A processed integral coil transport device

Abstract

This invention relates to the field of cable reel transport equipment, and more particularly to a processed integral cable reel transport device, comprising a device body including a conveying section and a defilamenting section; the conveying section drives the cable reel from a low position to a high position; the defilamenting section includes several threading rods, which, when the cable reel is at a low position, pass through the fibers remaining on the cable reel after cutting; as the cable reel moves from a low position to a high position, the threading rods separate the fibers from the cable reel. This invention reduces factory labor costs while ensuring that each cable reel is processed, and also improves work efficiency and product quality.

Description

Technical Field

[0001] This invention relates to the field of cable reel transport equipment technology, and in particular to a processed integral cable reel transport device. Background Technology

[0002] The small wire reel is manufactured by injection molding in one piece. After the initial production, the wire reel needs to be precision machined on a lathe to remove surface burrs and meet the surface roughness requirements.

[0003] During the machining process, the part removed from the surface of the spool becomes segments of fiber filaments that are intertwined. Several fiber filaments are located on the inner cylinder of the spool, and some fiber filaments are concentrated in the middle of the cylinder.

[0004] After machining, the reels are conveyed to the next work area via a conveyor belt. To remove the fibers from the reels, the factory has set up multiple stations on both sides of the conveyor belt for manual removal. Because the fibers have a certain degree of stiffness, operators need considerable force to pull them apart, and the removal process takes time. During manual removal, some reels may be missed. This not only increases the factory's labor costs but also necessitates re-inspection of the cleaned reels, reducing work efficiency. Summary of the Invention

[0005] In view of the shortcomings of the existing technology, the purpose of this invention is to provide a processed integrated wire reel transport device, which reduces the labor cost of the factory while ensuring that each wire reel is processed, thereby improving work efficiency and product quality.

[0006] The above-mentioned technical objective of the present invention is achieved through the following technical solution:

[0007] A processed integral spool transport device includes a device body, the device body including a conveying section and a de-spinning section;

[0008] The conveyor unit drives the reel to move from a lower position to a higher position;

[0009] The defilament removal section includes several threading rods. When the spool is at a low position, the threading rods pass through the fiber filaments left after the cutting process on the spool. As the spool moves from a low position to a high position, the threading rods separate the fiber filaments from the spool.

[0010] In a preferred embodiment, the present invention may be further configured such that the conveying unit includes two first conveying groups and two second conveying groups;

[0011] Each of the first conveyor groups includes a first conveyor belt assembly and a first housing. The first conveyor belt assembly is disposed within the first housing and includes a first horizontal portion, a first inclined portion, and a second horizontal portion.

[0012] A first sliding groove is formed between the first conveyor belt assembly and the first housing;

[0013] Each of the second conveyor groups includes a second conveyor belt assembly and a second housing. The second conveyor belt assembly is disposed within the second housing and includes a third horizontal portion, a second inclined portion, and a fourth horizontal portion.

[0014] A second sliding groove is formed between the second conveyor belt assembly and the second housing;

[0015] Each side plate in the reel is located in the first sliding groove and the corresponding second sliding groove, and the first conveyor belt assembly and the second conveyor belt assembly together drive the reel to move.

[0016] The length of the first inclined portion is equal to the length of the second inclined portion;

[0017] The first transmission group is located directly above the corresponding second transmission group, and the first inclined portion is located directly above the corresponding second inclined portion;

[0018] Several connecting blocks are fixedly disposed between the first housing and the corresponding second housing.

[0019] In a preferred embodiment, the present invention can be further configured such that the connection point between the first horizontal portion and the first inclined portion in the first conveyor belt assembly is located directly above the connection point between the third horizontal portion and the second inclined portion in the corresponding second conveyor belt assembly;

[0020] The length of the third horizontal section is 1.2-1.3 times the length of the corresponding first horizontal section;

[0021] The length of the fourth horizontal section is 1.2-1.3 times the length of the corresponding second horizontal section.

