Connector
By canceling the separate mounting port on the conductive housing, the connector enters directly from the matching port, simplifying the structure of the high-voltage connector, reducing costs and improving safety, and solving the problems of complex structure and poor safety in the prior art.
Patent Information
- Application Number
- CN202311870837.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-29
- Publication Date
- 2025-07-01
AI Technical Summary
The existing high-voltage connectors have complex structures, high cost and poor safety in use, and the sealing ring and shielding cap are easily broken down.
The connector enters directly from the matching port of the conductive housing, canceling the mounting port of the individual connector on the conductive housing, simplifying the structure, and sealing between the conductive housing and the mounting panel through a sealing ring.
Reduces manufacturing costs, improves the safety of the connectors, and prevents dust from entering and electromagnetic leakage.
Smart Images

Figure CN120237448A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to a connector, and particularly to a high-voltage connector. Background Art
[0002] In the prior art, a 90-degree connector (or right-angle connector) for high voltage generally includes a conductive housing, an insulating inner housing, a cable assembly, a bus bar, and a connection assembly. An mating port for mating with an mounting hole on an mounting panel is formed at the bottom of the front end of the conductive housing, an mounting port for mounting the connection assembly is formed at the top of the front end of the conductive housing, and a rear port for inserting the cable assembly and the insulating inner housing is formed at the rear end of the conductive housing. One end of the cable assembly is inserted into the insulating inner housing. One end of the bus bar extends into the insulating inner housing through the mating port on the conductive housing, and the connection assembly enters the insulating inner housing through the mounting port on the conductive housing and fastens one end of the bus bar to the connection terminal of the cable assembly, so that the bus bar is electrically connected to the cable of the cable assembly.
[0003] In the prior art, to prevent dust from entering through the mounting port of the conductive housing and prevent electromagnetic leakage, a sealing ring and a shielding cap need to be installed on the mounting port of the conductive housing. This results in a complex structure and increased cost of the connector. In addition, the distance between the shielding cap and the connection assembly is relatively close, and it is easily broken down, reducing the use safety of the connector. Summary of the Invention
[0004] The object of the present invention aims to solve at least one of the above problems and defects existing in the prior art.
[0005] According to one aspect of the present invention, there is provided a connector. The connector includes: a conductive housing including a mating end for mating with an mounting hole on an mounting panel and a mating port formed on the mating end; an insulating inner housing mounted in the conductive housing and having an operation opening facing the mating port; a cable assembly including a cable and a connection terminal electrically connected to the conductor end of the cable and inserted into the insulating inner housing; a bus bar, one end of which enters the insulating inner housing through the mating port and the operation opening; and a connecting member that enters the insulating inner housing through the mating port and the operation opening and fastens one end of the bus bar to the connection terminal.
[0006] According to an exemplary embodiment of the present invention, the conductive outer shell and the insulating inner shell respectively have a front end and a rear end opposite to each other in their longitudinal directions, and a top and a bottom opposite to each other in their height directions. The mating end and the operation opening are respectively located at the tops of the conductive outer shell and the insulating inner shell. A rear port is formed at the rear end of the conductive outer shell, and a cable jack facing the rear port is formed at the rear end of the insulating inner shell. One end of the cable of the cable assembly and the connection terminal are inserted into the insulating inner shell through the rear port and the cable jack.
[0007] According to another exemplary embodiment of the present invention, the insulating inner shell is movably installed in the conductive outer shell and can move along the longitudinal direction between a pre-installed position and a final-installed position. The cable assembly is fixed to the insulating inner shell through the connecting member, so that the cable assembly can move together with the insulating inner shell. When the insulating inner shell is in the pre-installed position, the connecting member is centered in the longitudinal direction in the mating port, so that the connecting member can be tightened or loosened by an operating tool inserted into the mating port. When the connecting member has been tightened and the insulating inner shell is in the final-installed position, the connecting member is biased to one side of the mating port, so that the connecting member cannot be loosened by an operating tool inserted into the mating port.
