Crushing machine for PVC (polyvinyl chloride) plastic production and recovery

By using the synergistic effect of swing components and air heater in the PVC plastic crusher, the problem of inefficient crushing caused by moisture on the surface of PVC plastic is solved, and a more efficient crushing process is achieved.

CN120206689AActive Publication Date: 2025-06-27JIANGSU FUDIAN ELECTRIC CO LTD
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Patent Information

Application Number
CN202510484945.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-17
Publication Date
2025-06-27
Estimated Expiration
2045-04-17

AI Technical Summary

Technical Problem

During the crushing process, the existing PVC plastic crusher has moisture on the surface of the PVC plastic, which causes PVC to soften, increase flexibility, and low crushing efficiency. The moisture sticks the powder together, reducing the crushing efficiency.

Method used

A crusher for PVC plastic production and recycling is designed. The synergistic effect of the swing assembly and the air heater is adopted. The feed silo is periodically swung through the disk drive, so that the PVC plastic raw materials can fully shake during the feeding process, remove surface water stains, and accelerate moisture evaporation through the warm air to reduce the humidity of the raw materials.

Benefits of technology

The humidity of PVC plastic is significantly reduced, and the flexibility problem is increased due to water absorption and softening, thereby improving the cutting efficiency of crushed parts and improving crushing efficiency.

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Abstract

The invention discloses a crusher for PVC plastic production and recovery, and relates to the technical field of PVC plastic crushing. The crusher for PVC plastic production and recovery comprises a placement seat, a control box is fixedly connected to the outer wall of the placement seat, an entering bin is fixedly connected to the top of the placement seat, and a treatment mechanism is fixedly connected to the top of the placement seat. According to the pulverizer for PVC plastic production and recovery, through the synergistic effect of a jolting structure of the swing assembly and the fan heater, the feeding bin periodically swings under driving of the disc, PVC plastic raw materials are fully shaken in the feeding process, surface water stains are promoted to fall off, meanwhile, the fan heater blows hot air into the feeding bin, water evaporation is accelerated, and therefore the PVC plastic raw materials are recycled. The humidity of the raw materials is remarkably reduced through the dual effects, the problem that the flexibility of PVC is increased due to water absorption softening is solved, and therefore the cutting efficiency of a follow-up smashing component is improved, and an airflow component in the auxiliary mechanism blows airflow upwards in the smashing process to form bottom-to-top air pressure.
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Description

Technical Field

[0001] The present invention relates to the technical field of PVC plastic crushing, and particularly to a crusher for PVC plastic production and recycling. Background Art

[0002] PVC plastic, namely polyvinyl chloride, is a common thermoplastic. It is made from vinyl chloride monomers through polymerization reactions. PVC plastic has high mechanical strength, strong corrosion resistance, excellent electrical insulation, and low cost. It has extremely wide applications. In the construction field, it can be used to manufacture door and window profiles, pipes, etc. In daily life, it is commonly found in products such as raincoats, plastic films, artificial leather, etc. In the electrical field, it can be used as the insulating layer of wires and cables; The patent application with the publication number CN205761554U discloses a new type of PVC plastic waste recycling crusher, which includes a motor, a speed regulator, a cutter roller, and a bagging and sealing machine. One side of the motor is connected to the speed regulator, and on the other side of the speed regulator, there is a coupling. The coupling is connected to the main shaft, and the cutter roller is installed on the main shaft. An outer casing is installed outside the main shaft. A waste inlet is provided above the outer casing. One side of the outer casing is connected to an electrical control box. One end of the outer casing is provided with an output connector, and the output connector is connected to an output conduit. One end of the output conduit is connected to the bagging and sealing machine, and a sub-motor is installed on the bagging and sealing machine; After the above patent finishes crushing, it can be directly bagged for processing. However, during the crushing process, because the PVC plastic has moisture, the presence of water will cause the PVC plastic to soften, thereby increasing its flexibility and resulting in low crushing efficiency. Moreover, the presence of moisture causes the PVC plastic powder to adhere together, reducing the crushing efficiency. Summary of the Invention

[0003] In view of the deficiencies of the prior art, the present invention provides a crusher for PVC plastic production and recycling to solve the problems raised in the above background art.

