. At the same time, the front end surfaces of the two working robotic arms 63 are respectively connected to the same cutting tool head 61 through a connecting mechanism 64. The working axis of the cutting tool head 61 forms an angle of 0° - 90° with the axis of the bearing table 1 and intersects. There is at least one laser rangefinder 65 and at least one microwave rangefinder 66, both of which are embedded in the front end surface of the cutting tool head 61, and the detection axes of the laser rangefinder 65 and the microwave rangefinder 66 are parallel to each other and are parallel to the processing direction of the cutting tool head 61. The cutting tool head 61, the working robotic arm 63, the laser rangefinder 65 and the microwave rangefinder 66 are all electrically connected to the driving circuit 8.

[0020] Cooperating with the provided working robotic arm, the working angle and position of the cutting tool head can be adjusted flexibly and precisely, thereby effectively improving the flexibility and working precision of the processing operation to meet the needs of different processing technologies.

[0021] Meanwhile, the working position of the cutting tool head is accurately detected and positioned through the set laser rangefinder and microwave rangefinder, thereby improving the machining accuracy.

[0022] Among them, the cutting tool head 61 includes a bearing keel 611, a drainage fan 612, a vibrator 613, a rotary drive mechanism 614, an adjustment table 615, a grinding mechanism 616, a lathe tool holder 617, a drilling mechanism 618, a drainage pipe 619, an angle sensor 610, and an inclination sensor 6101. The bearing keel 611 is a funnel-shaped frame structure. The drainage pipe 619 is embedded in the bearing keel 611 and is coaxially distributed with the bearing keel 611. At least one vibrator 613 is provided on the outer side surface of the drainage pipe 619. Meanwhile, the lower end surface of the drainage pipe 619 is communicated with the drainage fan 612, and the drainage fan 612 is connected to the bearing keel 611 and is communicated with the composite cleaning mechanism 7 through a diversion pipe. The rotary drive mechanism 614 is embedded in the upper end surface of the bearing keel 611 and is located above the drainage pipe 619. The outer diameter of the rotary drive mechanism 614 is not greater than 2 / 3 of the inner diameter of the upper end surface of the drainage pipe 619 and is coaxially distributed with the drainage pipe 619. The grinding mechanism 616, the lathe tool holder 617, and the drilling mechanism 618 are respectively connected to the rotary drive mechanism 614 through the adjustment table 615 and rotate around the axis of the rotary drive mechanism 614 within the range of 0° - 360° through the rotary drive mechanism 614. The angle sensor 610 is connected to the rotary drive mechanism 614. At least one inclination sensor 6101 is provided and is connected to the upper end surface of the bearing keel 611. A laser rangefinder 65 and a microwave rangefinder 66 are provided on the front end surface of each adjustment table 615 corresponding to the grinding mechanism 616, the lathe tool holder 617, and the drilling mechanism 618. The axes of the laser rangefinder 65 and the microwave rangefinder 66 are perpendicularly distributed to the front end surface of the adjustment table 615 and are parallel to the machining directions of the grinding mechanism 616, the lathe tool holder 617, and the drilling mechanism 618 respectively. The drainage fan 612, the vibrator 613, the rotary drive mechanism 614, the grinding mechanism 616, the lathe tool holder 617, the drilling mechanism 618, the angle sensor 610, and the inclination sensor 6101 are all electrically connected to the drive circuit 8.

