Auxiliary welding device for charger machining

By designing a welding auxiliary device for charger processing including moving components, blow-sucking components and cleaning components, the problems of PCB board flip and welding surface cleaning after welding are solved, automatic flip and spray cleaning are realized, and efficiency and cleanliness of the welding process are improved.

CN120206103AInactive Publication Date: 2025-06-27JIANGXI MIJU TECH CO LTD

Patent Information

Application Number
CN202510494041.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-19
Publication Date
2025-06-27
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing welding auxiliary devices for charger processing cannot automatically flip the PCB board after welding, and cannot spray and clean the welded parts after welding, resulting in flux residue affecting the operation of subsequent components.

Method used

A welding auxiliary device for charger processing is designed, including a moving assembly, a blow-sucking assembly and a cleaning assembly. By cooperating with the moving component and the blow-sucking component, the dust and small particles of the PCB board are removed during the welding process, and the welding surface is sprayed and cleaned by the cleaning component after the welding is completed, while the 180° flip of the PCB board is achieved.

Benefits of technology

Automatic flip of PCB board and spray cleaning of welding surfaces are realized, avoiding the impact of flux residue on subsequent components, and improving the consistency and cleanliness of the welding process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The welding auxiliary device comprises an operation table, a fixing assembly is arranged on the rear side of the upper end of the operation table, a welding gun is fixedly connected to the front side of the upper end of the operation table, a moving assembly is arranged at the upper end of the operation table, and a blowing and sucking assembly is arranged at the upper end of the operation table. And a cleaning assembly is arranged above the moving assembly. A limiting groove is matched with a limiting roller and other structures, after welding is finished, a PCB can be automatically turned over by 180 degrees, the PCB can be further matched with a liquid bag and other structures to achieve spraying and cleaning of the welded PCB, meanwhile, through an annular pipe, a spraying ring and other structures, dust and small particles at the upper end of the PCB are blown up and flow downwards through airflow, and the dust and the small particles are prevented from falling off. And the PCB is adsorbed and fixed by the multilayer board, so that the effect of blow-drying the cleaning agent on the PCB can be achieved, and the drying and cleaning of the PCB can be ensured.
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Description

Technical Field

[0001] The present invention relates to the technical field of charger processing, and particularly relates to a welding auxiliary device for charger processing. Background Art

[0002] A charger is a device for charging electronic devices. Its main function is to convert alternating current into direct current suitable for use by electronic devices and replenish the electrical energy of the batteries of electronic devices. The circuit board is the core part of the charger, on which various electronic components are integrated, such as transformers, rectifier diodes, capacitors, resistors, chips, etc. During the production of chargers, the welding between the PCB and each component is a relatively complex and crucial process.

[0003] Chinese Patent Publication No. CN219403040U discloses a welding auxiliary device for charger processing, including a fixed seat. A clamping groove is provided on the upper surface of the fixed seat. An electric telescopic rod is fixedly connected to the surface of the clamping groove. One end of the electric telescopic rod is fixedly connected to a connecting block. First sliders are fixedly connected to the lower parts on both sides of the connecting block. The outer walls of the first sliders are slidably connected to the inner walls of the sliding grooves. By starting the electric telescopic rod to drive the connecting block forward, the through groove on the first connecting plate moves on the connecting rod, thereby driving the first connecting plate forward, and then driving the second connecting plate forward, so that the connecting frame moves on the support block. The second connecting plate drives the connecting frame to move downward, thereby driving the pressing plate to move downward, so as to press the charger, thus solving the problems that the charger is inconvenient to fix and is prone to position deviation during processing.

[0004] However, during the operation of the above device, it is neither possible to achieve the effect of cleaning the welded parts before welding nor to spray and clean the welded parts after welding to avoid the problem that the flux affects the subsequent use of the PCB board. Summary of the Invention

[0005] The main purpose of the present invention is to provide a welding auxiliary device for charger processing, which can effectively solve the problem that after welding, not only can the PCB board be automatically turned over to prepare for the next welding, but also the welding surface of the PCB board can be sprayed and cleaned.

[0006] To achieve the above purpose, the technical solution adopted by the present invention is as follows:

[0007] A welding auxiliary device for charger processing includes an operating table. A fixing component is arranged at the rear side of the upper end of the operating table. A welding gun is fixedly connected to the front side of the upper end of the operating table. A moving component is arranged at the upper end of the operating table on the left side of the fixing component. A blowing and sucking component is arranged at the upper end of the operating table on the left side of the moving component. A cleaning component is arranged above the moving component.

[0008] Preferably, a guide rail is fixedly connected to the middle of the upper end of the operating table. A drag chain is fixedly connected to the upper end of the operating table on the right side of the guide rail. A first slide plate is fixedly connected to the rear side of the upper end of the drag chain. The first slide plate is slidably connected to the upper end of the guide rail.