[0022] In a preferred embodiment, the present invention may be further configured such that one end of the plurality of threading rods near the first horizontal portion is machined into a pointed shape.

[0023] In a preferred embodiment, the present invention can be further configured such that the pointed portions of the plurality of threading rods are located between the first conveying group and the second conveying group;

[0024] The projection of the vertical section of several of the threading rods coincides with the projection of the vertical section of the second inclined part.

[0025] In a preferred embodiment, the present invention may be further configured such that: the de-threading section further includes two bases, each of the two bases having a first fixing plate fixedly disposed on its top, and one end of the plurality of threading rods being fixed to the side of the first fixing plate away from the first horizontal section;

[0026] A blade is integrally formed at the bottom center of several of the threading rods, and the cutting edge direction of each blade is consistent with the pointed direction of the corresponding threading rod.

[0027] The desiccant section also includes a cleaning component.

[0028] In a preferred embodiment, the present invention can be further configured such that: the cleaning component includes a plurality of cleaning blocks, the plurality of cleaning blocks are slidably sleeved on the corresponding threading rod, and the bottom of the plurality of cleaning blocks is provided with a connecting plate;

[0029] A motor is fixedly installed on the other side of the first fixed plate. The output end of the motor passes through the corresponding first fixed plate and is fixedly connected to a screw. The screw passes through the connecting plate and is threadedly connected to the connecting plate.

[0030] The other end of the screw is fixed to one side of another of the first fixing plates;

[0031] A guide rod is horizontally fixed between the two first fixed plates, the guide rod passes through the connecting plate, and the guide rod is slidably connected to the connecting plate;

[0032] The cleaning blocks and the connecting plate are provided with a number of first through holes, and the vertical cross-sectional shape of each first through hole is adapted to the vertical cross-sectional shape of the corresponding blade and the corresponding threading rod after combination;

[0033] A collection box is placed between the two bases, and the horizontal projections of the several threading rods are all located within the horizontal projection of the collection box.

[0034] In a preferred embodiment, the present invention can be further configured such that the length of the guide rod is equal to the length of the screw rod;

[0035] The length of the guide rod is 1.3-1.4 times the length of the threading rod.

[0036] In a preferred embodiment, the invention may be further configured such that the radial dimension of the threading rod is equal to the width dimension of the blade.

[0037] In summary, the present invention has at least one of the following beneficial technical effects:

[0038] 1. By setting up a conveying section and a de-firing section, the threading rod in the de-firing section passes through the fiber filaments on the wire reel and, as the wire reel is raised with the conveying section, tears the fiber filaments, thus achieving the purpose of removing fiber filaments during the transportation of the wire reel. There is no need to set up a manual wire removal station, which reduces the factory's labor costs while ensuring that each wire reel is processed, thereby improving work efficiency and product quality.

[0039] 2. By setting up a cleaning component, the fibers on the threading rod can be quickly cleaned, allowing the device to be put into use again quickly, further improving work efficiency.

[0040] 3. By integrally setting a blade at the bottom center of each threading rod, when the fiber is torn, some of the fiber is cut off by the blade and does not remain on the threading rod, thus increasing the time interval between two adjacent cleanings of the threading rod, extending the working time of each device, and further improving work efficiency. Attached Figure Description

[0041] Figure 1 This is a schematic diagram of the overall main view structure of this embodiment;

[0042] Figure 2 yes Figure 1 A schematic diagram of a half-section of the central conveyor section;

[0043] Figure 3 yes Figure 1 Schematic diagram of the structure of the defilament section;

[0044] Figure 4 yes Figure 3 A schematic diagram of the left-side structure of several cleaning blocks and connecting plates;

[0045] Figure 5 yes Figure 2 Enlarged structural diagram at point A in the middle.

