Power system for setting machine track double-chain-plate conveying line

By designing a power system for the double-chain plate conveying line of the fixed machine, and using the drive motor and the rotating gear to drive the sprocket to move simultaneously, the problem of difficulty in synchronous control of the double-chain plate conveying line of the fixed machine in the prior art is solved, and the smooth, uniform transmission and efficient production of the chain are achieved.

CN120208008APending Publication Date: 2025-06-27JIANGSU JIUZHI MOTOR TECH
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Patent Information

Application Number
CN202510418924.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-03
Publication Date
2025-06-27

AI Technical Summary

Technical Problem

The existing double-chain plate conveyor line of the fixed machine moves synchronously through the dual motor drive chain, which makes it difficult to synchronous control.

Method used

A power system for double-chain plate conveyor line of the fixed machine track is designed. By driving the motor to drive the turntable to drive the rotation of the rotating gear and sprocket to move simultaneously, ensuring that the chain is transmitted smoothly and uniformly on the designated track.

Benefits of technology

The high-speed and stable driving of the sprocket is realized, ensuring the stability and synchronization of chain transmission, reducing chain wear, improving production efficiency and equipment service life.

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Abstract

The invention relates to the technical field of textile machinery, and discloses a power system for a setting machine track double-chain-plate conveying line, the power system comprises a fixing block, the outer wall of the fixing block is fixedly connected with a driving motor, the inner wall of the fixing block is rotatably connected with a rotating disc, and the outer wall of the rotating disc is provided with a first rotating assembly; the inner wall of the fixing block is fixedly connected with a gear ring, the gear ring is connected with a first rotating assembly, the fixing block is connected with a second rotating assembly, the second rotating assembly is connected with the first rotating assembly, the second rotating assembly is connected with a chain wheel, and the tooth end of the chain wheel is connected with a chain in an engaged mode. The driving motor is started to drive the rotating disc to rotate, and then the first connecting column is driven by the rotating disc to rotate synchronously, so that the effects that the chains can be prevented from falling off from the surfaces of the chain wheels while synchronous movement of the two chain wheels is guaranteed, a user can gently adjust and control the running speed of the chains, and the abrasion degree of the chains in the running process is reduced are achieved.
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Description

Technical Field

[0001] The present invention relates to the technical field of textile machinery, and particularly to a power system for a double-chain plate conveying line of a setting machine track. Background Art

[0002] In the textile printing and dyeing industry, the setting machine is one of the core devices. The setting machine is a device used for setting fabrics and other materials. The setting machine changes the fiber structure of the fabric by applying certain temperature, humidity and tension to the fabric, so as to achieve the purpose of setting. The stability of the conveying system of the setting machine directly affects the product quality and production efficiency. At present, the conveying system of the setting machine mostly adopts a single-chain plate or double-chain plate structure. Among them, the double-chain plate conveying line has gradually become the mainstream due to its strong load-bearing capacity and stable operation.

[0003] The existing double-chain plate conveying line of the setting machine drives the two-side chains to move synchronously by using two motors respectively. The chains carry materials and smoothly convey the materials through the relevant processing areas of the setting machine. Its conveying speed can be adjusted according to the requirements of the setting process. This scheme can improve the stress of the chains, but there is a problem of great difficulty in synchronous control. Summary of the Invention

[0004] In view of the deficiencies of the prior art, the present invention provides a power system for a double-chain plate conveying line of a setting machine track, which solves the problem of great difficulty in synchronous control of double chains caused by the existing double-chain plate conveying line of the setting machine driving the two-side chains to move synchronously by using two motors respectively.

[0005] To achieve the above object, the present invention is realized through the following technical solutions: A power system for a double-chain plate conveying line of a setting machine track, including a fixed block, an outer wall of the fixed block is fixedly connected with a driving motor, an inner wall of the fixed block is rotatably connected with a turntable, a rotating assembly one is arranged on an outer wall of the turntable, an inner wall of the fixed block is fixedly connected with a gear ring, the gear ring is connected with the rotating assembly one, the fixed block is connected with a rotating assembly two, the rotating assembly two is connected with the rotating assembly one, the rotating assembly two is connected with a sprocket, and a tooth end of the sprocket is meshed and connected with a chain.

