Full-automatic Laba bean fermentation control device
By designing a fully automatic Laba bean fermentation control device, the problems of low integration and low efficiency of existing equipment are solved, and efficient processing and quality improvement of beans are achieved.
Patent Information
- Application Number
- CN202510319660.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-18
- Publication Date
- 2025-07-01
AI Technical Summary
The existing Laba bean processing equipment has problems such as low equipment integration, low processing efficiency and weak automation control, resulting in low processing process efficiency of beans and unstable finished product quality.
A fully automatic Laba bean fermentation control device is designed, including sealed tank body, treatment cage, maturation mechanism, drying mechanism, inoculation mechanism and control mechanism to realize efficient water boiling of beans, draining and temperature control, and automatic control of mucor fungi preparatory fermentation.
It realizes rapid maturation, rapid drying and efficient mixing of beans, improves processing efficiency and finished product quality, and reduces processing costs.
Smart Images
Figure CN120230634A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of Laba bean processing and preparation, and particularly to a fully automatic fermentation control device for Laba beans. Background Art
[0002] Laba beans are products after processing soybeans. Due to their rich nutritional components, such as amino acids, vitamins, functional short peptides, soy isoflavones and other bioactive substances, they are health care fermented foods with relatively high nutritional value.
[0003] The processing of Laba beans is successively divided into several main processing links, such as washing, steaming and cooking until cooked, filtering and drying, inoculating and fermenting, etc. For existing Laba bean processing equipment, there are defects such as low equipment integration degree in multiple links, low processing efficiency and weak automation control degree.
[0004] For example, the steaming, cooking and drying processes take a long time, and when inoculating and fermenting, the mixing effect of the bacterial liquid is poor, affecting the subsequent fermentation time required and the number of mold growths; moreover, there is a lack of unified automatic control and allocation between multiple links, and the relevant parameter information of the processing process of the bean material cannot be intuitively and efficiently grasped by the staff, thus reducing the overall processing efficiency and finished product quality. Summary of the Invention
[0005] In view of the above problems, the present invention provides a fully automatic fermentation control device for Laba beans, which realizes the entire automatic control processing of efficiently boiling the bean material until cooked, draining and controlling the temperature, and inoculating with Mucor for preliminary fermentation, and provides the efficiency improvement of rapid feeding and discharging, thorough mixing, environmental control, reducing processing costs and improving the finished product quality for the entire processing process.
[0006] To achieve the above object, the technical solution adopted by the present invention is: A fully automatic fermentation control device for Laba beans, including a machine body, the machine body includes a sealed tank body, a treatment cage is horizontally arranged in the sealed tank body, and one side of the treatment cage is connected to a rotary drive mechanism arranged outside the sealed tank body through a rotating shaft to realize rotation; a cooking mechanism is arranged at the bottom of the treatment cage in the sealed tank body, and the cooking mechanism includes a heating element and a water control element for boiling the bean material in the treatment cage at a high temperature; a drying mechanism is arranged outside the sealed tank body, and the drying mechanism includes ventilation pipes communicating with the inside of the sealed tank body and arranged on both sides of the upper part of the treatment cage; an inoculation mechanism is arranged at the top of the sealed tank body, and a atomizing nozzle for spraying the bacterial liquid required for fermentation is arranged directly above the treatment cage in the sealed tank body of the inoculation mechanism, and the atomizing nozzle is connected to a bacterial liquid pipeline for providing the bacterial liquid; a control mechanism is arranged outside the machine body, and the control mechanism includes a main control console, and the main control console is connected to and controls the cooking mechanism, the drying mechanism and the inoculation mechanism.
[0007] As a further improvement of the above solution, the processing cage includes a cylindrical cage body, and the side surface of the cage body is evenly provided with sieve holes for water filtration and ventilation; guide rails are symmetrically opened on the inner wall of the cage body, and a cloth mesh plate that divides the space inside the cage body into two halves is arranged between the guide rails. One side of the cage body is provided with a sheet material inlet and outlet for the cloth mesh plate to enter and exit, and one side of the sealed tank body is provided with a sheet material inlet and outlet for the cloth mesh plate to enter and exit; a sliding sealing door is arranged at the sheet material inlet and outlet of the sealed tank body.