[0009] Preferably, the moving assembly includes a cross plate fixedly connected to the upper end of the operating table. A hydraulic cylinder is fixedly connected to the upper end of the operating table below the cross plate. The output end of the hydraulic cylinder is fixedly connected to a push plate. An L-shaped rod is fixedly connected to the upper end of the push plate.

[0010] Preferably, a rectangular plate is fixedly connected to the rear end of the horizontal part of the L-shaped rod. The middle of the lower end of the rectangular plate is fixedly connected to the upper end of the first slide plate. A limiting groove is fixedly connected to the upper end of the cross plate. The left side of the lower end of the rectangular plate is slidably connected to the upper end of the cross plate.

[0011] Preferably, the fixing assembly includes a fixing cylinder fixedly connected to the upper end of the rectangular plate. Fixed shafts are symmetrically rotatably connected to the inner surface of the fixing cylinder. Pneumatic clamps are fixedly connected to one end of the two fixed shafts close to each other. A one-way rotating shaft is arranged at the left end of the left fixed shaft. A rotating rod is fixedly connected to the inner surface of the one-way rotating shaft. A rotating plate is fixedly connected to the left side of the outer surface of the rotating rod. A rotating roller is fixedly connected to the left end of the rotating plate. A limiting roller is rotatably connected to the outer surface of the rotating roller.

[0012] Preferably, the outer surface of the limiting roller is slidably connected to the inner surface of the limiting groove.

[0013] Preferably, the blowing and suction assembly includes a first airbag fixedly connected to the rear end of the push plate. A first vertical plate is fixedly connected to the rear end of the first airbag. A first hose is fixedly connected to the outer surface of the first airbag. One end of the first hose away from the first airbag is fixedly connected to an annular pipe. The annular pipe is fixedly connected to the bottom wall of the inner surface of the fixing cylinder. A multi-layer plate is fixedly connected to the middle of the inner surface of the fixing cylinder.

[0014] Preferably, an electric telescopic rod is fixedly connected to the front end of the push plate. A second slide plate is fixedly connected to the front end of the electric telescopic rod. A second airbag is fixedly connected to the front end of the second slide plate. A second vertical plate is fixedly connected to the front end of the second airbag. A second hose is fixedly connected to the outer surface of the second airbag. One end of the second hose away from the second airbag is fixedly connected to a spray ring.

[0015] Preferably, the lower end of the second slide plate is slidably connected to the upper end of the operating table. The lower end of the second vertical plate is fixedly connected to the upper end of the operating table. The lower end of the first vertical plate is fixedly connected to the upper end of the operating table.

[0016] Preferably, the cleaning assembly includes a fixed block fixedly connected to the upper end of the cross plate. A plurality of springs are fixedly connected to the rear end of the fixed block. The rear ends of the plurality of springs are commonly fixedly connected to a third slide plate. The lower end of the third slide plate is slidably connected to the upper end of the cross plate. A liquid sac is fixedly connected to the rear end of the third slide plate. A third vertical plate is fixedly connected to the rear end of the liquid sac. A third hose is fixedly connected to the outer surface of the liquid sac. One end of the third hose away from the liquid sac is fixedly connected to a spray nozzle. A fixed rod is fixedly connected to the left end of the spray nozzle. The left lower end of the fixed rod is fixedly connected to the upper end of the limiting groove.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] 1. By the cooperation of the moving assembly and the blowing and suction assembly, during the process of conveying the PCB board to the lower part of the soldering gun, blowing air from top to bottom and sucking air from below are realized, which can effectively remove dust and small particles on the PCB board. During the reset process, the volatilization of the cleaning agent can be accelerated through the air flow. During the reset process after the welding is completed, the cleaning assembly can also be used to spray the cleaning agent on the soldered side, timely removing the flux and avoiding the adverse effects of the flux on the operation of subsequent components. Through the cooperation of the moving assembly and the fixing assembly, 180° flipping of the PCB board is realized, which is convenient for welding the other side again, reducing the turnover time of the PCB board between different processes and making the whole welding process more coherent and smooth.

[0019] 2. Through the cooperation of the limiting groove and the limiting roller and other structures, after the welding is completed, not only can the PCB board be automatically flipped 180°, which is convenient for welding both sides of the PCB board, but also the liquid sac and other structures can be used to achieve the purpose of spraying the cleaning agent on the welded PCB board for cleaning. At the same time, during the preparation for welding, air is sucked from below the PCB board and air is blown from above the PCB board through the annular pipe and the spray ring and other structures, so as to blow up the dust and small particles on the upper end of the PCB board, and the air flow flows downward and is adsorbed and fixed by the multi-layer board, thus ensuring the cleanliness of the welding environment. During the reset process, the cleaning agent on the PCB board can also be dried, which is beneficial to ensure the dryness and cleanliness of the PCB board. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0021] Figure 2 It is a schematic diagram of the partial structure of the present invention;

[0022] Figure 3 It is a schematic diagram of the structure of the moving assembly of the present invention;

[0023] Figure 4 It is a schematic diagram of the structure of the fixing assembly of the present invention;

[0024] Figure 5 Schematic diagram of the partial sectional structure of the fixing component of the present invention;

[0025] Figure 6 of the present invention Figure 5 Schematic diagram of the enlarged structure at position A in;

[0026] Figure 7 Schematic diagram of the operating structure of the fixing component of the present invention;

[0027] Figure 8 Schematic diagram of the blowing and sucking component structure of the present invention;

[0028] Figure 9 Schematic diagram of the operating structure of the blowing and sucking component of the present invention;

[0029] Figure 10 Schematic diagram of the cleaning component structure of the present invention;

[0030] Figure 11 Schematic diagram of the operating structure of the cleaning component of the present invention.