[0006] Preferably, the rotating assembly one includes a connecting column one, a right outer wall of the connecting column one is fixedly connected to the outer wall of the turntable, a left outer wall of the connecting column one is rotatably connected with a rotating gear one, and a tooth end of the rotating gear one is meshed with a tooth end of the gear ring.

[0007] Preferably, the rotating assembly two includes a connecting column two, an outer wall of the connecting column two is rotatably connected to the inner wall of the fixed block, and an outer wall of the connecting column two is fixedly connected with a rotating gear two.

[0008] Preferably, an installation column is fixedly connected to the upper surface of the fixed block, an installation block is fixedly connected to the upper surface of the installation column, a hydraulic cylinder is fixedly connected to the upper surface of the installation block, and a positioning block is connected to the output end of the hydraulic cylinder.

[0009] Preferably, the tooth end of the second rotating gear is meshed with the tooth end of the first rotating gear, and the outer wall of the second connecting column is fixedly connected to the inner wall of the sprocket.

[0010] Preferably, a limiting block is arranged on the lower surface of the positioning block, a connecting component is arranged on the upper surface of the limiting block, and a pressing component is arranged on the side wall of the limiting block.

[0011] Preferably, the connecting component includes a connecting block, the lower surface of the connecting block is fixedly connected to the upper surface of the limiting block, a connecting screw is threadedly connected to the inner wall of the connecting block, and a connecting nut is fixedly connected to the outer wall of the connecting screw.

[0012] Preferably, the pressing component includes a rotating shaft, the outer wall of the rotating shaft is fixedly connected to the side wall of the limiting block, and a rotating wheel is rotatably connected to the outer wall of the rotating shaft.

[0013] Preferably, the outer wall of the connecting screw is threadedly connected to the inner wall of the positioning block, and the outer wall of the connecting block is arranged on the outer wall of the positioning block.

[0014] Preferably, the rotating wheel is made of polytetrafluoroethylene, and the shape of the rotating wheel is a roller shape.

[0015] Working principle: By starting the driving motor to drive the turntable to rotate, the first connecting column rotates synchronously under the drive of the turntable. Then, the first rotating gear rotates under the drive of the first connecting column. At this time, the second rotating gear rotates under the drive of the first rotating gear. Subsequently, the second connecting column rotates under the drive of the second rotating gear. Then, the sprocket rotates self-driven under the drive of the second connecting column. Then, the two sprockets make synchronous movements under the drive of the second connecting column. The chain performs a cyclic, uniform, and stable movement along the specified track under the drive of the sprocket. Thus, it can achieve the effect of enabling the sprocket to drive the chain for conveying the raw materials processed by the sizing machine at a high speed and stably, preventing the chain from falling off the surface of the sprocket while ensuring the synchronous movement of the two sprockets. The user can gently adjust the running speed of the chain, reduce the wear degree of the chain during operation, improve work efficiency, and extend the service life of the equipment.

[0016] By starting the hydraulic cylinder to push the positioning block for up and down displacement, then the positioning block drives the connection assembly to move synchronously during the movement, and then the connection assembly drives the limiting block to move up and down, and the limiting block drives the pressing assembly to displace synchronously. When the pressing assembly is pressed down to the preset height, it remains stationary. The raw material processed by the setting machine is always in a taut state under the continuous pressing of the rotating wheel. At the same time, the rotating wheel is made of polytetrafluoroethylene, which can make the raw material slide on the surface of the rotating wheel, reduce resistance and avoid wear, and does not chemically react with the raw material to avoid causing additional pollution. In addition, the rotating wheel is designed in a roller shape, which can keep rolling while ensuring the raw material is taut to avoid material adhesion, so as to avoid wrinkles and shedding of the raw material due to slack and misalignment during the chain transmission process, and ensure the smooth and compliant surface of the raw material.

