A wire pay-off device and a wire pay-off method for processing precious metal wires
By designing a wire laying device for clamping components, give way components and lifting control components, the problem of slow winding disk replacement speed is solved, and rapid replacement and precise control of the wire laying speed is achieved, ensuring the stability of precious metal wire processing.
Patent Information
- Application Number
- CN202510713278.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-30
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2045-05-30
AI Technical Summary
The existing wire laying device is troublesome and takes a long time to replace the wire coil, which affects the speed of wire replacement and makes it difficult to accurately control the wire laying speed and stability.
A wire release device is designed, including a clamping assembly, a give way assembly and a lifting control assembly. By controlling the proximity and distance of the driven wheel, combined with the movement of the lifting platform, the rapid replacement of the winding disc and the precise control of the wire release speed are achieved.
It realizes rapid replacement of winding coils and accurate control of line release speed, avoids operational complexity and waste of time, and ensures the continuity and stability of precious metal wire processing.
Smart Images

Figure CN120208042B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of wire-paying devices, and in particular to a wire-paying device and a wire-paying method for precious metal wire processing. Background Art
[0002] Precious metal wires possess excellent electrical conductivity, outstanding corrosion resistance, outstanding oxidation resistance, and high stability, and they play an indispensable role in modern industry and high-tech fields. In the processing of precious metal wires, pay-off is the initial and critical step. It is necessary to strictly follow the production speed and process requirements to pay out the wire evenly and continuously, to ensure that the precious metal wires do not break or the pay-off speed is uneven during the wire processing process, and to ensure the continuity and stability of production.
[0003] Chinese patent CN110371772B discloses a pay-off device for cable processing. By embedding and installing a lifting rail on a support beam, the lifting rail is used to drive the pay-off device to move up and down. The pay-off device is provided with a driven disassembly structure and a pay-off structure, which can more conveniently clamp the conductor roll between the pay-off devices and limit the relative rotation of the conductor roll.
[0004] However, when the above device is in use, it is necessary to first pass the inner side of the conductor roll through the insertion rod, and install a splint structure and a spring on both sides of the insertion rod, and then pass the right end of the insertion rod into the sleeve structure, and then push the movable frame inward so that the insertion rod is stuck on the inside of the sleeve structure, and the left side of the insertion rod is inserted into the drive sleeve, and then the adjustment structure is pushed inward. After a series of operations, the assembly of the conductor roll is completed. Although the operation is not laborious, it is cumbersome and time-consuming, and the speed of wire replacement is limited. Summary of the Invention
[0005] In response to the deficiencies in the prior art, the present invention provides a pay-off device and a pay-off method for precious metal wire processing, which have the functions of accurately controlling the pay-off speed and quickly replacing the winding reel, solving the problems mentioned in the above background technology.
[0006] In order to solve the above technical problems, the present invention provides the following technical solutions:
[0007] A wire-releasing device comprises a base plate and a winding reel, wherein a driving wheel, a driven wheel, a lifting platform, a clamping assembly, a yielding assembly and a lifting control assembly are provided on the base plate, wherein the driving wheel and the driven wheel are both provided on the base plate, wherein the driven wheels are respectively provided on both sides of the base plate, and wherein the lifting platform is provided between the driving wheel and the driven wheel, wherein a rear bracket is rotatably mounted on the driving wheel, wherein a front bracket is provided on the driven wheel, wherein a connecting plate is slidably provided on the front bracket, and wherein the connecting plate is rotatably connected to the driven wheel;
[0008] The clamping assembly is used to control the rear bracket and the front bracket to move closer to or farther from each other, so that the winding drum can be supported by the driving wheel and the driven wheel, and the yielding assembly is used to control the relative connecting plates to move closer to or farther from each other, so that the winding drum can pass between the relative driven wheels;
[0009] The lifting control assembly is used to control the lifting platform to move up and down, so that the winding reel placed on the lifting platform can move above the driving wheel and the driven wheel, and be supported by the driving wheel and the driven wheel when they approach each other;
[0010] The bottom plate is also provided with a tension balancing mechanism, which is used to control the tension of the wire released from the winding drum.
