A dual station wire cutting device for medical springs

Abstract

The application provides a double-station wire cutting device for medical springs, and belongs to the technical field. The device comprises a base, four vertical columns are connected to the upper surface of the right side of the base through precision adjusting mechanisms, and a processing table is arranged at the upper end of the vertical column. The medical spring cut off from the front and rear ends of the spring clamping mechanism can be guided to the inside of the collecting box through the guide plate when the medical spring is subjected to wire cutting work, so that the medical spring is prevented from falling on the workbench at will and affecting subsequent processing. The surface of the guide plate will vibrate when the spring clamping mechanism drives the medical spring to move forward and backward for wire cutting work, the spring is prevented from stopping on the guide plate when falling on the surface of the guide plate, the spring can be stably guided into the collecting box, automatic collection of the spring is realized, and the working efficiency is improved.

Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of wire cutting devices, and particularly relates to a double-station wire cutting device for medical springs. BACKGROUND

[0002] The wire cutting technology is a relatively advanced silicon material processing technology in the world at present, and its principle is that a cutting blade attached to a steel wire is driven by the high-speed running steel wire or a diamond wire is directly used to rub a workpiece to be processed, so that the purpose of wire cutting is achieved. In the cutting process, the steel wire or the diamond wire is guided by a guide wheel, and a wire saw or a wire mesh is formed on a cutting roller, and the workpiece to be processed is fed by the upward and downward movement or the forward and backward movement of a workbench.

[0003] In the prior art, the wire cutting device has the following defects: 1. Most of the existing wire cutting devices have only one wire. When a group of medical springs needs to be cut into three sections, the wire cutting device needs to be operated twice to achieve the purpose. However, the error range of medical spring cutting is usually controlled within + / - 0.1 mm. The intermittent cutting operation is easy to produce greater deviation, so that the medical springs produced by cutting have an increased waste rate, and the processing cost is increased.

[0004] 2. The existing wire cutting device generally does not have a collecting mechanism. The objects completed by wire cutting are left on the machining table, and the workers need to manually collect them. However, the medical springs will move or bounce slightly on the workbench due to their own characteristics, so that the medical springs will fall in various places on the machining table, increasing the difficulty of collection and affecting the overall work efficiency.

[0005] Therefore, the present application provides a double-station wire cutting device for medical springs to solve the above problems. SUMMARY

[0006] In view of the above problems, the present application provides a double-station wire cutting device for medical springs to solve the above technical defects.

[0007] The purpose of the application can be realized by the following technical scheme: including the base, the upper surface of the right side of the base is connected with the stand through the precision adjusting mechanism, and the stand is provided with four, the upper end of the stand is provided with the machining table, the machining table includes the track plate, and the track plate is provided with two, the lower end of the left and right sides of the two track plates is connected with the upper end of the four stands respectively, the upper end of the two track plates is movably connected with the connecting plate through the inverted T-shaped moving plate, the middle of the upper surface of the two connecting plates is provided with the spring clamping mechanism, the inside of the spring clamping mechanism is clamped and fixed with the medical spring, the front and rear sides of the lower end of the connecting plate are provided with the collecting box, the two collecting boxes are arranged below the front and rear ends of the spring clamping mechanism respectively, and the inside of the connecting plate is provided with the material collecting mechanism.

[0008] The material collecting mechanism includes guide plate one and guide plate two, and the guide plate one and the guide plate two are arranged on the left and right sides of the spring clamping mechanism respectively, the lower end of the guide plate one and the guide plate two is fixedly connected with the upper end of the two collecting boxes respectively, the left and right sides of the guide plate one is slidably installed in the inside of the two connecting plates through the moving block four, the left and right sides of the guide plate two is fixedly connected with the inner side wall of the two connecting plates respectively, the inside of the guide plate one is movably connected with the vibration plate through the return spring, the middle of the inner surface of the vibration plate is provided with the abutment plate, the rear end of the abutment plate is abutted with the circular hollow plate, and the circumferential outer surface of the circular hollow plate is arrayed with eight arc convex plates, the inside of the circular hollow plate is provided with the rotating rod, the rear end of the rotating rod penetrates through the rear side of the guide plate one and is connected with the worm gear, the lower end of the worm gear is meshed with the worm, the inside of the worm is inserted with the cross rotating rod, the front and rear ends of the cross rotating rod are provided with the rotating shaft two and the rotating shaft one respectively, and the rotating shaft two and the rotating shaft one are rotatably installed in the inside of the left connecting plate, and the circumferential surface of the front end of the rotating shaft two is provided with the straight gear.

[0009] As a preferred embodiment of the application, the inside of the upper end of the two track plates is provided with an inverted T-shaped movable groove, the two inverted T-shaped moving plates are arranged in the inside of the two inverted T-shaped movable grooves respectively, the inside of the front inverted T-shaped movable groove is provided with a toothed plate, the lower end of the straight gear is meshed with the upper end of the toothed plate, and the lower end of the front inverted T-shaped moving plate is provided with a through groove matched with the toothed plate.

[0010] As a preferred embodiment of the application, the front end of the left connecting plate and the left side of the front inverted T-shaped moving plate are provided with rotating grooves, and the upper and lower sides of the straight gear are arranged in the inside of the two rotating grooves respectively.