[0004] To achieve the above objectives, the present invention is realized through the following technical solutions: A crusher for PVC plastic production and recycling includes a placement seat. The outer wall of the placement seat is fixedly connected with a control box. The top of the placement seat is fixedly connected with an inlet bin, and the top of the placement seat is fixedly connected with a processing mechanism; The processing mechanism includes: A motor, which is fixedly connected to the top of the placement seat; A gear set, which is movably connected to the motor; A crushing component, which is rotationally connected to the gear set; Swing assembly, the swing assembly is fixedly connected to the top of the placement seat. The cooperation between the bump structure of the swing assembly and the heater fan causes the feed bin to swing periodically under the drive of the disc, enabling the PVC plastic raw material to shake sufficiently during the feeding process, prompting the surface water stains to fall off. At the same time, the heater fan blows hot air into the feed bin to accelerate the evaporation of moisture. The dual effects significantly reduce the humidity of the raw material, avoiding the problem of increased flexibility of PVC caused by water absorption and softening, thereby improving the cutting efficiency of the subsequent crushing components.

[0005] Preferably, a transmission shaft and a transmission component are rotatably connected between the motor and the gear set, and the transmission component is also fixedly connected to the top of the placement seat. First, place the PVC plastic to be crushed into the feed bin. During the rotation of the transmission component, it will drive the disc to rotate. The first bearing is fixedly connected to a position on the disc away from the center of the circle, so it will drive the rotation of the first bearing. The connecting rod is connected through the first bearing and the second bearing respectively, so that the disc will drive the feed bin to bump during rotation. The bumping of the feed bin will drive the PVC plastic on it to shake, and then the water stains on the PVC plastic will fall off. Moreover, when the disc drives the first bearing to rotate to the top position, it will drive one side of the feed bin to lift, and then the feed bin will guide the PVC plastic to move towards the inlet bin. And the third bearing is connected to the other side of the feed bin, so it limits the position of one side of the feed bin. The heater fan is arranged on the feed bin, and then the hot air blows into the feed bin, which will guide the water stains to move in the opposite direction of the inlet bin, thereby accelerating the drying of the PVC plastic.

[0006] Preferably, the swing assembly includes a third bearing. The bottom of the third bearing is fixedly connected to the top of the placement seat, the top of the third bearing is rotatably connected to a feed bin, and the outer wall of the feed bin is fixedly connected to a heater fan.

[0007] Preferably, a bracket is fixedly connected between the heater fan and the feed bin.

[0008] Preferably, the bottom of the feed bin is rotatably connected to a second bearing, one end of a connecting rod is rotatably connected to the outer wall of the second bearing, and the other end of the connecting rod is rotatably connected to a first bearing. During the process of crushing PVC plastic, the intercepting valve is in the closed state. Then, when the air flow component is powered on and started, it will blow air into the inlet bin. The air flow will go upward from the bottom position of the crushing component, and then clean the moisture on the PVC plastic, reducing the adhesion of PVC plastic powder together. After crushing for a period of time, the intercepting valve will open for five minutes, and then the air outlet of the air flow component will face downward.

[0009] Preferably, a disc is rotatably connected to the outer wall of the transmission component, and the first bearing is fixedly connected at a position away from the center of the disc. The air flow is discharged from the filtering component. Combining with Bernoulli's principle, the passing of the air flow at this time will increase the vertical air flow velocity. Then, the greater the air flow velocity, the smaller the pressure. Furthermore, under the guidance of the pressure, the PVC plastic powder entering the bin will be sent to the storage box. When the air flow passes through the filtering bin and the connecting pipe, the PVC plastic powder is filtered by the filter cotton.

[0010] Preferably, an auxiliary mechanism is fixedly connected to the inner top of the placing seat. The air flow component in the auxiliary mechanism blows the air flow upward during the crushing process, forming a wind pressure from bottom to top. On the one hand, it blows away the PVC powder generated during the crushing process to prevent it from agglomerating into blocks due to static electricity or residual moisture. On the other hand, it accelerates the discharge of moisture in the crushing bin through air flow circulation. Combining with the stage-by-stage closing of the intercepting valve to control the air flow direction, it ensures that the crushing environment remains dry, effectively solving the problem of powder agglomeration.

[0011] Preferably, the auxiliary mechanism includes an intercepting valve. The intercepting valve is fixedly connected to the inner top of the placing seat. The intercepting valve is communicated with the bottom of the inlet bin. A storage box is fixedly connected to the bottom of the intercepting valve. A door panel is rotatably connected to the outer wall of the storage box. An air flow component is fixedly connected to the top of the intercepting valve. A filtering component is fixedly connected to the outer wall of the storage box. When the intercepting valve is opened, the air flow component switches to the downward blowing mode. When the high-speed air flow passes through the storage box, a low-pressure area is formed. The pressure difference generated by Bernoulli's principle quickly sucks the PVC powder entering the bin into the storage box, significantly improving the powder collection efficiency. At the same time, the filtering component realizes efficient gas-solid separation through the filter cotton and multiple filtering holes, avoiding the escape of powder and polluting the environment.