[0011] Preferably, the clamping assembly includes guide rails, sliders, screw rods and clamping control motors. The guide rails are fixedly mounted on the base plate in a rectangular array, the sliders are slidably mounted on the guide rails, the rear bracket and the front bracket are respectively fixedly mounted on the guide rails on both sides, the two ends of the screw rod are respectively rotatably connected to the guide rails on both sides, and the two sides of the screw rod are provided with threads with opposite rotation directions, the relative sliders are respectively threadedly connected to the two sides of the screw rod, the clamping control motor is fixedly mounted on the base plate, and the driving end of the clamping control motor is connected to one of the screw rods through a transmission pulley.
[0012] Preferably, the clamping assembly also includes a transmission short shaft, which is rotatably mounted on the lower surface of the base plate. The base plate is provided with a connecting hole running through its upper and lower surfaces. The transmission short shaft is connected to the screw rod through a transmission pulley, and the transmission short shafts are connected to each other through a transmission pulley.
[0013] Preferably, a driving motor is fixedly mounted on one of the rear brackets, and a driving end of the driving motor is connected to the driving wheel via a transmission pulley.
[0014] Preferably, the yield assembly includes a screw, a guide rod, an internal threaded tube and a limit plate, the screw and the guide rod are both rotatably connected to the front bracket, and the screw and the guide rod are both fixedly connected to the connecting plate, an upper mounting plate is fixedly mounted on the front bracket, the internal threaded tube is rotatably mounted on the upper mounting plate, and the internal threaded tube is threadedly connected to the screw, and the limit plate is fixedly connected to the screw and the guide rod.
[0015] Preferably, a sliding hole is provided on the base plate, and a lower mounting plate is fixedly mounted on the front bracket, and the lower mounting plate extends through the sliding hole to the bottom of the base plate. The yield assembly also includes a transmission long shaft and a yield control motor, and both ends of the transmission long shaft are rotatably connected to the lower mounting plate respectively. The yield control motor is fixedly mounted on one of the front brackets, and the driving end of the yield control motor is transmission-connected to one of the internal threaded tubes, and the driving end of the yield control motor is transmission-connected to one end of the transmission long shaft, and the other internal threaded tube is transmission-connected to the other end of the transmission long shaft.
[0016] Preferably, the lifting control assembly includes threaded vertical rods, a lifting control motor and nuts. The threaded vertical rods are rotatably mounted on the base plate in a rectangular array, and the lower ends of the threaded vertical rods pass through the base plate and extend below the base plate. The lower ends of all the threaded vertical rods are synchronously driven. The lifting control motor is fixedly mounted on the base plate, and the driving end of the lifting control motor is transmission-connected to one of the threaded vertical rods. The nut is fixedly mounted on the lifting platform, and the nut is threadably connected to the threaded vertical rod.
[0017] Preferably, a through opening is provided in the middle of the lifting platform, and a fixed shaft is symmetrically fixed between the two ends of the through opening. Support wheels are provided on both sides of the fixed shaft, and the support wheels can slide and rotate on the fixed shaft. A positioning block is also rotatably installed in the middle of the fixed shaft, and a spring is fixedly installed between the positioning block and the support wheel. The top of the support wheel is highly aligned with the upper surface of the lifting platform, and a notch is provided on the bottom plate, and the support wheel is arranged on the inner side of the notch.
[0018] Preferably, the tension balancing mechanism includes a support frame, a fixed pulley, a guide wheel and a movable pulley, the fixed pulley and the guide wheel are rotatably mounted on the support frame, and the movable pulley is vertically slidably mounted on the support frame.