[0017] By rotating the connecting nut, then the connecting screw rotates under the drive of the connecting nut, and then the connecting screw sequentially disengages from the inside of the positioning block and the connecting block. At this time, the connecting block is no longer connected to the positioning block, and then the positioning block can disengage from the surface of the limiting block, so as to achieve the effect of facilitating the user to regularly disassemble the limiting block, inspect and clean the pressing assembly inside it, and conduct timely inspections, thereby avoiding the pressing assembly from being damaged and stained and polluting the raw material processed by the setting machine during the processing process, and maintaining the high quality of the product.

[0018] The present invention provides a power system for a double-chain plate conveying line of a setting machine track. It has the following beneficial effects: 1. In the present invention, by starting the driving motor to drive the turntable to rotate, and then the first connecting column rotates synchronously under the drive of the turntable, and then the first rotating gear rotates under the drive of the first connecting column, so as to achieve the effect of enabling the sprocket to drive the chain to convey the raw material processed by the setting machine at a high speed and stably, preventing the chain from falling off the surface of the sprocket while ensuring the synchronous movement of the two sprockets, enabling the user to smoothly adjust the running speed of the chain, and reducing the wear degree of the chain during operation.

[0019] 2. In the present invention, by starting the hydraulic cylinder to push the positioning block for up and down displacement, then the positioning block drives the connection assembly to move synchronously during the movement, and then the connection assembly drives the limiting block to move up and down, and the limiting block drives the pressing assembly to displace synchronously, so as to achieve the effect of avoiding wrinkles of the raw material due to slack and falling off the surface of the chain due to misalignment during the chain transmission process, and ensuring the smooth and compliant surface of the raw material.

[0020] 3. By rotating the connecting nut, the connecting screw rotates under the drive of the connecting nut, and then the connecting screw disengages from the inside of the positioning block and the connecting block in sequence. At this time, the connecting block is no longer connected to the positioning block, and then the positioning block can disengage from the surface of the limiting block, so that it is convenient for users to regularly disassemble the limiting block and inspect and clean the pressing component, avoiding the situation that the pressing component is damaged or contaminated with stains and pollutes the raw materials processed by the shaping machine during the processing process. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 is a three-dimensional structural diagram of the present invention; Figure 2 is a partial structural diagram of the fixed block of the present invention; Figure 3 is a partial structural diagram of the turntable of the present invention; Figure 4 is a partial structural diagram of the sprocket of the present invention; Figure 5 is a partial structural diagram of the positioning block of the present invention; Figure 6 is a partial structural diagram of the runner of the present invention; Figure 7 is a partial structural diagram of the connecting block of the present invention; Figure 8 is a partial structural diagram of the connecting screw of the present invention.