[0012] Preferably, the filtering component includes a connecting pipe. The connecting pipe is fixedly connected to the outer wall of the storage box. The storage box and the filtering component adopt a detachable design. The door panel and the connecting pipe are convenient for opening and closing and cleaning, and the filter cotton can be replaced regularly. This structure simplifies the equipment maintenance process while ensuring continuous operation, especially suitable for the crushing scenario of high-humidity raw materials, extending the service life of the equipment and reducing the operation and maintenance cost. A filtering bin is fixedly connected to the outer wall of the connecting pipe. Filtering holes are opened on the outer wall of the filtering bin. Filter cotton is fixedly connected to the inner wall of the filtering bin.

[0013] The present invention provides a crusher for PVC plastic production and recycling. It has the following beneficial effects: 1. The crusher for PVC plastic production and recycling, through the cooperation of the bump structure of the swinging component and the hot air blower, the feeding bin swings periodically under the drive of the disc, making the PVC plastic raw materials shake sufficiently during the feeding process, promoting the shedding of surface water stains. At the same time, the hot air blower blows hot air into the feeding bin to accelerate the evaporation of moisture. The dual effects significantly reduce the humidity of the raw materials, avoiding the problem of increased flexibility caused by PVC softening due to water absorption, thereby improving the cutting efficiency of the subsequent crushing components.

[0014] 2. The crusher for PVC plastic production and recycling, through the air flow component in the auxiliary mechanism blowing air upward during the crushing process to form an upward wind pressure. On the one hand, it blows away the PVC powder generated during the crushing process to prevent it from agglomerating into blocks due to static electricity or residual moisture. On the other hand, it accelerates the discharge of moisture in the crushing bin through air flow circulation, and combines with the phased closing of the intercept valve to control the air flow direction, ensuring that the crushing environment remains dry continuously, effectively solving the problem of powder agglomeration.

[0015] 3. The crusher for PVC plastic production and recycling, when the intercept valve is opened, the air flow component switches to the downward blowing mode. The high-speed air flow forms a low-pressure area when passing through the storage box, and uses the pressure difference generated by Bernoulli's principle to quickly suck the PVC powder entering the bin into the storage box, significantly improving the powder collection efficiency. At the same time, the filter component realizes efficient gas-solid separation through the filter cotton and multiple filter holes, avoiding powder escaping and polluting the environment.

[0016] 4. The crusher for PVC plastic production and recycling, the storage box and the filter component adopt a detachable design, and the door panel and the connecting pipe are convenient for opening and closing and cleaning, and the filter cotton can be replaced regularly. This structure simplifies the equipment maintenance process while ensuring continuous operation, is especially suitable for the crushing scenario of high-humidity raw materials, extends the service life of the equipment and reduces the operation and maintenance costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is the axonometric three-dimensional structure schematic diagram of the present invention; Figure 2 is the bottom view three-dimensional structure schematic diagram of the present invention; Figure 3 is the top view three-dimensional structure schematic diagram of the present invention; Figure 4 is the partial structure schematic diagram of the feeding bin of the present invention; Figure 5 is the present invention Figure 2 the enlarged structure schematic diagram of part A in; Figure 6 is the partial structure schematic diagram of the intercept valve of the present invention; Figure 7 is the partial structure schematic diagram of the filter bin of the present invention; Figure 8 is the partial structure schematic diagram of the filter cotton of the present invention.

[0018] In the figure: 1. Placing seat; 2. Control box; 3. Entrance bin; 4. Processing mechanism; 41. Motor; 42. Transmission component; 43. Transmission shaft; 44. Gear set; 45. Crushing component; 46. Swing assembly; 461. Disc; 462. First bearing; 463. Connecting rod; 464. Second bearing; 465. Feed bin; 466. Heater; 467. Bracket; 468. Third bearing; 5. Auxiliary mechanism; 51. Airflow component; 52. Storage box; 53. Door panel; 54. Intercept valve; 55. Filter assembly; 551. Filter bin; 552. Connecting pipe; 553. Filter cotton; 554. Filter hole. Specific implementation mode

[0019] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.

[0020] Examples of the embodiments are shown in the accompanying drawings, where the same or similar reference numerals represent the same or similar elements or elements with the same or similar functions from beginning to end. The embodiments described below by referring to the accompanying drawings are exemplary and are intended to explain the present invention, and should not be construed as a limitation of the present invention.