[0019] The present invention also discloses a wire-paying method for precious metal wire processing, which specifically comprises the following steps:
[0020] The relative driven wheels are controlled to move away from each other by the positioning assembly, so that the winding drum can roll from one side of the base plate to the base plate and the lifting platform;
[0021] The lifting platform is controlled by the lifting control component to lift the winding drum so that the upper part of the winding drum exceeds the height of the driving wheel and the driven wheel;
[0022] The driving wheel and the driven wheel are controlled to approach each other by the clamping assembly so that the distance between the driving wheel and the driven wheel is smaller than the diameter of the winding drum;
[0023] The relative driven wheels are controlled to approach each other by the positioning assembly so that the connecting plate contacts the side of the winding drum;
[0024] The lifting platform is controlled to descend through the lifting control component, so that the driven wheel is mounted on the driving wheel and the driven wheel, and then the wire on the winding drum is pulled to the processing equipment through the tension balance mechanism.
[0025] Compared with the prior art, the present invention provides a pay-off device and a pay-off method for precious metal wire processing, which have the following beneficial effects:
[0026] 1. The pay-off device is convenient for controlling the relative driven wheels to approach and move away from each other by providing a yielding component, so that when the winding reel is replaced, the winding reel can pass between the relative driven wheels and move to the lifting platform. By providing a lifting control component, it is convenient to lift the winding reel on the lifting platform. In conjunction with the setting of the clamping component, the driving wheel and the driven wheel can be controlled to approach and move away from each other, so that the winding reel lifted by the lifting platform can be quickly and conveniently set on the driving wheel and the driven wheel, and the rotation of the driving wheel drives the winding reel to rotate and pay out the line, thereby facilitating the accurate control of the pay-off speed of the winding reel.
[0027] 2. The wire-releasing device facilitates the control of the rear bracket and the front bracket to move closer to and farther away from each other by arranging guide rails, sliders, screw rods, clamping control motors and transmission short shafts, thereby realizing the spacing control of the driving wheel and the driven wheel, thereby being able to support the winding drum that rises upward from between the driving wheel and the driven wheel. The spacing between the front bracket and the connecting plate is conveniently controlled by arranging the front bracket, the connecting plate, screw rods, guide rods and internal threaded tubes, and the relative driven wheels can be controlled to move closer to and farther away from each other by coordinating the transmission long shaft and the yield control motor. At the same time, due to the arrangement of the transmission short shaft and the transmission long shaft, the structures in the clamping assembly and the yield assembly will not hinder the movement of the winding drum on the base plate, and the height of the base plate is too high due to excessive structures on the lower surface of the base plate, thereby avoiding excessive difficulty in moving the winding drum to the base plate.
[0028] 3. The wire-releasing device can control the up and down movement of the lifting platform by setting a threaded vertical rod, a lifting control motor and a nut. By setting a through-hole, a fixed shaft and a support wheel, the winding drum can be limited between the driving wheel and the driven wheel when it moves between the support wheels. When the winding drum rises to a suitable height, it can be contacted by the driving wheel and the driven wheel that are close to each other at the same time, so that the winding drum will not fall or collide when the lifting platform descends and separates from the winding drum. At the same time, by setting a positioning block and a spring, the supporting wheel is spaced apart from the side wall of the through-hole when it is not affected by external force, so that when the driven wheels approach each other, the connecting plates on both sides push the winding drum to move horizontally, so that the two ends of the winding drum are respectively in contact with the connecting plates on both sides, so that the winding drum will not undergo axial displacement during the rolling wire-releasing process. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 This is one of the three-dimensional structural diagrams of the pay-off device of the present invention;
[0030] Figure 2 For the present invention Figure 1 Schematic diagram of the local enlarged structure at A in the middle;
[0031] Figure 3 For the present invention Figure 1 Schematic diagram of the local enlarged structure at B in the middle;
[0032] Figure 4 This is the second schematic diagram of the three-dimensional structure of the pay-off device of the present invention;
[0033] Figure 5 For the present invention Figure 4 Schematic diagram of the local enlarged structure at C in the middle;
[0034] Figure 6 This is the third schematic diagram of the three-dimensional structure of the pay-off device of the present invention;
[0035] Figure 7 For the present invention Figure 6 Schematic diagram of the local enlarged structure at D in the middle;
[0036] Figure 8 This is the fourth schematic diagram of the three-dimensional structure of the pay-off device of the present invention;
[0037] Figure 9 For the present invention Figure 8 Schematic diagram of the local enlarged structure at E in the middle;
[0038] Figure 10 For the present invention Figure 8 Schematic diagram of the local enlarged structure at F in the middle;
[0039] Figure 11 This is the fifth schematic diagram of the three-dimensional structure of the wire-paying device of the present invention.
