Material carrying belt slitting device and control method

Abstract

The invention relates to the field of automatic machining, in particular to a material carrying belt slitting device and a control method. The device comprises a controller, a discharging mechanism, a conveying mechanism, a slitting mechanism and a receiving mechanism, the controller is in communication connection with all the mechanisms, and automatic control is achieved. Specifically, the discharging mechanism outputs a material carrying belt raw material to the conveying mechanism, the conveying mechanism conducts tensioning conveying on the material carrying belt raw material, the slitting mechanism splits the material carrying belt raw material into a plurality of strip-shaped material carrying belts, the material receiving mechanism is responsible for rolling the strip-shaped material carrying belts, and the material receiving mechanism comprises at least two material receiving rollers which can conduct detachable and turnover operation through a locking assembly and a rotating assembly. The device achieves the effects of improving the production efficiency, ensuring the product quality and reducing the labor cost.

Description

Technical Field

[0001] This application relates to the field of automated processing, and particularly to a carrier tape slitting device and a control method therefor. Background Art

[0002] Carrier tape slitting devices are widely used in multiple industries such as electronics, packaging, and textiles, and are mainly used for slitting wide-width carrier tape raw materials into multiple narrow-width carrier tapes. This process plays an important role in improving production efficiency and product quality. With the growth of market demand and the progress of technology, the requirements for carrier tape slitting devices are also getting higher and higher. It is not only necessary to ensure slitting accuracy and stability, but also to improve the winding quality and operation convenience.

[0003] Currently, in the field of carrier tape slitting, common technical means include using single or multiple slitting knives for slitting, achieving smooth transmission of materials through conveying rollers, and using winding rollers for winding. In order to ensure the tension of the carrier tape during the slitting process, a tension adjustment mechanism is usually set up. In addition, for the convenience of unloading, some devices are designed with a detachable or flip structure at one end of the winding roller. Although these methods can meet the production process requirements to a certain extent, there are still some deficiencies in actual applications.

[0004] In the existing carrier tape slitting device, the strip-shaped carrier tapes are prone to interference with each other during the winding process, resulting in uneven winding and affecting the quality of the final product. At the same time, the traditional design of the winding roller is often inconvenient for quick replacement and unloading, increasing the operation time and labor intensity. These problems limit the overall performance and working efficiency of the carrier tape slitting device. Summary of the Invention

[0005] The purpose of this application is to provide a carrier tape slitting device and a control method therefor, which can improve the stability and efficiency of carrier tape slitting.

[0006] In the first aspect, a carrier tape slitting device provided by this application adopts the following technical solution: A carrier tape slitting device includes a controller, a discharging mechanism, a conveying mechanism, a slitting mechanism, and a winding mechanism. The controller is communicatively connected to the discharging mechanism, the conveying mechanism, the slitting mechanism, and the winding mechanism respectively. The discharging mechanism is used to output the carrier tape raw material to the conveying mechanism. The conveying mechanism is used to tension and convey the carrier tape raw material. The slitting mechanism is used to slit the carrier tape raw material into several strip-shaped carrier tapes. The winding mechanism is used to wind the several strip-shaped carrier tapes after slitting; The material receiving mechanism includes a material receiving frame and at least two material receiving rollers. A plurality of strip-shaped loading tapes after slitting are wound on the two material receiving rollers in a crossed and spaced manner. One end of the two material receiving rollers is detachably connected to the material receiving frame through a first locking assembly, and the other end of the two material receiving rollers is flip-connectably connected to the material receiving frame through a first rotating assembly; The first locking assembly and the first rotating assembly are respectively communicatively connected to the controller, and the controller is configured to control the first locking assembly to unlock and control the first rotating assembly to drive the material receiving roller to flip after the material receiving is completed.

[0007] By adopting the above technical solution, the loading tape slitting device provided by the present application can achieve automated continuous production and improve production efficiency. Specifically, it includes: precise control of the entire slitting process is achieved by communicatively connecting the controller with each mechanism. The feeding mechanism stably outputs the raw loading tape to the conveying mechanism to ensure uninterrupted raw material supply. The conveying mechanism tension-conveys the raw loading tape to ensure that the material remains flat during transmission and avoid deformation or damage. The slitting mechanism precisely slits the raw loading tape into a plurality of strip-shaped loading tapes, improving the quality and consistency of the product. The material receiving mechanism winds the strip-shaped loading tapes on the two material receiving rollers in a crossed and spaced manner, which not only improves space utilization but also effectively prevents the winding and adhesion problems between adjacent strip-shaped loading tapes. The design of the first locking assembly and the first rotating assembly enables the automatic unlocking and flipping of the material receiving roller after the material receiving is completed, facilitating subsequent processing and replacement of the material receiving roller, reducing manual intervention, and further enhancing production efficiency. This technical solution significantly improves the key links in the loading tape slitting process and realizes efficient and stable automated production.

[0008] Preferably, the material receiving mechanism is further provided with a first detection component, which is installed on the material receiving frame and communicatively connected to the controller; The first detection component is configured to detect the first thickness data of a plurality of strip-shaped loading tapes received by the material receiving roller and upload the first thickness data to the controller, and the controller is configured to judge whether the material receiving is completed according to the first thickness data.