[0022] Among them, 1. Fixed block; 2. Driving motor; 3. Turntable; 4. First rotating assembly; 41. First connecting column; 42. First rotating gear; 5. Tooth ring; 6. Second rotating assembly; 61. Second rotating gear; 62. Second connecting column; 7. Sprocket; 8. Chain; 9. Mounting column; 10. Mounting block; 11. Hydraulic cylinder; 12. Positioning block; 13. Connecting assembly; 131. Connecting block; 132. Connecting nut; 133. Connecting screw; 14. Limiting block; 15. Pressing assembly; 151. Rotating shaft; 152. Runner. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0023] Next, the technical solutions of the present invention will be clearly and completely described in conjunction with the drawings of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0024] Please refer to the attached Figure 1 - attached Figure 3, an embodiment of the present invention provides a power system for a double-chain plate conveyor line of a setting machine track, including a fixed block 1, an outer wall of the fixed block 1 is fixedly connected with a driving motor 2, an inner wall of the fixed block 1 is rotatably connected with a turntable 3, an outer wall of the turntable 3 is provided with a first rotating assembly 4, an inner wall of the fixed block 1 is fixedly connected with a gear ring 5, the gear ring 5 is connected with the first rotating assembly 4, the fixed block 1 is connected with a second rotating assembly 6, the second rotating assembly 6 is connected with the first rotating assembly 4, the second rotating assembly 6 is connected with a sprocket 7, and a tooth end of the sprocket 7 is meshed and connected with a chain 8; Specifically, by starting the driving motor 2 to drive the turntable 3 to rotate inside the fixed block 1, then the first rotating assembly 4 rotates around the inner side of the gear ring 5 driven by the turntable 3, and the gear ring 5 restricts the rotation range of the first rotating assembly 4. After that, the second rotating assembly 6 rotates inside the fixed block 1 driven synchronously by the three first rotating assemblies 4. At the same time, the second rotating assembly 6 is evenly stressed, less worn, and maintains a stable and uniform motion under the action of the three first rotating assemblies 4. Moreover, the speed regulation of the second rotating assembly 6 is gentle and stable. Then, the two sprockets 7 make synchronous movements driven by the second rotating assembly 6, and the chain 8 makes a cyclic, uniform, and stable movement along the specified track driven by the sprockets 7. Thus, it can ensure that the sprockets 7 drive the chain 8 to transport goods at a high speed, while avoiding inconsistent movements of the two sprockets 7 and the chain 8 falling off the surface of the sprockets 7, facilitating the user to regulate the running speed of the chain 8 and reducing the wear of the chain 8 during this process.

[0025] Refer to the appendix Figure 4 , the first rotating assembly 4 includes a first connecting column 41, a right outer wall of the first connecting column 41 is fixedly connected to the outer wall of the turntable 3, a left outer wall of the first connecting column 41 is rotatably connected with a first rotating gear 42, and a tooth end of the first rotating gear 42 is meshed and connected to a tooth end of the gear ring 5; Specifically, since the turntable 3 is fixedly connected with the first connecting column 41, the first connecting column 41 rotates synchronously driven by the turntable 3. Then, the first rotating gear 42 rotates around the inner side of the gear ring 5 driven by the first connecting column 41. Among them, the gear ring 5 is used to restrict the rotation range of the first rotating gear 42 and drive the first rotating gear 42 to rotate around the first connecting column 41.

[0026] Refer to the appendix Figure 4 , the second rotating assembly 6 includes a second connecting column 62, an outer wall of the second connecting column 62 is rotatably connected to the inner wall of the fixed block 1, and an outer wall of the second connecting column 62 is fixedly connected with a second rotating gear 61; Specifically, the second rotating gear 61 rotates self - driven under the drive of the first rotating gear 42. Since the second connecting column 62 is fixedly connected to the second rotating gear 61, the second connecting column 62 rotates inside the fixed block 1 driven by the second rotating gear 61. Since the second connecting column 62 is fixedly connected to the sprocket 7, the sprocket 7 rotates self - driven under the drive of the second connecting column 62.

[0027] Refer to the appendix Figure 5 , an installation column 9 is fixedly connected to the upper surface of the fixed block 1. An installation block 10 is fixedly connected to the upper surface of the installation column 9. A hydraulic cylinder 11 is fixedly connected to the upper surface of the installation block 10. The output end of the hydraulic cylinder 11 is connected to a positioning block 12; Specifically, the installation column 9 is used to provide an installation position for the installation block 10, and the installation block 10 is used to provide an installation position for the hydraulic cylinder 11. Then, the hydraulic cylinder 11 is started to drive the positioning block 12 to move up and down.

[0028] Refer to the appendix Figure 4 , the tooth end of the second rotating gear 61 is meshed and connected to the tooth end of the first rotating gear 42, and the outer wall of the second connecting column 62 is fixedly connected to the inner wall of the sprocket 7; Specifically, the first rotating gear 42 is used to drive the second rotating gear 61 to rotate self - driven. At the same time, the first rotating gear 42 can be used to regulate the rotation speed of the second rotating gear 61, and the second connecting column 62 is used to drive the sprocket 7 to rotate.