[0011] As a preferred embodiment of the present application, the circumferential surface of the rear end of the worm is provided with a mounting block, the right side of the mounting block is fixedly connected with the left side rear end of the moving block four, and the front end of the mounting block is not in contact with the rear end of the worm gear and the rear end of the rotating rod.

[0012] As a preferred embodiment of the present application, the inside of the left connecting plate is provided with moving groove one, moving groove two and moving groove three, the left and right sides of the moving groove two are communicated with the moving groove one and the moving groove three respectively, the worm gear, the worm, the cross rotating rod and the left side of the mounting block are arranged in the inside of the moving groove one, the right side of the mounting block is arranged in the inside of the moving groove two, and the moving block four is arranged in the inside of the moving groove three.

[0013] As a preferred embodiment of the present application, the precision adjusting mechanism comprises a screw rod one, the screw rod one is rotatably arranged on the upper surface of the base through a bearing seat one, the circumferential surface of the left side of the screw rod one is threadedly connected with a moving block one, the upper end of the moving block one is provided with a moving table one, the upper end of the moving table one is rotatably arranged with a screw rod two through a bearing seat two, the circumferential surface of the rear side of the screw rod two is threadedly connected with a moving block two, the upper end of the moving block two is provided with a moving table two, and four vertical columns are arranged at the four corners of the upper surface of the moving table two.

[0014] As a preferred embodiment of the present application, the front and rear ends of the lower surface of the moving table one are provided with sliding blocks one, the lower ends of the sliding blocks one at the front and rear ends are slidably connected with sliding rails one, the two sliding rails one are arranged on the upper surface of the base, the lower surfaces of the left and right sides of the moving table two are provided with sliding blocks two, the lower ends of the sliding blocks two at the left and right sides are slidably connected with sliding rails two, and the two groups of sliding rails two are arranged at the left and right ends of the upper surface of the moving table one.

[0015] As a preferred embodiment of the present application, the left side of the upper surface of the base is provided with a wire cutting mechanism, the wire cutting mechanism comprises a servo motor, the servo motor is arranged on the upper surface of the base through a motor seat, the servo motor is provided with two groups, the power output ends of the two groups of servo motors are drivingly connected with silk tubes, the circumferential surfaces of the two groups of silk tubes are wound with cutting wires, the right side of the servo motor is provided with vertical mounting seats, the vertical mounting seats are provided with two groups, the upper and lower sides of the surfaces of the two groups of vertical mounting seats are provided with tensioning plates and guide plates respectively, and the right side upper and lower ends of the cutting wires are arranged in the interiors of the tensioning plates and the guide plates through tensioning wheels and guide wheels respectively.

[0016] As a preferred embodiment of the present application, the lower end of the rear vertical mount is fixedly installed on the upper surface of the base, and a position adjusting mechanism is arranged below the lower end of the front vertical mount, the position adjusting mechanism comprises a horizontal mount arranged on the upper surface of the base, a screw rod three is rotatably installed in the horizontal mount through a bearing seat, a moving block three is threadedly connected to the circumferal surface of the rear side of the screw rod three, the upper end of the moving block three is fixedly connected to the lower surface of the front vertical mount, the front vertical mount is slidably installed on the horizontal mount, a screw rod four is rotatably installed in the upper end of each of the two vertical mounts, and a lifting block is threadedly connected to the circumferal surface of each of the two screw rods four, and the lifting blocks are respectively connected to the side walls of the two tension plates.

[0017] As a preferred embodiment of the present application, an L-shaped moving plate is arranged below the right side wall of the front vertical mount, a reverse U-shaped push block is arranged at the right end of the rear side of the L-shaped moving plate, a push rod is abutted to the inside of the reverse U-shaped push block, and the left side of the lower end of the push rod is fixedly connected to the right side wall of the left moving block four.

[0018] Compared with the prior art, the present application has the following advantages:

[0019] (1) The material collecting mechanism can guide the medical springs cut from the front and rear ends of the spring clamping mechanism to the inside of the collecting box through the guide plate, so that the medical springs do not fall on the workbench randomly and affect subsequent processing, and the surface of the guide plate vibrates when the spring clamping mechanism drives the medical springs to move forward and backward for wire cutting work, so that the spring can be stably guided into the collecting box and automatically collected, thereby increasing the work efficiency.

[0020] (2) The two groups of wire cutting mechanisms arranged on the front and rear sides of the spring clamping mechanism can cut the medical spring into three sections at one time, which is simple, fast and efficient, the tightness of the two cutting wires can be adjusted through the position adjusting mechanism, so that the cutting wires are always in the best cutting state, and the front and rear horizontal positions of the front group of wire cutting mechanisms can be adjusted, so that the medical spring can be cut into more length combinations with higher quality and wider application range.

[0021] (3) The precision adjusting mechanism can finely adjust the front and rear and left and right horizontal positions of the moving table and the column, further reduces the cutting error, improves the cutting precision of the medical spring, and reduces the scrap rate. BRIEF DESCRIPTION OF DRAWINGS

[0022] For the convenience of those skilled in the art to understand, the present application is further described below in conjunction with the drawings.