[0009] By adopting the above technical solution, the first detection component of the present application can real-time monitor the thickness data of the strip-shaped loading tapes on the material receiving roller and transmit these data to the controller. The controller judges whether the material receiving process has been completed according to the received first thickness data. This design enables the system to automatically stop when the material receiving reaches the predetermined standard, avoiding material waste or equipment damage caused by excessive winding, and improving production efficiency and automation level.

[0010] Preferably, the discharging mechanism includes a discharging frame and a discharging roller. One end of the discharging roller is detachably connected to the discharging frame through a second locking assembly, and the other end of the discharging roller is flip-ably connected to the discharging frame through a second rotating assembly. The second locking assembly and the second rotating assembly are respectively communicatively connected to the controller, and the controller is configured to control the second locking assembly to unlock and control the second rotating assembly to drive the discharging roller to flip after discharging is completed.

[0011] By adopting the above technical solution, the automatic control and efficient operation of the discharging mechanism are realized. Specifically, one end of the discharging roller is detachably connected to the discharging frame through the second locking assembly, and the other end is flip-ably connected to the discharging frame through the second rotating assembly, so that the discharging roller can be replaced and adjusted conveniently and quickly, improving the production efficiency. The second locking assembly and the second rotating assembly are respectively communicatively connected to the controller. After discharging is completed, the controller can automatically control the second locking assembly to unlock and control the second rotating assembly to drive the discharging roller to flip, ensuring the continuity and stability of the discharging process, reducing manual intervention, and lowering the labor intensity.

[0012] Preferably, the discharging mechanism is further provided with a second detection component, which is installed on the discharging frame and communicatively connected to the controller. The second detection component is configured to detect the second thickness data of the raw material of the carrier tape discharged by the discharging roller and upload the second thickness data to the controller, and the controller is configured to judge whether discharging is completed according to the second thickness data.

[0013] By adopting the above technical solution, the additional second detection component of the discharging mechanism of the present application can real-time monitor the second thickness data of the raw material of the carrier tape discharged by the discharging roller and upload these data to the controller. This enables the controller to accurately judge whether the discharging process has been completed according to the actually measured thickness data, thus avoiding the problem of incomplete discharging caused by human factors or mechanical failures, improving the production efficiency and product quality. At the same time, this automatic detection method reduces the need for manual intervention, lowering the operation complexity and labor intensity.

[0014] Preferably, the slitting mechanism includes a blade mounting roller and a plurality of blade bodies, and the plurality of blade bodies are evenly distributed on the blade mounting roller at a preset interval.

[0015] By adopting the above technical solution, the slitting mechanism of the present application includes a blade mounting roller and a plurality of blade bodies, and the blades are evenly distributed on the blade mounting roller at a preset interval. This enables the raw material of the carrier tape to be accurately and efficiently slit into a plurality of strip-shaped carrier tapes, improving the slitting accuracy and consistency, reducing the rejection rate, and enhancing the production efficiency.

[0016] Preferably, the conveying mechanism includes a conveying roller set and a guiding roller set. The conveying roller set is arranged between the guiding roller set and the discharging mechanism and is used for conveying the raw material of the carrier tape to the guiding roller set. The guiding roller is arranged between the conveying roller set and the slitting mechanism and is used for guiding the raw material of the carrier tape to the slitting mechanism.

[0017] By adopting the above technical solution, the conveying mechanism of the present application can effectively convey the raw material of the carrier tape from the discharging mechanism to the guiding roller set smoothly, ensuring the stability and accuracy of the raw material of the carrier tape before slitting. The function of the guiding roller is to accurately guide the raw material of the carrier tape into the slitting mechanism, avoiding deviation or dislocation, thereby improving the slitting precision and efficiency.

[0018] Preferably, it further includes a first tension detection device, a second tension detection device, a first tension adjustment device and a second tension adjustment device. The first tension detection device, the second tension detection device, the first tension adjustment device and the second tension adjustment device are respectively communicatively connected to the controller. The first tension detection device and the first tension adjustment device are arranged between the conveying roller set and the discharging mechanism. The first tension detection device is used for detecting the first tension data of the raw material of the carrier tape and uploading the first tension data to the controller. The controller is used for controlling the first tension adjustment device to adjust the tension of the raw material of the carrier tape according to the first tension data. The second tension detection device and the second tension adjustment device are arranged between the guiding roller set and the slitting mechanism. The second tension detection device is used for detecting the second tension data of the raw material of the carrier tape and uploading the second tension data to the controller. The controller is used for controlling the second tension adjustment device to adjust the tension of the raw material of the carrier tape according to the second tension data.