[0046] In the figure, 1. Device body; 11. Threading rod; 2. First conveyor group; 3. Second conveyor group; 21. First conveyor belt assembly; 22. First housing; 23. First horizontal section; 24. First inclined section; 25. Second horizontal section; 26. First sliding groove; 31. Second conveyor belt assembly; 32. Second housing; 33. Third horizontal section; 34. Second inclined section; 35. Fourth horizontal section; 36. Second sliding groove; 37. Connecting block; 5. Base; 51. First fixing plate; 52. Blade; 6. Cleaning assembly; 61. Cleaning block; 62. Connecting plate; 63. Motor; 64. Screw; 65. Guide rod; 66. First through hole; 67. Collection box. Detailed Implementation

[0047] The present invention will be further described in detail below with reference to the accompanying drawings.

[0048] Example:

[0049] Reference Figures 1-5 As shown, the present invention discloses a processed integral coil transport device, including a device body 1. The device body 1 includes a conveying section.

[0050] The conveyor unit drives the reel to move from a low position to a high position.

[0051] The conveying unit includes two first conveyor groups 2 and two second conveyor groups 3. The first conveyor groups 2 and the second conveyor groups 3 are similar in shape. Each first conveyor group 2 includes a first conveyor belt assembly 21 and a first housing 22. The first conveyor belt assembly 21 is disposed inside the first housing 22. A starter motor 63 (not shown in the figure) is fixedly disposed on the outside of the first housing 22. The starter motor 63 drives the first conveyor belt assembly 21 to move within the first housing 22. A first sliding groove 26 is formed between the first conveyor belt assembly 21 and the first housing 22.

[0052] The first conveyor belt assembly 21 includes a first horizontal section 23, a first inclined section 24, and a second horizontal section 25. The second horizontal section 25 is positioned at a higher height than the first horizontal section 23.

[0053] Each second conveyor group 3 includes a second conveyor belt assembly 31 and a second housing 32, with the second conveyor belt assembly 31 disposed within the second housing 32. A starter motor 63 (not shown in the figure) is fixedly mounted on the outside of the first housing 22. The starter motor 63 drives the second conveyor belt assembly 31 to move within the second housing 32. A second sliding groove 36 is formed between the second conveyor belt assembly 31 and the second housing 32.

[0054] The second conveyor belt assembly 31 includes a third horizontal section 33, a second inclined section 34, and a fourth horizontal section 35. The fourth horizontal section 35 is positioned at a higher height than the third horizontal section 33.

[0055] The first transmission group 2 is located directly above the corresponding second transmission group 3. The length of the first inclined section 24 is equal to the length of the second inclined section 34. The first inclined section 24 is located directly above the corresponding second inclined section 34.

[0056] A plurality of connecting blocks 37 are fixedly disposed between the first housing 22 and the corresponding second housing 32. A plurality of cylindrical bodies are disposed at the bottom of the second housing 32. The cylindrical bodies support the second housing 32.

[0057] The first housing 22 has no opening at the top, but openings on the left, right, and bottom sides.

[0058] The second housing 32 has an opening only at the bottom, and openings on the left, right, and top sides.

[0059] The connection point between the first horizontal portion 23 and the first inclined portion 24 in the first conveyor belt assembly 21 is located directly above the connection point between the third horizontal portion 33 and the second inclined portion 34 in the corresponding second conveyor belt assembly 31.

[0060] The length of the third horizontal section 33 is 1.2-1.3 times the length of the corresponding first horizontal section 23. In this embodiment, the length of the third horizontal section 33 is 1.2 times the length of the corresponding first horizontal section 23. This facilitates the operator in inserting the reel at the initial stage.

[0061] The length of the fourth horizontal section 35 is 1.2-1.3 times the length of the corresponding second horizontal section 25. In this embodiment, the length of the fourth horizontal section 35 is 1.2 times the length of the corresponding second horizontal section 25. This facilitates the operator in removing the reel at the end stage.

[0062] In this embodiment, the direction of movement of the first conveyor belt assembly 21 and the direction of movement of the second conveyor belt assembly 31 are as follows: Figure 1 As shown in the figure, the operating speed of the first conveyor belt assembly 21 is the same as that of the second conveyor belt assembly 31.