[0008] According to another exemplary embodiment of the present invention, a wall recess is formed in the conductive outer shell, and the wall recess is located on the front side of the mating port. When the insulating inner shell is moved to the final-installed position, the connecting member is at least partially received and positioned in the wall recess, so that an operating tool inserted into the mating port cannot engage with the connecting member.
[0009] According to another exemplary embodiment of the present invention, when the insulating inner shell is in the pre-installed position, the bus bar is biased to one side of the mating port in the longitudinal direction. When the connecting member has been tightened and the insulating inner shell is moved to the final-installed position, the bus bar is centered in the longitudinal direction in the mating port to increase the distance between the bus bar and the inner wall surface of the mounting hole of the mounting panel.
[0010] According to another exemplary embodiment of the present invention, the bus bar includes: a main body portion extending along the height direction and protruding from the mating port; and a lower end portion connected to the lower end of the main body portion and bent at a right angle relative to the main body portion. The connecting member fastens the lower end portion of the bus bar to the connection terminal, so that the bus bar is electrically connected to the cable.
[0011] According to another exemplary embodiment of the present invention, the bus bar further includes: a connecting post, which is cylindrical and riveted to the upper end of the main body of the bus bar for electrically connecting to the terminal of the device end.
[0012] According to another exemplary embodiment of the present invention, the connector further includes: a position holder for holding the bus bar. When the insulating inner shell is moved to the final installation position, the position holder is installed on the mating end of the conductive outer shell and the bus bar, so that the insulating inner shell, the cable assembly, the bus bar and the connecting member are held in the final installation position.
[0013] According to another exemplary embodiment of the present invention, the connector further includes: a sealing ring, which is sleeved outside the mating end of the conductive outer shell and is adapted to be squeezed between the outer peripheral surface of the mating end of the conductive outer shell and the inner peripheral surface of the mounting hole of the mounting panel to achieve sealing therebetween.
[0014] According to another exemplary embodiment of the present invention, the connecting member is a bolt, and connecting holes allowing the connecting member to pass through are formed in the bus bar and the connecting terminal; the connector further includes a nut embedded in the insulating inner shell, and the connecting member passes through the connecting hole and is threadedly connected to the nut to fasten the bus bar and the connecting terminal together.
[0015] According to another exemplary embodiment of the present invention, an insulating layer is wrapped on the head of the connecting member, so that the head of the connecting member is electrically isolated from the conductive outer shell and the operating tool for operating the connecting member.
[0016] According to another exemplary embodiment of the present invention, the cable assembly further includes a shielding connecting member, one end of the shielding connecting member is sleeved and crimped to the shielding layer of the cable, and the other end of the shielding connecting member is sleeved on the rear end of the insulating inner shell and is in electrical contact with the inner wall surface of the conductive outer shell to electrically connect the shielding layer of the cable to the conductive outer shell.
[0017] According to another exemplary embodiment of the present invention, the conductor end of the cable and the connecting terminal are flat, and one end of the connecting terminal is stacked and welded to the conductor end of the cable.
[0018] According to another exemplary embodiment of the present invention, the cable assembly further includes a seal, a through hole allowing the cable to pass through is formed in the seal, the seal is sleeved on the cable and is installed in the rear port of the conductive outer shell, and the seal is squeezed between the inner peripheral surface of the rear port of the conductive outer shell and the outer peripheral surface of the cable to seal the rear port.
[0019] According to another exemplary embodiment of the present invention, the cable assembly further includes: a rear end cap, sleeved on the cable and adapted to be latched to the rear end of the conductive housing; and a cable clip, sleeved on the cable and disposed between the rear end cap and the seal. When the rear end cap is latched to the rear end of the conductive housing, the cable clip clamps the cable under the extrusion of the rear end cap to fix the cable.
[0020] According to another exemplary embodiment of the present invention, the rear end cap includes: a cover plate portion; a latching portion that latches to the rear end of the conductive housing; and a tapered portion connected to the cover plate portion and formed with a through hole allowing the cable to pass through. The cable clip includes: a substrate portion, clamped between the seal and the cover plate portion of the rear end cap and formed with a through hole allowing the cable to pass through; and a plurality of elastic claws, connected to the substrate portion and distributed at intervals around the through hole on the substrate portion. The plurality of elastic claws extend into the through hole of the tapered portion and clamp the cable under the extrusion of the tapered portion.