[0031] In the figure: 1, operating table; 11, guide rail; 12, drag chain; 13, first slide plate; 2, welding torch; 3, moving component; 31, cross plate; 32, hydraulic cylinder; 33, push plate; 34, rectangular plate; 35, L-shaped rod; 36, limiting groove; 4, blowing and sucking component; 41, first airbag; 411, first vertical plate; 42, first hose; 43, annular pipe; 44, multi-layer plate; 45, second airbag; 451, second vertical plate; 46, second slide plate; 47, electric telescopic rod; 48, second hose; 49, spray ring; 5, cleaning component; 51, fixing block; 52, third slide plate; 53, liquid sac; 54, third vertical plate; 55, third hose; 56, spray pipe; 57, fixing rod; 58, spring; 6, fixing component; 61, fixing cylinder; 62, rotating rod; 63, rotating plate; 64, limiting roller; 65, rotating roller; 66, pneumatic clamp; 67, fixing shaft; 68, one-way rotating shaft. Detailed implementation manners

[0032] In order to make the technical means, creative features, achieved purposes and effects of the present invention easy to understand, the present invention will be further described below in conjunction with specific implementation manners.

[0033] Example 1, as Figure 1 shown, a welding auxiliary device for charger processing, including an operating table 1, a fixing component 6 is arranged at the rear side of the upper end of the operating table 1, a welding torch 2 is fixedly connected to the front side of the upper end of the operating table 1, a moving component 3 is arranged at the upper end of the operating table 1 on the left side of the fixing component 6, a blowing and sucking component 4 is arranged at the upper end of the operating table 1 on the left side of the moving component 3, and a cleaning component 5 is arranged above the moving component 3.

[0034] In the process of manufacturing chargers, especially during the soldering process of the internal PCB board and components of the charger, in order to make full use of the space of the PCB board, most of the internal PCB boards of chargers need to be soldered on both sides;

[0035] During the soldering process of the PCB board and components, first, the fixing component 6 is used to clamp and fix the PCB board. Then, the moving component 3 transports the fixing component 6, the PCB board to be soldered, and the components forward to below the soldering gun 2. During the transportation process, through the cooperation of the moving component 3 and the blowing and suction component 4, it is possible to blow air from above and suck air from below the PCB board, achieving the effect of cleaning small dust particles on the board;

[0036] Similarly, after soldering, through the cooperation of the cleaning component 5, the soldered side is sprayed with a cleaning agent to prevent the flux from affecting the operation of subsequent components. After spraying, through the cooperation of the fixing component 6 and the moving component 3, the PCB board can be flipped 180°, facilitating the placement of different components on the other side of the PCB board for soldering again.

[0037] The soldering gun 2 mentioned above is a conventional design in the prior art. The soldering gun 2 is electrically connected to the control terminal in the prior art. By presetting the operation path of the soldering gun 2 in advance, when the fixing component 6 drives the PCB board and components to be soldered to move below the soldering gun 2, the soldering gun 2 can operate automatically to achieve the soldering of the PCB board and components.

[0038] During the operation of this embodiment, through the cooperation of the moving component 3 and the blowing and suction component 4, during the transportation of the PCB board to below the soldering gun 2, air is blown from above and sucked from below, effectively removing dust and small particles on the PCB board. During the reset process, the airflow can also accelerate the volatilization of the cleaning agent. Through the cooperation of the cleaning component 5, the soldered side can be sprayed with a cleaning agent in time to remove the flux, avoiding the adverse impact of the flux on the operation of subsequent components. Through the cooperation of the moving component 3 and the fixing component 6, the PCB board can be flipped 180°, facilitating soldering on the other side again, reducing the turnover time of the PCB board between different processes, and making the entire soldering process more coherent and smooth.

[0039] Embodiment 2. On the basis of Embodiment 1, in order to achieve the effect of automatically flipping the PCB board and spraying and cleaning the soldering surface after soldering.

[0040] Refer to Figure 2 , in the middle of the upper end of the operating table 1, a guide rail 11 is fixedly connected. On the upper end of the operating table 1 on the right side of the guide rail 11, a drag chain 12 is fixedly connected. At the rear side of the upper end of the drag chain 12, a slide plate 13 is fixedly connected, and the slide plate 13 is slidably connected to the upper end of the guide rail 11.