[0023] The cooperation of the provided vibrator and drainage fan can effectively collect and discharge and convey some debris and dust generated during machining through the drainage pipe; In this embodiment, the composite cleaning mechanism 7 includes a lifting drive mechanism 71, a carrying groove 72, a mesh belt conveyor 73, a main spray port 74, an auxiliary spray port 75, an electromagnet 76, and a flow guide cover 77. The carrying groove 72 has a trough-shaped structure with an inverted isosceles trapezoid cross-section. Its outer side is slidably connected to the groove wall of the processing groove 9 through at least two lifting drive mechanisms 71. The axis of the lifting drive mechanism 71 is perpendicular to the bottom of the processing groove 9, and is hinged to the outer side of the carrying groove 72 and evenly distributed along the axis of the carrying groove 72. The axis of the carrying groove 72 forms an angle of 0° - 30° with the bottom of the processing groove 9. The mesh belt conveyor 73 is located in the carrying groove 72 and is parallel to the bottom of the carrying groove 72. The mesh belt conveyor 73 is connected to the bottom of the carrying groove 72 through several columns. A cleaning gap with a width of not less than 10 mm is provided between the mesh belt conveyor 73 and the bottom of the carrying groove 72. A number of electromagnets 76 are connected to the bottom of the carrying groove 72, are located directly below the mesh belt conveyor 73 and are evenly distributed along the axis of the mesh belt conveyor 73. A flow guide cover 77 is provided outside each electromagnet 76. A number of main spray ports 74 are connected to the side wall of the carrying groove 72 and are evenly distributed along the axis of the carrying groove 72. At the same time, each main spray port 74 is located above the mesh belt conveyor 73, and the axis of the mesh belt conveyor 73 intersects with the axis of the mesh belt conveyor 73 and forms an angle of 10° - 45°. The auxiliary spray port 75 is embedded in the front end face of the carrying groove 72, and its axis is parallel to the axis of the carrying groove 72. At the same time, at least one sewage discharge port 78 is provided at the bottom and the rear end face of the carrying groove 72. The lifting drive mechanism 71, the mesh belt conveyor 73, and the electromagnet 76 are all electrically connected to the drive circuit 8.

[0024] The provided mesh belt conveyor can centrally convey larger debris. At the same time, during the operation of the provided electromagnet, through intermittent operation, it can effectively adsorb and position common magnetic metal debris, improve the stability of debris positioning in the mesh belt conveyor and the carrying groove, and prevent pollution and loss caused by debris splashing. When cleaning debris, the operation of the electromagnet is stopped, thereby improving the debris cleaning efficiency.

[0025] In addition, the fairing 77 includes a protective shell 771, a shrapnel 772, an elastic connecting band 773 and a deflector 774. The protective shell 771 is a closed cavity structure with a rectangular cross-section. Its top is connected to the deflector 774 through the shrapnel 772 and the elastic connecting band 773. The elastic connecting band 773 is a hollow columnar structure coaxially distributed with the protective shell 771, and is respectively connected to the upper end face of the protective shell 771 and the lower end face of the deflector 774, and covers each shrapnel 772. The deflector 774 is a rectangular plate structure, and the plate surface forms an angle of 10° - 60° with the top of the protective shell 771 and the bottom of the bearing groove, and the area of the deflector 774 is at least 1.1 times the area of the upper end face of the protective shell 771. At the same time, the inclination directions of the deflectors 774 of the adjacent two fairings 77 are opposite.

[0026] The provided fairing can effectively protect the electromagnet and improve the efficiency of debris cleaning operation.

[0027] It should be noted that a liquid storage tank 721, a spray pump 722, a shunt pipe 723 and a control valve 724 are additionally provided outside the bearing groove 72. The liquid storage tank 721 and the spray pump 722 are both connected to the outer side surface of the bearing table 1, and the liquid storage tank 721 is communicated with at least one shunt pipe 723 through the spray pump 722. The shunt pipe 723 is connected to the outer side surface of the bearing groove 72, and is respectively communicated with each main spray port 74 and the auxiliary spray port 75 through the control valve 724. The spray pump 722 and the control valve 724 are both electrically connected to the drive circuit.

[0028] In this embodiment, the slide table 2 connected to the annular drive guide 5 has its upper half located outside the upper end face of the bearing table 1, and at least one auxiliary connecting rod 10 is additionally provided on the outer side surface of the slide table 2. The auxiliary connecting rod 10 is a telescopic rod structure with at least two levels. Its upper end face is hinged to the outer side surface of the slide table 2 through a hinge and forms an angle of 0° - 90° with the outer side surface of the slide table 2. The lower end face of the auxiliary connecting rod 10 is connected to the upper end face of the bearing table 1, and an electromagnet 11 is provided on the lower end face of the auxiliary connecting rod 10, and is connected to the bearing table 1 through the electromagnet 11. The electromagnet 11 is electrically connected to the drive circuit 8.

[0029] The provided auxiliary connecting rod can effectively improve the load-bearing capacity of the slide table, thereby effectively improving the stability and reliability of the annular drive guide for workpiece load-bearing and positioning, and thus effectively improving In this embodiment, the drive circuit 8 is a circuit system based on a programmable controller, and the drive circuit is additionally provided with a serial communication circuit, and a control interface including any one or several of a display, a button, a potentiometer, and a keyboard is provided.