[0040] In the picture:
[0041] 1. Bottom plate; 11. Connecting hole; 12. Sliding hole; 13. Notch;
[0042] 2. Driving wheel; 21. Rear bracket; 22. Driving motor;
[0043] 3. Driven wheel; 31. Front bracket; 311. Upper mounting plate; 312. Lower mounting plate; 32. Connecting plate;
[0044] 4. Lifting platform; 41. Through port; 42. Fixed shaft; 43. Support wheel; 44. Positioning block; 45. Spring;
[0045] 5. Clamping assembly; 51. Guide rail; 52. Slider; 53. Screw; 54. Clamping control motor; 55. Transmission short shaft;
[0046] 6. Giving way assembly; 61. Screw; 62. Guide rod; 63. Internally threaded tube; 64. Limit plate; 65. Transmission shaft; 66. Giving way control motor;
[0047] 7. Lifting control assembly; 71. Threaded vertical rod; 72. Lifting control motor; 73. Nut;
[0048] 8. Tension balancing mechanism; 81. Support frame; 82. Fixed pulley; 83. Guide wheel; 84. Movable pulley;
[0049] 9. Winding reel. DETAILED DESCRIPTION
[0050] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0051] Example 1
[0052] See also Figure 1 、 Figure 4 and Figure 6 The present invention provides a wire-releasing device, comprising a base plate 1 and a winding drum 9. The base plate 1 is provided with a driving wheel 2, a driven wheel 3, a lifting platform 4, a clamping assembly 5, a yielding assembly 6 and a lifting control assembly 7. The driving wheel 2 and the driven wheel 3 are both arranged on the base plate 1, and the driven wheels 3 are respectively arranged on both sides of the base plate 1. The lifting platform 4 is arranged between the driving wheel 2 and the driven wheel 3. A rear bracket 21 is rotatably mounted on the driving wheel 2, and a front bracket 31 is provided on the driven wheel 3. A connecting plate 32 is slidably provided on the front bracket 31, and the connecting plate 32 is rotatably connected to the driven wheel 3.
[0053] The clamping assembly 5 is used to control the rear bracket 21 and the front bracket 31 to move closer to or farther from each other, so that the winding drum 9 can be supported by the driving wheel 2 and the driven wheel 3. The yielding assembly 6 is used to control the opposite connecting plates 32 to move closer to or farther from each other, so that the winding drum 9 can pass between the opposite driven wheels 3.
[0054] The lifting control assembly 7 is used to control the lifting platform 4 to move up and down, so that the winding drum 9 placed on the lifting platform 4 can be moved above the driving wheel 2 and the driven wheel 3, and is supported by the driving wheel 2 and the driven wheel 3 when they are close to each other;
[0055] A tension balancing mechanism 8 is also provided on the base plate 1 , and the tension balancing mechanism 8 is used to control the tension of the wire released from the winding reel 9 .
[0056] As can be seen from the above, the unwinding device, by setting a giving way component 6, is convenient for controlling the relative driven wheels 3 to approach and move away from each other, so that when the winding reel 9 is replaced, the winding reel 9 can pass between the relative driven wheels 3 and move to the lifting platform 4. By setting a lifting control component 7, it is convenient to lift the winding reel 9 on the lifting platform 4, and in conjunction with the setting of the clamping component 5, it is possible to control the driving wheel 2 and the driven wheel 3 to approach and move away from each other, so that the winding reel 9 lifted by the lifting platform 4 can be quickly and conveniently erected on the driving wheel 2 and the driven wheel 3, and the rotation of the driving wheel 2 drives the winding reel 9 to rotate and unwind, thereby facilitating the control of the unwinding speed of the winding reel 9.
