Filling device for mixed processing of multiple types of activated carbon
By designing a filling device for mixing and processing of activated carbon with a variety of categories, the uniform mixing and filling of activated carbon is achieved by using a spiral filling head and rotary mixing tank mechanism, the problems of mixing unevenness and metrological deviation in traditional devices are solved, and the coherence and accuracy of filling are achieved.
Patent Information
- Application Number
- CN202510638114.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-19
- Publication Date
- 2025-07-01
AI Technical Summary
Traditional activated carbon filling devices are mostly designed for a single category, and fail to effectively deal with the differences in particle size, density, and fluidity of different activated carbon categories, resulting in uneven mixing, blockage and metrological deviations.
A filling device for mixing and processing of activated carbon is designed, and multiple spiral filling heads are used for metering and premixing, and combined with a rotary mixing tank mechanism and a sealing mechanism to achieve uniform mixing and filling of activated carbon.
The metering accuracy and uniform mixing of activated carbon are achieved, ensuring the consistency of filling and avoiding blockage and metrology deviation.
Smart Images

Figure CN120229409A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of filling devices, and particularly relates to a filling device for the mixed processing of multi-category activated carbon. Background Art
[0002] Traditional activated carbon filling devices are mostly designed for a single category, without considering the significant differences in particle size, density, and fluidity among different activated carbons such as powdered, granular, and columnar activated carbons, which easily lead to problems such as uneven mixing, blockage, and metering deviation. Summary of the Invention
[0003] The purpose of the present invention is to propose a filling device for the mixed processing of multi-category activated carbon in order to solve the above-mentioned existing problems.
[0004] In order to achieve the above purpose, the present invention adopts the following technical solution: A filling device for the mixed processing of multi-category activated carbon, which includes:
[0005] A fixing frame;
[0006] A premixing tank, which is funnel-shaped and fixedly connected to the fixing frame;
[0007] Multiple spiral filling heads, which are fixedly connected to the fixing frame, and the discharge ports of the multiple spiral filling heads communicate with the premixing tank;
[0008] A rotating frame mechanism, which is connected to the fixing frame, and the rotating frame mechanism is located below the premixing tank;
[0009] Multiple rotating mixing tank mechanisms, which are arranged in an annular array and installed on the rotating frame mechanism, and any one of the rotating mixing tank mechanisms is aligned with the discharge port of the premixing tank.
[0010] As a further description of the above technical solution:
[0011] The rotating frame mechanism includes a rotating frame body and a first driving motor. The rotating frame body is hinged to the fixing frame, the first driving motor is fixedly connected to the fixing frame, and the first driving motor is connected to and drives the rotating frame body.
[0012] As a further description of the above technical solution:
[0013] The rotating mixing tank mechanism includes a mixing tank and a second driving motor. The mixing tank is hinged to the rotating frame body, the second driving motor is fixedly connected to the rotating frame body, and the second driving motor is connected to and drives the mixing tank. A conical material receiving port is provided on the mixing tank, the conical material receiving port is aligned with the discharge port of the premixing tank, and a blocking mechanism is provided inside the mixing tank.
[0014] As a further description of the above technical solution:
[0015] The plugging mechanism includes a telescopic device and a plug. The telescopic device is fixedly connected inside the mixing tank, the plug is fixedly connected to the telescopic end of the telescopic device, and the plug is aligned with the conical material receiving port.
[0016] As a further description of the above technical solution:
[0017] The plug is a shell, and two gravity sensors and a gravity ball are arranged inside the plug. The two gravity sensors are symmetrically arranged, and both gravity sensors are electrically connected to the corresponding telescopic device.
[0018] As a further description of the above technical solution:
[0019] The axis of the first driving motor is horizontally arranged, the axis of the second driving motor is perpendicular to the axis of the first driving motor, the axis of the second driving motor, the axis of the telescopic device and the axis of the conical material receiving port coincide, and both gravity sensors are on the extension line of the axis of the telescopic device.
[0020] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:
[0021] 1. In the present invention, through multiple spiral filling heads, activated carbon of different categories is metered and then sent into the premixing tank for premixing. The activated carbon then falls from the conical premixing tank into any one of the rotary mixing tank mechanisms for mixing. The rotary rack mechanism operates to successively receive the activated carbon in multiple rotary mixing tank mechanisms for mixing, and then the uniformly mixed activated carbon is filled, ensuring the continuity of filling, and having the characteristics of accurate metering and uniform mixing.
