New energy intelligent magnetic type steel plate transfer device and steel plate transfer method

Abstract

The invention discloses a new energy intelligent magnetic type steel plate transfer device and a steel plate transfer method.The new energy intelligent magnetic type steel plate transfer device comprises a base, electric rollers are installed on the base, the base is provided with a front side and a rear side which are opposite, a bearing plate is vertically arranged on the base, and a supporting arm is installed on the upper portion of the bearing plate in a turnover mode; a driven roller is mounted at one end, far away from the bearing plate, of the supporting arm; the electromagnetic adsorption part is used for magnetically adsorbing a steel plate and is mounted on the supporting plate; the visual sensor is mounted on the front side of the base; the navigator is mounted on the base; the controller is mounted on the base, and the controller is in signal connection with the electric rolling wheels, the electromagnetic adsorption parts, the visual sensor and the navigator. The problems that a traditional carrying mode is low in efficiency and low in safety are solved.

Description

Technical Field

[0001] The present invention relates to the technical field of construction, and particularly relates to a new energy intelligent magnetic adsorption type steel plate transfer device and a steel plate transfer method. Background Art

[0002] In construction or industrial production, the handling and movement of steel plates are common and important tasks. Traditional methods of moving steel plates often rely on large machinery (such as forklift handling or crane hoisting, etc.) or manual handling, which have problems such as low efficiency, inconvenient operation, and low safety. Summary of the Invention

[0003] To overcome the defects of the prior art, the present invention provides a new energy intelligent magnetic adsorption type steel plate transfer device and a steel plate transfer method to solve the problems of low efficiency and low safety in the traditional handling of steel plates during the construction process.

[0004] To achieve the above object, a new energy intelligent magnetic adsorption type steel plate transfer device is provided, including:

[0005] A base, on which electric rollers are installed. The base has a front side and a rear side opposite to each other. A support plate is vertically provided on the base. The upper part of the support plate is rotatably installed with a support arm, and a driven roller is installed at one end of the support arm away from the support plate;

[0006] An electromagnetic adsorber for magnetically adsorbing steel plates, installed on the support plate;

[0007] A vision sensor, installed on the front side of the base;

[0008] A navigator, installed on the base;

[0009] A controller, installed on the base, and the controller is signal-connected to the electric rollers, the electromagnetic adsorber, the vision sensor, and the navigator.

[0010] Furthermore, a solar panel and a storage battery are installed on the support plate. The solar panel is connected to the storage battery, and the storage battery is connected to the electric rollers.

[0011] Furthermore, a radar is installed on the base, and the radar is signal-connected to the controller.

[0012] Furthermore, the radar is a lidar.

[0013] Furthermore, a limiting member for supporting the steel plate is installed on the front side of the base.

[0014] Furthermore, the number of the limiting members is multiple, and the multiple limiting members are arranged at intervals along the length direction of the base.

[0015] Furthermore, an adjusting member with adjustable length is hinged between the rear side of the base and the support arm.

[0016] Furthermore, the navigator is a GPS.

[0017] The present invention provides a steel plate transfer method using a new energy intelligent magnetic adsorption type steel plate transfer device, including the following steps:

[0018] Lift and place the steel plate on the support plate;

[0019] The controller turns on the electromagnetic adsorption member to magnetically adsorb to the steel plate, so that the steel plate is firmly placed on the support plate;

[0020] The controller obtains the coordinate information of the destination and sends it to the navigator;

[0021] Based on the coordinate information of the destination, the navigator generates a conveying path;

[0022] The controller obtains the conveying path and turns on the electric roller to transport the steel plate along the conveying path to the destination. During the transportation, the visual sensor collects the real-time image in front of the base, the controller obtains the real-time image and identifies the obstacles in the real-time image, and the controller controls the electric roller to avoid the obstacles based on the position of the obstacles.

[0023] Furthermore, after the controller identifies the obstacles in the real-time image, the radar collects the real-time distance between the base and the obstacles, and the controller obtains the real-time distance and controls the electric roller to avoid the obstacles.

[0024] The beneficial effects of the present invention are that the new energy intelligent magnetic adsorption type steel plate transfer device of the present invention uses a high-performance permanent magnet or an adjustable electromagnet as the electromagnetic adsorption member, and the controller automatically adjusts the electromagnetic force of the electromagnetic adsorption member according to parameters such as the material and thickness of the steel plate, ensuring stable adsorption and avoiding damage caused by excessive adsorption.