[0057] When using this device, the relative driven wheels 3 are controlled to move away from each other by the giving way component 6, so that the winding drum 9 can roll from one side of the base plate 1 to the base plate 1 and the lifting platform 4; the lifting control component 7 is used to control the lifting platform 4 to lift the winding drum 9 so that the upper part of the winding drum 9 exceeds the height of the driving wheel 2 and the driven wheel 3; the clamping component 5 is used to control the driving wheel 2 and the driven wheel 3 to move closer to each other, so that the distance between the driving wheel 2 and the driven wheel 3 is smaller than the diameter of the winding drum 9; the relative driven wheels 3 are controlled to move closer to each other by the giving way component 6, so that the connecting plate 32 contacts the side of the winding drum 9; the lifting control component 7 is used to control the lifting platform 4 to descend, so that the driven wheel 3 is mounted on the driving wheel 2 and the driven wheel 3, and then the wire on the winding drum 9 is pulled to the processing equipment through the tension balancing mechanism 8.
[0058] Example 2
[0059] like Figure 2 、 Figure 3 、 Figure 4 、 Figure 6 、 Figure 8 、 Figure 9 and Figure 10 As shown, the difference between this embodiment and the above embodiment is that the clamping assembly 5 includes a guide rail 51, a slider 52, a screw rod 53 and a clamping control motor 54, the guide rail 51 is fixedly mounted on the base plate 1 in a rectangular array, the slider 52 is slidably mounted on the guide rail 51, the rear bracket 21 and the front bracket 31 are respectively fixedly mounted on the guide rails 51 on both sides, the two ends of the screw rod 53 are respectively rotatably connected to the guide rails 51 on both sides, and the two sides of the screw rod 53 are provided with threads with opposite rotation directions, the opposite sliders 52 are respectively threadedly connected to the two sides of the screw rod 53, the clamping control motor 54 is fixedly mounted on the base plate 1, and the driving end of the clamping control motor 54 is connected to one of the screw rods 53 through a transmission pulley.
[0060] As can be seen from the above, since the slider 52 is slidably installed on the guide rail 51, the screw rod 53 is rotationally connected to the guide rail 51 and is threadedly connected to the slider 52. When the screw rod 53 rotates, since the sliders 52 on both sides have a threaded connection relationship with the threads rotating in opposite directions on the screw rod 53, the slider 52 moves in the opposite direction, thereby driving the rear bracket 21 and the front bracket 31 to move closer to or away from each other.
[0061] The clamping assembly 5 also includes a transmission short shaft 55, which is rotatably mounted on the lower surface of the base plate 1. The base plate 1 is provided with a connecting hole 11 that passes through its upper and lower surfaces. The transmission short shaft 55 is connected to the screw rod 53 through a transmission pulley, and the transmission short shafts 55 are connected to each other through a transmission pulley.
[0062] As can be seen from the above, by setting the transmission short shaft 55, the transmission belt connecting the two screw rods 53 is set below the base plate 1 instead of above the base plate 1, thereby avoiding the winding drum 9 from colliding with the transmission belt linking the two screw rods 53 when moving on the base plate 1. By setting the connecting hole 11, the transmission short shaft 55 and the screw rod 53 can be transmitted.
[0063] A driving motor 22 is fixedly mounted on one of the rear brackets 21 , and a driving end of the driving motor 22 is connected to the driving wheel 2 via a transmission pulley.
[0064] As can be seen from the above, by installing the driving motor 22 on one of the rear brackets 21 , the rotation of the driving wheel 2 can be stably controlled.
[0065] The yield assembly 6 includes a screw 61, a guide rod 62, an internal threaded tube 63 and a limit plate 64. The screw 61 and the guide rod 62 are both rotatably connected to the front bracket 31, and the screw 61 and the guide rod 62 are both fixedly connected to the connecting plate 32. An upper mounting plate 311 is fixedly mounted on the front bracket 31, the internal threaded tube 63 is rotatably mounted on the upper mounting plate 311, and the internal threaded tube 63 is threadedly connected to the screw 61, and the limit plate 64 is fixedly connected to the screw 61 and the guide rod 62.