[0019] By adopting the above technical solution, the present application can achieve precise tension control of the raw material of the carrier tape during the conveying process. Specifically, the setting of the first tension detection device and the first tension adjustment device enables the raw material of the carrier tape between the conveying roller set and the discharging mechanism to be monitored and adjusted in tension in real time, ensuring that the material remains stable during transmission and avoiding problems such as material deformation or fracture caused by insufficient or excessive tension. The setting of the second tension detection device and the second tension adjustment device further ensures that the raw material of the carrier tape between the guiding roller set and the slitting mechanism can also be precisely tension-controlled, thereby ensuring the flatness and cutting precision of the material during slitting and improving the quality of the final product.

[0020] Preferably, it further includes a position detection device and a position adjustment device. The position detection device and the position adjustment device are arranged between the guiding roller set and the slitting mechanism. The position detection device and the position adjustment device are respectively communicatively connected to the controller. The position detection device is used to detect the position data of the raw material of the carrier tape and upload the position data to the controller. The controller is used to control the position adjustment device to adjust the position of the raw material of the carrier tape according to the position data.

[0021] By adopting the above technical solution, the present application can achieve precise position control of the raw material of the carrier tape during the slitting process. Specifically, the position detection device can monitor the position data of the raw material of the carrier tape in real time and transmit this data to the controller. The controller accurately calculates the actual position deviation of the raw material of the carrier tape according to the received position data. Based on the actual position deviation, the controller instructs the position adjustment device to fine-tune the raw material of the carrier tape to ensure that it is always in the predetermined optimal position. This precise position adjustment can effectively avoid problems such as uneven slitting or material waste caused by position deviation, and improve the slitting quality and production efficiency.

[0022] Preferably, it further includes a speed detection device and a speed adjustment device, which are arranged on the conveying roller group and the guiding roller group; The speed detection device and the speed adjustment device are respectively communicatively connected to the controller. The speed detection device is used to detect the speed data of the raw material of the carrier tape and upload the speed data to the controller. The controller is used to control the speed adjustment device to adjust the speed of the raw material of the carrier tape according to the speed data.

[0023] By adopting the above technical solution, the present application can monitor and adjust the speed of the raw material of the carrier tape in real time during the slitting process of the carrier tape, ensuring the stability and consistency of the conveying process, thereby improving the slitting accuracy and production efficiency. Specifically, the speed detection device can accurately detect the actual running speed of the raw material of the carrier tape and upload the speed data to the controller in real time. The controller timely adjusts the working state of the speed adjustment device according to the received speed data, so that the raw material of the carrier tape maintains a constant or required running speed. This closed-loop control system effectively avoids material waste and product quality problems caused by speed fluctuations, and improves the reliability and automation level of the entire slitting device.

[0024] In a second aspect, a control method for a carrier tape slitting device provided by the present application adopts the following technical solution: A control method for a carrier tape slitting device, which is applied to a carrier tape slitting device described in the first aspect, includes: The discharging mechanism outputs the raw material of the carrier tape to the conveying mechanism; The conveying mechanism tensionally conveys the raw material of the carrier tape; The slitting mechanism slits the raw material of the carrier tape into a plurality of strip-shaped carrier tapes; The material receiving mechanism winds up and cuts several strip-shaped carrier tapes after slitting; After the material receiving is completed, the controller controls the first locking assembly to unlock and controls the first rotating assembly to drive the material receiving roller to flip.

[0025] By adopting the above technical solutions, the control method of the carrier tape slitting device provided by the present application realizes an automated and intelligent production process. Specifically, it includes: improving production efficiency, the material discharging mechanism can automatically output the carrier tape raw material to the conveying mechanism, ensuring the continuity and stability of the material supply. Guaranteeing product quality, the conveying mechanism tensions and conveys the carrier tape raw material, effectively preventing the material from loosening or deforming during the transmission process, thereby improving the product quality. Precise slitting, the slitting mechanism precisely cuts the carrier tape raw material into multiple strip-shaped carrier tapes, ensuring that the size of each strip-shaped carrier tape is consistent, and improving the consistency of the product. Efficient winding, the material receiving mechanism can quickly wind up multiple strip-shaped carrier tapes after slitting, and realizes the locking and flipping of the material receiving roller through the first locking assembly and the first rotating assembly, avoiding errors and time waste caused by manual operation. Real-time monitoring and adjustment, each detection component, such as the first detection component and the second detection component, real-time monitors the thickness, tension, position and speed data of the carrier tape, and feeds back this data to the controller, enabling the entire system to timely adjust various parameters, further improving the production accuracy and stability. By adopting the above technical solutions, the first locking assembly can be automatically unlocked and the material receiving roller can be driven to flip after the material receiving is completed, thereby realizing automated operation, improving production efficiency, reducing manual intervention, and ensuring the continuity and stability of the winding process.

