Semi-automatic corner cutting and bending integrated equipment and control system

Abstract

The invention relates to the field of metal processing equipment, in particular to semi-automatic chamfering and bending integrated equipment and a control system.The semi-automatic chamfering and bending integrated equipment comprises a machine shell, a machining table is arranged at the top end of the machine shell, and the semi-automatic chamfering and bending integrated equipment is characterized by further comprising a plurality of shear knives which are distributed above the machining table, distributed at equal intervals in one direction and slidably connected to the top end of the machine shell; the sliding directions are parallel; the conveying plates correspond to the shear knives one to one, are arranged below the corresponding shear knives, are connected to the table top of the machining table in a sliding mode and are provided with fixing assemblies used for fixing the steel bodies; and the bending plate is arranged above the conveying plate, and the two ends of the bending plate are hinged to each other, so that a preset included angle is formed between plate surfaces. The angle cutter has the advantages that the working efficiency of the angle cutter is improved, and meanwhile the production requirements of steel materials are met.

Description

Technical Field

[0001] The present application relates to the field of metal processing equipment, and in particular, to a semi-automatic chamfering and bending integrated equipment and control system. Background Art

[0002] A chamfering machine is a mechanical device for accurately cutting materials, which can cut materials such as wood, metal, plastic, and paper according to the set cutting angle. Among them, it is most common in the metal manufacturing industry, especially in the steel frame manufacturing field, and is mainly used for cutting angle steel or channel steel; relevant personnel horizontally place angle steel or channel steel with a preset length on the chamfering machine, and the chamfering machine cuts a notch with a preset included angle. Relevant personnel take down the cut steel body and bend it along the notch so that the two sides of the notch of the steel body are abutted, and the notch is bent into a bent steel, which is mostly used for the corner part of the steel frame.

[0003] As is well known, most chamfering machines have operational deficiencies in actual applications. For example, the chamfering machine can only process a single steel body at a time, and the chamfering machine does not have a bending function, so that after the steel body is cut, the staff manually bends the steel body. These deficiencies all limit the working efficiency of the chamfering machine to a certain extent.

[0004] In view of the above related technologies, the inventor believes that the chamfering machine can only process a single steel material at a time, and its efficiency is extremely low when dealing with a large number of materials, making it difficult to meet large-scale production. Moreover, the manual bending method of materials increases the labor intensity and is also prone to insufficient bending force, affecting subsequent splicing and assembly. Summary of the Invention

[0005] In order to improve the working efficiency of the chamfering machine and meet the production requirements of steel body materials at the same time, the present invention provides a semi-automatic chamfering and bending integrated equipment and control system.

[0006] On the one hand, a semi-automatic chamfering and bending integrated equipment provided by the present invention adopts the following technical solutions: A semi-automatic chamfering and bending integrated equipment includes a machine shell, and a processing table is arranged at the top of the machine shell. It is characterized in that it further includes: Shearing knives, a plurality of which are distributed above the processing table, and the plurality of shearing knives are equidistantly distributed along one direction and are slidably connected to the top of the machine shell, and the sliding direction is parallel; Conveyor plates, corresponding to the shearing knives one by one, are arranged below the corresponding shearing knives, are slidably connected to the surface of the processing table, and fixing components are arranged on the conveyor plates for fixing the steel body; Bending plates, arranged above the conveyor plates, and the two ends of the bending plates are hinged to make the plate surface form a preset included angle.