[0066] As can be seen from the above, since the screw 61 and the guide rod 62 are fixedly connected to the connecting plate 32, and the screw 61 and the guide rod 62 are connected to the front bracket 31, the connecting plate 32 and the front bracket 31 are slidingly arranged, and the screw 61 cannot rotate. Since the internal threaded tube 63 is rotatably connected to the front bracket 31 through the upper mounting plate 311, when the internal threaded tube 63 rotates, it can drive the screw 61 threadedly connected thereto to move linearly, thereby achieving the effect of controlling the distance between the connecting plate 32 and the front bracket 31.
[0067] A sliding hole 12 is provided on the base plate 1, and a lower mounting plate 312 is fixedly mounted on the front bracket 31. The lower mounting plate 312 passes through the sliding hole 12 and extends to the bottom of the base plate 1. The give-way component 6 also includes a transmission long shaft 65 and a give-way control motor 66. The two ends of the transmission long shaft 65 are respectively rotatably connected to the lower mounting plate 312. The give-way control motor 66 is fixedly mounted on one of the front brackets 31. The driving end of the give-way control motor 66 is transmission-connected to one of the internal threaded tubes 63, and the driving end of the give-way control motor 66 is transmission-connected to one end of the transmission long shaft 65, and the other internal threaded tube 63 is transmission-connected to the other end of the transmission long shaft 65.
[0068] As can be seen from the above, since the yield control motor 66 is installed on one of the front brackets 31, the yield control motor 66 is carried to move when the front bracket 31 moves. Since the transmission long shaft 65 is rotatably connected to the front bracket 31 through the lower mounting plate 312, the front bracket 31 carries the transmission long shaft 65 to move when it moves. Therefore, the transmission long shaft 65 and the yield control motor 66 cannot be displaced relative to the front bracket 31. Since the two ends of the transmission long shaft 65 are respectively connected to the driving end of the yield control motor 66 and the other internal threaded tube 63, the yield control motor 66 can drive the internal threaded tube 63 on the other side to rotate synchronously while driving the internal threaded tube 63 on the same side that is directly connected to it.
[0069] Example 3
[0070] like Figure 1 、 Figure 4 、 Figure 5 、 Figure 7 and Figure 8 As shown, the difference between this embodiment and the above embodiment is that the lifting control assembly 7 includes a threaded vertical rod 71, a lifting control motor 72 and a nut 73. The threaded vertical rod 71 is rotatably mounted on the base plate 1 in a rectangular array, and the lower end of the threaded vertical rod 71 passes through the base plate 1 and extends to the bottom of the base plate 1. The lower ends of all the threaded vertical rods 71 are synchronously driven, the lifting control motor 72 is fixedly mounted on the base plate 1, and the driving end of the lifting control motor 72 is transmission-connected to one of the threaded vertical rods 71. The nut 73 is fixedly mounted on the lifting platform 4, and the nut 73 is threadedly connected to the threaded vertical rod 71.
[0071] As can be seen from the above, since all the threaded vertical rods 71 are synchronously driven by the transmission pulley, all the threaded vertical rods 71 have the same rotation speed. Since the threaded vertical rods 71 are threadedly connected to the nuts 73 fixed on the lifting platform 4, when the threaded vertical rods 71 rotate, they drive the lifting platform 4 to move up and down.
[0072] A through opening 41 is provided in the middle of the lifting platform 4, and a fixed shaft 42 is symmetrically fixed between the two ends of the through opening 41. Support wheels 43 are provided on both sides of the fixed shaft 42, and the support wheels 43 can slide and rotate on the fixed shaft 42. A positioning block 44 is also rotatably installed in the middle of the fixed shaft 42, and a spring 45 is fixedly installed between the positioning block 44 and the support wheel 43. The top of the support wheel 43 is highly aligned with the upper surface of the lifting platform 4. A notch 13 is provided on the bottom plate 1, and the support wheel 43 is arranged on the inner side of the notch 13.