[0041] The drag chain 12 mentioned above is a conventional design in the prior art. The drag chain 12 can flexibly bend and stretch with the reciprocating motion of the slide plate 13, providing reliable support and guidance for cables and pipes, ensuring that they will not be over-stretched, twisted or broken during movement, thereby ensuring the normal operation of the equipment.

[0042] Through the cooperation of the guide rail 11 and the slide plate 13, during the operation of the fixed component 6, the auxiliary drag chain 12 realizes the collection of the wiring harness and the like.

[0043] See also Figure 3 The moving assembly 3 includes a horizontal plate 31 fixedly connected to the upper end of the operating platform 1, a hydraulic cylinder 32 fixedly connected to the upper end of the operating platform 1 below the horizontal plate 31, a push plate 33 fixedly connected to the output end of the hydraulic cylinder 32, and an L-shaped rod 35 fixedly connected to the upper end of the push plate 33.

[0044] Specifically, after the PCB board is fixed, the hydraulic cylinder 32 can be activated, and then the output end of the hydraulic cylinder 32 pushes the push plate 33 forward, and the L-shaped rod 35 is driven to move in the same direction during the forward movement of the push plate 33.

[0045] See also Figure 3 The rear end of the horizontal part of the L-shaped rod 35 is fixedly connected with a rectangular plate 34, the middle part of the lower end of the rectangular plate 34 is fixedly connected to the upper end of the slide plate 13, the upper end of the horizontal plate 31 is fixedly connected with a limiting groove 36, and the left side of the lower end of the rectangular plate 34 is slidably connected to the upper end of the horizontal plate 31.

[0046] When the L-shaped rod 35 is driven by the push plate 33 to move forward, the rectangular plate 34 is driven to move in the same direction, and the cross plate 31 cooperates to limit the rectangular plate 34 .

[0047] See also Figures 4 - 7 The fixing assembly 6 includes a fixing cylinder 61 fixedly connected to the upper end of the rectangular plate 34, the inner surface of the fixing cylinder 61 is symmetrically connected to a fixing shaft 67 for rotation, two fixing shafts 67 are fixedly connected to a pneumatic clamp 66 at one end close to each other, a one-way rotating shaft 68 is arranged at the left end of the left fixing shaft 67, a rotating rod 62 is fixedly connected to the inner surface of the one-way rotating shaft 68, a rotating plate 63 is fixedly connected to the left side of the outer surface of the rotating rod 62, a rotating roller 65 is fixedly connected to the left end of the rotating plate 63, the outer surface of the rotating roller 65 is rotatably connected to a limiting roller 64, and the outer surface of the limiting roller 64 is slidably connected to the inner surface of the limiting groove 36.

[0048] The one-way rotating shaft 68 is a conventional design in the prior art. The one-way rotating shaft 68 cooperates with the rotating rod 62 and the fixed shaft 67, so that when the fixed cylinder 61 drives the rotating rod 62 and the two fixed shafts 67 to move forward, the rotating rod 62 rotates while the fixed shafts 67 do not rotate. When the fixed cylinder 61 drives the rotating rod 62 and the two fixed shafts 67 to move backward, the rotating rod 62, the one-way rotating shaft 68 and the fixed shaft 67 rotate 180° at the same time.

[0049] Refer to Figure 5 , when preparing to weld the PCB board and components, first use two pneumatic clamps 66 to clamp and fix the PCB board, and then the high-temperature-resistant components can be placed on the upper end of the PCB board to prepare for the first-side welding.

[0050] Furthermore, after the components are placed, activate the hydraulic cylinder 32 to operate. Then, the output end of the hydraulic cylinder 32 pushes the push plate 33 forward, driving the L-shaped rod 35, the rectangular plate 34, and the fixed cylinder 61 to move forward simultaneously to prepare for welding.

[0051] Refer to Figure 7 , during the process of the rectangular plate 34 driving the fixed cylinder 61 to move forward, the rotating rod 62, the rotating plate 63, the limiting roller 64, and the rotating roller 65 are driven to move in the same direction. Among them, the limiting roller 64 slides forward along the inner surface of the limiting groove 36 during the movement.

[0052] When the limiting roller 64 slides forward along the inner surface of the limiting groove 36, when the limiting roller 64 slides to the rear arc part of the inner surface of the limiting groove 36, at this time, the limiting roller 64 slides downward along the arc part of the limiting groove 36. At the same time, the rotating rod 62, the rotating plate 63, and the rotating roller 65 are driven by the fixed cylinder 61 to move horizontally forward. Through the limitation of the limiting roller 64 by the arc part of the limiting groove 36, the rotating rod 62, the rotating plate 63, and the rotating roller 65 as a whole rotate forward around the axis of the limiting roller 64;

[0053] Furthermore, through the cooperation of the entire arc part of the limiting groove 36, the rotating roller 65, the rotating plate 63, and the rotating rod 62 as a whole rotate forward 180° around the axis of the limiting roller 64.