[0007] By adopting the above technical solution, the casing is the main component of the equipment, and the processing table is the main structure for chamfering and bending. The chamfering and bending integrated equipment is equipped with components related to the chamfering function and components related to the bending function at the same time. Among them, the bending equipment is arranged behind the steel material conveying direction of the chamfering equipment, and the two operate automatically to achieve semi-automation. Technicians only need to place the steel materials to be processed in turn at the loading position of the processing table; To improve the efficiency of semi-automatic bending, in the above solution, multiple groups of cutting heads and multiple shearing knives distributed in one direction are arranged in the casing. The distribution direction should be inclined so that the steel materials directly below each shearing knife are staggered to avoid interference with each other. Specifically, multiple steel materials are distributed in parallel on the processing table, and the shearing knives are located directly above each steel material, but at different positions in the length direction of the steel material, so as to avoid interference when the shearing knives slide vertically along the length direction of the steel material to cut the notches on the steel material; the conveying plate slides the processed steel material along the direction perpendicular to the length of the steel material, and slides out the part directly below the shearing knife; the bending plate is arranged directly above the conveying plate and is a specific conveying component that directly contacts the steel material. When the above conveying plate and bending plate convey the steel material out of the area directly below the shearing knife and the shearing area, one side plate surface of the bending plate is hinged and lifted around the central part, and the two side edges of the bending plate surface form a preset angle, driving the steel material to bend along the notch, thus completing the automatic bending of the steel material; Therefore, based on the above automatic bending of the steel material, when the technician loads the material, the notch part of the steel material should correspond to the hinged part of the bending plate.

[0008] Optionally, the height of the processing table surface corresponding to the conveying areas of different conveying plates is different, and the heights of the shearing knives of the corresponding conveying plates are different.

[0009] By adopting the above technical solution, the problem of steel material interference is solved by using a staggered height method; when multiple steel materials are processed simultaneously on the processing table, the length of the steel material is a problem that must be considered. Therefore, the height of the processing table surface corresponding to the processing areas of different steel materials is lifted by a preset height. When processing steel materials with a longer length, one end of the steel material extends under another conveying plate and will not cause processing interference to the conveying plate on the processing table surface above it; By lifting the height of the processing table surface to save the length of the processing table surface, and then reducing the distance between the loading area and the front-end material conveying related components, so as to reduce the conveying energy consumption and improve the conveying efficiency of the steel material to a certain extent.

[0010] Optionally, it further includes: Conveyor belts, corresponding to the conveying plates one by one, are arranged on one side of the casing, and the height of the conveyor belt surface is flush with the height of the corresponding conveying plate; Pneumatic grippers, horizontally arranged on the top side surface of the conveying plate, and one is arranged on each of the two different sides and different ends of the bending plate, and the grippers face the bending plate.

[0011] By adopting the above technical solution, the setting of the conveyor belt and the starting gripper further improves the automation degree in the above solution; specifically, first, technicians convey the steel materials to be processed to each conveyor belt at different heights, and then the conveyor belt conveys the steel materials to the table top of the processing table and the conveying plate at the corresponding height in the state pre-placed by the technicians. Under the semi-automatic conveying of the above steel materials, it is necessary to ensure the conveying position of the steel materials, or rather, the notch position of the grooving of the steel materials is aligned directly below the shearing knife. Therefore, it is necessary to set pneumatic grippers. When the steel materials are conveyed to the preset position or the grooving of the steel materials is aligned with the shearing knife, the pneumatic grippers clamp the steel materials, fix and position them, and keep them fixed during the processing after the conveying of the steel materials is completed; the pneumatic grippers should be arranged on both sides of the conveying direction of the steel materials to the processing table, and one is arranged at each end of the conveying plate. For angle steels with different placement methods or channel steels with different opening orientations, there is a pneumatic gripper to fix them, meeting the processing requirements of steel materials with different placement methods in most cases.

[0012] Optionally, a rotating assembly is arranged below each of the conveying plates for driving the conveying plate to rotate horizontally. Two transition wheels are oppositely arranged on one side of the conveying plate. The wheel shafts of the transition wheels are vertical, and the wheel shafts of the transition wheels are connected to the conveying plate. The distance between the wheel surfaces of the two transition wheels is less than the width of the belt surface of the conveyor belt.