[0023] Figure 1 The first perspective view of the present application is shown in the figure.

[0024] Figure 2 The second perspective view of the present application is shown in the figure.

[0025] Figure 3 The perspective view of the precision adjusting mechanism of the present application is shown in the figure.

[0026] Figure 4 The perspective view of the wire cutting mechanism of the present application is shown in the figure.

[0027] Figure 5 The right sectional perspective view of the position adjusting mechanism of the present application is shown in the figure.

[0028] Figure 6 The front sectional perspective view of the track plate of the present application is shown in the figure.

[0029] Figure 7 The bottom sectional perspective view of the connecting plate of the present application is shown in the figure.

[0030] Figure 8 The right sectional perspective view of the material guide plate one of the present application is shown in the figure.

[0031] Figure 9 The partial perspective view of the worm gear of the present application is shown in the figure.

[0032] Figure 10 The perspective view of the material collecting mechanism of the present application is shown in the figure.

[0033] Figure 11 The back sectional perspective view of the push rod of the present application is shown in the figure.

[0034] Figure 12 The perspective view of the front end collecting box of the present application is shown in the figure.

[0035] Figure 13 The perspective view of the control cabinet structure of the present application is shown in the figure.

[0036] Figure 14 The top view of the material collecting mechanism of the present application is shown in the figure.

[0037] In the figure: 1, base;

[0038] 2, precision adjusting mechanism; 201, screw one; 202, bearing seat one; 203, moving block one; 204, moving table one; 205, sliding block one; 206, sliding rail one; 207, bearing seat two; 208, screw two; 209, moving block two; 210, moving table two; 211, sliding block two; 212, sliding rail two;

[0039] 3. Wire cutting mechanism; 301. Servo motor; 302. Wire drum; 303. Cutting wire; 304. Vertical mounting base; 305. Guide plate; 306. Tension plate; 307. Guide wheel; 308. Tension wheel;

[0040] 4. Position adjusting mechanism; 401. Horizontal mounting base; 402. Bearing seat three; 403. Screw three; 404. Moving block three; 405. Screw four; 406. Lifting block;

[0041] 5. Column;

[0042] 6. Machining table; 601. Track plate; 602. Inverted T-shaped moving plate; 603. Connecting plate; 604. Spring clamping mechanism; 605. Inverted T-shaped movable groove; 606. Toothed plate; 607. Through groove;

[0043] 7. Material collecting mechanism; 701. Material guide plate one; 702. Material guide plate two; 703. Reset spring; 704. Vibration plate; 705. Abutting plate; 706. Circular hollow plate; 707. Rotating rod; 708. Worm wheel; 709. Worm; 710. Cross rotating rod; 711. Rotating shaft one; 712. Rotating shaft two; 713. Spur gear; 714. Mounting block; 715. Moving block four; 716. Push rod; 717. Inverted U-shaped push block; 718. L-shaped moving plate; 719. Moving groove one; 720. Moving groove two; 721. Moving groove three; 722. Rotating groove; 723. Arc-shaped protruding plate;

[0044] 8. Collection box. DETAILED DESCRIPTION

[0045] The technical solutions of the present application will be described clearly and completely below in conjunction with the embodiments. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative work fall within the protection scope of the present application.

[0046] Embodiment 1:

[0047] Please refer to Figure 1 - Figure 14As shown, a double-station wire cutting device for medical springs comprises a base 1, four vertical columns 5 are connected to the upper surface of the right side of the base 1 through precision adjusting mechanisms 2, the upper ends of the vertical columns 5 are provided with processing tables 6, the processing tables 6 comprise track plates 601, two track plates 601 are provided, the lower ends of the left and right sides of the two track plates 601 are connected to the upper ends of the four vertical columns 5 respectively, the upper ends of the two track plates 601 are movably connected with connecting plates 603 through inverted T-shaped moving plates 602, the inverted T-shaped moving plates 602 are arranged so that the connecting plates 603 can move horizontally on the track plates 601 stably when subjected to horizontal pushing and pulling force, spring clamping mechanisms 604 are arranged on the upper surfaces of the two connecting plates 603, medical springs are clamped and fixed in the spring clamping mechanisms 604, collecting boxes 8 are arranged on the front and back sides of the lower ends of the connecting plates 603, two collecting boxes 8 are arranged below the front and back ends of the spring clamping mechanisms 604 respectively, and material collecting mechanisms 7 are arranged in the connecting plates 603;

[0048] It should be noted that the spring clamping mechanism 604 is two sets of clamping plates arranged vertically, a clamping space matching the medical spring is arranged between the two sets of clamping plates, and the upper clamping plate is arranged on the lower clamping plate through a lifting cylinder, so that the lifting cylinder drives the upper clamping plate to move up and down, and then the medical spring can be clamped and fixed between the two sets of clamping plates or lose the clamping and fixing effect on the medical spring. Because this structure is a common technology, it will not be described in detail, and when feeding, the medical spring to be cut will be pushed horizontally forward into the interior of the spring clamping mechanism 604 from the rear side of the spring clamping mechanism 604, the arrangement of the two collecting boxes 8 can collect the front and back two sections cut from the medical spring respectively, then after the new medical spring to be cut is pushed horizontally into the interior of the spring clamping mechanism 604, the remaining section of the medical spring will be pushed out of the spring clamping mechanism 604, so as to fall into the front collecting box 8.