[0026] In summary, the present application includes at least one of the following beneficial technical effects: 1. By the controller being respectively communicatively connected to the material discharging mechanism, the conveying mechanism, the slitting mechanism and the material receiving mechanism, precise control of the entire slitting process is realized, significantly improving the automation degree and production efficiency of the carrier tape slitting device; 2. The two material receiving rollers in the material receiving mechanism wind up and cut several strip-shaped carrier tapes after slitting in a cross-interval manner, and through the cooperation of the first locking assembly and the first rotating assembly, the material receiving roller can be automatically unlocked and flipped after the material receiving is completed, effectively solving the problem of uneven winding of multiple strip-shaped carrier tapes and ensuring the product quality; 3. The controller can judge whether the material receiving is completed according to the first thickness data provided by the first detection component, thereby realizing intelligent monitoring and management and avoiding operation errors caused by human factors. Description of the Drawings

[0027] Figure 1 is the overall structural schematic diagram of Embodiment 1 of the present application; Figure 2 is the controller connection structural schematic diagram of Embodiment 1 of the present application; Figure 3 It is a schematic structural diagram of the slitting mechanism according to Embodiment 1 of the present application; Figure 4 It is a schematic structural diagram of the material receiving mechanism according to Embodiment 1 of the present application; Figure 5 It is a flowchart of the control method according to Embodiment 1 of the present application; In the figure, 1. Controller; 2. Discharging mechanism; 21. Discharging rack; 22. Discharging roller; 23. Second locking assembly; 24. Second rotating assembly; 25. Second detection assembly; 3. Conveying mechanism; 31. Conveying roller group; 32. Guide roller group; 4. Slitting mechanism; 41. Blade mounting roller; 42. Blade body; 5. Material receiving mechanism; 51. Material receiving rack; 52. Material receiving roller; 53. First locking assembly; 54. First rotating assembly; 55. First detection assembly. Specific embodiments

[0028] The following will combine the attached Figure 1 - attached Figure 5 , to clearly and completely describe the technical solutions in the embodiments of the present application. The described embodiments are only possible technical implementations of the present invention, not all possible implementations. Those skilled in the art can fully combine the embodiments of the present invention to obtain other embodiments without creative labor, and these embodiments are also within the protection scope of the present invention. The inventors of the present application found that traditional carrier tape slitting and winding devices have problems such as high labor intensity and low precision. Therefore, the present application mainly adopts the following carrier tape slitting device, achieving the effects of automatic, high-precision, and efficient slitting and winding. The following is a further detailed description of the present application.

[0029] Embodiment 1: The embodiment of the present application provides a carrier tape slitting device. Refer to Figure 1 and Figure 2 , including a controller 1, a discharging mechanism 2, a conveying mechanism 3, a slitting mechanism 4, and a material receiving mechanism 5. The controller 1 is communicatively connected to the discharging mechanism 2, the conveying mechanism 3, the slitting mechanism 4, and the material receiving mechanism 5 respectively. The main function of this device is to achieve precise slitting and efficient winding of the carrier tape, solving the problems of high labor intensity and low precision existing in traditional manual operations.

[0030] Such as Figure 1As shown in the figure, the discharging mechanism 2 of the embodiment of the present application includes a discharging frame 21 and a discharging roller 22. One end of the discharging roller 22 is detachably connected to the discharging frame 21 through a second locking assembly 23, and the other end is flip-connectably connected to the discharging frame 21 through a second rotating assembly 24. This design enables the discharging roller 22 to be conveniently replaced and adjusted, so as to adapt to different specifications of the raw material of the loading tape. The second locking assembly 23 and the second rotating assembly 24 are respectively communicatively connected to the controller 1. The controller 1 can control the second locking assembly 23 to unlock and control the second rotating assembly 24 to drive the discharging roller 22 to flip after the discharging is completed, so as to quickly release the used raw material of the loading tape and facilitate subsequent operations.

[0031] As Figure 1 shown in the figure, the conveying mechanism 3 of the embodiment of the present application includes a conveying roller group 31 and a guiding roller group 32. The conveying roller group 31 is arranged between the guiding roller group 32 and the discharging mechanism 2 and is used to convey the raw material of the loading tape to the guiding roller group 32. The guiding roller is arranged between the conveying roller group 31 and the slitting mechanism 4 and is used to guide the raw material of the loading tape to the slitting mechanism 4. This layout can ensure that the raw material of the loading tape remains flat and taut before entering the slitting mechanism 4, avoiding slitting quality problems caused by looseness or bending.

[0032] As Figure 3 shown in the figure, the slitting mechanism 4 of the embodiment of the present application includes a blade mounting roller 41 and a plurality of blade bodies 42. The blades are evenly distributed on the blade mounting roller 41 at a preset interval. Different types of cutting tools, such as disc knives and straight-edge knives, can be selected according to actual needs, and the distance between the plurality of blade bodies 42 can also be adjusted according to the width to be slit. Such a design ensures the accuracy and consistency of slitting and is applicable to raw materials of loading tapes of various materials and thicknesses.

[0033] As Figure 4 shown in the figure, the winding mechanism 5 of the embodiment of the present application includes a winding frame 51 and at least two winding rollers 52. The plurality of strip-shaped loading tapes after slitting are cross-wound on the two winding rollers 52 at intervals. This cross-interval design can effectively prevent the phenomenon of unevenness or mutual adhesion caused by multiple strip-shaped loading tapes being wound on the same winding roller 52 at the same time. One end of the two winding rollers 52 is detachably connected to the winding frame 51 through a first locking assembly 53, and the other end is flip-connectably connected to the winding frame 51 through a first rotating assembly 54. The first locking assembly 53 and the first rotating assembly 54 are respectively communicatively connected to the controller 1. The controller 1 controls the first locking assembly 53 to unlock and controls the first rotating assembly 54 to drive the winding roller 52 to flip after the winding is completed, so as to facilitate the removal of the strip-shaped loading tape that has been wound.