[0013] By adopting the above technical solution, the rotation of the conveying plate is realized. The rotation of the conveying plate drives the steel materials to rotate, so that the steel materials are rotated to a preset angle during conveying, enabling the shearing knife to cut at the angle required by the technicians, and obtaining the required groove shape on the steel material body. After the steel body is bent later, the required angle can be obtained, that is, the preset steel frame shape is obtained by changing the groove shape; or the channel steel or angle steel with an inclined body can be rotated by a preset angle to be straightened. Based on the above-mentioned rotating assembly, when the rotating assembly drives the conveying plate to rotate, the length of the steel material is a factor that must be considered. After one end of the steel material leaves the conveyor belt and is connected to the conveying plate, the contact area between the steel material and the conveyor belt decreases, and insufficient power of the conveyor belt may cause the steel material to be unable to be effectively conveyed to the preset position. Therefore, a transition wheel is arranged between the conveyor belt and the conveying plate to provide the power for conveying the steel material after the steel material leaves the conveying plate; to save the cost of driving force, one of the transition wheels is a driving wheel and the other is a driven wheel, and the two transition wheels clamp and the wheel surfaces abut against the steel material to drive the steel material to slide; in the above solution, the transition wheel is connected to the rotating assembly, or is integrally formed with the conveying plate and rotates synchronously with the conveying plate, always meeting the conveying of steel materials at different angles; while the conveying plate is rotating, the larger belt surface width of the conveyor belt in the above solution can meet the rotation of the conveying plate under certain conditions. At the beginning of the conveying process of a single inclined steel material, the conveying plate resets, and a straight-line conveying of the steel material is maintained between it and the conveyor belt. When one end of the steel material enters between the two transition wheels, the two transition wheels clamp and convey the steel material. When the other end of the steel material is about to leave the belt surface of the conveyor belt, the conveying plate rotates. When the steel material completely leaves the belt surface of the conveyor belt, the steel material rotates to the preset required angle.

[0014] Optionally, the two transition wheels are arranged to relatively slide.

[0015] By adopting the above technical solution, different steel materials have different lengths, but more importantly, the widths of their angle steel bodies, the angles of both sides' edges, and the widths of the groove bodies of channel steels are different. Among the parameters of the above steel bodies, the length direction of the steel body is parallel to the direction of the belt surface of the conveyor belt. The different lengths of the steel body actually have little impact on the conveying process, and the mutual influence between the lengths of the steel bodies has been eliminated by raising the height of the tabletop of the processing platform during the processing process. However, the different widths of the steel materials require the transition wheels to adjust the wheel surface spacing to ensure clamping of each type of steel body material; The angles of both sides' edges of the above angle steel body and the widths of the groove bodies of channel steels indicate that the widths of the steel body materials are different, which is also one of the factors requiring the adjustment of the transition wheel spacing. The wheel surfaces of the transition wheels need to abut against both sides' edges of the angle steel and channel steel body materials to maintain clamping and conveying.

[0016] Optionally, it further includes: Electromagnetic blocks, which are arranged on both sides of the internal hinged part of the bending plate surface.

[0017] By adopting the above technical solution, the electromagnetic blocks are used to adsorb the steel material and adsorb and fix the steel material during the grooving process of the steel material; In the case of continuous steel transportation, if traditional structures are used to fix the steel, factors such as the cooperation between structures and the wear of the abutting surfaces need to be considered; on a single conveying plate, components such as a rotating assembly, a bending plate, a sliding member, a transition wheel, and a pneumatic gripper are already available. If a fixing component for fixing during the bending process of the bending plate is additionally provided, it will greatly increase the design cost, power burden, and maintenance difficulty of the conveying plate, and the fixing component will also reduce the stability of the conveying plate as the bending plate bends. Therefore, the structural components fixed by external forces are not an ideal choice; Based on this, considering that almost all steel has a high iron content and is magnetically conductive, electromagnetic blocks can be embedded inside the bending plate. The magnetic force is transmitted to the steel material through the magnetic conductivity of the metal material of the bending plate itself, and the central grooving position of the steel is fixed by the magnetic force. The shear knife cuts the steel body to form a groove; while the bending plate bends, the electromagnetic blocks are fixed on the two opposite side edges of the bending plate, and continuously abut against the steel body during the bending process of the steel body to adsorb and fix the steel body material.