[0049] The material collecting mechanism 7 comprises a guide plate one 701 and a guide plate two 702, and the guide plate one 701 and the guide plate two 702 are arranged on the front and back of the spring clamping mechanism 604 respectively, the lower ends of the guide plate one 701 and the guide plate two 702 are fixedly connected with the upper ends of the two collecting boxes 8 respectively, the arrangement of the guide plate one 701 and the guide plate two 702 can smoothly guide the cut medical springs into the interiors of the corresponding collecting boxes 8, the left and right sides of the guide plate one 701 are slidably installed in the interiors of the two connecting plates 603 through the moving block four 715, the left and right sides of the guide plate two 702 are fixedly connected with the inner side walls of the two connecting plates 603 respectively, the interior of the guide plate one 701 is movably connected with a vibrating plate 704 through a reset spring 703, the middle of the inner surface of the vibrating plate 704 is provided with an abutting plate 705, the rear end of the abutting plate 705 abuts against a circular hollow plate 706, and the circumferential outer surface of the circular hollow plate 706 is arrayed with eight arc convex plates 723, so that when the circular hollow plate 706 rotates, the arc convex plate 723 abuts against the abutting plate 705, the vibrating plate 704 can be pushed forward through the abutting plate 705, and when the arc convex plate 723 does not contact the abutting plate 705, the vibrating plate 704 moves back to reset through the reset spring 703, at the same time, the abutting plate 705 moves back and abuts against the recess on the outer surface of the circular hollow plate 706, wherein the rear end of the abutting plate 705 is arc-shaped on the upper and lower sides, so that when the circular hollow plate 706 drives the arc convex plate 723 to rotate, the arc convex plate 723 can smoothly push the abutting plate 705 to move forward, the interior of the circular hollow plate 706 is provided with a rotating rod 707, the rear end of the rotating rod 707 penetrates through the rear side of the guide plate one 701 and is connected with a worm wheel 708, the lower end of the worm wheel 708 is meshedly connected with a worm 709, the interior of the worm 709 is inserted with a cross rotating rod 710, the front and rear ends of the cross rotating rod 710 are provided with a rotating shaft two 712 and a rotating shaft one 711 respectively, and the rotating shaft two 712 and the rotating shaft one 711 are rotatably installed in the interior of the left connecting plate 603, the arrangement of the cross rotating rod 710 makes the rotating shaft two 712 rotate, which can drive the worm 709 to rotate through the cross rotating rod 710, and the worm 709 can move forward and backward on the cross rotating rod 710 at the same time, the circumferential surface of the front end of the rotating shaft two 712 is provided with a straight gear 713, the circumferential surface of the rear end of the worm 709 is provided with a mounting block 714, and the worm 709 is rotatably installed on the mounting block 714 through a bearing, which limits the worm 709 while not affecting the rotation of the worm 709, the right side of the mounting block 714 is fixedly connected with the left rear end of the moving block four 715, the front end of the mounting block 714 does not contact the rear end of the worm wheel 708 and the rear end of the rotating rod 707, and the arrangement of the mounting block 714 makes the moving block four 715 move forward and backward, which can drive the worm 709 to move forward and backward through the mounting block 714;

[0050] It should be noted that the length of the arc-shaped convex plate 723 can only push the vibrating plate 704 forward by a distance of half the thickness of the vibrating plate 704, so that the vibrating plate 704 will only protrude a little on the guide plate one 701 and will not be completely removed from the guide plate one 701. When the vibrating plate 704 is reset by the reset spring 703 and abuts against the recessed part of the outer surface of the rotating rod 707, the vibrating plate 704 cannot move backward any more. At this time, the vibrating plate 704 is flush with the upper surface of the guide plate one 701, avoiding the generation of a gap between the vibrating plate 704 and the guide plate one 701, which may cause the medical spring to be stuck in the gap and affect the guiding work.

[0051] The upper end of each of the two track plates 601 is internally provided with a reverse T-shaped movable slot 605, and the two reverse T-shaped movable plates 602 are respectively arranged in the interior of the two reverse T-shaped movable slots 605. The reverse T-shaped movable slots 605 provide moving space for the reverse T-shaped movable plates 602, so that the connecting plates 603 can stably move horizontally on the track plates 601 through the reverse T-shaped movable plates 602. The middle of the interior of the front end reverse T-shaped movable slot 605 is provided with a gear plate 606, the lower end of the spur gear 713 is engaged with the upper end of the gear plate 606, and the lower end of the front end reverse T-shaped movable plate 602 is internally provided with a through slot 607 matched with the gear plate 606. The through slot 607 provides space for the gear plate 606, so that the front end reverse T-shaped movable plate 602 will not collide and damage the gear plate 606 when moving horizontally in the interior of the track plate 601. The front end of the left connecting plate 603 and the left side of the front end reverse T-shaped movable plate 602 are both provided with rotating slots 722, and the upper and lower sides of the spur gear 713 are respectively arranged in the interiors of the two rotating slots 722. The rotating slots 722 provide moving space for the spur gear 713, so that the spur gear 713 can rotate smoothly.