[0008] As a further improvement of the above solution, there are two groups of the guide rails, and correspondingly there are also two cloth mesh plates. The two cloth mesh plates divide the internal space of the cage body into two bow-shaped cross-section cylinders and the gap space between the two cloth mesh plates. A temperature measuring element is arranged in the gap space, and the main control console is connected to control the temperature measuring element.
[0009] As a further improvement of the above solution, a baffle is arranged on the side edge of the cloth mesh plate, and a traction hole is arranged on the cloth mesh plate near the sheet material inlet and outlet; an arc-shaped slider is arranged on the end surface of the cage body far from the rotating shaft, and an annular rotating rail that cooperates with the arc-shaped slider is arranged on the inner end surface of the sealed tank body near the arc-shaped slider. Air passing holes are arranged on the end surface of the cage body near the rotating shaft.
[0010] As a further improvement of the above solution, the drying mechanism includes a hot air blower arranged on the outer side of the sealed tank body. The hot air blower is communicated with a ventilation pipe through a dehumidifier, and a gas circulation is formed among the hot air blower, the ventilation pipe and the sealed tank body; air distribution plates are arranged on both sides of the cage body at the front end of the ventilation pipe.
[0011] As a further improvement of the above solution, the inoculation mechanism includes an inoculation base arranged on the top of the sealed tank body. The bacterial liquid pipeline is communicated with a plurality of bacterial liquid pumps arranged on the sealed tank body through the inoculation base; the bacterial liquid pumps are correspondingly connected to atomizing nozzles, an electric control inoculation valve is arranged between the bacterial liquid pumps and the atomizing nozzles, and the main control console is connected to control the electric control inoculation valve.
[0012] As a further improvement of the above solution, the heating element includes an electric heating layer arranged at the lower part of the sealed tank body, and the outer side of the electric heating layer is connected to the main control console through a fixing seat; the water control element includes a water passing port arranged at the bottom of the sealed tank body. The water passing port is communicated with a water pipe arranged on the outer side of the sealed tank body through an electric control water passing valve, and a water pump is arranged at one end of the water pipe; the main control console is connected to control the water pump and the electric control water passing valve.
[0013] As a further improvement of the above solution, the control mechanism further includes a door control seat for controlling the movement of the sliding sealing door. A linear motor is arranged on the door control seat and is connected to one end of the linear motor. A slide rail for cooperating with the sliding sealing door to translate is arranged on the sheet material inlet and outlet, and the main control console is connected to control the sliding sealing door.
[0014] As a further improvement of the above solution, a sealed bearing is provided between the sealed tank body and the rotating shaft, and the rotary drive mechanism is a rotary motor.
[0015] Compared with the prior art, the beneficial effects of the present invention are as follows: The present invention can realize the whole automatic control processing of efficiently boiling and cooking soybeans, draining and controlling temperature, and inoculating Mucor for preliminary fermentation, providing rapid feeding and discharging, thorough mixing, environmental control, etc. for the whole processing process, reducing processing costs and improving the efficiency of finished product quality.
[0016] The present invention is provided with a sealed tank body, which can provide a sealed high-pressure environment during the boiling and cooking stage of soybeans. While reducing heat loss, it can promote the rapid cooking of soybeans and shorten the time of the cooking stage; at the same time, a heating element and a water control element are provided, and the water volume and temperature are automatically and conveniently controlled through the main control console, improving the processing efficiency of the link.
[0017] The present invention is provided with a drying mechanism to quickly air-dry the cooked soybeans, and cooperate with the continuously rotating cage body to perform centrifugal dehydration and surface rapid drying on the soybeans in the cage body.
[0018] The present invention is provided with an inoculation mechanism. While the cage body drives the soybeans to continuously flip and move, the bacterial liquid with Mucor is evenly and thoroughly sprinkled on the surface of the soybeans and completes efficient mixing, improving the subsequent fermentation efficiency and accelerating the processing process of this link.
[0019] The present invention is provided with a cloth mesh plate, which can help the staff to load and unload the processing cage, and at the same time improve the space utilization efficiency in the cage body. The setting of two cloth mesh plates can realize the fermentation processing of double portions of soybeans.