[0030] A method for using an automobile parts processing device capable of collecting debris includes the following steps: S1. Equipment assembly: First, according to the requirements of the processing operation, perform assembly positioning on the bearing table, sliding table, heavy-duty drive guide rail, horizontal drive guide rail, ring drive guide rail, deep cutting processing mechanism, composite cleaning mechanism, and drive circuit. Then, set the processing tools in the deep cutting processing mechanism according to the requirements of the processing operation to complete the equipment presetting. S2. Processing operation: First, connect and position the workpiece to be processed between the sliding table and the ring drive guide rail. Then, simultaneously drive the heavy-duty drive guide rail, horizontal drive guide rail, and ring drive guide rail to run. On the one hand, adjust the working positions of the ring drive guide rail and the deep cutting processing mechanism connected to the horizontal drive guide rail. On the other hand, precisely rotate the ring drive guide rail to adjust the relative position between the processing surface of the workpiece to be processed and the deep cutting processing mechanism, and then the processing operation can be carried out. During the processing operation, according to the requirements of the processing technology, the heavy-duty drive guide rail, horizontal drive guide rail, and ring drive guide rail can be synchronously driven to run to adjust the position of the processing surface of the workpiece to be processed as a whole. At the same time, by adjusting the deep cutting processing mechanism, while meeting the selection of different processing tools, the paths of tool feeding, tool movement, and tool withdrawal can be synchronously adjusted. S3. Chip cleaning operation: During the cutting processing of the workpiece to be processed, the chips generated are first collected by the deep cutting processing mechanism and drained and conveyed to the composite cleaning mechanism. Then, on the one hand, the composite cleaning mechanism centrally collects, caches, and conveys and discharges the collected chips. On the other hand, during the processing gap and through the spray mechanism set in the composite cleaning mechanism, the composite cleaning mechanism is integrally rinsed and cleaned, and the chip collection and cleaning operation during mechanical processing can be completed.

[0031] Compared with the prior art, the present invention has a high degree of integration, modularization, and automation. On the one hand, it can effectively meet the needs of supporting operations of various materials, structures, and processing technologies, and effectively reduce the number of clamping and positioning times of the workpiece during processing, improving the processing efficiency while effectively improving the processing accuracy. On the other hand, during the processing operation, it can effectively provide the ability to centrally manage the processing chips, thereby improving the processing operation environment while effectively achieving the purpose of efficient comprehensive resource recovery operation.

[0032] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.

Claims

1. An automobile parts processing equipment capable of collecting debris, characterized in that: The automobile parts processing equipment capable of collecting debris comprises a bearing platform, a slide, a heavy-load drive guide rail, a horizontal drive guide rail, an annular drive guide rail, a deep cutting processing mechanism, a composite cleaning mechanism and a drive circuit. The processing groove on the upper end surface of the bearing platform is parallel to its axis, and its axis is parallel to the horizontal plane. At least two heavy-load drive guide rails are embedded in the groove body of the bearing platform and are parallel to the axis of the bearing platform. At the same time, the heavy-load drive guide rails are symmetrically distributed on both sides of the axis of the bearing platform and connected to the upper end surface of the bearing platform. At least one annular drive guide rail is embedded in the processing groove and is slidably connected to the bearing platform through the heavy-load drive guide rail. The horizontal drive There are at least two moving guide rails, which are symmetrically distributed on both sides of the axis of the bearing platform and connected to the upper end surface of the bearing platform and distributed parallel to the axis of the bearing platform. The horizontal driving guide rail and the annular driving guide rail are both slidably connected to at least two slides. There are at least two deep cutting processing mechanisms, which are slidably connected between the slide and the horizontal driving guide rail. The composite cleaning mechanism is embedded in the processing groove and connected to the bottom of the processing groove, and the axis of the composite cleaning mechanism is distributed parallel to the axis of the bearing platform. The driving circuit is connected to the outer side of the bearing platform, and is respectively electrically connected to the heavy-load driving guide rail, the horizontal driving guide rail, the annular driving guide rail, the deep cutting processing mechanism, and the composite cleaning mechanism.