[0021] According to another exemplary embodiment of the present invention, a flange portion for mounting to the mounting panel is formed on the conductive housing, and a through hole allowing a threaded connector to pass through is formed on the flange portion, so that the conductive housing can be mounted and fixed to the mounting panel through the threaded connector passing through the through hole.
[0022] According to another exemplary embodiment of the present invention, the connector includes two of the insulating inner housings, two of the cable assemblies, two of the bus bars, and two of the connecting members; the two cable assemblies are respectively inserted into the two insulating inner housings, and the two connecting members fasten the two bus bars to the connection terminals of the two cable assemblies respectively.
[0023] According to another exemplary embodiment of the present invention, the conductive housing has two mounting chambers arranged side by side in its transverse direction, and the two insulating inner housings are respectively mounted in the two mounting chambers; each of the mounting chambers has a rear port, and the insulating inner housing is inserted into the mounting chamber through the rear port.
[0024] In the foregoing various exemplary embodiments according to the present invention, the connecting member directly enters from the mating port of the conductive housing. Therefore, there is no need to form a mounting port for separately mounting the connecting member on the conductive housing, which simplifies the structure of the connector, reduces the manufacturing cost, and can improve the use safety of the connector.
[0025] Other objects and advantages of the present invention will become apparent and can help to have a comprehensive understanding of the present invention through the description of the present invention with reference to the accompanying drawings hereinafter. Description of the Drawings
[0026] Figure 1 A perspective view showing a connector according to an exemplary embodiment of the present invention;
[0027] Figure 2 A longitudinal cross-sectional view showing a connector according to an exemplary embodiment of the present invention;
[0028] Figure 3 A longitudinal cross-sectional view showing a connector according to an exemplary embodiment of the present invention, in which a position holder is shown;
[0029] Figure 4 An installation schematic view showing a connector according to an exemplary embodiment of the present invention, in which a cable assembly has not been inserted into a conductive housing and an insulating inner housing;
[0030] Figure 5 An installation schematic view showing a connector according to an exemplary embodiment of the present invention, in which a cable assembly has been inserted into a conductive housing and an insulating inner housing;
[0031] Figure 6 An installation schematic view showing a connector according to an exemplary embodiment of the present invention, in which a bus bar has been fastened to a connection terminal of a cable assembly by a connecting member, and the insulating inner housing is in a pre-installed position;
[0032] Figure 7 An installation schematic view showing a connector according to an exemplary embodiment of the present invention, in which the insulating inner housing is moved to a final installation position;
[0033] Figure 8 An installation schematic view showing a connector according to an exemplary embodiment of the present invention, in which a position holder is installed on a mating end of a conductive housing;
[0034] Figure 9 A plan cross-sectional view showing a connector and an installation panel according to an exemplary embodiment of the present invention, in which the insulating inner housing is in a pre-installed position;
[0035] Figure 10 A plan cross-sectional view showing a connector and an installation panel according to an exemplary embodiment of the present invention, in which the insulating inner housing is in a final installation position;
[0036] Figure 11 A perspective view showing a cable assembly of a connector according to an exemplary embodiment of the present invention;
[0037] Figure 12 An exploded schematic view showing a cable assembly of a connector according to an exemplary embodiment of the present invention;
[0038] Figure 13A perspective view of a bus bar of a connector according to an exemplary embodiment of the present invention is shown. Detailed Description of the Invention
[0039] The technical solution of the present invention will be further specifically described below through embodiments in conjunction with the accompanying drawings. In the specification, the same or similar reference numerals indicate the same or similar components. The description of the embodiments of the present invention with reference to the accompanying drawings below is intended to explain the overall inventive concept of the present invention and should not be construed as a limitation on the present invention.
[0040] In addition, in the following detailed description, for the sake of explanation, many specific details are set forth to provide a thorough understanding of the embodiments of the present disclosure. However, it is obvious that one or more embodiments can be implemented without these specific details. In other instances, well-known structures and devices are shown in diagrammatic form to simplify the drawings.