[0034] In the embodiment of the present application, the material receiving mechanism 5 is further provided with a first detection component 55. The first detection component 55 is installed on the material receiving frame 51 and is communicatively connected to the controller 1. The first detection component 55 is used to detect the first thickness data of a plurality of strip-shaped loading tapes received by the material receiving roller 52 and upload the first thickness data to the controller 1. The first detection component 55 is liftable, so as to adjust the height of the first detection component 55 according to different thickness requirements. The controller 1 determines whether the material receiving is completed according to the first thickness data, so that the material receiving action can be stopped in time to avoid quality problems caused by over-winding. In the specific implementation process, the controller 1 pre-stores the required thickness of the strip-shaped loading tape after slitting. When the controller 1 receives the first thickness data, it compares the first thickness data with the required thickness. When the first thickness data is equal to the required thickness, it is determined that the current material receiving is completed.

[0035] In the embodiment of the present application, the material discharging mechanism 2 is further provided with a second detection component 25. The second detection component 25 is installed on the material discharging frame 21 and is communicatively connected to the controller 1. The second detection component 25 is used to detect the second thickness data of the raw material of the loading tape discharged by the material discharging roller 22 and upload the second thickness data to the controller 1. The second detection component 25 is liftable, so as to adjust the height of the second detection component 25 according to different thickness requirements. The controller 1 determines whether the material discharging is completed according to the second thickness data, so that the material discharging action can be stopped in time to avoid affecting the subsequent process due to the exhaustion of the raw material of the loading tape.

[0036] The implementation principle of this embodiment is as follows: The device in the embodiment of the present application realizes the coordinated work of each mechanism through the controller 1, ensuring the full automation of the whole process of the loading tape from discharging to slitting and then to winding. Especially the cross-interval winding design of the material receiving mechanism 5 significantly improves the winding uniformity of multiple strip-shaped loading tapes and avoids the stacking problem on a single material receiving roller 52. Through the real-time monitoring of the first detection component 55, the reliability and stability of the system are further improved. Compared with the traditional manual operation, it not only greatly reduces the labor intensity, but also significantly improves the production efficiency and product quality.

[0037] The embodiment of the present application also provides a control method for a loading tape slitting device, which is applied to the aforementioned loading tape slitting device, referring to Figure 5 , and includes the following steps: S1. The material discharging mechanism 2 outputs the raw material of the loading tape to the conveying mechanism 3.

[0038] S2. The conveying mechanism 3 tensionally conveys the raw material of the loading tape.

[0039] S3. The slitting mechanism 4 slits the raw material of the loading tape into a plurality of strip-shaped loading tapes.

[0040] S4. The material receiving mechanism 5 winds up a plurality of strip-shaped loading tapes after slitting.

[0041] S5. After the material collection is completed, the controller 1 controls the first locking assembly 53 to unlock and controls the first rotating assembly 54 to drive the material collection roller 52 to flip.

[0042] The implementation principle of this embodiment is as follows: The controller 1 coordinates the action sequence of each mechanism to ensure the smooth progress of the whole process of the carrier tape from discharging to slitting and then to winding. Especially after the material collection is completed, the controller 1 automatically controls the first locking assembly 53 to unlock and drives the material collection roller 52 to flip. This process not only improves the continuity of work but also reduces the need for manual intervention, further enhancing production efficiency and safety.

[0043] Embodiment 2: The difference between this embodiment and the above embodiment is that more detection and adjustment devices are added to further improve the performance and reliability of the system.

[0044] The conveying mechanism 3 of this embodiment further includes a first tension detection device, a second tension detection device, a first tension adjustment device, and a second tension adjustment device. The first tension detection device and the first tension adjustment device are arranged between the conveying roller group 31 and the discharging mechanism 2 to detect the first tension data of the raw material of the carrier tape and upload it to the controller 1. The controller 1 controls the first tension adjustment device to adjust the tension of the raw material of the carrier tape according to the first tension data. Similarly, the second tension detection device and the second tension adjustment device are arranged between the guiding roller group 32 and the slitting mechanism 4 to detect the second tension data of the raw material of the carrier tape and upload it to the controller 1. The controller 1 controls the second tension adjustment device to adjust the tension of the raw material of the carrier tape according to the second tension data. This double-layer tension detection and adjustment mechanism can more precisely control the tension of the raw material of the carrier tape during the whole transmission process to ensure that it always maintains the best state.

[0045] This embodiment further includes a position detection device and a position adjustment device. The position detection device and the position adjustment device are arranged between the guiding roller group 32 and the slitting mechanism 4 to detect the position data of the raw material of the carrier tape and upload it to the controller 1. The controller 1 controls the position adjustment device to adjust the position of the raw material of the carrier tape according to the position data. This step can effectively correct the possible deviation of the raw material of the carrier tape during the transmission process to ensure that it accurately enters the slitting mechanism 4, thereby improving the slitting accuracy.