[0025] The controller of the new energy intelligent magnetic adsorption type steel plate transfer device of the present invention constructs a high-precision map through the navigator, realizes autonomous navigation and precise positioning of the device in a complex environment, optimizes the moving path, and improves the operation efficiency. The controller remotely monitors and controls the device status, and the position information is transmitted to the central control room or the mobile device in real time, supporting remote monitoring, fault diagnosis and operation instruction issuance, and realizing unmanned or remote control.

[0026] The new energy intelligent magnetic adsorption type steel plate transfer device of the present invention realizes the green, efficient and intelligent movement of heavy materials such as steel plates by integrating new energy technology, intelligent control technology and efficient magnetic adsorption principle, which is of great significance for improving the automation level of industrial production, reducing energy consumption and cost, and ensuring operation safety. Description of the Drawings

[0027] By reading the detailed description of the non-restrictive embodiments with reference to the following drawings, other features, objectives and advantages of the present application will become more obvious:

[0028] Figure 1 It is a schematic structural diagram of the new energy intelligent magnetic adsorption type steel plate transfer device according to an embodiment of the present invention.

[0029] Figure 2 It is a schematic structural diagram of the rear side of the new energy intelligent magnetic adsorption type steel plate transfer device according to an embodiment of the present invention.

[0030] Figure 3 It is a schematic diagram of the use state of the new energy intelligent magnetic adsorption type steel plate transfer device according to an embodiment of the present invention.

[0031] Figure 4 It is a schematic diagram of the storage state of the new energy intelligent magnetic adsorption type steel plate transfer device according to an embodiment of the present invention. Detailed Embodiments

[0032] The following further describes the present application in detail with reference to the drawings and embodiments. It can be understood that the specific embodiments described herein are only used to explain the related invention, rather than limiting the invention. Additionally, it should be noted that for the convenience of description, only the parts related to the invention are shown in the drawings.

[0033] It should be noted that, without conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. The following will describe the present application in detail with reference to the drawings and embodiments.

[0034] Referring to Figures 1 to 4 As shown, the present invention provides a new energy intelligent magnetic adsorption type steel plate transfer device, including: a base 1, an electromagnetic adsorption component 2, a vision sensor 3, a navigator and a controller.

[0035] In this embodiment, the base 1 is strip-shaped. The base 1 is provided with electric rollers 11. The number of the electric rollers is multiple. The multiple electric rollers are arranged at intervals along the length of the base.

[0036] The base 1 has a front side and a rear side that are opposite to each other in its width direction. In this embodiment, the front side of the base is the front in the forward direction of the base, and conversely, the rear side of the base is the rear in the forward direction of the base.

[0037] A support plate 12 is vertically provided on the base 1. The upper part of the support plate 12 is rotatably installed with a support arm 13. A driven roller 14 is installed at one end of the support arm 13 away from the support plate 12. The support plate and the support arm form a structure similar to an inverted V shape.

[0038] As a preferred embodiment, an adjusting member with adjustable length is hingedly connected between the rear side of the base 1 and the support arm 13.

[0039] In some embodiments, the adjusting member is an electric hydraulic push rod or a cylinder.

[0040] In this embodiment, the adjusting member includes two screw rods and a straight thread sleeve. The spiral directions of the internal threads at both ends of the straight thread sleeve are opposite. The two ends of the straight thread sleeve are respectively screwed onto the screw rods. The threaded rod at one end of the straight thread sleeve is hinged to the rear side of the base. The threaded rod at the other end of the straight thread sleeve is hinged to the lower part of the support arm. By rotating the straight thread sleeve to drive the two screw rods to approach or depart from each other, the inclination angle of the front side of the support plate is adjusted to adapt to steel plates of different specifications and weights.

[0041] The electromagnetic adsorbing member 2 is installed on the support plate 12. The electromagnetic adsorbing member 2 is used for magnetically adsorbing the steel plate 5. The electromagnetic adsorption force of the electromagnetic adsorbing member 2 on the steel plate can be controlled by the magnitude of the current.

[0042] The vision sensor 3 is installed on the front side of the base 1. The vision sensor is used for collecting the implementation images or video information in front of the base.

[0043] The navigator is installed on the base 1. The navigator plans and generates the conveying path of the steel plate according to the coordinate information of the destination.

[0044] As a preferred embodiment, the navigator is a GPS or Beidou global positioning system.

[0045] The controller is installed on the base 1. The controller is signal-connected to the electric roller 11, the electromagnetic adsorbing member 2, the vision sensor 3 and the navigator.