[0029] Refer to the appendix Figure 5 , a limiting block 14 is arranged on the lower surface of the positioning block 12. A connecting component 13 is arranged on the upper surface of the limiting block 14. A pressing component 15 is arranged on the side wall of the limiting block 14; Specifically, by starting the hydraulic cylinder 11 to drive the positioning block 12 to move up and down, then the connecting component 13 moves synchronously driven by the positioning block 12. Subsequently, the limiting block 14 moves up and down driven by the connecting component 13. Further, the pressing component 15 moves synchronously driven by the limiting block 14. At this time, after the pressing component 15 is pressed down to a certain height and remains stationary, the raw material after being processed by the shaping machine remains tight after being pressed by the pressing component 15. Thus, it can avoid the raw material from being loose, misaligned, and then wrinkled and falling off on the surface of the chain 8, ensuring the smoothness and softness of the surface of the raw material.

[0030] Refer to the appendix Figure 5 、appendix Figure 7 and appendix Figure 8 , the connecting component 13 includes a connecting block 131. The lower surface of the connecting block 131 is arranged on the upper surface of the limiting block 14. A connecting screw 133 is threadedly connected to the inner wall of the connecting block 131. A connecting nut 132 is fixedly connected to the outer wall of the connecting screw 133. The outer wall of the connecting screw 133 is threadedly connected to the inner wall of the positioning block 12; Specifically, by rotating the connecting nut 132, since the connecting screw 133 is fixedly connected to the connecting nut 132, the connecting screw 133 rotates in the connecting block 131 driven by the connecting nut 132. Then, the connecting screw 133 sequentially disengages from the inside of the positioning block 12 and the connecting block 131. At this time, the connecting block 131 is no longer connected to the positioning block 12 through the connecting screw 133. Since the limiting block 14 is fixedly connected to the connecting screw 133, the positioning block 12 can disengage from the surface of the limiting block 14, ultimately achieving the purpose of controlling the quick disassembly and installation of the limiting block 14, so that it is convenient for the user to regularly disassemble the limiting block 14 and inspect and clean the pressing assembly 15 inside the limiting block 14, avoiding the contamination of the raw materials processed by the shaping machine by the damaged and stained pressing assembly 15.

[0031] Refer to the appendix Figure 6 As shown in the figure, the pressing assembly 15 includes a rotating shaft 151, the outer wall of the rotating shaft 151 is fixedly connected to the side wall of the limiting block 14, and a rotating wheel 152 is rotatably connected to the outer wall of the rotating shaft 151; Specifically, since the rotating shaft 151 is fixedly connected to the limiting block 14, the rotating shaft 151 moves synchronously driven by the limiting block 14, and then the rotating wheel 152 moves synchronously driven by the rotating shaft 151.

[0032] Refer to the appendix Figure 5 and the appendix Figure 8 As shown in the figure, the outer wall of the connecting screw 133 is threadedly connected to the inner wall of the positioning block 12, and the outer wall of the connecting block 131 is arranged on the outer wall of the positioning block 12; Specifically, the connecting screw 133 is used to connect the connecting block 131 and the positioning block 12, and the positioning block 12 and the limiting block 14 are connected through the connecting block 131 and the connecting screw 133.

[0033] Refer to the appendix Figure 7 As shown in the figure, the rotating wheel 152 is made of polytetrafluoroethylene, and the shape of the rotating wheel 152 is a roller shape; Specifically, the rotating wheel 152 is made of polytetrafluoroethylene, in which polytetrafluoroethylene has a low coefficient of friction, enabling the raw materials to slide on the surface of the rotating wheel 152, reducing resistance and avoiding wear. At the same time, the rotating wheel 152 also has corrosion resistance, high temperature resistance and chemical resistance, which makes the rotating wheel 152 not react chemically with the raw materials, avoiding additional contamination. In addition, the rotating wheel 152 is designed in a roller shape to keep the raw materials taut while rolling to avoid material adhesion.