[0046] This embodiment further includes a speed detection device and a speed adjustment device. The speed detection device and the speed adjustment device are arranged on the conveying roller group 31 and the guiding roller group 32, and are used to detect the speed data of the raw material of the loading belt and upload it to the controller 1. The controller 1 controls the speed adjustment device to adjust the speed of the raw material of the loading belt according to the speed data. In this way, the transmission speed of the raw material of the loading belt can be dynamically adjusted to match the working rhythm of the slitting mechanism 4, further improving the overall working efficiency.

[0047] The implementation principle of this embodiment is as follows: By adding multiple detection and adjustment devices, this embodiment can control the tension, position and speed of the raw material of the loading belt at a finer level. The addition of these devices enables the system to have higher adaptability and be able to cope with challenges under various complex working conditions. Whether it is the raw material of the loading belt with different thicknesses or a high-speed continuous production environment, it can ensure high-quality slitting and winding effects. Compared with the traditional solution that only relies on single-parameter control, the device of this embodiment has stronger robustness and flexibility and can better meet the high standards of modern industrial production.

[0048] Embodiment 3: The difference between this embodiment and the above embodiment is that a new design of the slitting mechanism 4 is introduced to further improve the slitting accuracy and efficiency. Specifically, in addition to the blade mounting roller 41 and several blade bodies 42, the slitting mechanism 4 of this embodiment is also provided with a fine-tuning module. The fine-tuning module consists of a stepping motor and a lead screw transmission mechanism. The stepping motor drives the blade mounting roller 41 to move slightly in the vertical direction through the lead screw transmission mechanism. This design allows the height of the blade to be adjusted in real time during the slitting process to adapt to raw materials of different thicknesses of the loading belt. The fine-tuning module is communicatively connected to the controller 1, and the controller 1 automatically adjusts the movement amount of the stepping motor according to the feedback data, thereby realizing high-precision slitting operation.

[0049] In the specific implementation process, the fine-tuning module of this embodiment can also be equipped with a pressure sensor for detecting the pressure on the contact surface between the blade and the loading belt. The pressure sensor uploads the detection result to the controller 1, and the controller 1 adjusts the movement amount of the stepping motor according to the pressure value to ensure that the blade always contacts the surface of the loading belt with an appropriate pressure. This closed-loop control method can not only improve the slitting accuracy but also extend the service life of the blade.

[0050] The slitting mechanism 4 of this embodiment also includes a cooling system for cooling the blade during the slitting process. The cooling system consists of a circulating water cooling device and an air cooling device, and the appropriate cooling method can be selected according to the actual situation. The cooling system is communicatively connected to the controller 1, and the controller 1 automatically controls the start and stop of the cooling system according to the feedback data of the temperature sensor to ensure that the blade can work normally in a high-temperature environment and will not be damaged due to overheating.

[0051] The implementation principle of this embodiment is as follows: By introducing a fine-tuning module and a cooling system, the slitting mechanism 4 of this embodiment can achieve high precision and high reliability during the slitting process. The addition of the fine-tuning module enables the blade height to be adjusted at any time, adapting to raw carrier tapes of different thicknesses and reducing slitting errors. The closed-loop control of the pressure sensor further improves the stability of slitting and the lifespan of the blade. The application of the cooling system ensures that the blade can still maintain good performance under long-term high-intensity work. These improvement measures work together to bring a qualitative leap in the performance and reliability of the slitting mechanism 4 of this embodiment, enabling it to better meet the requirements of modern manufacturing for high-quality slitting.

[0052] Embodiment 4: The difference between this embodiment and the above-mentioned embodiments lies in optimizing the design of the rewinding mechanism 5 to further improve the uniformity and stability of rewinding. Specifically, in addition to including a rewinding frame 51 and at least two rewinding rollers 52, the rewinding mechanism 5 of this embodiment also adds an active tension regulator to the rewinding roller 52. The active tension regulator consists of an electric motor and a friction wheel, and the electric motor applies an appropriate tension to the rewinding roller 52 through the friction wheel. This design can ensure that each strip of carrier tape receives a consistent tension during the rewinding process, avoiding wrinkles or slack caused by uneven tension. The active tension regulator is communicatively connected to the controller 1, and the controller 1 automatically adjusts the power of the electric motor based on the real-time monitored data to maintain a constant tension.

[0053] The rewinding mechanism 5 of this embodiment also adds a vibration suppression device for reducing the vibration generated during the rewinding process. The vibration suppression device consists of a spring shock absorber and a damper. The spring shock absorber absorbs high-frequency vibrations, and the damper dissipates vibration energy. The two work together to effectively reduce the mechanical vibration during the rewinding process. The vibration suppression device is communicatively connected to the controller 1, and the controller 1 automatically adjusts the working states of the shock absorber and the damper based on the feedback data of the vibration sensor to ensure a smooth and disturbance-free rewinding process.