[0046] The controller obtains the coordinate information of the destination and sends it to the navigator to make the navigator generate the conveying path. The controller controls the magnitude of the electromagnetic force on the steel plate through the electromagnetic adsorbing member, so that the steel plate can be firmly adsorbed on the support plate. Based on the conveying path, the controller drives the whole device to transport the steel plate to the destination along the conveying path through the electric roller.

[0047] In this embodiment, the support plate 12 is installed with a solar panel and a storage battery 4. The solar panel is connected to the storage battery 4. The storage battery 4 is connected to the electric roller 11.

[0048] When the new energy intelligent magnetic adsorption type steel plate transfer device of the present invention is idle, the solar panel is used to charge the energy storage battery, and at the same time, the energy storage battery can also be directly charged by alternating current. The energy storage battery provides electrical energy for the electric components or electronic components on the whole device.

[0049] The new energy intelligent magnetic adsorption type steel plate transfer device of the present invention adopts the combination of solar panels and energy storage batteries to provide clean and sustainable energy for the device. When the solar power supply is insufficient, the household 220V voltage can also be used for charging.

[0050] As a preferred embodiment, a radar is installed on the base 1. The radar is signal-connected to the controller.

[0051] In this embodiment, the radar is a lidar. The radar on the new energy intelligent magnetic adsorption type steel plate transfer device of the present invention is used to detect obstacles in front of the base. The controller obtains the distance information between the obstacle and the base collected by the radar, and then controls the electric roller to avoid the obstacle in the conveying distance, so as to realize the intelligent transfer of the steel plate and improve the safety.

[0052] Refer to Figure 1 As shown in the figure, a limiting member 15 is installed on the front side of the base 1. The limiting member 15 is used to support the steel plate 5.

[0053] In this embodiment, the number of the limiting members 15 is multiple. The multiple limiting members 15 are arranged at intervals along the length direction of the base 1. A receiving groove for the steel plate to be embedded is formed between the multiple limiting members and the front side of the supporting plate, so that the steel plate can be stably arranged in the receiving groove, and the safety during the transfer process is improved.

[0054] The present invention provides a steel plate transfer method using a new energy intelligent magnetic adsorption type steel plate transfer device, including the following steps:

[0055] S1. Lift the steel plate 5 and place it on the supporting plate 12.

[0056] S2. The controller turns on the electromagnetic adsorber 2 to magnetically adsorb on the steel plate 5, so that the steel plate 5 is firmly placed on the supporting plate 12.

[0057] S3. The controller obtains the coordinate information of the destination and sends it to the navigator.

[0058] S4. Based on the coordinate information of the destination, the navigator generates a conveying path.

[0059] S5. The controller obtains the conveying path and turns on the electric roller 11 to transport the steel plate 5 along the conveying path to the destination. During the transportation, the visual sensor 3 collects the real-time image in front of the base 1. The controller obtains the real-time image and identifies the obstacles in the real-time image. The controller controls the electric roller 11 to avoid the obstacles based on the positions of the obstacles.

[0060] Specifically, after the obstacle in the real-time image is recognized and controlled, the radar collects the real-time distance between the base 1 of the radar and the obstacle, and the controller obtains the real-time distance and controls the electric roller 11 to avoid the obstacle.

[0061] In a usage scenario, such as in a factory workshop, a batch of steel plates need to be moved from one working area to another. The operator uses the new energy intelligent magnetic adsorption type steel plate moving device of the present invention. First, the device is placed near the steel plate, and the power switch is turned on. The operator places the steel plate above the support plate through the robotic arm and turns on the electromagnetic adsorber to adsorb the steel plate. Then, the operator wirelessly controls the device to move towards the destination (i.e., the target position) through the controller. During the movement, the vision sensor and the radar monitor the obstacles and the surrounding environment on the conveying path in real time to ensure safety. When the device reaches the target position, the electromagnet is turned off to release the steel plate, and the moving task of the steel plate is completed.

[0062] In another usage scenario, such as at a construction site, some large steel plates need to be moved to a designated position for installation. Due to the complex construction site environment, the traditional handling method is inefficient and has potential safety hazards. Using the new energy intelligent magnetic adsorption type steel plate transfer device of the present invention, the moving task of the steel plate can be easily completed. The operator only needs to control the operation of the device in a safe area through the wireless communication module without directly contacting the steel plate, which greatly improves the operation safety. At the same time, the device adopts a new energy power system, reducing the dependence on the power supply at the construction site and being more energy-saving and environmentally friendly.