[0054] Similarly, through the cooperation of the one-way rotating shaft 68, when the fixed cylinder 61 drives the PCB board forward to prepare for welding, the rotating rod 62, the rotating plate 63, and the rotating roller 65 rotate 180° around the axis of the limiting roller 64, while the fixed shaft 67 and the pneumatic clamp 66 do not rotate.

[0055] Then, when the fixed cylinder 61 is driven forward by the rectangular plate 34 to below the welding torch 2, at this time, the limiting roller 64 is located at the front side of the inner surface of the limiting groove 36. Activate the welding torch 2 to make the welding torch 2 weld the PCB board and components according to the preset path.

[0056] After the welding is completed, the output of the hydraulic cylinder 32 drives the push plate 33, the L-shaped rod 35, and the rectangular plate 34 to reset. During the reset process of the rectangular plate 34, it drives the fixed cylinder 61, the rotating rod 62, the two fixed shafts 67, the pneumatic clamp 66, and the clamped PCB board to move backward;

[0057] Furthermore, refer to Figure 7, when the limiting roller 64 moves backward to the arc part of the inner surface of the limiting groove 36, through the cooperation of the limiting roller 64 and the limiting groove 36, the rotating rod 62, the rotating plate 63 and the rotating roller 65 rotate backward by 180° around the axis of the limiting roller 64. At the same time, through the cooperation of the one-way rotating shaft 68, the fixed shaft 67 drives the pneumatic clamp 66 and the clamped PCB board to rotate by 180° simultaneously, so that the un-welded side of the PCB board faces upward, preparing for the welding of heat-sensitive components and large components.

[0058] Refer to Figure 8 and Figure 9 , the blowing and suction assembly 4 includes an airbag one 41 fixedly connected to the rear end of the push plate 33. The rear end of the airbag one 41 is fixedly connected with a vertical plate one 411. The outer surface of the airbag one 41 is fixedly connected with a hose one 42. One end of the hose one 42 far from the airbag one 41 is fixedly connected with an annular pipe 43. The annular pipe 43 is fixedly connected with the bottom wall of the inner surface of the fixed cylinder 61. A multi-layer board 44 is fixedly connected to the middle of the inner surface of the fixed cylinder 61. The lower end of the vertical plate one 411 is fixedly connected with the upper end of the operating table 1.

[0059] The above-mentioned multi-layer board 44 is a conventional design in the prior art. At the same time, the multi-layer board 44 is composed of a viscous layer, an adsorption layer and an anti-static layer compounded from top to bottom. The surface of the viscous layer has low-viscosity adhesion, directly contacts dust particles, captures solid particles through physical adhesion, and at the same time, honeycomb-shaped pores are provided in the viscous layer, and the pores allow liquid cleaning agents such as isopropyl alcohol to penetrate downward through the pores; the adsorption layer is located below the viscous layer, adsorbs the penetrated liquid solvent through a high specific surface area, and at the same time, the adsorption layer is provided with gradient honeycomb pores, and the honeycomb pores gradually shrink from the viscous layer to the anti-static layer; the anti-static layer is internally embedded with a woven structure of conductive fibers to form a conductive mesh path, evenly dispersing static charges to avoid local accumulation, realizing the anti-static function through the conductivity of the material itself, avoiding adverse effects of static electricity on components during the welding of the PCB board. At the same time, the anti-static layer is integrally arranged in a honeycomb shape, and conductive contacts are arranged at the honeycomb nodes to ensure the connection of the conductive networks of each unit. The honeycomb structure will not affect the effects of each layer, and at the same time, it also has a breathable effect.

[0060] Several nozzles are arranged on the upper part of the outer surface of the above-mentioned annular pipe 43, and the inner surfaces of the several nozzles, the inside of the annular pipe 43, the hose one 42 and the inside of the airbag one 41 are connected in communication.

[0061] During the process of the fixed cylinder 61 driving the PCB board to move forward for welding, the push plate 33 moves forward, driving the airbag one 41 to be stretched. At this time, the air pressure inside the airbag one 41 becomes lower, and the gas inside the fixed cylinder 61 enters the inside of the airbag one 41 through several nozzles on the outer surface of the annular pipe 43.

[0062] Refer to Figure 9, a push plate 33 is fixedly connected to the front end of an electric telescopic rod 47, the front end of the electric telescopic rod 47 is fixedly connected to a second slide plate 46, the front end of the second slide plate 46 is fixedly connected to a second airbag 45, the front end of the second airbag 45 is fixedly connected to a second vertical plate 451, and a second hose 48 is fixedly connected to the outer surface of the second airbag 45. One end of the second hose 48 away from the second airbag 45 is fixedly connected to a spray ring 49. The lower end of the second slide plate 46 is slidably connected to the upper end of the operating table 1, and the lower end of the second vertical plate 451 is fixedly connected to the upper end of the operating table 1.