[0018] On the one hand, a control system for a semi-automatic chamfering and bending integrated device provided by the present invention adopts the following technical solutions: A control system for a semi-automatic chamfering and bending integrated device includes a central control module, an operation monitoring module, and a feedback control module; The operation monitoring module monitors the position parameters and feed distances of each component in the semi-automatic chamfering and bending integrated device in real time. The operation monitoring module is connected to the central control module and sends the collected position parameters and feed distances to the central control module; The central control module stores calculation execution files and instruction generation files internally, receives the monitoring data of the operation monitoring module, performs calculations, generates instructions according to the results, and sends them to the feedback control module; The feedback control module receives the instructions of the central control module and controls the operation of the semi-automatic chamfering and bending integrated device.

[0019] By adopting the above technical solutions, the central control module, the operation monitoring module, and the feedback control module form the control system of the semi-automatic chamfering and bending integrated device. The functions it possesses are the basic functions of monitoring, control, and execution in the control system, constituting a feedback control link; Specifically, the operation monitoring module is mainly set for each component through a position sensor, a noise sensor, etc. to accurately monitor whether each component in the device is working properly. For example, the operation noise of the component is monitored through the noise sensor, and the feed distance of each component is monitored through the position sensor. The noise data and feed data are synchronously uploaded to the central control module. The components for calculation execution and instruction generation in the central control module are the central processing chip, and the calculated data is cached in the storage chip. The specific control module mainly includes a tool head control component, a conveying plate sliding related control component, a bending plate hinge control component, a conveyor belt driving component, a transition wheel control component, and an electromagnet control component. The specific control module changes the operation states of all the above control components according to the generated instructions of the central control module to adjust the operation parameters of each device.

[0020] Optionally, it further includes a parameter writing module. The parameter writing module is connected to the central control module, provides a process parameter writing channel, and stores in the central control module. The central control module executes the writing instructions of the parameter writing module.

[0021] By adopting the above technical solution, the parameter writing module converts the operation parameters of the device into data convenient for technicians to observe. For channel steels or angle steels with different widths, lengths, bending angles, and trough widths, technicians can set the feed distance of the cutting tool, the wheel spacing of the transition wheel, etc. through the parameter writing module. The parameter writing module sends this data to the central processing module, and the central processing module runs the instruction file to convert the parameters into instructions, enabling each component of the device to operate according to the new parameters. The parameter writing module provides a channel for technicians to rewrite the operation parameters of the device corresponding to different steel materials for active control.

[0022] In summary, the present application includes at least one of the following beneficial technical effects: 1. Multiple shear tools are evenly distributed at equal intervals in one direction and are slidably connected to the top of the machine shell, which can flexibly adjust the shearing position, is suitable for workpieces of different sizes and shapes, and improves the versatility and production efficiency of the device. 2. The conveying plate is provided with a fixing component, which can firmly fix the steel body, ensure the stability during the processing, and avoid affecting the processing accuracy due to the movement of the workpiece. 3. Both ends of the bending plate are hinged to form a preset angle, and the bending angle can be adjusted according to actual needs to meet diverse processing requirements, improving the flexibility and adaptability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is the overall structural schematic diagram of the embodiment of the present application.

[0024] Figure 2It is a schematic structural diagram of the processing table according to an embodiment of the present application.

[0025] Figure 3 It is a schematic structural diagram for highlighting the bending plate in an embodiment of the present application.

[0026] Figure 4 It is a schematic structural diagram for highlighting the electromagnetic block in an embodiment of the present application.

[0027] Figure 5 It is a logic block diagram of the control system in an embodiment of the present application.

[0028] Explanation of reference numerals: 1, housing; 11, shear knife; 2, processing table; 21, main chute; 22, rotating disk; 23, conveying plate; 24, bending plate; 25, electric push rod; 26, side plate; 27, pneumatic gripper; 28, idler wheel; 29, electromagnetic block; 3, conveyor belt; 4, central control module; 5, parameter writing module; 6, operation monitoring module; 7, specific control module. Detailed implementation manners

[0029] The following further Figures 1-5 describes the present application in detail.