[0063] The new energy intelligent magnetic adsorption type steel plate transfer device of the present invention uses a high-performance permanent magnet or an adjustable electromagnet as the electromagnetic adsorber. The controller automatically adjusts the electromagnetic force of the electromagnetic adsorber according to parameters such as the material and thickness of the steel plate to ensure stable adsorption and avoid damage caused by excessive adsorption.

[0064] The controller of the new energy intelligent magnetic adsorption type steel plate transfer device of the present invention constructs a high-precision map through the navigator to realize autonomous navigation and precise positioning of the device in a complex environment, optimize the moving path, and improve the operation efficiency. The controller remotely monitors and controls the device state, and the position information is transmitted to the central control room or the mobile device in real time, supporting remote monitoring, fault diagnosis, and operation instruction issuance, realizing unmanned or remote control.

[0065] The new energy intelligent magnetic adsorption type steel plate transfer device of the present invention realizes the green, efficient, and intelligent movement of heavy materials such as steel plates by integrating new energy technology, intelligent control technology, and efficient magnetic adsorption principle, which is of great significance for improving the level of industrial production automation, reducing energy consumption and costs, and ensuring operation safety.

[0066] The above description is only a preferred embodiment of the present application and an explanation of the applied technical principles. Those skilled in the art should understand that the scope of the invention involved in the present application is not limited to the technical solutions formed by the specific combination of the above technical features, but should also cover other technical solutions formed by any combination of the above technical features or their equivalent features without departing from the inventive concept. For example, the technical solutions formed by mutually replacing the above features with the technical features (but not limited to) disclosed in the present application that have similar functions.

Claims

1. A new energy intelligent magnetic steel plate transfer device, characterized in that: include: A base, the base is equipped with a motorized roller, the base has a front side and a rear side opposite to each other, a support plate is vertically arranged on the base, a support arm is flipably mounted on the upper part of the support plate, and a driven roller is mounted on one end of the support arm away from the support plate; An electromagnetic adsorption member for magnetically adsorbing the steel plate, mounted on the support plate; A visual sensor mounted on the front side of the base; A navigator, mounted on the base; A controller is installed on the base, and the controller signal is connected to the electric roller, the electromagnetic adsorption component, the visual sensor and the navigator.

2. According to claim 1, the new energy intelligent magnetic steel plate transfer device is characterized in that: The support plate is equipped with a solar panel and an energy storage battery, the solar panel is connected to the energy storage battery, and the energy storage battery is connected to the electric roller.

3. According to claim 1, the new energy intelligent magnetic steel plate transfer device is characterized in that: A radar is installed on the base, and the radar signal is connected to the controller.

4. According to claim 3, the new energy intelligent magnetic steel plate transfer device is characterized in that: The radar is a laser radar.

5. According to claim 1, the new energy intelligent magnetic steel plate transfer device is characterized in that: A limiting member for supporting the steel plate is installed on the front side of the base.

6. According to claim 5, the new energy intelligent magnetic steel plate transfer device is characterized in that: There are multiple limiters, and the limiters are spaced apart along the length direction of the base.

7. According to claim 1, the new energy intelligent magnetic steel plate transfer device is characterized in that: A length-adjustable adjusting member is hingedly connected between the rear side of the base and the supporting arm.

8. According to claim 1, the new energy intelligent magnetic steel plate transfer device is characterized in that: The navigator is a GPS.

9. A method for transferring steel plates using the new energy intelligent magnetic steel plate transfer device according to any one of claims 1 to 8, characterized in that: The following steps are involved: Lifting the steel plate and placing it on the support plate; The controller turns on the electromagnetic adsorption component to magnetically adsorb the steel plate, so that the steel plate is firmly placed on the support plate; The controller obtains the coordinate information of the destination and sends it to the navigator; Based on the coordinate information of the destination, the navigator generates a transport path; The controller obtains the conveying path and turns on the electric roller to transport the steel plate along the conveying path to the destination. During transportation, the visual sensor collects real-time images in front of the base, and the controller obtains the real-time image and identifies obstacles in the real-time image. The controller controls the electric roller to avoid the obstacle based on the position of the obstacle.

10. The steel plate transfer method according to claim 9, characterized in that: After the control identifies the obstacle in the real-time image, the radar collects the real-time distance between the base and the obstacle, and the controller obtains the real-time distance and controls the electric roller to avoid the obstacle.

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