[0063] The reel enters the first conveyor belt assembly 21 and the second conveyor belt assembly 31. Each side plate of the reel is located within the first sliding groove 26 and the corresponding second sliding groove 36, and the side plate is in contact with the corresponding first and second conveyor belts. The first conveyor belt assembly 21 and the second conveyor belt assembly 31 jointly drive the reel to move.

[0064] The device body 1 also includes a wire removal section.

[0065] The de-threading section includes two bases 5 and several threading rods 11. The two bases 5 and several cylinders are all mounted on the same horizontal mounting reference plane. A first fixing plate 51 is fixedly installed on the top of each of the two bases 5. One end of each threading rod 11 is fixed to the side of the first fixing plate 51 away from the first horizontal section 23.

[0066] Several threading rods 11 are machined into pointed shapes at one end near the first horizontal part 23.

[0067] The pointed portions of several threading rods 11 are located between the first conveying group 2 and the second conveying group 3. The projection of the vertical cross-section of several threading rods 11 coincides with the projection of the vertical cross-section of the second inclined portion 34.

[0068] As the reel moves on the third horizontal section 33, the threading rod 11 passes through the fibers on the reel.

[0069] The distance between the threading rod 11 and the bobbin of the reel moving on the third horizontal section 33 is 0.5 cm. This distance ensures that the threading rod 11 can pass through the fiber filament on any reel.

[0070] In this embodiment, there are five threading rods 11. It should be noted that the threading rod 11 has a circular cross-section and a relatively thin diameter, allowing it to easily pass through the fiber. For clarity, the main view of the threading rod 11 is drawn larger in the figures.

[0071] When the spool is at a low position, several threading rods 11 pass through the fiber filaments left after the cutting process on the spool. As the spool moves from a low position to a high position, the several threading rods 11 separate the fiber filaments from the spool.

[0072] The defilament removal section also includes a cleaning component 6. The cleaning component 6 cleans the fibers on the threading rod 11 after a period of operation.

[0073] The cleaning component 6 includes several cleaning blocks 61. These cleaning blocks 61 are slidably fitted onto corresponding threaded rods 11, and a connecting plate 62 is provided at the bottom of each cleaning block 61. A motor 63 is fixedly mounted on the other side of the same first fixing plate 51. The output end of the motor 63 passes through the corresponding first fixing plate 51 and is fixedly connected to a screw 64. The screw 64 passes through the connecting plate 62 and is threadedly connected to the connecting plate 62.

[0074] The other end of the screw 64 is fixed to one side of another first fixed plate 51. To further restrict the movement direction of the connecting plate 62 and the cleaning blocks 61, a guide rod 65 is horizontally fixed between the two first fixed plates 51. The guide rod 65 passes through the connecting plate 62 and is slidably connected to the connecting plate 62. The length of the guide rod 65 is equal to the length of the screw 64. The guide rod 65 is parallel to the screw 64.

[0075] During the movement of the cleaning block 61, the motor 63 is controlled by a program in an external controller. After the motor 63 drives the cleaning block 61 to move a certain distance, the motor 63 will stop working. This ensures that the cleaning block 61 always maintains contact with the corresponding threading rod 11.

[0076] A collection box 67 is placed between the two bases 5, and the horizontal projections of several threaded rods 11 are all located within the horizontal projection of the collection box 67.

[0077] To ensure that the cleaning block 61 can clean the fibers on the threading rod 11 to the greatest extent, the guide rod 65 is 1.3-1.4 times the length of the threading rod 11. In this embodiment, the guide rod 65 is 1.3 times the length of the threading rod 11.

[0078] To further reduce the frequency of cleaning the fibers on the threading rods 11, several threading rods 11 are integrally formed with blades 52 at the bottom center, with the cutting edge of each blade 52 aligned with the pointed end of the corresponding threading rod 11. As the height of the thread spool increases, some fibers are torn, while others are cut. The torn fibers remain on the threading rods 11, while the cut fibers fall into the collection box 67. The radial dimension of the threading rod 11 is equal to the width of the blades 52.