[0030] On the one hand, an embodiment of the present application discloses a semi-automatic chamfering and bending integrated device. Referring to Figure 1 and Figure 2 , a semi-automatic chamfering and bending integrated device includes a housing 1. Above the housing 1, there is a processing table 2. The tabletop of the processing table 2 is the main tabletop for chamfering and bending of steel body materials. Angle steel, channel steel and other steel body materials are conveyed onto the processing table 2 through the front conveying assembly, and subsequent processes such as chamfering and bending are carried out. A plurality of main chutes 21 are arranged in parallel on the tabletop of the processing table 2. The plurality of main chutes 21 are equally spaced and are all parallel to one side edge of the processing table 2; A main slider is slidably connected in each main chute 21. A lead screw for the main slider to slide along the main chute 21 and a motor for driving the lead screw to rotate are arranged in the main chute 21. The lead screw penetrates and is threadedly connected to the main slider. The motor drives the lead screw to rotate, and the main slider is driven to slide along the main chute 21 by the clamping action between the main slider and the groove wall of the main chute 21; The technical solution of lead screw transmission is relatively common and will not be elaborated.

[0031] Referring to Figure 1 and Figure 2 , above each main chute 21 of the processing table 2, there is a shear knife 11. The shear knife 11 is drivingly connected to the top end of the housing 1. The housing 1 is provided with a hydraulic driving member corresponding to the shear knife 11. The end of the shear knife 11 is in a triangular shape with a preset angle. The hydraulic driving member drives the shear knife 11 to move downwards and horizontally to shear the groove shape adapted to the tool head on the top side of angle steel, channel steel and other steel materials.

[0032] Reference Figure 2 With Figure 3 , a rotating disk 22 is horizontally arranged at the top end of the main slider. The vertical central axis of the rotating disk 22 is connected to the main slider. A motor connecting the central axis of the rotating disk 22 is vertically arranged inside the main slider, and the rotating disk 22 is driven to rotate by the motor. The middle part of the top side surface of the rotating disk 22 protrudes upward and is connected with a horizontally arranged conveying plate 23. The plate surface of the conveying plate 23 is horizontal, and its central part is fixedly connected to the protruding structure of the rotating disk 22, and the plate surface rotates synchronously with the rotating disk 22; the conveying plate 23 corresponds to each shearing knife 11 one by one, bears the steel material to be processed, and is initially arranged below the cutter head of the shearing knife 11. After the steel material is processed, the conveying plate 23 slides along the main chute 21 to convey the steel material to the subsequent processing assembly.

[0033] Reference Figure 2 With Figure 3 , two side plates 26 and a bent plate 24 are arranged on the conveying plate 23. The bent plate 24 is horizontally arranged on the plate surface of the conveying plate 23 and is in the shape of a rectangular plate. The length direction of the plate surface of the bent plate 24 is parallel to the opening direction of the main chute 21. Both sides of the plate surface of the bent plate 24 are hinged. The hinge axis is perpendicular to the length direction of the bent plate 24 and is located on the midline of the length direction, so that the two plate surfaces of the bent plate 24 rotate around the hinge axis until the two side plate 26 surfaces form a preset included angle. One side plate 26 surface of the bent plate 24 is fixedly connected to the plate surface of the conveying plate 23, and the other side abuts against the plate surface of the conveying plate 23; a groove is vertically penetrated through the part of the conveying plate 23 corresponding to the hinged plate surface of the bent plate 24, communicating the upper and lower parts of the plate surface of the conveying plate 23. An electric push rod 25 is hinged below the groove of the plate surface of the rotating disk 22 corresponding to the conveying plate 23. The bottom end of the rod body of the electric push rod 25 is hinged to the disk surface of the rotating disk 22, and one end of the piston rod of the electric push rod 25 is hinged below the plate surface of the bent plate 24, so that the electric push rod 25 serves as a driving part for pushing the bent plate 24 to bend. The two side plates 26 are vertically arranged on both sides of the bent plate 24, and the length of the plate surface of the side plate 26 is not less than the length of the plate surface of the bent plate 24. Thus, the part between the side plates 26 and the bent plate 24 forms a groove for accommodating the steel material, so that the steel material is restricted at the middle part between the side plates 26 and the bent plate 24.