[0021] Embodiment 1, please refer to Figures 1-5 , the present invention provides a technical solution: a crusher for PVC plastic production and recycling, including a placing seat 1, a control box 2 is fixedly connected to the outer wall of the placing seat 1, an entrance bin 3 is fixedly connected to the top of the placing seat 1, and a processing mechanism 4 is fixedly connected to the top of the placing seat 1; The placing seat 1 is placed at the required position, and the entrance bin 3 is arranged at the top position of the placing seat 1; The processing mechanism 4 includes: A motor 41, the motor 41 is fixedly connected to the top of the placing seat 1; A gear set 44, the gear set 44 is movably connected to the motor 41; A crushing component 45, the crushing component 45 is rotatably connected to the gear set 44; A swing assembly 46, the swing assembly 46 is fixedly connected to the top of the placing seat 1.

[0022] A transmission shaft 43 and a transmission component 42 are rotatably connected between the motor 41 and the gear set 44, and the transmission component 42 is also fixedly connected to the top of the placing seat 1; The motor 41 is powered on and started to drive the start inside the transmission component 42. The transmission component 42 will drive the transmission shaft 43 to rotate, and then drive the rotation of the gear set 44. When the gear set 44 rotates, it will drive the two crushing components 45 to rotate alternately. And the crushing components 45 are located in the inlet bin 3 and rotate, and can crush the PVC plastic during rotation.

[0023] The swing assembly 46 includes a third bearing 468. The bottom of the third bearing 468 is fixedly connected to the top of the placement seat 1. The top of the third bearing 468 is rotatably connected to a feed bin 465. A heater 466 is fixedly connected to the outer wall of the feed bin 465.

[0024] A bracket 467 is fixedly connected between the heater 466 and the feed bin 465.

[0025] The bottom of the feed bin 465 is rotatably connected to a second bearing 464. One end of a connecting rod 463 is rotatably connected to the outer wall of the second bearing 464. The other end of the connecting rod 463 is rotatably connected to a first bearing 462.

[0026] The outer wall of the transmission component 42 is rotatably connected to a disc 461. The first bearing 462 is fixedly connected at a position away from the center of the disc 461.

[0027] First, place the PVC plastic to be crushed into the feed bin 465. During the rotation of the transmission component 42, it will drive the disc 461 to rotate. The first bearing 462 is fixedly connected at a position away from the center of the disc 461, so it will drive the rotation of the first bearing 462. The connecting rod 463 is connected through the first bearing 462 and the second bearing 464 respectively. Therefore, during the rotation of the disc 461, it will drive the feed bin 465 to jolt. The jolting of the feed bin 465 will cause the PVC plastic on it to shake, and then the water stains on the PVC plastic will fall off. Moreover, when the disc 461 drives the first bearing 462 to rotate to the top position, it will drive one side of the feed bin 465 to lift. Then the feed bin 465 will guide the PVC plastic to move towards the inlet bin 3. And the third bearing 468 is connected to the other side of the feed bin 465, so it limits the position of one side of the feed bin 465. The heater 466 is arranged on the feed bin 465, and then the warm air is blown into the feed bin 465, which will guide the water stains to move in the opposite direction of the inlet bin 3, and then accelerate the drying of the PVC plastic.

[0028] Embodiment 2. Please refer to Figures 1-8 , on the basis of Embodiment 1, the present invention provides a technical solution: An auxiliary mechanism 5 is fixedly connected to the inner top of the placement seat 1.

[0029] The auxiliary mechanism 5 includes an intercepting valve 54 which is fixedly connected to the inner top of the placement seat 1. The intercepting valve 54 communicates with the bottom of the inlet bin 3. A storage box 52 is fixedly connected to the bottom of the intercepting valve 54. A door panel 53 is rotatably connected to the outer wall of the storage box 52. An air flow component 51 is fixedly connected to the top of the intercepting valve 54. A filtering component 55 is fixedly connected to the outer wall of the storage box 52.