[0052] The interior of the left connecting plate 603 is internally provided with a moving slot one 719, a moving slot two 720 and a moving slot three 721, and the left and right sides of the moving slot two 720 are respectively communicated with the moving slot one 719 and the moving slot three 721. The left side of the worm gear 708, the worm 709, the cross rotating rod 710 and the mounting block 714 are arranged in the interior of the moving slot one 719. The moving slot one 719 provides space for the worm gear 708 and the worm 709 to rotate and move horizontally forward and backward. The right side of the mounting block 714 is arranged in the interior of the moving slot two 720. The moving slot two 720 provides space for the mounting block 714 to move horizontally forward and backward. The moving block four 715 is arranged in the interior of the moving slot three 721. The moving slot three 721 provides space for the moving block four 715 to move horizontally forward and backward.

[0053] Example 2:

[0054] Please refer to Figure 1 - Figure 5As shown, the precision adjusting mechanism 2 comprises a screw rod 201, and the screw rod 201 is rotatably installed on the upper surface of the base 1 through a bearing seat 202, the circumferential surface of the left side of the screw rod 201 is threadedly connected with a moving block 203, the upper end of the moving block 203 is provided with a moving table 204, the lower surfaces of the front and rear ends of the moving table 204 are both provided with sliding blocks 205, the lower ends of the sliding blocks 205 at the front and rear ends are both slidably connected with sliding rails 206, and the two sliding rails 206 are both arranged on the upper surface of the base 1. The sliding blocks 205 and the sliding rails 206 can limit and support the moving table 204, so that when the screw rod 201 rotates, the moving table 204 can slightly move in the left-right direction, the upper end of the moving table 204 is rotatably installed with a screw rod 208 through a bearing seat 207, the circumferential surface of the rear side of the screw rod 208 is threadedly connected with a moving block 209, the upper end of the moving block 209 is provided with a moving table 210, the lower surfaces of the left and right sides of the moving table 210 are both provided with sliding blocks 211, the lower ends of the sliding blocks 211 on the left and right sides are both slidably connected with sliding rails 212, and the two groups of sliding rails 212 are arranged at the left and right ends of the upper surface of the moving table 204. Four vertical columns 5 are arranged at the four corners of the upper surface of the moving table 210. The sliding blocks 211 and the sliding rails 212 can limit and support the moving table 210, so that when the screw rod 208 rotates, the moving table 210 can slightly move in the front-rear direction, thereby more accurately adjusting the position of the spring clamping mechanism 604 and improving the precision during medical spring cutting.

[0055] A wire cutting mechanism 3 is arranged on the left side of the upper surface of the base 1, and the wire cutting mechanism 3 comprises two groups of servo motors 301, and the servo motors 301 are arranged on the upper surface of the base 1 through motor seats. The power output ends of the two groups of servo motors 301 are both transmissionally connected with silk cylinders 302, the circumferential surfaces of the two groups of silk cylinders 302 are both wound with cutting wires 303, a vertical mounting seat 304 is arranged on the right side of the servo motor 301, and the vertical mounting seat 304 is provided with two groups of vertical mounting seats 304. The upper and lower sides of the surfaces of the two groups of vertical mounting seats 304 are respectively provided with tensioning plates 306 and guide plates 305. The upper and lower ends of the right side of the cutting wire 303 are arranged in the interiors of the tensioning plates 306 and the guide plates 305 through tensioning wheels 308 and guide wheels 307. Through the arrangement of the two groups of cutting wires 303, the front and rear ends of the medical spring can be cut at the same time, so that the medical spring is cut into three segments with the same or different lengths, the rapid cutting work is realized, and the cutting efficiency is improved.

[0056] It should be noted that the two collecting boxes 8 are not in contact with the lower surface of the connecting plate 603, and the front-end collecting box 8 is a telescopic box, so that when the guide plate one 701 moves forward and backward, the front-end collecting box 8 can be telescoped, which does not affect the movement of the guide plate one 701 and the collecting work of the collecting box 8, and at the same time, the collecting box 8 is always located on one side of the guide plate 305, and does not collide with the guide plate 305 when the connecting plate 603 moves horizontally left and right. Because the rear wire cutting mechanism 3 is fixed, the distance between the rear collecting box 8 and the guide plate 305 is unchanged, so it is not necessary to move and telescope the rear collecting box 8 and the guide plate two 702. At the same time, the rear end is relatively short, so the guide distance of the guide plate two 702 is relatively short, and the spring does not appear on the surface of the guide plate two 702. Therefore, it is not necessary to set a vibration mechanism in the guide plate two 702, so that the cut medical spring can be smoothly guided into the interior of the rear collecting box 8.