[0022] 2. In the present invention, when the mixing tank is directly below the conical material receiving port, the gravity ball falls on one of the gravity sensors, and the gravity sensor sends a signal to the telescopic device to make it contract, preventing the plug from blocking the conical material receiving port, so that the activated carbon can smoothly fall from the conical material receiving port into the mixing tank. After the gravity ball leaves the gravity sensor, the telescopic device extends to make the plug block the conical material receiving port. When the mixing tank is at the lowest position, the gravity ball falls on the other gravity sensor. Similarly, the gravity sensor sends a signal to the telescopic device to make it contract, ensuring smooth feeding of the activated carbon in the mixing tank. Description of the Drawings
[0023] Figure 1 It is a schematic diagram of the overall structure of a filling device for mixing and processing multi-category activated carbon Figure 1 .
[0024] Figure 2Schematic diagram of the overall structure of a filling device for mixing and processing multi-category activated carbon Figure 2 。
[0025] Figure 3 Explosion diagram of a filling device for mixing and processing multi-category activated carbon
[0026] Figure 4 Cross-sectional view of a filling device for mixing and processing multi-category activated carbon
[0027] Figure 5 is Figure 4 Partial enlarged view of part A in
[0028] Figure 6 is Figure 5 Reference diagram of the usage state of
[0029] Legend description:
[0030] 1. Fixed frame; 2. Premixing tank; 3. Screw filling head; 4. Rotary frame mechanism; 41. Rotary frame body; 42. First driving motor; 5. Rotary mixing tank mechanism; 51. Stirring tank; 52. Second driving motor; 6. Conical feeding port; 7. Sealing mechanism; 71. Expander; 72. Plug; 8. Gravity sensor; 9. Gravity ball Specific implementation mode
[0031] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention
[0032] Please refer to Figures 1-6 , the present invention provides a technical solution: a filling device for mixing and processing multi-category activated carbon, including:
[0033] Fixed frame 1;
[0034] Premixing tank 2, which is funnel-shaped and fixedly connected to the fixed frame 1;
[0035] Multiple screw filling heads 3, which are fixedly connected to the fixed frame 1, and the discharge ports of the multiple screw filling heads 3 communicate with the premixing tank 2;
[0036] Rotary frame mechanism 4, which is connected to the fixed frame 1, and the rotary frame mechanism 4 is located below the premixing tank 2;
[0037] A plurality of rotary mixing tank mechanisms 5 are arranged in an annular array and installed on the rotary frame mechanism 4, and any one of the rotary mixing tank mechanisms 5 is aligned with the discharge port of the premixing tank 2;
[0038] The rotary frame mechanism 4 includes a rotary frame body 41 and a first driving motor 42. The rotary frame body 41 is hinged to the fixed frame 1, the first driving motor 42 is fixedly connected to the fixed frame 1, and the first driving motor 42 is connected to and drives the rotary frame body 41. The first driving motor 42 rotates to drive the rotary frame body to rotate, and then sends different rotary mixing tank mechanisms 5 below the premixing tank 2 to ensure the continuous operation of the device;
[0039] The rotary mixing tank mechanism 5 includes a mixing tank 51 and a second driving motor 52. The mixing tank 51 is hinged to the rotary frame body 41, the second driving motor 52 is fixedly connected to the rotary frame body 41, and the second driving motor 52 is connected to and drives the mixing tank 51. A conical material receiving port 6 is arranged on the mixing tank 51, and the conical material receiving port 6 is aligned with the discharge port of the premixing tank 2. A blocking mechanism 7 is arranged inside the mixing tank 51. The second driving motor 52 rotates to drive the mixing tank 51 to rotate, and the mixing tank 51 rotates and mixes the activated carbon inside it;
[0040] The blocking mechanism 7 includes a telescopic device 71 and a plug 72. The telescopic device 71 is fixedly connected inside the mixing tank 51, the plug 72 is fixedly connected to the telescopic end of the telescopic device 71, and the plug 72 is aligned with the conical material receiving port 6; the plug 72 is a shell, and two gravity sensors 8 and gravity balls 9 are arranged inside the plug 72. The two gravity sensors 8 are symmetrically arranged, and both gravity sensors 8 are electrically connected to the corresponding telescopic device 71. When the mixing tank 51 is directly below the conical material receiving port 6, the gravity ball 9 falls on one of the gravity sensors 8, and the gravity sensor 8 sends a signal to the telescopic device 71 to make it contract, preventing the plug 72 from blocking the conical material receiving port 6 and enabling the activated carbon to smoothly fall into the mixing tank 51 from the conical material receiving port 6. After the gravity ball 9 leaves the gravity sensor 8, the telescopic device 71 extends to make the plug 72 block the conical material receiving port 6. When the mixing tank 51 is at the lowest position, the gravity ball 9 falls on the other gravity sensor 8. Similarly, the gravity sensor 8 sends a signal to the telescopic device 71 to make it contract to ensure smooth feeding of the activated carbon in the mixing tank 51;
[0041] The axis of the first driving motor 42 is horizontally arranged, the axis of the second driving motor 52 is perpendicular to the axis of the first driving motor 42, the axis of the second driving motor 52, the axis of the telescopic device 71 and the axis of the conical material receiving port 6 coincide, and both gravity sensors 8 are on the extension line of the axis of the telescopic device 71.