[0063] The above-mentioned electric telescopic rod 47 is a conventional setting in the prior art. At the same time, the electric telescopic rod 47 is electrically connected to a control terminal in the prior art. During the operation of the electric telescopic rod 47, through presetting, the electric telescopic rod 47 is kept in a stretched state and does not move when the electric telescopic rod 47 is just pushed. After moving a certain distance, the electric telescopic rod 47 begins to be compressed.

[0064] A plurality of nozzles are obliquely arranged on the inner surface of the above-mentioned spray ring 49, and the inner surfaces of the plurality of nozzles, the inner surface of the spray ring 49, the second hose 48 and the inner surface of the second airbag 45 are communicated with each other.

[0065] When the push plate 33 moves to drive the rectangular plate 34, the fixed cylinder 61, the PCB board and the components to move forward, it will push the electric telescopic rod 47 forward. At this time, the electric telescopic rod 47 is set to maintain an extended state. Immediately, the electric telescopic rod 47 pushes the second slide plate 46 forward. The second slide plate 46 slides forward along the upper end of the operating table 1, and at the same time squeezes the second airbag 45. As a result, the air pressure inside the second airbag 45 increases. The gas inside the second airbag 45 enters the inside of the spray ring 49 through the inside of the second hose 48 and is sprayed from the plurality of nozzles on the inner surface of the spray ring 49 onto the upper end of the PCB board inside the fixed cylinder 61;

[0066] By spraying air onto the upper end of the PCB board through the spray ring 49 and the plurality of nozzles and sucking air from below the PCB board through the annular pipe 43 and the plurality of nozzles, the dust and small particles on the upper end of the PCB board are blown up and flow downward through the air flow. During the process of the dust and small particles flowing downward with the air flow, they will be adsorbed by the adhesive layer on the upper end of the multi-layer board 44.

[0067] When the push plate 33 pushes the electric telescopic rod 47 and the second slide plate 46 to squeeze the second airbag 45 forward, when the fixed cylinder 61 is about to move below the welding torch 2, at this time, the second airbag 45 is compressed to the maximum extent. Immediately, when the push plate 33 continues to push forward, at this time, the electric telescopic rod 47 is compressed, so that the push plate 33, the rectangular plate 34, the fixed cylinder 61 and other structures drive the PCB board to move forward to below the welding torch 2 to prepare for welding.

[0068] Both the above-mentioned first airbag 41 and the second airbag 45 are made of polyurethane commonly used in the prior art, and can ensure that the first airbag 41 and the second airbag 45 can still be stably sealed during repeated expansion and contraction.

[0069] See also Figure 10 and Figure 11 The cleaning component 5 includes a fixed block 51 fixedly connected to the upper end of the horizontal plate 31, a plurality of springs 58 are fixedly connected to the rear end of the fixed block 51, a slide plate 3 52 is fixedly connected to the rear ends of the plurality of springs 58, the lower end of the slide plate 3 52 is slidably connected to the upper end of the horizontal plate 31, a liquid capsule 53 is fixedly connected to the rear end of the slide plate 3 52, a vertical plate 3 54 is fixedly connected to the rear end of the liquid capsule 53, a hose 3 55 is fixedly connected to the outer surface of the liquid capsule 53, a nozzle 56 is fixedly connected to the end of the hose 3 55 away from the liquid capsule 53, a fixed rod 57 is fixedly connected to the left end of the nozzle 56, and the left side of the lower end of the fixed rod 57 is fixedly connected to the upper end of the limiting groove 36.

[0070] The above-mentioned liquid capsule 53 is connected with an external cleaning agent liquid source, and a one-way valve is provided at the connecting part, so that the cleaning agent can only flow into the liquid capsule 53 through the liquid source. At the same time, a plurality of nozzles are obliquely provided on the outer surface of the nozzle 56, wherein the plurality of nozzles are connected with the nozzle 56, the hose three 55 and the inside of the liquid capsule 53. At the same time, a one-way valve is provided at the connecting part between the inside of the hose three 55 and the liquid capsule 53, so that the cleaning agent in the liquid capsule 53 can only flow out from the hose three 55, and gas or liquid cannot flow into the inside of the liquid capsule 53 from the hose three 55 in the reverse direction.

[0071] The push plate 33 drives the rectangular plate 34, the fixing cylinder 61 and the PCB board forward to prepare for welding. When the rectangular plate 34 moves to the point where the front end of the rectangular plate 34 is in close contact with the rear end of the sliding plate 3 52, the rectangular plate 34 continues to move forward, and then pushes the sliding plate 3 52 to slide forward, thereby compressing the springs 58. At this time, the liquid capsule 53 is also driven by the sliding plate 3 52 to continuously stretch.

[0072] When the liquid capsule 53 is stretched, the pressure inside the liquid capsule 53 decreases, and then the liquid capsule 53 absorbs the detergent from the external detergent liquid source.