2. The automobile parts processing equipment capable of collecting debris according to claim 1, characterized in that: The deep cutting mechanism includes a cutting tool head, a tool holder, an operating mechanical arm, a connecting mechanism, a laser rangefinder, and a microwave rangefinder. The tool holder is a block structure with a rectangular cross section, and its lower end face is connected to the upper end face of the slide. At the same time, the left side and the rear side face of the tool holder are hinged to an operating mechanical arm through a turntable mechanism. The axis of the operating mechanical arm and the upper end face of the bearing platform form an angle of 0°-180°. At the same time, the front ends of the two operating mechanical arms are respectively connected to the same cutting tool head through a connecting mechanism. The operating axis of the cutting tool head and the axis of the bearing platform form an angle of 0°-90° and intersect. There is at least one laser rangefinder and microwave rangefinder, both of which are embedded in the front end face of the cutting tool head, and the detection axes of the laser rangefinder and the microwave rangefinder are distributed in parallel with each other and in parallel with the processing direction of the cutting tool head. The cutting tool head, the operating mechanical arm, the laser rangefinder, and the microwave rangefinder are all electrically connected to the driving circuit.

3. The automobile parts processing equipment capable of collecting debris according to claim 1, characterized in that: The cutting tool head includes a bearing keel, a drainage fan, an exciter, a rotary drive mechanism, an adjustment table, a grinding mechanism, a turning tool holder, a drilling mechanism, a drainage tube, an angle sensor, and an inclination sensor, wherein the bearing keel is a funnel-shaped frame structure, the drainage tube is embedded in the bearing keel, and is coaxially distributed with the bearing keel, and at least one exciter is provided on the outer side of the drainage tube, and at the same time, the lower end surface of the drainage tube is connected with the drainage fan, and the drainage fan is connected to the bearing keel, and is connected to the composite cleaning mechanism through the guide tube, the rotary drive mechanism is embedded in the upper end surface of the bearing keel, and is located above the drainage tube, and the outer diameter of the rotary drive mechanism is not greater than 2 / 3 of the inner diameter of the upper end surface of the drainage tube, and is coaxially distributed with the drainage tube, the grinding mechanism, the turning tool holder and the drilling mechanism are respectively connected to the rotary drive mechanism through the adjusting table, and are rotated in the range of 0°-360° around the axis of the rotary drive mechanism through the rotary drive mechanism. The angle sensor is connected to the rotary drive mechanism. There is at least one inclination sensor, and it is connected to the upper end surface of the bearing keel. The front end surfaces of the adjusting tables corresponding to the grinding mechanism, the turning tool holder and the drilling mechanism are each provided with a laser rangefinder and a microwave rangefinder, and the axes of the laser rangefinder and the microwave rangefinder are perpendicular to the front end surface of the adjusting table, and are respectively parallel to the processing directions of the grinding mechanism, the turning tool holder and the drilling mechanism. The exhaust fan, the vibrator, the rotary drive mechanism, the grinding mechanism, the turning tool holder, the drilling mechanism, the angle sensor and the inclination sensor are all electrically connected to the driving circuit.

4. The automobile parts processing equipment capable of collecting debris according to claim 1, characterized in that: The composite cleaning mechanism includes a lifting drive mechanism, a bearing trough, a mesh belt conveyor, a main spray port, an auxiliary spray port, an electromagnet, and a guide cover, wherein the bearing trough is a trough-shaped structure with an inverted isosceles trapezoidal cross section, and its outer side surface is slidably connected to the processing trough wall through at least two lifting drive mechanisms, the axis of the lifting drive mechanism is vertically distributed to the bottom of the processing trough, and is hinged to the outer side surface of the bearing trough through a hinge, and is evenly distributed along the axis direction of the bearing trough, the axis of the bearing trough and the bottom of the processing trough are at an angle of 0°-30°, the mesh belt conveyor is located in the bearing trough, and is distributed parallel to the bottom of the bearing trough, the mesh belt conveyor is connected to the bottom of the bearing trough through a number of columns, and a mesh belt conveyor is set between the mesh belt conveyor and the bottom of the bearing trough. A cleaning gap with a width of not less than 10 mm, a plurality of electromagnets connected to the bottom of the bearing trough, located directly below the mesh belt conveyor and evenly distributed along the axis of the mesh belt conveyor, and a guide cover is arranged outside each electromagnet, a plurality of main spray ports are connected to the side walls of the bearing trough, and evenly distributed along the axis of the bearing trough, and at the same time, each main spray port is located above the mesh belt conveyor, and the axis of the mesh belt conveyor intersects with the axis of the mesh belt conveyor and forms an angle of 10°-45°, the auxiliary spray port is embedded in the front end face of the bearing trough, and its axis is parallel to the axis of the bearing trough, and at least one sewage outlet is arranged at the bottom and rear end face of the bearing trough, and the lifting drive mechanism, mesh belt conveyor and electromagnet are electrically connected to the drive circuit.