[0057] The lower end of the rear vertical mounting seat 304 is fixedly installed on the upper surface of the base 1, and the lower end of the front vertical mounting seat 304 is provided with a position adjusting mechanism 4. The position adjusting mechanism 4 comprises a horizontal mounting seat 401, which is arranged on the upper surface of the base 1. A screw rod three 403 is rotatably installed in the horizontal mounting seat 401 through a bearing seat three 402. A moving block three 404 is threadedly connected to the circumferential surface of the rear side of the screw rod three 403. The upper end of the moving block three 404 is fixedly connected to the lower surface of the front vertical mounting seat 304. The front vertical mounting seat 304 is slidably installed on the horizontal mounting seat 401. By rotating the screw rod three 403, the moving block three 404 and the front vertical mounting seat 304 can be slightly moved in the front-rear direction, so as to adjust the position of the front cutting wire 303, so that the length of the front section and the middle section of the medical spring can be changed, and the application range is wider. The upper end of each vertical mounting seat 304 is rotatably installed with a screw rod four 405. The circumferential surface of each screw rod four 405 is threadedly connected with a lifting block 406. One side of each lifting block 406 is connected with the side wall of each tensioning plate 306. By rotating the screw rod four 405, the lifting block 406 drives the tensioning plate 306 to move vertically, so as to make the tensioning wheel 308 move up and down, adjust the tightness of the cutting wire 303, and make the cutting wire 303 always in the best cutting state.

[0058] The lower part of the right side wall of the front end vertical mounting base 304 is provided with an L-shaped moving plate 718, the rear side of the right end of the L-shaped moving plate 718 is provided with an inverted U-shaped push block 717, the inside of the inverted U-shaped push block 717 abuts against a push rod 716, the left side of the lower end of the push rod 716 is fixedly connected with the right side wall of the left side moving block four 715, the arrangement of the inverted U-shaped push block 717 can not affect the left-right horizontal movement of the push rod 716, and the arrangement of the L-shaped moving plate 718 can drive the push rod 716 to move horizontally forward and backward synchronously when the front end vertical mounting base 304 moves horizontally forward and backward, so that the push rod 716 drives the front end guide plate one 701 to move horizontally forward and backward synchronously and the front end collecting box 8 to expand and contract synchronously, and the rear side of the guide plate one 701 is always in front of the front end cutting line 303 and does not contact the cutting line 303, and the rear side of the collecting box 8 does not contact the front end of the guide plate 305.

[0059] In use, first, the spring clamping mechanism 604 is opened, then the medical spring is pushed into the inside of the spring clamping mechanism 604 from the rear side of the spring clamping mechanism 604, and then is clamped and fixed through the spring clamping mechanism 604, then the connecting plate 603 is pushed horizontally to the left (the pushing mode can be manual pushing or pushing through a push-pull mechanism arranged on the right side of the connecting plate 603), and the servo motor 301 works, in the process that the connecting plate 603 drives the spring clamping mechanism 604 and the medical spring to move to the left side, the two groups of cutting lines 303 cut the medical spring, and the front and rear ends of the medical spring are cut off and fall on the corresponding guide plate one 701 and guide plate two 702, and the medical spring cut off at the front end is vibrated by the vibration plate 704 in the guide plate one 701 and is guided into the inside of the front end collecting box 8, and the medical spring at the rear end is guided by the guide plate two 702 and is collected into the inside of the rear end collecting box 8;

[0060] In the process that the connecting plate 603 moves, the straight gear 713 meshes with the toothed plate 606, so that the straight gear 713 rotates, and then drives the rotating shaft two 712, the cross rotating rod 710 and the worm 709 to rotate, the rotation of the worm 709 drives the worm wheel 708, the rotating rod 707 and the circular hollow plate 706 to rotate, in the process that the circular hollow plate 706 rotates, when the arc-shaped convex plate 723 on the surface of the circular hollow plate 706 rotates to contact the abutting plate 705, the arc-shaped convex plate 723 can push the abutting plate 705 and the vibration plate 704 to move forward, when the arc-shaped convex plate 723 does not contact the abutting plate 705, the vibration plate 704 moves backward to reset under the action of the reset spring 703, the vibration plate 704 realizes reciprocating vibration, so that the medical spring falling on the surface of the vibration plate 704 is vibrated downward, and the medical spring is prevented from staying on the surface of the guide plate one 701 and affecting work;

[0061] After all the medical springs have been cut, the spring clamping mechanism 604 is activated, so that the next set of medical springs is pushed into the spring clamping mechanism 604 from the rear side, pushing out the medical springs that were previously located inside the spring clamping mechanism 604 and letting them fall onto the guide plate 701. Then they fall into the front collection box 8 and are collected, and then the wire cutting of the subsequent medical springs continues.

[0062] Example 3:

[0063] like Figure 13 As shown, a control cabinet is also installed on one side of the base 1. The control cabinet contains an intelligent monitoring module, which is used to collect real-time operating information of the servo motor 301. This operating information includes the operating current of the servo motor 301, the spindle temperature of the servo motor 301, and the spindle torque. The operating information is analyzed specifically as follows:

[0064] Within a certain time range, the operating current, spindle temperature, and spindle torque of the servo motor 301 are dediminished and their values ​​are taken. Then, the corresponding values ​​are summarized to obtain the set of operating current, set of spindle temperature, and set of spindle torque.

[0065] Obtaining the preset current IN, preset temperature WN, and preset torque TN of the servo motor 301 constitutes the preset information of the servo motor 301. The preset current IN, preset temperature WN, and preset torque TN are 70% to 100% of the rated current, temperature, and torque, respectively, and can be customized by technicians according to actual use.