[0073] After the welding gun 2 finishes welding the first side of the PCB board, the output end of the hydraulic cylinder 32 drives the push plate 33 and the L-shaped rod 35 and other structures to move backward, and then the rectangular plate 34 no longer continues to squeeze the slide plate 3 52. At this time, several compressed springs 58 push the slide plate 3 52 backward and then squeeze the liquid capsule 53, so that the cleaning agent in the liquid capsule 53 is sprayed from the inside of the hose 3 55 to the several nozzles on the outer surface of the nozzle 56 toward the upper end of the welded PCB board, so as to clean the flux used in the welding process in time to avoid the problem of subsequent PCB board operation failure caused by the flux not being cleaned up.

[0074] As the fixed cylinder 61 drives the welded PCB board to move backward, the cleaning agent sprayed by the nozzle 56 is evenly distributed on the upper end of the PCB board. After the rectangular plate 34 moves backward and disengages from the slide plate three 52, the spring 58 no longer pushes the slide plate three 52 to move. At the same time, the upper end of the PCB board is also evenly sprayed with the cleaning agent. Then, the cleaning agent fully reacts with the soldering flux and other substances. When the limit roller 64 moves to the arc part of the limit groove 36, the cleaning agent has fully mixed with the impurities such as the soldering flux waiting to be cleaned. During the process of the fixed shaft 67 driving the pneumatic clamp 66 and the PCB board to flip 180°, the excess cleaning agent falls on the upper end of the multilayer board 44 as it flips and is adsorbed by the adsorption layer of the multilayer board 44, without affecting the operation of other structures.

[0075] Similarly, after welding is completed, during the process of the push plate 33 moving backward to drive the fixed cylinder 61 and the PCB board to reset, the electric telescopic rod 47 is in a compressed state and is driven backward by the push plate 33. During the backward movement of the electric telescopic rod 47, it drives the rear ends of the slide plate two 46 and the airbag two 45 to move backward simultaneously, allowing the gas at the upper end of the PCB board inside the fixed cylinder 61 to enter the airbag two 45 through the spray ring 49 and the hose two 48, guiding the air to flow outward;

[0076] At the same time, during the backward movement of the push plate 33, the airbag one 41 is continuously squeezed. The gas inside the airbag one 41 is blown upward through the hose one 42 and the annular pipe 43, and in cooperation with the honeycomb pores inside the multilayer board 44, the gas blown out by the annular pipe 43 is evenly dispersed, which can dry the cleaning agent on the surface of the flipped PCB board, and at the same time, the dust adsorbed on the upper end of the multilayer board 44 will not be blown up.

[0077] When the electric telescopic rod 47 drives the slide plate two 46 to move backward until the slide plate two 46 is stretched to the maximum, the push plate 33 continues to pull the electric telescopic rod 47 to reset. At this time, the slide plate two 46 is no longer stretched, and the electric telescopic rod 47 is gradually stretched.

[0078] After the push plate 33 drives the rectangular plate 34 and the fixed cylinder 61 and other structures to reset, heat-sensitive components are placed on the upward-facing side of the PCB board again, and the above steps are repeated to prepare for the welding of the second side.

[0079] After welding on both sides is completed, the clamping and fixing of the PCB board by the two pneumatic clamps 66 are released, and an un-welded PCB board is placed to prepare for the next welding.

[0080] Therefore, through the cooperation of the limiting groove 36 and the limiting roller 64 and other structures, after the welding is completed, this solution can not only automatically flip the PCB board by 180°, facilitating the welding of both sides of the PCB board, but also cooperate with the liquid sac 53 and other structures to achieve the purpose of spraying a cleaning agent on the welded PCB board for cleaning. At the same time, during the welding process, air is sucked from below the PCB board and blown from above the PCB board through the annular pipe 43 and the spray ring 49 and other structures, so as to blow up the dust and small particles at the upper end of the PCB board, and the airflow flows downward and is adsorbed and fixed by the multilayer board 44, thus ensuring the cleanliness of the welding environment. During the reset process, it can also achieve the effect of drying the cleaning agent on the PCB board, which is beneficial to ensuring the dryness and cleanliness of the PCB board.

[0081] It should be particularly noted that the specific installation method, the connection method of the circuit, and the control method of the hydraulic cylinder 32 and the welding torch 2 adopted in the present invention are all conventional designs, and the present invention will not elaborate in detail.

[0082] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.

Claims

1. A welding auxiliary device for charger processing, comprising an operating table (1), characterized in that: A fixed component (6) is arranged at the rear side of the upper end of the operating table (1); a welding gun (2) is fixedly connected to the front side of the upper end of the operating table (1); a movable component (3) is arranged at the upper end of the operating table (1) on the left side of the fixed component (6); a blowing and suction component (4) is arranged at the upper end of the operating table (1) on the left side of the movable component (3); and a cleaning component (5) is arranged above the movable component (3).