[0020] In the present invention, the setting of the traction hole facilitates the quick removal of the cloth mesh plate in the next link. The setting of the baffle edge prevents the soybeans from getting stuck in the connection gap. The setting of the single-sided air passing hole promotes the gas flow direction in the sealed tank body to pass through the surface of the soybeans in the cage body. The setting of the air distribution plate improves the circulation area of the air flow in the sealed tank body. The setting of the dehumidifier helps the drying mechanism quickly remove the moisture in the sealed tank body. The temperature measuring element can more accurately obtain the environmental temperature in the cage body. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 is a three-dimensional structure schematic diagram of the present invention.
[0022] Figure 2 is a bottom view structure schematic diagram of the present invention.
[0023] Figure 3 is Figure 2 the cross-sectional structure schematic diagram of A-A in
[0024] Figure 4 This is a schematic three-dimensional structure diagram of the cage body in the present invention.
[0025] Figure 5 This is another perspective three-dimensional structure diagram of the cage body in the present invention.
[0026] Figure 6 This is a schematic three-dimensional structure diagram of the fabric mesh plate in the present invention.
[0027] In the figure: 1, the machine body; 2, the ripening mechanism; 3, the drying mechanism; 4, the inoculation mechanism; 5, the control mechanism; 6, the treatment cage; 11, the sealed tank body; 12, the sheet material inlet and outlet; 13, the annular track; 14, the sealed bearing; 15, the rotating shaft; 16, the rotation driving mechanism; 17, the slide rail; 18, the temperature measuring element; 21, the heating element; 22, the water control element; 23, the electric heating layer; 24, the fixed seat; 25, the water passing port; 26, the water pump; 27, the electric control water passing valve; 28, the water pipe; 31, the air distribution plate; 32, the ventilation pipe; 33, the hot air blower; 34, the dehumidifier; 41, the bacterial liquid pipeline; 42, the inoculation base; 43, the bacterial liquid pump; 44, the atomizing nozzle; 45, the electric control inoculation valve; 51, the main control console; 52, the sliding sealing door; 53, the linear motor; 54, the door control seat; 61, the cage body; 62, the air passing holes; 63, the sieve holes; 64, the arc-shaped slider; 65, the guide rail; 66, the fabric mesh plate; 67, the sheet material inlet and outlet; 68, the traction hole; 69, the edge stop. Detailed implementation manners
[0028] In order to enable those skilled in the art to better understand the technical solution, the present invention will be described in detail below in conjunction with embodiments. The description in this part is only exemplary and explanatory, and should not have any restrictive effect on the protection scope of the present invention.
[0029] As Figures 1 - 6As shown in the figure, the specific solution of this embodiment is as follows: A fully automatic fermenting control device for Laba beans includes a machine body 1. The machine body 1 includes a sealed tank body 11. Horizontally arranged inside the sealed tank body 11 is a processing cage 6. One side of the processing cage 6 is connected by a rotating shaft 15 to a rotary drive mechanism 16 arranged outside the sealed tank body 11 to achieve rotation. At the bottom of the processing cage 6 in the sealed tank body 11, there is a ripening mechanism 2. The ripening mechanism 2 includes a heating element 21 for boiling the bean material in the processing cage 6 with high temperature and a water control element 22. Outside the sealed tank body 11, there is a drying mechanism 3. The drying mechanism 3 includes ventilation pipes 32 that communicate with the inside of the sealed tank body 11 and are arranged on both sides of the upper part of the processing cage 6. At the top of the sealed tank body 11, there is an inoculation mechanism 4. Above the processing cage 6 inside the sealed tank body 11 of the inoculation mechanism 4, there is an atomizing nozzle 44 for spraying the bacterial liquid required for fermentation. The atomizing nozzle 44 is connected to a bacterial liquid pipeline 41 for supplying the bacterial liquid. Outside the machine body 1, there is a control mechanism 5. The control mechanism 5 includes a main control console 51. The main control console 51 is connected to and controls the ripening mechanism 2, the drying mechanism 3, and the inoculation mechanism 4.