[0034] Reference Figure 1 With Figure 3A conveyor belt 3 is provided on one side of the processing table 2 corresponding to the conveyor plate 23. The belt surface of the conveyor belt 3 is flush with the horizontal plate surface of the bending plate 24. The length direction of the conveyor belt 3 is parallel to the length direction of the main slide 21. The technician places the steel material on the conveyor belt 3 and transports it to the area between the bending plate 24 and the two side plates 26. The conveyor belt 3 alone cannot effectively and stably convey the steel material to the bending plate 24. Therefore, in this embodiment, a transition wheel 28 is arranged between the rotating disk 22 and the processing table 2; to be precise, a wheel frame is formed on the edge of the rotating disk 22, and the wheel frame horizontally extends to the part between the rotating disk 22 and the processing table 2 and is formed with a supporting structure upward, and a transition wheel 28 is horizontally arranged on both sides of the top of the vertical supporting structure. In order to stabilize the structure of the wheel frame, a plate structure connected to the conveying plate 23 is formed on the side of the wheel frame close to the conveying plate 23; the two transition wheels 28 are arranged between the conveyor belt 3 and the bending plate 24. When one end of the steel material leaves the conveyor belt 3, it abuts against the two transition wheels 28. One of the two transition wheels 28 is a driving wheel, and a driving motor for driving the driving wheel to rotate is arranged inside the wheel frame, thereby providing power for the steel material to continue to be conveyed after the steel material abuts against the transition wheel 28. A slide groove is provided at the top of the wheel frame corresponding to each transition wheel 28, and the wheel axle of the transition wheel 28 slides in the slide groove. The driving motor for driving the driving wheel is vertically arranged, and the body is slidably connected in the slide groove. Driving cylinders are horizontally arranged at both ends of the slide groove, and the piston rod end of the driving cylinder is fixed with a slider, which is slidably connected in the slide groove, and the wheel axle of the transition wheel 28 is rotatably connected to the slider. In this way, the two transition wheels 28 can adjust the wheel axle spacing according to the different widths of steel materials, and the wheel side edges can keep contacting with the steel materials of different widths.

[0035] Reference Figure 1 The width of the conveyor belt 3 is greater than the width of the bending plate 24 and greater than the width of the steel material. The setting of the rotating disk 22 enables the steel material to rotate and rotate horizontally to any angle, so that the cutter head moves down to cut slots of different shapes. Therefore, in order to improve efficiency, when one end of the steel material leaves the belt surface of the conveyor belt 3 and is transported between the two transition wheels 28, the rotating disk 22 starts to rotate. Therefore, it is necessary to adjust the width of the conveyor belt 3 to accommodate the rotation of the steel material at a certain angle.

[0036] Reference Figure 1 and Figure 4 Since the steel frame needs to rotate at a certain angle, when the rotation angle is slightly larger, one end of the steel on one bending plate 24 may affect the processing of the steel on another bending plate 24. Therefore, in order to avoid mutual influence between the steels, different conveying plates 23 are lifted to different heights to form height steps along one direction. The different heights are achieved by the different heights of the main slider. Considering that the steel needs to be fixed during the bending process, electromagnetic blocks 29 are set inside the two hinged sides of the bending plate 24. When the steel is conveyed to the bending plate 24, the electromagnetic block 29 is energized to maintain the adsorption of the steel.

[0037] Reference Figure 1 With Figure 3 , pneumatic grippers 27 are provided at different ends of the two side plates 26. The clamping directions of the grippers of the pneumatic grippers 27 are vertical. The two pneumatic grippers 27 slide along the length direction of the side plate 26. Electric slide rails are formed horizontally at both ends of the side plate 26. The pneumatic grippers 27 pass through the electric slide rails, and electric sliding members adapted to the electric slide rails are provided inside. Driven by the electric sliding members, the pneumatic grippers 27 slide along the electric slide rails. Thus, when the above steel material is conveyed to the part between the two side plates 26 and the bending plate 24 under the drive of the transition wheel 28 and the conveyor belt 3, the pneumatic grippers 27 clamp the steel material and maintain the stability of the steel material during the grooving process of the steel material. Considering different placement methods of angle steel, channel steel, etc., the opening part may face both sides. Therefore, a pneumatic gripper 27 is provided at different ends of the two side plates 26, and the grippers of the two pneumatic grippers 27 are both arranged facing the bending plate 24. Only one pneumatic gripper 27 operates during the steel material processing.