[0054] The rewinding mechanism 5 of this embodiment also includes a temperature compensation module for compensating the temperature of the strip-shaped carrier tape during the rewinding process. The temperature compensation module consists of a heating plate and a temperature controller. The heating plate is installed near the rewinding roller 52, and the temperature controller automatically adjusts the temperature of the heating plate based on the feedback data of the temperature sensor to ensure that the strip-shaped carrier tape is within an appropriate temperature range during the rewinding process. This is particularly important for some materials that are prone to deformation or are greatly affected by temperature, and can effectively prevent deformation or damage caused by temperature changes.

[0055] The implementation principle of this embodiment is as follows: By adding an active tension regulator, a vibration suppression device, and a temperature compensation module, the material receiving mechanism 5 of this embodiment can achieve a more uniform and stable winding effect. The addition of the active tension regulator ensures that each loop of the strip-shaped carrier tape is subjected to the same tension during the winding process, avoiding various problems caused by uneven tension. The application of the vibration suppression device effectively reduces the mechanical vibration during the winding process, improving the smoothness and quality of winding. The temperature compensation module is specifically optimized for specific materials to ensure an ideal winding effect under different temperature conditions. The combined effect of these improvement measures comprehensively enhances the performance and reliability of the material receiving mechanism 5 of this embodiment, enabling it to better meet the diverse needs of modern industrial production.

[0056] Embodiment 5: The difference between this embodiment and the above-mentioned embodiment lies in the adoption of advanced sensing technologies and intelligent control systems to further enhance the intelligence level and user experience of the entire device. In the specific implementation process, this embodiment adds a variety of sensors, including but not limited to infrared sensors, photoelectric switches, laser rangefinders, etc. These sensors are distributed at key parts of the entire device to monitor the state of the carrier tape and various operating parameters in real time. For example, the infrared sensor can detect the color and pattern of the carrier tape, the photoelectric switch can detect the presence or absence of the carrier tape, and the laser rangefinder can measure the width and length of the carrier tape. All sensor data will be uploaded to the controller 1 in real time to form a comprehensive information network.

[0057] The controller 1 of this embodiment adopts a set of advanced fuzzy logic algorithms to process data from various sensors. The fuzzy logic algorithm can automatically adjust the working parameters of each mechanism according to the real-time collected data to achieve intelligent decision-making and control. For example, when a slight deviation occurs in a certain section of the carrier tape, the controller 1 will immediately adjust the position adjustment device to quickly correct the deviation; when the thickness of the carrier tape changes, the controller 1 will correspondingly adjust the parameters of the tension adjustment device and the slitting mechanism 4 to ensure the slitting quality and winding effect.

[0058] This embodiment is also equipped with a human-machine interface (HMI), through which users can interact with the device via a touch screen or buttons. The HMI interface displays the real-time operating status of the device, fault alarm information, operation guides, etc., helping users intuitively understand the working conditions of the device.

[0059] The implementation principle of this embodiment is as follows: By introducing a variety of advanced sensors and intelligent control systems, the device of this embodiment realizes all-round information management and intelligent control. The wide application of sensors enables the device to sense the changes in the surrounding environment in real time, providing rich data support for the controller 1. The application of the fuzzy logic algorithm enables the controller 1 to make optimal decisions based on this data, achieving self-learning and self-optimization. The introduction of the human-machine interaction interface greatly simplifies the operation process of users and improves the user experience. The comprehensive application of these technologies enables the device of this embodiment to reach a new height in terms of intelligence level and user experience, and can better adapt to the development trend of future intelligent manufacturing.

[0060] The embodiments of this specific implementation manner are all preferred embodiments of this application, and do not limit the protection scope of this application accordingly. The same components are denoted by the same reference numerals. Therefore, all equivalent changes made according to the structure, shape, and principle of this application shall be covered within the protection scope of this application.

Claims

1. A carrier tape slitting device, characterized in that: The invention comprises a controller (1), a discharging mechanism (2), a conveying mechanism (3), a slitting mechanism (4) and a receiving mechanism (5), wherein the controller (1) is respectively connected to the discharging mechanism (2), the conveying mechanism (3), the slitting mechanism (4) and the receiving mechanism (5) in communication, the discharging mechanism (2) is used to output the raw material of the carrier belt to the conveying mechanism (3), the conveying mechanism (3) is used to tension and convey the raw material of the carrier belt, the slitting mechanism (4) is used to slit the raw material of the carrier belt into a plurality of strip-shaped carrier belts, and the receiving mechanism (5) is used to roll up the plurality of strip-shaped carrier belts after slitting; The receiving mechanism (5) comprises a receiving frame (51) and at least two receiving rollers (52), wherein a plurality of strip-shaped carrier tapes after slitting are wound up on the two receiving rollers (52) in a cross-interval manner, one end of the two receiving rollers (52) is detachably connected to the receiving frame (51) via a first locking assembly (53), and the other end of the two receiving rollers (52) is flipably connected to the receiving frame (51) via a first rotating assembly (54); The first locking assembly (53) and the first rotating assembly (54) are respectively connected to the controller (1) for communication, and the controller (1) is used to control the first locking assembly (53) to unlock and control the first rotating assembly (54) to drive the material collection roller (52) to flip after the material collection is completed.