[0073] The cam 42 is provided with a plurality of guide wheels 44, 46 and 47, which are provided with guide wheels 45, so that the guide wheels 45 can move relative to the guide wheels 45 when the lifting platform 4 is lowered and the guide wheels 45 are separated, thereby preventing the guide wheels 45 from falling or colliding with each other.
[0074] Example 4
[0075] like Figure 11 As shown, the difference between this embodiment and the above embodiment is that the tension balancing mechanism 8 includes a support frame 81, a fixed pulley 82, a guide wheel 83 and a movable pulley 84, the fixed pulley 82 and the guide wheel 83 are both rotatably mounted on the support frame 81, and the movable pulley 84 is vertically slidably mounted on the support frame 81.
[0076] As can be seen from the above, when the pay-out device is used, the wire extending from the winding drum 9 is passed around the fixed pulley 82 and then around the movable pulley 84, and then extends out of the pay-out device from the guide wheel 83. Moreover, the wire can be wound multiple times between the fixed pulley 82 and the movable pulley 84 as needed.
[0077] Example 5
[0078] See also Figure 1 - Figure 11 The present invention also discloses a wire-laying method for precious metal wire processing, which comprises the following specific steps:
[0079] The relative driven wheels 3 are controlled to move away from each other by the giving way assembly 6, so that the winding drum 9 can roll from one side of the base plate 1 to the base plate 1 and the lifting platform 4;
[0080] The lifting platform 4 is controlled by the lifting control component 7 to lift the winding drum 9 so that the upper part of the winding drum 9 exceeds the height of the driving wheel 2 and the driven wheel 3;
[0081] The driving wheel 2 and the driven wheel 3 are controlled to approach each other by the clamping assembly 5 so that the distance between the driving wheel 2 and the driven wheel 3 is smaller than the diameter of the winding drum 9;
[0082] The relative driven wheels 3 are controlled to approach each other by the positioning assembly 6 so that the connecting plate 32 contacts the side of the winding drum 9;
[0083] The lifting platform 4 is controlled to descend by the lifting control component 7 so that the driven wheel 3 is mounted on the driving wheel 2 and the driven wheel 3, and then the wire on the winding drum 9 is pulled to the processing equipment through the tension balance mechanism 8.
[0084] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A wire-paying device comprising a base plate and a winding reel, characterized in that: The base plate is provided with a driving wheel, a driven wheel, a lifting platform, a clamping assembly, a yielding assembly and a lifting control assembly. The driving wheel and the driven wheel are both provided on the base plate, the driven wheels are respectively provided on both sides of the base plate, the lifting platform is provided between the driving wheel and the driven wheel, a rear bracket is rotatably mounted on the driving wheel, a front bracket is provided on the driven wheel, a connecting plate is slidably provided on the front bracket, and the connecting plate is rotatably connected to the driven wheel; The clamping assembly is used to control the rear bracket and the front bracket to move closer to or farther from each other, so that the winding drum can be supported by the driving wheel and the driven wheel, and the yielding assembly is used to control the relative connecting plates to move closer to or farther from each other, so that the winding drum can pass between the relative driven wheels; The lifting control assembly is used to control the lifting platform to move up and down, so that the winding reel placed on the lifting platform can move above the driving wheel and the driven wheel, and be supported by the driving wheel and the driven wheel when they approach each other; The bottom plate is also provided with a tension balancing mechanism, which is used to control the tension of the wire released from the winding drum; The clamping assembly includes a guide rail, a slider, a screw rod and a clamping control motor. The guide rail is fixedly mounted on the base plate in a rectangular array, the slider is slidably mounted on the guide rail, the rear bracket and the front bracket are respectively fixedly mounted on the guide rails on both sides, the two ends of the screw rod are respectively rotatably connected to the guide rails on both sides, and the two sides of the screw rod are provided with threads with opposite rotation directions, the opposite sliders are respectively threadedly connected to the two sides of the screw rod, the clamping control motor is fixedly mounted on the base plate, and the driving end of the clamping control motor is connected to one of the screw rods through a transmission pulley; The yield assembly includes a screw, a guide rod, an internal threaded tube and a limit plate, the screw and the guide rod are both rotatably connected to the front bracket, and the screw and the guide rod are both fixedly connected to the connecting plate, an upper mounting plate is fixedly mounted on the front bracket, the internal threaded tube is rotatably mounted on the upper mounting plate, and the internal threaded tube is threadedly connected to the screw, and the limit plate is fixedly connected to the screw and the guide rod; The lifting control assembly includes threaded vertical rods, a lifting control motor and nuts. The threaded vertical rods are rotatably mounted on the base plate in a rectangular array, and the lower ends of the threaded vertical rods pass through the base plate and extend below the base plate. The lower ends of all the threaded vertical rods are synchronously driven. The lifting control motor is fixedly mounted on the base plate, and the driving end of the lifting control motor is transmission-connected to one of the threaded vertical rods. The nut is fixedly mounted on the lifting platform, and the nut is threadably connected to the threaded vertical rod.