[0038] The implementation principle of a semi-automatic angle cutting and bending integrated device according to an embodiment of the present application is as follows: Multiple sets of cutting knife heads 11 distributed in one direction are provided inside the machine shell 1. Multiple steel materials are distributed in parallel on the processing table 2. The cutting knife 11 is located directly above each steel material, but at different positions in the length direction of the steel material, to avoid interference when the cutting knife 11 slides vertically along the length direction of the steel material to cut the notches on the steel material, and the conveying plate 23 is lifted to different heights; The cutting knife 11 moves down to open a slot on the steel material, and the conveying plate 23 slides the processed steel material along the direction perpendicular to the length of the steel material, sliding out the part directly below the cutting knife 11; The bending plate 24 is provided directly above the conveying plate 23 and is a specific conveying component that directly contacts the steel material. When the above conveying plate 23 and bending plate 24 convey the steel material out of the area directly below the cutting knife 11 and the cutting area, one side plate 26 surface of the bending plate 24 is hinged and lifted around the central part, and the two side edges of the bending plate 24 surface form a preset included angle, driving the steel material to bend along the notch, thus completing the automatic bending of the steel material.

[0039] Secondly, a control system of a semi-automatic angle cutting and bending integrated device according to an embodiment of the present application is applied to the above-mentioned semi-automatic angle cutting and bending integrated device. Reference Figure 5 , a control system of a semi-automatic angle cutting and bending integrated device includes a central control module 4, an operation monitoring module 6, a specific control module 7, and a parameter writing module 5.

[0040] Reference Figure 5, the central control module 4 is internally equipped with a computing chip and a storage chip, stores computing execution files and instruction generation files, and has a data transmission port connected to the operation monitoring module 6 and the specific control module 7 to calculate data and generate instructions based on the data results; the operation monitoring module 6 includes various sensors. Specifically, it includes a position sensor arranged at the top of the housing 1 corresponding to the shear blade 11 to detect the feeding distance of the shear blade 11, a position sensor and a speed sensor arranged on the workbench surface corresponding to the conveying plate 23 to detect the conveying distance and conveying speed of the conveying plate 23, a grating sensor arranged at the corresponding position of the housing 1 corresponding to the bending plate 24 to detect the bending angle of the bending plate 24, a noise sensor arranged corresponding to the conveyor belt 3, the shear blade 11, the conveying plate 23, and the bending plate 24 to detect whether the noise during the operation of each component is normal, an ammeter and a voltmeter arranged corresponding to the electromagnet block 29 and the pneumatic gripper 27 to detect the real-time operating power of the pneumatic gripper 27 and the electromagnet block 29, a speed sensor arranged corresponding to the conveyor belt 3 to detect the conveying speed of the conveyor belt surface of the conveyor belt 3, and an angle sensor arranged corresponding to the rotating disk 22 to detect the rotation angle of the rotating disk 22 in real time. The detection data of the above various sensors are sent to the central control module 4 for calculation, analysis, and fitting. The central control module 4 generates instructions according to the calculation and fitting results and sends them to the specific control module 7.

[0041] Refer to Figure 5 , the specific control module 7 mainly includes a cutter head control component, a control component related to the sliding of the conveying plate 23, a control component related to the hinge of the bending plate 24, a driving component of the conveyor belt 3, a control component of the idler wheel 28, and a control component of the electromagnet block 29. The specific control module 7 changes the operating states of all the above control components according to the control instructions of the central control module 4 to realize the adjustment of the operating parameters of each component inside the device.