2. A carrier tape slitting device according to claim 1, characterized in that: The material receiving mechanism (5) is further provided with a first detection component (55), wherein the first detection component (55) is mounted on the material receiving frame (51) and is in communication connection with the controller (1); The first detection component (55) is used to detect the first thickness data of a plurality of strip-shaped material carrying belts collected by the collecting roller (52), and upload the first thickness data to the controller (1). The controller (1) is used to determine whether the material collection is completed based on the first thickness data.

3. A carrier tape slitting device according to claim 2, characterized in that: The discharging mechanism (2) comprises a discharging frame (21) and a discharging roller (22), one end of the discharging roller (22) is detachably connected to the discharging frame (21) via a second locking assembly (23), and the other end of the discharging roller (22) is flipably connected to the discharging frame (21) via a second rotating assembly (24); The second locking assembly (23) and the second rotating assembly (24) are respectively connected to the controller (1) for communication, and the controller (1) is used to control the second locking assembly (23) to unlock and control the second rotating assembly (24) to drive the discharge roller (22) to flip after the discharge is completed.

4. A carrier tape slitting device according to claim 3, characterized in that: The discharging mechanism (2) is further provided with a second detection component (25), the second detection component (25) being mounted on the discharging frame (21) and being communicatively connected with the controller (1); The second detection component (25) is used to detect the second thickness data of the raw material on the carrier belt discharged by the discharge roller (22), and upload the second thickness data to the controller (1). The controller (1) is used to determine whether the discharge is completed based on the second thickness data.

5. A carrier tape slitting device according to any one of claims 1 to 4, characterized in that: The slitting mechanism (4) comprises a blade mounting roller (41) and a plurality of blade bodies (42); the plurality of blade bodies (42) are evenly distributed on the blade mounting roller (41) at preset intervals.

6. A carrier tape slitting device according to any one of claims 1 to 4, characterized in that: The conveying mechanism (3) comprises a conveying roller group (31) and a guide roller group (32); the conveying roller group (31) is arranged between the guide roller group (32) and the discharging mechanism (2) and is used to convey the raw material of the carrier belt to the guide roller group (32); The guide roller is arranged between the conveying roller group (31) and the slitting mechanism (4) and is used to guide the carrier belt raw material to the slitting mechanism (4).

7. A carrier tape slitting device according to claim 6, characterized in that: It also includes a first tension detection device, a second tension detection device, a first tension adjustment device, and a second tension adjustment device, wherein the first tension detection device, the second tension detection device, the first tension adjustment device, and the second tension adjustment device are respectively connected to the controller (1) for communication; The first tension detection device and the first tension adjustment device are arranged between the conveying roller group (31) and the discharging mechanism (2), the first tension detection device is used to detect the first tension data of the carrier belt raw material, and upload the first tension data to the controller (1), and the controller (1) is used to control the first tension adjustment device to adjust the tension of the carrier belt raw material according to the first tension data; The second tension detection device and the second tension adjustment device are arranged between the guide roller group (32) and the slitting mechanism (4), and the second tension detection device is used to detect the second tension data of the carrier belt raw material and upload the second tension data to the controller (1). The controller (1) is used to control the second tension adjustment device to adjust the tension of the carrier belt raw material according to the second tension data.

8. A carrier tape slitting device according to claim 7, characterized in that: It also includes a position detection device and a position adjustment device, wherein the position detection device and the position adjustment device are arranged between the guide roller group (32) and the slitting mechanism (4); The position detection device and the position adjustment device are respectively connected to the controller (1) for communication; the position detection device is used to detect the position data of the raw material on the carrier belt and upload the position data to the controller (1); the controller (1) is used to control the position adjustment device to adjust the position of the raw material on the carrier belt according to the position data.

9. A carrier tape slitting device according to claim 7, characterized in that: It also includes a speed detection device and a speed adjustment device, wherein the speed detection device and the speed adjustment device are on the conveying roller group (31) and the guide roller group (32); The speed detection device and the speed regulation device are respectively connected to the controller (1) for communication; the speed detection device is used to detect the speed data of the raw material on the carrier belt and upload the speed data to the controller (1); the controller (1) is used to control the speed regulation device to regulate the speed of the raw material on the carrier belt according to the speed data.

10. A method for controlling a carrier tape slitting device, applied to a carrier tape slitting device according to any one of claims 1 to 9, comprising: The discharging mechanism (2) outputs the raw material on the carrier belt to the conveying mechanism (3); The conveying mechanism (3) tensions and conveys the raw material on the carrier belt; The slitting mechanism (4) slits the raw material of the carrier belt into a plurality of strip-shaped carrier belts; The material receiving mechanism (5) rewinds the plurality of strip-shaped carrier tapes after slitting; After the material collection is completed, the controller (1) controls the first locking component (53) to unlock and controls the first rotating component (54) to drive the material collection roller (52) to flip.

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