[0030] The filtering component 55 includes a connecting pipe 552 which is fixedly connected to the outer wall of the storage box 52. The storage box 52 and the filtering component 55 are designed to be detachable. The door panel 53 and the connecting pipe 552 are convenient for opening and closing for cleaning, and the filter cotton 553 can be replaced regularly. This structure simplifies the equipment maintenance process while ensuring continuous operation, especially suitable for the crushing scenario of high-humidity raw materials, extends the service life of the equipment and reduces the operation and maintenance costs. A filtering bin 551 is fixedly connected to the outer wall of the connecting pipe 552. Filtering holes 554 are formed in the outer wall of the filtering bin 551. A filter cotton 553 is fixedly connected to the inner wall of the filtering bin 551. The storage box 52 and the filtering component 55 are designed to be detachable; During the process of crushing PVC plastics, the intercepting valve 54 is in a closed state. Then, when the air flow component 51 is powered on and starts, it will blow air into the inlet bin 3. The air flow will go upward from the bottom position of the crushing component 45, and then it will clean the moisture on the PVC plastics, reducing the adhesion of PVC plastic powders together. After crushing for a period of time, the intercepting valve 54 will open for five minutes. Then, the air flow outlet of the air flow component 51 faces downward, combined with the attached Figure 1 As shown, so the air flow blows downward into the storage box 52, and then the air flow is discharged from the filtering component 55. Combining with Bernoulli's principle, the passing of the air flow at this time will increase the vertical air flow velocity. Then, the greater the air flow velocity, the smaller the pressure. Thus, under the guidance of the pressure, the PVC plastic powders in the inlet bin 3 will enter the storage box 52. When the air flow passes through the filtering bin 551 and the connecting pipe 552, the PVC plastic powders are filtered by the filter cotton 553.

[0031] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its inventive concept, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.

Claims

1. A pulverizer for recycling PVC plastics, comprising a placement seat (1), characterized in that: The outer wall of the placement seat (1) is fixedly connected to a control box (2), the top of the placement seat (1) is fixedly connected to an entry bin (3), and the top of the placement seat (1) is fixedly connected to a processing mechanism (4); The processing mechanism (4) comprises: A motor (41), wherein the motor (41) is fixedly connected to the top of the placement seat (1); A gear set (44), wherein the gear set (44) is movably connected to the motor (41); A crushing component (45), the crushing component (45) being rotationally connected to the gear set (44); A swing assembly (46), wherein the swing assembly (46) is fixedly connected to the top of the placement seat (1).

2. A PVC plastic production and recycling crusher according to claim 1, characterized in that: A transmission shaft (43) and a transmission component (42) are rotatably connected between the motor (41) and the gear set (44), and the transmission component (42) is also fixedly connected to the top of the placement seat (1).

3. A PVC plastic production and recycling crusher according to claim 2, characterized in that: The swing assembly (46) comprises a third bearing (468), the bottom of the third bearing (468) is fixedly connected to the top of the placement seat (1), the top of the third bearing (468) is rotatably connected to a feed bin (465), and the outer wall of the feed bin (465) is fixedly connected to a heater (466).

4. A pulverizer for PVC plastic production and recycling according to claim 3, characterized in that: A bracket (467) is fixedly connected between the heater (466) and the feed bin (465).

5. A PVC plastic production and recycling crusher according to claim 4, characterized in that: The bottom of the feed bin (465) is rotatably connected to a second bearing (464), the outer wall of the second bearing (464) is rotatably connected to one end of a connecting rod (463), and the other end of the connecting rod (463) is rotatably connected to the first bearing (462).

6. A pulverizer for PVC plastic production and recycling according to claim 5, characterized in that: The outer wall of the transmission component (42) is rotatably connected to a disk (461), and the first bearing (462) is fixedly connected at a position away from the center of the disk (461).

7. A pulverizer for PVC plastic production and recycling according to claim 6, characterized in that: An auxiliary mechanism (5) is fixedly connected to the inner top of the placement seat (1).

8. A pulverizer for PVC plastic production and recycling according to claim 7, characterized in that: The auxiliary mechanism (5) comprises an intercepting valve (54), the intercepting valve (54) being fixedly connected to the inner top of the placement seat (1), the intercepting valve (54) being communicated with the bottom of the entry bin (3), the bottom of the intercepting valve (54) being fixedly connected to a storage box (52), the outer wall of the storage box (52) being rotatably connected to a door panel (53), the top of the intercepting valve (54) being fixedly connected to an airflow component (51), and the outer wall of the storage box (52) being fixedly connected to a filter assembly (55).

9. A PVC plastic production and recycling crusher according to claim 8, characterized in that: The filter assembly (55) comprises a connecting pipe (552), the connecting pipe (552) being fixedly connected to the outer wall of the storage box (52), the outer wall of the connecting pipe (552) being fixedly connected to a filter bin (551), the outer wall of the filter bin (551) being provided with filter holes (554), and the inner wall of the filter bin (551) being fixedly connected to filter cotton (553).

Citation Information

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