[0066] Substituting the values ​​of the operating current set, spindle temperature set, and spindle torque set into the SSIM exponential model, the SSIM operating exponent SSIM(x, N) of the servo motor 301 is output; where the SSIM exponential model is:

[0067] SSIM(x, N) = I(x, N) * W(x, N) * T(x, N); where I(x, N) is the current deviation and W(x, N) is the temperature deviation; I(x, N) = (2 * IPx * IN + 1) / (IPx 2 +IN 2 +1), IPx is the mean of all operating currents in the operating current set; W(x, N) = (2*σxN+1) / (σx 2 +WN 2+1), and sigma x is the standard deviation of all spindle temperatures in the spindle temperature set, and sigma xN is the absolute value of the difference between the average of all spindle temperatures in the spindle temperature set and the preset temperature; T(x, N) = (mu xN+1) / (mu x*TN+1), wherein mu x is the standard deviation of all spindle torques in the spindle torque set, and mu xN is the absolute value of the difference between the average of all spindle torques in the spindle torque set and the preset torque; the value range of SSIM(x, N) is between 0 and 1, and the closer the value is to 1, the closer the running information is to the preset information; otherwise, the farther the value is from the preset information;

[0068] If the SSIM running index is less than or equal to the threshold value one and greater than the threshold value two, a running deviation instruction is generated and displayed on the display screen on the control cabinet, and the servo motor 301 is controlled to stop running for 20 minutes; if the SSIM running index is less than the threshold value two, a shutdown instruction is generated, the servo motor 301 is controlled to stop running, and the shutdown instruction is sent to the intelligent terminal of the corresponding technical personnel for display, and the alarm on the control cabinet is controlled to alarm.

[0069] It should be noted that 0 < threshold value two < threshold value one < 1; the size is set by the technical personnel.

[0070] The current, temperature and torque of the servo motor 301 are jointly analyzed, and the nonlinear fusion evaluation is realized through the SSIM index model, so that the health running of the servo motor 301 is monitored in real time, and the problems of the servo motor 301 are avoided, so that the precision of medical spring wire cutting is reduced.

[0071] The preferred embodiments disclosed above are only used to help explain the present application. The preferred embodiments do not describe all the details, nor limit the application to the specific embodiments. Obviously, many modifications and changes can be made according to the content of the present application. The present application selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present application, so that those skilled in the art can well understand and utilize the present application. The present application is limited by the claims and their entire scope and equivalents.

Claims

1. A double station wire cutting device for medical springs comprising a base (1), characterized in that, The upper surface of the right side of the base (1) is connected with a stand (5) through a precision adjusting mechanism (2), the upper end of the stand (5) is provided with a machining table (6), the machining table (6) comprises a track plate (601), the upper end of two track plates (601) is movably connected with a connecting plate (603) through a inverted T-shaped moving plate (602), the upper surface of two connecting plates (603) is provided with a spring clamping mechanism (604) in the middle, the inside of the spring clamping mechanism (604) is clamped and fixed with a medical spring, the front and rear sides of the lower end of the connecting plate (603) are provided with a collecting box (8), the inside of the connecting plate (603) is provided with a material collecting mechanism (7); The material collecting mechanism (7) comprises a guide plate one (701) and a guide plate two (702), the inside of the guide plate one (701) is movably connected with a vibrating plate (704) through a reset spring (703), the inner surface of the vibrating plate (704) is provided with an abutting plate (705) in the middle, the rear end of the abutting plate (705) is abutted with a circular hollow plate (706), and the circumferential outer surface of the circular hollow plate (706) is provided with eight arc convex plates (723) in array, the inside of the circular hollow plate (706) is provided with a rotating rod (707), the rear end of the rotating rod (707) penetrates through the rear side of the guide plate one (701) and is connected with a worm gear (708), the lower end of the worm gear (708) is meshed and connected with a worm (709), the inside of the worm (709) is inserted with a cross rotating rod (710) in the middle, the front and rear ends of the cross rotating rod (710) are provided with a rotating shaft two (712) and a rotating shaft one (711) respectively, and the rotating shaft two (712) and the rotating shaft one (711) are rotatably installed in the inside of the left connecting plate (603), and the circumferential surface of the front end of the rotating shaft two (712) is provided with a straight gear (713); Four stand columns (5) are arranged, two track plates (601) are arranged, the lower ends of the left and right sides of the two track plates (601) are connected with the upper ends of the four stand columns (5) respectively, two collecting boxes (8) are arranged below the front and rear ends of the spring clamping mechanism (604) respectively, a material guide plate one (701) and a material guide plate two (702) are arranged on the front and rear sides of the spring clamping mechanism (604) respectively, the lower ends of the material guide plate one (701) and the material guide plate two (702) are fixedly connected with the upper ends of the two collecting boxes (8) respectively, the left and right sides of the material guide plate one (701) are slidably installed in the interiors of the two connecting plates (603) through the moving blocks four (715), the left and right sides of the material guide plate two (702) are fixedly connected with the inner side walls of the two connecting plates (603) respectively, the upper ends of the two track plates (601) are internally provided with inverted T-shaped movable grooves (605), two inverted T-shaped movable plates (602) are arranged in the interiors of the two inverted T-shaped movable grooves (605) respectively, a toothed plate (606) is arranged in the interior of the front inverted T-shaped movable groove (605), the lower end of the spur gear (713) is engaged with the upper end of the toothed plate (606), a through groove (607) matched with the toothed plate (606) is formed in the lower end of the front inverted T-shaped movable plate (602); The front end of the left connecting plate (603) and the left side of the front inverted T-shaped movable plate (602) are both provided with rotating grooves (722), and the upper and lower sides of the spur gear (713) are arranged in the interiors of the two rotating grooves (722) respectively; The circumferential surface of the rear end of the worm (709) is provided with a mounting block (714), the right side of the mounting block (714) is fixedly connected with the left rear end of the moving block four (715), and the front end of the mounting block (714) is not in contact with the rear end of the worm gear (708) and the rear end of the rotating rod (707); The interior of the left connecting plate (603) is provided with a moving groove one (719), a moving groove two (720) and a moving groove three (721), the left and right sides of the moving groove two (720) are communicated with the moving groove one (719) and the moving groove three (721) respectively, the left side of the worm gear (708), the worm (709), the cross rotating rod (710) and the mounting block (714) are arranged in the interior of the moving groove one (719), the right side of the mounting block (714) is arranged in the interior of the moving groove two (720), and the moving block four (715) is arranged in the interior of the moving groove three (721).