[0079] Several cleaning blocks 61 and connecting plate 62 are provided with several first through holes 66. The vertical cross-sectional shape of each first through hole 66 is adapted to the vertical cross-sectional shape of the corresponding blade 52 and the corresponding threading rod 11 after combination.

[0080] The implementation principle of the above embodiments is as follows:

[0081] The operator places the machined wire spool on the third horizontal section 33, ensuring that both side plates of the wire spool are located in the corresponding second sliding groove 36.

[0082] As the second conveyor belt assembly 31 moves, the second conveyor belt assembly 31 drives the reel to move.

[0083] After the reel moves a certain distance on the third horizontal section 33, it enters the space between the third horizontal section 33 and the first horizontal section 23. At this time, the side plate of the reel enters the first sliding groove 26 and comes into contact with the first conveyor belt assembly 21.

[0084] The first conveyor belt assembly 21 and the second conveyor belt assembly 31 together drive the reel to move, and the reel itself does not rotate.

[0085] As the reel moves, several threading rods 11 pass through the fibers on the reel.

[0086] Next, the lower coil, along with the first conveyor belt assembly 21 and the second conveyor belt assembly 31, enters the space between the first inclined section 24 and the second inclined section 34. The position and height of the coil begin to change, and the distance between the coil and the threading rod 11 increases.

[0087] Finally, some of the fibers are torn off and remain on the threading rod 11, while the other fibers are cut off by the blade 52 and fall into the collection box 67.

[0088] After working for a period of time, the operators no longer place new unprocessed spools.

[0089] When there is no wire reel moving on the conveyor, the operator connects the power supply and starts the motor 63 via the controller. The motor 63 drives the screw 64 to rotate, and the screw 64 drives the connecting plate 62 to move along the straight line of the guide rod 65.

[0090] The controller is existing technology and has a program installed within it. The controller is electrically connected to motor 63.

[0091] The connecting plate 62 drives several cleaning blocks 61 to move. As the cleaning blocks 61 move, they push the fiber strands remaining on the threading rod 11 and finally push the remaining fiber strands into the collection box 67.

[0092] After the cleaning block 61 moves to the vicinity of the pointed end of the threading rod 11, the motor 63 stops working.

[0093] The operator restarts motor 63 via the controller, which drives several cleaning blocks 61 back to their initial positions.

[0094] Then, the operator repositioned the reel.

[0095] The embodiments described herein are preferred embodiments of the present invention and are not intended to limit the scope of protection of the present invention. Therefore, all equivalent changes made in accordance with the structure, shape, and principle of the present invention should be covered within the scope of protection of the present invention.

Claims

1. A machined monolithic reel transport device, characterized by, The device comprises a device body (1), the device body (1) comprises a conveying part and a fiber removing part; The conveying part drives the coil to move from a low position to a high position; The fiber removing part comprises a plurality of fiber penetrating rods (11), when the coil is in the low position, the plurality of fiber penetrating rods (11) penetrate the fiber left after cutting on the coil, as the coil moves from the low position to the high position, the plurality of fiber penetrating rods (11) separate the fiber from the coil; The conveying part comprises two first conveying groups (2) and two second conveying groups (3); Each first conveying group (2) comprises a first conveying belt assembly (21) and a first housing (22), the first conveying belt assembly (21) is arranged in the first housing (22), the first conveying belt assembly (21) comprises a first horizontal part (23), a first inclined part (24) and a second horizontal part (25); A first sliding groove (26) is formed between the first conveying belt assembly (21) and the first housing (22); Each second conveying group (3) comprises a second conveying belt assembly (31) and a second housing (32), the second conveying belt assembly (31) is arranged in the second housing (32), the second conveying belt assembly (31) comprises a third horizontal part (33), a second inclined part (34) and a fourth horizontal part (35); A second sliding groove (36) is formed between the second conveying belt assembly (31) and the second housing (32); Each side plate of the coil is located in the first sliding groove (26) and the corresponding second sliding groove (36), the first conveying belt assembly (21) and the second conveying belt assembly (31) jointly drive the coil to move; The length of the first inclined part (24) is equal to the length of the second inclined part (34); The first conveying group (2) is located directly above the corresponding second conveying group (3), and the first inclined part (24) is located directly above the corresponding second inclined part (34); A plurality of connecting blocks (37) are fixedly arranged between the first housing (22) and the corresponding second housing (32).