[0030] As Figures 1 - 6 shown, as a preferred mode of the above embodiment, the processing cage 6 includes a cylindrical cage body 61. Sieve holes 63 for water filtration and ventilation are evenly distributed on the side surface of the cage body 61. Guide rails 65 are symmetrically opened on the inner wall of the cage body 61. Between the guide rails 65, there is a cloth mesh plate 66 that divides the space inside the cage body 61 into two halves. On one side of the cage body 61, there is a plate material entrance and exit 67 for the cloth mesh plate 66 to enter and exit. On one side of the sealed tank body 11, there is a plate material inlet and outlet 12 for the cloth mesh plate 66 to enter and exit. At the plate material inlet and outlet 12 of the sealed tank body 11, there is a sliding sealing door 52.
[0031] As Figures 1 - 6 shown, as a preferred mode of the above embodiment, there are two groups of guide rails 65, and correspondingly there are also two cloth mesh plates 66. The two cloth mesh plates 66 divide the internal space of the cage body 61 into two bow-shaped cross-section cylinders and the gap space between the two cloth mesh plates 66. A temperature measuring element 18 is arranged in the gap space. The main control console 51 is connected to and controls the temperature measuring element 18.
[0032] As Figures 1 - 6 shown, as a preferred mode of the above embodiment, the side of the cloth mesh plate 66 is provided with a baffle 69. The cloth mesh plate 66 is provided with a traction hole 68 on the side close to the plate material entrance and exit 67. On the end surface of the cage body 61 away from the rotating shaft 15, there is an arc-shaped slider 64. On the inner end surface of the sealed tank body 11 close to the arc-shaped slider 64, there is an annular track 13 that cooperates with the arc-shaped slider 64. On the end surface of the cage body 61 close to the rotating shaft 15, there are air passing holes 62 arranged.
[0033] As Figures 1 - 6As shown, as a preferred embodiment of the above embodiment, the drying mechanism 3 includes a hot air blower 33 arranged outside the sealed tank body 11. The hot air blower 33 is communicated with the ventilation pipe 32 through a dehumidifier 34, and a gas circulation is formed among the hot air blower 33, the ventilation pipe 32 and the sealed tank body 11. Air distribution plates 31 are arranged on both sides of the front end of the ventilation pipe 32 in the cage body 61.
[0034] As Figures 1 - 6 shown, as a preferred embodiment of the above embodiment, the inoculation mechanism 4 includes an inoculation base 42 arranged on the top of the sealed tank body 11. The bacterial liquid pipeline 41 is communicated with a plurality of bacterial liquid pumps 43 arranged on the sealed tank body 11 through the inoculation base 42. The bacterial liquid pumps 43 are correspondingly connected with atomizing nozzles 44. An electric control inoculation valve 45 is arranged between the bacterial liquid pumps 43 and the atomizing nozzles 44. The main control console 51 is connected to and controls the electric control inoculation valve 45.
[0035] As Figures 1 - 6 shown, as a preferred embodiment of the above embodiment, the heating element 21 includes an electric heating layer 23 arranged at the lower part of the sealed tank body 11. The outside of the electric heating layer 23 is connected to the main control console 51 through a fixing seat 24. The water control element 22 includes a water passing port 25 arranged at the bottom of the sealed tank body 11. The water passing port 25 is communicated with a water pipe 28 arranged outside the sealed tank body 11 through an electric control water passing valve 27. A water pump 26 is arranged at one end of the water pipe 28. The main control console 51 is connected to and controls the water pump 26 and the electric control water passing valve 27.
[0036] As Figures 1 - 6 shown, as a preferred embodiment of the above embodiment, the control mechanism 5 further includes a door control seat 54 for controlling the movement of the sliding sealing door 52. A linear motor 53 is arranged on the door control seat 54 and connected to one end of the linear motor 53. A slide rail 17 for cooperating with the sliding sealing door 52 to translate is arranged at the sheet material inlet and outlet 12. The main control console 51 is connected to and controls the sliding sealing door 52.
[0037] As Figures 1 - 6 shown, as a preferred embodiment of the above embodiment, a sealing bearing 14 is arranged between the sealed tank body 11 and the rotating shaft 15, and the rotary drive mechanism 16 is a rotary motor.