2. A dual station wire cutting device for medical springs as defined in claim 1, wherein, The precision adjusting mechanism (2) includes a screw rod (201), and the screw rod (201) is rotatably installed on the upper surface of the base (1) through a bearing seat (202), the circumferential surface of the left side of the screw rod (201) is threadedly connected with a moving block (203), the upper end of the moving block (203) is provided with a moving table (204), the upper end of the moving table (204) is rotatably provided with a screw rod (208) through a bearing seat (207), the circumferential surface of the rear side of the screw rod (208) is threadedly connected with a moving block (209), the upper end of the moving block (209) is provided with a moving table (210), and four standing columns (5) are arranged at the four corners of the upper surface of the moving table (210).

3. A dual station wire cutting device for medical springs as defined in claim 2, wherein, The lower surface of the moving table (204) is provided with a sliding block (205) at the front end and the rear end, the lower end of the sliding block (205) at the front end and the rear end is slidably connected with a sliding rail (206), the two sliding rails (206) are arranged on the upper surface of the base (1), the lower surface of the left side and the right side of the moving table (210) is provided with a sliding block (211), the lower end of the sliding block (211) at the left side and the right side is slidably connected with a sliding rail (212), and the two groups of sliding rails (212) are arranged at the left end and the right end of the upper surface of the moving table (204).

4. A dual station wire cutting device for medical springs as defined in claim 1, wherein, The upper surface of the base (1) is provided with a wire cutting mechanism (3) on the left side, the wire cutting mechanism (3) includes a servo motor (301), and the servo motor (301) is arranged on the upper surface of the base (1) through a motor seat, the servo motor (301) is provided with two groups, the power output ends of the two groups of servo motors (301) are transmissionally connected with a silk cylinder (302), the circumferential surfaces of the two groups of silk cylinders (302) are wound with a cutting wire (303), the right side of the servo motor (301) is provided with a vertical mounting seat (304), the vertical mounting seat (304) is provided with two groups, the upper and lower surfaces of the two groups of vertical mounting seats (304) are respectively provided with a tensioning plate (306) and a guide plate (305), and the right side of the cutting wire (303) is arranged in the interiors of the tensioning plate (306) and the guide plate (305) through a tensioning wheel (308) and a guide wheel (307).

5. A dual station wire cutting device for medical springs as defined in claim 4, wherein, The lower end of the rear vertical mounting seat (304) is fixedly installed on the upper surface of the base (1), the lower side of the front vertical mounting seat (304) is provided with a position adjusting mechanism (4), the position adjusting mechanism (4) comprises a transverse mounting seat (401), the transverse mounting seat (401) is arranged on the upper surface of the base (1), a screw rod three (403) is rotatably installed in the transverse mounting seat (401) through a bearing seat three (402), the circumferential surface of the rear side of the screw rod three (403) is threadedly connected with a moving block three (404), the upper end of the moving block three (404) is fixedly connected with the lower surface of the front vertical mounting seat (304), the front vertical mounting seat (304) is slidably installed on the transverse mounting seat (401), a screw rod four (405) is rotatably installed in the upper end of each of the two vertical mounting seats (304), the circumferential surface of each of the two screw rod fours (405) is threadedly connected with a lifting block (406), and one side of each of the two lifting blocks (406) is connected with the side wall of the two expansion plates (306) respectively.

6. A dual station wire cutting device for medical springs as defined in claim 5, wherein, The lower side of the right side wall of the front vertical mounting seat (304) is provided with an L-shaped moving plate (718), the right end of the rear side of the L-shaped moving plate (718) is provided with an inverted U-shaped push block (717), the inside of the inverted U-shaped push block (717) abuts against a push rod (716), and the left side of the lower end of the push rod (716) is fixedly connected with the right side wall of the left moving block four (715).

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