[0042] Refer to Figure 5 , in addition to the passive adjustment of the specific control module 7 according to the instructions, the parameter writing module 5 also has an active control link, that is, by writing the steel processing process parameters into the parameter writing module 5, the device orderly adjusts each component to execute instructions according to the pre-written process; specifically, the parameter writing module 5 is connected to the central control module 4, provides a process parameter writing channel, and is stored in the central control module 4 to replace the original instruction execution file.

[0043] The above are all the preferred embodiments of this application. The protection scope of this application is not limited accordingly. Therefore, all equivalent changes made according to the structure, shape, and principle of this application should be covered within the protection scope of this application.

Claims

1. A semi-automatic angle cutting and bending integrated equipment, comprising a housing (1), a processing table (2) being arranged on the top of the housing (1), characterized in that: Also includes: A plurality of shearing knives (11) are distributed above the processing table (2), the plurality of shearing knives (11) are distributed at equal intervals along a direction, and are slidably connected to the top of the housing (1), with the sliding directions being parallel; A conveying plate (23) corresponding to each of the shearing knives (11) and arranged below the corresponding shearing knives (11) and slidably connected to the tabletop of the processing table (2); a fixing component is arranged on the conveying plate (23) for fixing the steel body; The bending plate (24) is arranged above the conveying plate (23), and the two ends of the bending plate (24) are hinged so that the plate surface presents a preset angle.

2. The semi-automatic corner cutting and bending integrated equipment according to claim 1, characterized in that: The processing table (2) has a table surface with different conveying areas corresponding to different conveying plates (23) at different heights, and the shearing knives (11) of the corresponding conveying plates (23) are at different heights.

3. The semi-automatic corner cutting and bending integrated equipment according to claim 1, characterized in that: Also includes: The conveyor belts (3) correspond one to one with the conveyor plates (23) and are arranged on one side of the housing (1), and the height of the belt surface of the conveyor belts (3) is flush with the height of the corresponding conveyor plates (23); The pneumatic clamping jaws (27) are horizontally arranged on the top side of the conveying plate (23), and one clamping jaw is arranged on two different sides and different ends of the bending plate (24), and the clamping jaws face the bending plate (24).

4. The semi-automatic corner cutting and bending integrated equipment according to claim 3, characterized in that: A rotating assembly is provided below each of the conveying plates (23) for driving the conveying plates (23) to rotate horizontally; Two transition wheels (28) are arranged opposite to each other on one side of the conveying plate (23); the wheel axles of the transition wheels (28) are vertical; the wheel axles of the transition wheels (28) are connected to the conveying plate (23); and the distance between the wheel surfaces of the two transition wheels (28) is smaller than the belt surface width of the conveying belt.

5. The semi-automatic corner cutting and bending integrated equipment according to claim 4, characterized in that: The two transition wheels (28) are arranged to slide relative to each other.

6. The semi-automatic corner cutting and bending integrated equipment according to claim 1, characterized in that: Also includes: The electromagnetic blocks (29) are arranged on both sides of the hinged portion inside the plate surface of the bending plate (24).

7. A control system for semi-automatic corner cutting and bending integrated equipment, characterized in that: It includes a central control module (4), an operation monitoring module (6), and a specific control module (7); The operation monitoring module (6) monitors the position parameters and feed distance of each component in the semi-automatic angle cutting and bending integrated equipment in real time, and the operation monitoring module (6) is connected to the central control module (4) to send the collected position parameters and feed distance to the central control module (4); The central control module (4) internally stores calculation execution files and instruction generation files, receives monitoring data from the operation monitoring module (6), performs calculations, generates instructions based on the results, and sends them to the specific control module (7); The specific control module (7) receives instructions from the central control module (4) to control the operation of the semi-automatic corner cutting and bending integrated equipment.

8. The control system of the semi-automatic angle cutting and bending integrated equipment according to claim 7, characterized in that: It also includes a parameter writing module (5); The parameter writing module (5) is connected to the central control module (4), provides a process parameter writing channel, and is stored in the central control module (4). The central control module (4) executes the writing instruction of the parameter writing module (5).

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