[0038] The specific working principle of the present invention: When starting to work, the staff controls the door control seat 54 to drive the linear motor 53 to slide the sliding seal door 52 laterally away from the sheet material inlet and outlet 12. Then, the fabric mesh plate 66 filled with soybeans to be processed is fed into the cage body 61 through the sheet material inlet and outlet 12 and the sheet material entrance and exit 67. The two sides of the fabric mesh plate 66 are inserted into the guide rails 65 for limit fixation. Then, the door control seat 54 is controlled to close the sliding seal door 52 with the sheet material inlet and outlet 12 to seal the sealed tank body 11. The rotation drive mechanism 16 is started to drive the cage body 61 to rotate, so that the two fabric mesh plates 66 in the cage body 61 are vertically arranged. At this time, the soybeans on both sides of the fabric mesh plate 66 in the cage body 61 are accumulated at the bottom of the cage body 61 under the action of gravity. The main control console 51 adds clear water covering the soybeans into the sealed tank body 11 through the water control member 22, and then the heating member 21 is started to perform high-pressure steaming on the soybeans. After steaming and cooking, the water control member 22 is controlled to drain the clear water in the sealed tank body 11, and the rotation drive mechanism 16 is started to perform centrifugal dehydration on the soybeans in the cage body 61. At the same time, the drying mechanism 3 is started to perform hot air drying on the soybeans simultaneously. After the hot air drying is completed, the inoculation mechanism 4 is started to spray mucor mycete liquid on the still rotating cage body 61 to complete the efficient inoculation link. Finally, the cage body 61 is controlled to rotate to the horizontal state of the fabric mesh plate 66. The inoculated soybeans are accumulated on the fabric mesh plate 66. When the sliding seal door 52 is opened to take out the fabric mesh plate 66, the soybeans accumulated on the fabric mesh plate 66 are leveled to a uniform thickness when passing through the sheet material entrance and exit 67, and then can be directly transferred to the fermentation chamber for static fermentation after being taken out.
[0039] It should be noted that in this article, the term "including", "comprising" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device. Specific examples are used in this article to elaborate on the principle and implementation mode of the technical solution of the present invention. The description of the above examples is only used to help understand the method and its core idea of the present invention. The above is only the preferred implementation mode of the present invention. It should be pointed out that due to the limited nature of written expression and objectively existing infinite specific structures, for those of ordinary skill in the art in this technical field, without departing from the principle of the present invention, several improvements, modifications or changes can be made, or the above technical features can be combined in an appropriate manner; these improvements, modifications, changes or combinations, or directly applying the concept and technical solution of the invention to other occasions without improvement, should all be regarded as the protection scope of the present invention.
Claims
1. A fully automatic Laba bean fermentation control device, comprising a body (1), characterized in that: The machine body (1) comprises a sealed tank body (11), a processing cage (6) is transversely arranged in the sealed tank body (11), and one side of the processing cage (6) is connected to a rotary drive mechanism (16) arranged outside the sealed tank body (11) via a rotating shaft (15) to achieve rotation; the sealed tank body (11) is provided with a cooking mechanism (2) at the bottom of the processing cage (6), and the cooking mechanism (2) comprises a heating element (21) and a water control element (22) for boiling the bean material in the processing cage (6) at high temperature; the sealed tank body (11) is provided with a drying mechanism (3) outside the sealed tank body (11), and the drying mechanism (3) comprises a heating element (21) and a water control element (22) connected to the sealed tank body. The sealed tank body (11) is provided with ventilation pipes (32) on both sides of the upper part of the processing cage (6); the top of the sealed tank body (11) is provided with an inoculation mechanism (4); the inoculation mechanism (4) is provided with an atomizing nozzle (44) for spraying bacterial liquid required for fermentation just above the processing cage (6) in the sealed tank body (11); the atomizing nozzle (44) is connected to a bacterial liquid pipeline (41) for providing bacterial liquid; the outside of the machine body (1) is provided with a control mechanism (5); the control mechanism (5) includes a main control console (51); the main control console (51) is connected to and controls the maturation mechanism (2), the drying mechanism (3) and the inoculation mechanism (4).