[0042] Working principle: First, multiple spiral filling heads 3 measure activated carbon of different categories and send it into the premixing tank 2 for premixing. The activated carbon then falls from the conical premixing tank 2 into any one of the rotary mixing tank mechanisms 5 for mixing. Secondly, the rotary rack mechanism 4 operates to successively receive the activated carbon by multiple rotary mixing tank mechanisms 5 for mixing. That is, the first driving motor 42 rotates to drive the rotation of the rotary rack body, thereby sending different rotary mixing tank mechanisms 5 below the premixing tank 2. Subsequently, the uniformly mixed activated carbon is filled to ensure the continuity of filling. That is, the second driving motor 52 rotates to drive the rotation of the stirring tank 51, and the stirring tank 51 rotates and mixes the activated carbon inside it, featuring accurate metering and uniform mixing. Finally, during the operation process, when the stirring tank 51 is directly below the conical feeding port 6, the gravity ball 9 lands on one of the gravity sensors 8. The gravity sensor 8 sends a signal to the telescopic device 71 to make it contract, preventing the plug 72 from blocking the conical feeding port 6, so that the activated carbon smoothly falls from the conical feeding port 6 into the stirring tank 51. After the gravity ball 9 leaves the gravity sensor 8, the telescopic device 71 extends to make the plug 72 block the conical feeding port 6. When the stirring tank 51 is at the lowest position, the gravity ball 9 falls onto another gravity sensor 8. Similarly, the gravity sensor 8 sends a signal to the telescopic device 71 to make it contract to ensure smooth feeding of the activated carbon in the stirring tank 51. The control process can be connected to a controller such as a single-chip microcomputer for automatic control.
[0043] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, making equivalent substitutions or changes, shall be covered by the protection scope of the present invention.
Claims
1. A filling device for mixed processing of multiple types of activated carbon, characterized by: include: Fixed frame (1); A premixing tank (2) which is funnel-shaped and fixedly connected to the fixing frame (1); A plurality of spiral filling heads (3) which are fixedly connected to the fixing frame (1), and the discharge ports of the plurality of spiral filling heads (3) are connected to the premixing tank (2); A rotating frame mechanism (4) connected to the fixed frame (1), and the rotating frame mechanism (4) is located below the premixing tank (2); A plurality of rotating mixing tank mechanisms (5) are arranged in a circular array and mounted on the rotating frame mechanism (4), and any of the rotating mixing tank mechanisms (5) is aligned with the discharge port of the premixing tank (2).
2. A filling device for mixed processing of multiple types of activated carbon according to claim 1, characterized in that: The rotating frame mechanism (4) comprises a rotating frame body (41) and a first drive motor (42); the rotating frame body (41) is hinged on the fixed frame (1); the first drive motor (42) is fixedly connected to the fixed frame (1); and the first drive motor (42) is connected to and drives the rotating frame body (41).
3. A filling device for mixed processing of multiple types of activated carbon according to claim 2, characterized in that: The rotating mixing tank mechanism (5) comprises a stirring tank (51) and a second driving motor (52), wherein the stirring tank (51) is hinged on the rotating frame body (41), the second driving motor (52) is fixedly connected to the rotating frame body (41), and the second driving motor (52) is connected to and drives the stirring tank (51), the stirring tank (51) is provided with a conical material receiving port (6), the conical material receiving port (6) is aligned with the material discharge port of the premixing tank (2), and a blocking mechanism (7) is provided inside the stirring tank (51).
4. A filling device for mixed processing of multiple types of activated carbon according to claim 3, characterized in that: The blocking mechanism (7) comprises a telescopic device (71) and a plug (72), wherein the telescopic device (71) is fixedly connected in the mixing tank (51), and the plug (72) is fixedly connected to the telescopic end of the telescopic device (71), and the plug (72) is aligned with the conical material receiving port (6).
5. A filling device for mixed processing of multiple types of activated carbon according to claim 4, characterized in that: The plug (72) is a shell, and two gravity sensors (8) and a gravity ball (9) are arranged inside the plug (72). The two gravity sensors (8) are symmetrically arranged, and both of the two gravity sensors (8) are electrically connected to the corresponding retractor (71).
6. A filling device for mixed processing of multiple types of activated carbon according to claim 5, characterized in that: The axis of the first drive motor (42) is arranged horizontally, the axis of the second drive motor (52) is perpendicular to the axis of the first drive motor (42), the axis of the second drive motor (52), the axis of the telescopic device (71) and the axis of the conical material receiving port (6) coincide with each other, and the two gravity sensors (8) are both on the extension line of the axis of the telescopic device (71).