[0034] Although embodiments of the present invention have been shown and described, those of ordinary skill in the art will appreciate that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A power system for a double-chain plate conveyor line of a shaping machine track, comprising a fixed block (1), characterized in that: The outer wall of the fixed block (1) is fixedly connected to a driving motor (2); the inner wall of the fixed block (1) is rotatably connected to a rotating disk (3); the outer wall of the rotating disk (3) is provided with a rotating assembly (4); the inner wall of the fixed block (1) is fixedly connected to a gear ring (5); the gear ring (5) is connected to the rotating assembly (4); the fixed block (1) is connected to a rotating assembly (6); the rotating assembly (6) is connected to the rotating assembly (4); the rotating assembly (6) is connected to a sprocket (7); and the tooth end of the sprocket (7) is meshingly connected to a chain (8).

2. A power system for a double-chain plate conveyor line of a shaping machine track according to claim 1, characterized in that: The rotating assembly 1 (4) comprises a connecting column 1 (41), the right outer wall of the connecting column 1 (41) being fixedly connected to the outer wall of the rotating disk (3), and the left outer wall of the connecting column 1 (41) being rotatably connected to a rotating gear 1 (42), the tooth end of the rotating gear 1 (42) being meshingly connected to the tooth end of the gear ring (5).

3. The power system for the double-chain plate conveyor line of the shaping machine track according to claim 1 is characterized in that: The second rotating assembly (6) comprises a second connecting column (62), the outer wall of which is rotatably connected to the inner wall of the fixed block (1), and the outer wall of which is fixedly connected to a second rotating gear (61).

4. The power system for a double-chain plate conveyor line of a shaping machine track according to claim 1, characterized in that: The upper surface of the fixed block (1) is fixedly connected to a mounting column (9), the upper surface of the mounting column (9) is fixedly connected to a mounting block (10), the upper surface of the mounting block (10) is fixedly connected to a hydraulic cylinder (11), and the output end of the hydraulic cylinder (11) is connected to a positioning block (12).

5. The power system for the double-chain plate conveyor line of the shaping machine track according to claim 3 is characterized in that: The tooth end of the rotating gear 2 (61) is meshedly connected to the tooth end of the rotating gear 1 (42), and the outer wall of the connecting column 2 (62) is fixedly connected to the inner wall of the sprocket (7).

6. The power system for the double-chain plate conveyor line of the shaping machine track according to claim 4 is characterized in that: A limit block (14) is arranged on the lower surface of the positioning block (12), a connecting component (13) is arranged on the upper surface of the limit block (14), and a pressing component (15) is arranged on the side wall of the limit block (14).

7. The power system for the double-chain plate conveyor line of the shaping machine track according to claim 6 is characterized in that: The connection assembly (13) comprises a connection block (131), the lower surface of the connection block (131) being fixedly connected to the upper surface of the limit block (14), the inner wall of the connection block (131) being threadedly connected to a connection screw (133), and the outer wall of the connection screw (133) being fixedly connected to a connection nut (132).

8. The power system for the double-chain plate conveyor line of the shaping machine track according to claim 6 is characterized in that: The pressing assembly (15) comprises a rotating shaft (151), the outer wall of the rotating shaft (151) being fixedly connected to the side wall of the limiting block (14), and the outer wall of the rotating shaft (151) being rotatably connected to a rotating wheel (152).

9. The power system for the double-chain plate conveyor line of the shaping machine track according to claim 7, characterized in that: The outer wall of the connecting screw (133) is threadedly connected to the inner wall of the positioning block (12), and the outer wall of the connecting block (131) is arranged on the outer wall of the positioning block (12).

10. The power system for the double-chain plate conveyor line of the shaping machine track according to claim 8, characterized in that: The rotating wheel (152) is made of polytetrafluoroethylene, and the shape of the rotating wheel (152) is a roller shape.