2. A fully automatic Laba bean fermentation control device according to claim 1, characterized in that: The treatment cage (6) comprises a cylindrical cage body (61), the side of the cage body (61) being evenly provided with sieve holes (63) for filtering water and ventilating; the inner wall of the cage body (61) is symmetrically provided with guide rails (65), a material distribution mesh plate (66) is provided between the guide rails (65) to divide the space inside the cage body (61) into two halves; a sheet material inlet and outlet (67) for the material distribution mesh plate (66) to enter and exit is provided on one side of the cage body (61); a sheet material inlet and outlet (12) for the material distribution mesh plate (66) to enter and exit is provided on one side of the sealed tank body (11); and a sliding sealing door (52) is provided at the sheet material inlet and outlet (12) of the sealed tank body (11).
3. A fully automatic Laba bean fermentation control device according to claim 2, characterized in that: There are two groups of guide rails (65), and two corresponding cloth mesh plates (66). The two cloth mesh plates (66) divide the internal space of the cage body (61) into two arched cross-section columns and a gap space between the two cloth mesh plates (66). A temperature measuring component (18) is arranged in the gap space, and the main console (51) is connected to control the temperature measuring component (18).
4. A fully automatic Laba bean fermentation control device according to claim 2, characterized in that: The cloth mesh plate (66) is provided with a retaining edge (69) on its side, and the cloth mesh plate (66) is provided with a traction hole (68) on a side close to the plate material inlet and outlet (67); the cage body (61) is provided with an arc-shaped slider (64) on its end face on a side away from the rotating shaft (15); the sealed tank body (11) is provided with an annular turning track (13) cooperating with the arc-shaped slider (64) on its inner end face on a side close to the arc-shaped slider (64); and the cage body (61) is provided with an air hole (62) on its end face on a side close to the rotating shaft (15).
5. The fully automatic Laba bean fermentation control device according to claim 2, characterized in that: The drying mechanism (3) comprises a hot air blower (33) arranged outside the sealed tank body (11); the hot air blower (33) is connected to the ventilation pipe (32) via a dehumidifier (34); a gas circulation is formed in the hot air blower (33), the ventilation pipe (32) and the sealed tank body (11); and air distribution plates (31) are arranged on both sides of the cage body (61) at the front end of the ventilation pipe (32).
6. The fully automatic Laba bean fermentation control device according to claim 2, characterized in that: The inoculation mechanism (4) comprises an inoculation base (42) arranged on the top of the sealed tank body (11); the bacterial liquid pipeline (41) is connected to a plurality of bacterial liquid pumps (43) arranged on the sealed tank body (11) through the inoculation base (42); the bacterial liquid pumps (43) are connected to atomizing nozzles (44) respectively; an electrically controlled inoculation valve (45) is arranged between the bacterial liquid pumps (43) and the atomizing nozzles (44); and the main console (51) is connected to and controls the electrically controlled inoculation valve (45).
7. The fully automatic Laba bean fermentation control device according to claim 2, characterized in that: The heating element (21) comprises an electric heating layer (23) arranged at the bottom of the sealed tank body (11), and the outer side of the electric heating layer (23) is connected to the main console (51) via a fixing seat (24); the water control element (22) comprises a water outlet (25) arranged at the bottom of the sealed tank body (11), and the water outlet (25) is connected to a water pipe (28) arranged at the outer side of the sealed tank body (11) via an electric-controlled water valve (27), and a water pump (26) is arranged at one end of the water pipe (28); the main console (51) is connected to control the water pump (26) and the electric-controlled water valve (27).
8. The fully automatic Laba bean fermentation control device according to claim 2, characterized in that: The control mechanism (5) further comprises a door control seat (54) for controlling the movement of the sliding sealing door (52); a linear motor (53) is arranged on the door control seat (54) and connected to one end of the linear motor (53); a slide rail (17) for cooperating with the translation of the sliding sealing door (52) is arranged on the sheet material inlet and outlet (12); and the main console (51) is connected to control the sliding sealing door (52).
9. The fully automatic Laba bean fermentation control device according to claim 1, characterized in that: A sealed bearing (14) is provided between the sealed tank body (11) and the rotating shaft (15), and the rotary drive mechanism (16) is a rotary motor.