5. The automobile parts processing equipment capable of collecting debris according to claim 4, characterized in that: The deflector includes a protective shell, spring pieces, an elastic connecting belt and a deflector plate, wherein the protective shell is a closed cavity structure with a rectangular cross-section, and its top is connected to the deflector plate through spring pieces and an elastic connecting belt. The elastic connecting belt is a hollow columnar structure coaxially distributed with the protective shell, and is respectively connected to the upper end surface of the protective shell and the lower end surface of the deflector plate, and is covered outside each spring piece. The deflector is a rectangular plate structure, and its plate surface forms an angle of 10°-60° with the top of the protective shell and the bottom of the bearing groove, and the area of ​​the deflector is at least 1.1 times the area of ​​the upper end surface of the protective shell. At the same time, the inclination directions of the deflectors of the two adjacent deflectors are opposite.

6. The automobile parts processing equipment capable of collecting debris according to claim 4, characterized in that: A liquid storage tank, a spray pump, a shunt pipe and a control valve are arranged outside the carrying tank, wherein the liquid storage tank and the spray pump are both connected to the outer side of the carrying platform, and the liquid storage tank is connected to at least one shunt pipe through the spray pump, the shunt pipe is connected to the outer side of the carrying tank, and is respectively connected to each main spray port and auxiliary spray port through a control valve, and the spray pump and the control valve are both electrically connected to the drive circuit.

7. The automobile parts processing equipment capable of collecting debris according to claim 1, characterized in that: The upper half of the slide connected to the annular driving guide rail is located outside the upper end surface of the bearing platform, and at least one auxiliary connecting rod is provided on the outer side surface of the slide, the auxiliary connecting rod is a telescopic rod structure of at least two stages, the upper end surface of the auxiliary connecting rod is hinged to the outer side surface of the slide by a hinge, and forms an angle of 0°-90° with the outer side surface of the slide, the lower end surface of the auxiliary connecting rod is connected to the upper end surface of the bearing platform, and an electromagnet is provided on the lower end surface of the auxiliary connecting rod, and is connected to the bearing platform through the electromagnet. The electromagnet is electrically connected to the driving circuit.

8. The automobile parts processing equipment capable of collecting debris according to claim 1, characterized in that: The driving circuit is a circuit system based on a programmable controller, and the driving circuit is further provided with a serial communication circuit, and is provided with any one or several common control interfaces including but not limited to a display, a button, a potentiometer, and a keyboard.

9. The method for using the automobile parts processing equipment capable of collecting debris according to claim 1, characterized in that: The method for using the automobile parts processing equipment capable of collecting debris comprises the following steps: S1, equipment assembly, firstly, according to the needs of the processing operation, the carrier, slide, heavy-load drive rail, horizontal drive rail, circular drive rail, deep cutting processing mechanism, composite cleaning mechanism and drive circuit are assembled and positioned, and then the processing tool in the deep cutting processing mechanism is set according to the needs of the processing operation, and the equipment preset can be completed; S2, processing operation, first connect and position the workpiece to be processed through the slide and the annular drive guide rail, and then drive the heavy-duty drive guide rail, the horizontal drive guide rail, and the annular drive guide rail to operate at the same time, on the one hand, adjust the working position of the annular drive guide rail and the deep cutting processing mechanism connected to the horizontal drive guide rail; on the other hand, the relative position between the processing surface of the workpiece to be processed and the deep cutting processing mechanism is adjusted by accurately rotating the annular drive guide rail, and the processing operation can be carried out. During the processing operation, the heavy-duty drive guide rail, the horizontal drive guide rail, and the annular drive guide rail can be synchronously driven to operate according to the needs of the processing operation process, and the position of the processing surface of the workpiece to be processed can be adjusted as a whole. At the same time, the deep cutting processing mechanism can be adjusted to meet the selection of different processing tools, and the paths of feed, tool movement and retraction can be synchronously adjusted; S3, debris cleaning operation. During the cutting process of the workpiece to be processed, the generated debris is first collected by the deep cutting processing mechanism and drained to the composite cleaning mechanism. Then, on the one hand, the composite cleaning mechanism collects, caches and transports the collected debris for discharge; on the other hand, the composite cleaning mechanism is flushed and cleaned as a whole during the processing interval and through the spray mechanism set by the composite cleaning mechanism, thereby completing the collection and cleaning operation of the debris generated in the mechanical processing.

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