2. A pay-off device according to claim 1, characterized in that: The clamping assembly also includes a transmission short shaft, which is rotatably mounted on the lower surface of the base plate. A connecting hole is provided on the base plate that passes through its upper and lower surfaces. The transmission short shaft is connected to the screw rod through a transmission pulley, and the transmission short shafts are connected to each other through a transmission pulley.
3. A pay-off device according to claim 1, characterized in that: A driving motor is fixedly mounted on one of the rear brackets, and a driving end of the driving motor is connected to the driving wheel via a transmission pulley.
4. A pay-off device according to claim 1, characterized in that: A sliding hole is provided on the bottom plate, and a lower mounting plate is fixedly mounted on the front bracket. The lower mounting plate passes through the sliding hole and extends to the bottom of the bottom plate. The yield assembly also includes a transmission long shaft and a yield control motor. The two ends of the transmission long shaft are respectively rotatably connected to the lower mounting plate. The yield control motor is fixedly mounted on one of the front brackets, and the driving end of the yield control motor is transmission-connected to one of the internal threaded tubes, and the driving end of the yield control motor is transmission-connected to one end of the transmission long shaft, and the other internal threaded tube is transmission-connected to the other end of the transmission long shaft.
5. A pay-off device according to claim 1, characterized in that: A through opening is provided in the middle of the lifting platform, and a fixed shaft is symmetrically fixed between the two ends of the through opening. Support wheels are sleeved on both sides of the fixed shaft, and the support wheels can slide and rotate on the fixed shaft. A positioning block is also rotatably installed in the middle of the fixed shaft, and a spring is fixedly installed between the positioning block and the support wheel. The top of the support wheel is highly aligned with the upper surface of the lifting platform, and a notch is provided on the bottom plate, and the support wheel is arranged on the inner side of the notch.
6. A pay-off device according to claim 1, characterized in that: The tension balancing mechanism comprises a support frame, a fixed pulley, a guide wheel and a movable pulley. The fixed pulley and the guide wheel are both rotatably mounted on the support frame, and the movable pulley is vertically slidably mounted on the support frame.
7. A pay-off method for precious metal wire processing, using a pay-off device according to any one of claims 1 to 6, characterized in that: The specific steps are: The relative driven wheels are controlled to move away from each other by the positioning assembly, so that the winding drum can roll from one side of the base plate to the base plate and the lifting platform; The lifting platform is controlled by the lifting control component to lift the winding drum so that the upper part of the winding drum exceeds the height of the driving wheel and the driven wheel; The driving wheel and the driven wheel are controlled to approach each other by the clamping assembly so that the distance between the driving wheel and the driven wheel is smaller than the diameter of the winding drum; The relative driven wheels are controlled to approach each other by the positioning assembly so that the connecting plate contacts the side of the winding drum; The lifting platform is controlled to descend through the lifting control component, so that the driven wheel is mounted on the driving wheel and the driven wheel, and then the wire on the winding drum is pulled to the processing equipment through the tension balance mechanism.
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