2. A welding auxiliary device for charger processing according to claim 1, characterized in that: A guide rail (11) is fixedly connected to the middle of the upper end of the operating platform (1), a drag chain (12) is fixedly connected to the upper end of the operating platform (1) on the right side of the guide rail (11), a slide plate (13) is fixedly connected to the rear side of the upper end of the drag chain (12), and the slide plate (13) is slidably connected to the upper end of the guide rail (11).

3. A welding auxiliary device for charger processing according to claim 2, characterized in that: The moving assembly (3) comprises a horizontal plate (31) fixedly connected to the upper end of the operating platform (1); a hydraulic cylinder (32) is fixedly connected to the upper end of the operating platform (1) below the horizontal plate (31); a push plate (33) is fixedly connected to the output end of the hydraulic cylinder (32); and an L-shaped rod (35) is fixedly connected to the upper end of the push plate (33).

4. A welding auxiliary device for charger processing according to claim 3, characterized in that: The rear end of the horizontal part of the L-shaped rod (35) is fixedly connected to a rectangular plate (34); the middle part of the lower end of the rectangular plate (34) is fixedly connected to the upper end of the slide plate (13); the upper end of the transverse plate (31) is fixedly connected to a limiting groove (36); the left side of the lower end of the rectangular plate (34) is slidably connected to the upper end of the transverse plate (31).

5. A welding auxiliary device for charger processing according to claim 4, characterized in that: The fixing assembly (6) comprises a fixing cylinder (61) fixedly connected to the upper end of the rectangular plate (34); the inner surface of the fixing cylinder (61) is symmetrically rotatably connected to a fixing shaft (67); two fixing shafts (67) are fixedly connected to a pneumatic clamp (66) at one end close to each other; a one-way rotating shaft (68) is arranged at the left end of the left fixing shaft (67); the inner surface of the one-way rotating shaft (68) is fixedly connected to a rotating rod (62); the outer surface of the rotating rod (62) is fixedly connected to a rotating plate (63) on the left side; the left end of the rotating plate (63) is fixedly connected to a rotating roller (65); the outer surface of the rotating roller (65) is rotatably connected to a limiting roller (64).

6. A welding auxiliary device for charger processing according to claim 5, characterized in that: The outer surface of the limiting roller (64) is slidably connected to the inner surface of the limiting groove (36).

7. A welding auxiliary device for charger processing according to claim 5, characterized in that: The blowing and suction assembly (4) comprises an air bag (41) fixedly connected to the rear end of the push plate (33); the rear end of the air bag (41) is fixedly connected to a vertical plate (411); the outer surface of the air bag (41) is fixedly connected to a hose (42); the end of the hose (42) away from the air bag (41) is fixedly connected to an annular tube (43); the annular tube (43) is fixedly connected to the bottom wall of the inner surface of the fixed cylinder (61); and the middle part of the inner surface of the fixed cylinder (61) is fixedly connected to a multilayer plate (44).

8. A welding auxiliary device for charger processing according to claim 7, characterized in that: The front end of the push plate (33) is fixedly connected to an electric telescopic rod (47), the front end of the electric telescopic rod (47) is fixedly connected to a slide plate 2 (46), the front end of the slide plate 2 (46) is fixedly connected to an airbag 2 (45), the front end of the airbag 2 (45) is fixedly connected to a vertical plate 2 (451), the outer surface of the airbag 2 (45) is fixedly connected to a hose 2 (48), and the end of the hose 2 (48) away from the airbag 2 (45) is fixedly connected to a spray ring (49).

9. A welding auxiliary device for charger processing according to claim 8, characterized in that: The lower end of the second slide plate (46) is slidably connected to the upper end of the operating table (1), the lower end of the second vertical plate (451) is fixedly connected to the upper end of the operating table (1), and the lower end of the first vertical plate (411) is fixedly connected to the upper end of the operating table (1).

10. A welding auxiliary device for charger processing according to claim 4, characterized in that: The cleaning assembly (5) comprises a fixed block (51) fixedly connected to the upper end of the horizontal plate (31); a plurality of springs (58) are fixedly connected to the rear end of the fixed block (51); the rear ends of the plurality of springs (58) are fixedly connected to a slide plate three (52); the lower end of the slide plate three (52) is slidably connected to the upper end of the horizontal plate (31); the rear end of the slide plate three (52) is fixedly connected to a liquid bag (53); the rear end of the liquid bag (53) is fixedly connected to a vertical plate three (54); the outer surface of the liquid bag (53) is fixedly connected to a hose three (55); the end of the hose three (55) away from the liquid bag (53) is fixedly connected to a nozzle (56); the left end of the nozzle (56) is fixedly connected to a fixed rod (57); the left side of the lower end of the fixed rod (57) is fixedly connected to the upper end of the limit groove (36).

Citation Information

Patent Citations

  • Auxiliary welding device for charger machining

    CN219403040U

Cited By

  • Laser welding device for lithium battery production

    CN120533262A