2. A processed monilithic spool transport device as claimed in claim 1, wherein: The connection between the first horizontal part (23) and the first inclined part (24) in the first conveying belt assembly (21) is located directly above the connection between the third horizontal part (33) and the second inclined part (34) in the second conveying belt assembly (31); The length of the third horizontal part (33) is 1.2-1.3 times the length of the corresponding first horizontal part (23); The length of the fourth horizontal part (35) is 1.2-1.3 times the length of the corresponding second horizontal part (25).

3. A processed monilithic spool transport device according to claim 2, wherein: One end of each fiber penetrating rod (11) near the first horizontal part (23) is processed into a sharp head shape.

4. A processed monilithic reel transport apparatus as defined in claim 3, wherein: The sharp head shape part of each fiber penetrating rod (11) is located between the first conveying group (2) and the second conveying group (3); The vertical section part of each fiber penetrating rod (11) is projected to coincide with the vertical section projection part of the second inclined part (34).

5. A processed monilithic spool transport device as claimed in claim 4, wherein: The desilking part further comprises two bases (5), the top of each of the two bases (5) is fixedly provided with a first fixed plate (51), one end of each of the plurality of wire penetrating rods (11) is fixed to one side of the first fixed plate (51) away from the first horizontal part (23); The middle part of the bottom of each of the plurality of wire penetrating rods (11) is integrally provided with a blade (52), the cutting edge direction of each of the blades (52) is consistent with the sharp head direction of the corresponding wire penetrating rod (11); The desilking part further comprises a cleaning assembly (6).

6. A processed monilithic spool transport device as claimed in claim 5, wherein: The cleaning assembly (6) comprises a plurality of cleaning blocks (61), the plurality of cleaning blocks (61) are slidably sleeved on the corresponding wire penetrating rods (11), and the bottom of each of the plurality of cleaning blocks (61) is commonly provided with a connecting plate (62); The other side of the same first fixed plate (51) is fixedly provided with a motor (63), the output end of the motor (63) penetrates through the corresponding first fixed plate (51) and is fixedly connected with a screw rod (64), the screw rod (64) penetrates through the connecting plate (62), and the screw rod (64) is in threaded connection with the connecting plate (62); The other end of the screw rod (64) is fixed to one side of the other first fixed plate (51); A guide rod (65) is horizontally fixed between the two first fixed plates (51), the guide rod (65) penetrates through the connecting plate (62), and the guide rod (65) is in sliding connection with the connecting plate (62); A plurality of first through holes (66) are formed in the connecting plate (62) and the plurality of cleaning blocks (61) in common, and the vertical sectional shape of each of the first through holes (66) is adapted to the vertical sectional shape of the combination of the corresponding blade (52) and the corresponding wire penetrating rod (11); A collection box (67) is placed between the two bases (5), and the horizontal projection of each of the plurality of wire penetrating rods (11) is located in the horizontal projection of the collection box (67).

7. A processed monilithic reel transport apparatus as defined in claim 6, wherein: The length of the guide rod (65) is equal to the length of the screw rod (64); The length of the guide rod (65) is 1.3-1.4 times the length of the wire penetrating rod (11).

8. A processed monilithic spool transport device according to claim 7, wherein: The radial dimension of the wire penetrating rod (11) is equal to the width dimension of the blade (52).

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