[0041] According to an overall inventive concept of the present invention, a connector is provided. The connector includes: a conductive housing including a mating end for mating with a mounting hole on a mounting panel and a mating port formed on the mating end; an insulating inner housing mounted in the conductive housing and having an operation opening facing the mating port; a cable assembly including a cable and a connection terminal electrically connected to a conductor end of the cable and inserted into the insulating inner housing; a bus bar, one end of which enters the insulating inner housing through the mating port and the operation opening; and a connecting member that enters the insulating inner housing through the mating port and the operation opening and fastens one end of the bus bar to the connection terminal.
[0042] Figure 1 A perspective view of a connector according to an exemplary embodiment of the present invention is shown; Figure 2 A longitudinal sectional view of a connector according to an exemplary embodiment of the present invention is shown; Figure 3 A longitudinal sectional view of a connector according to an exemplary embodiment of the present invention is shown, in which the position holder 8 is shown; Figure 4 An installation schematic diagram of a connector according to an exemplary embodiment of the present invention is shown, in which the cable assembly 3 has not been inserted into the conductive housing 1 and the insulating inner housing 2 yet; Figure 9 A plan sectional view of a connector and a mounting panel 6 according to an exemplary embodiment of the present invention is shown, in which the insulating inner housing 2 is in a pre-installed position; Figure 10 A plan sectional view of a connector and a mounting panel 6 according to an exemplary embodiment of the present invention is shown, in which the insulating inner housing 2 is in a final installed position.
[0043] As Figures 1-4 and Figures 9-10As shown, in an exemplary embodiment of the present invention, a connector is disclosed. The connector mainly includes: a conductive housing 1, an insulating inner housing 2, a cable assembly 3, a bus bar 4, and a connecting member 5. The conductive housing 1 includes a mating end 11 for mating with a mounting hole 601 on a mounting panel 6 and a mating port 101 formed on the mating end 11. The insulating inner housing 2 is installed in the conductive housing 1 and has an operation opening 201 facing the mating port 101. The cable assembly 3 includes a cable 31 and a connection terminal 32 that is electrically connected to the conductor end 311 of the cable 31 and is inserted into the insulating inner housing 2. One end of the bus bar 4 enters the insulating inner housing 2 through the mating port 101 and the operation opening 201. The connecting member 5 enters the insulating inner housing 2 through the mating port 101 and the operation opening 201 and fastens one end of the bus bar 4 to the connection terminal 32.
[0044] Figure 5 Shows an installation schematic diagram of a connector according to an exemplary embodiment of the present invention, where the cable assembly 3 has been inserted into the conductive housing 1 and the insulating inner housing 2; Figure 6 Shows an installation schematic diagram of a connector according to an exemplary embodiment of the present invention, where the bus bar 4 has been fastened to the connection terminal 32 of the cable assembly 3 by the connecting member 5, and the insulating inner housing 2 is in a pre-installed position; Figure 7 Shows an installation schematic diagram of a connector according to an exemplary embodiment of the present invention, where the insulating inner housing 2 is moved to the final installation position; Figure 8 Shows an installation schematic diagram of a connector according to an exemplary embodiment of the present invention, where a position holder 8 is installed on the mating end 11 of the conductive housing 1.
[0045] As Figures 1 to 10 shown, in the illustrated embodiment, the conductive housing 1 and the insulating inner housing 2 respectively have a front end and a rear end opposite to each other in their longitudinal direction Y and a top and a bottom opposite to each other in their height direction Z, and the mating end 11 and the operation opening 201 are respectively located at the tops of the conductive housing 1 and the insulating inner housing 2.
[0046] As Figures 1 to 10 shown, in the illustrated embodiment, a rear port 102 is formed at the rear end 12 of the conductive housing 1, a cable jack 202 facing the rear port 102 is formed at the rear end of the insulating inner housing 2, and one end of the cable 31 of the cable assembly 3 and the connection terminal 32 are inserted into the insulating inner housing 2 through the rear port 102 and the cable jack 202.
[0047] As Figures 1 to 10 shown, in the illustrated embodiment, the insulating inner housing 2 is movably installed in the conductive housing 1, can move along the longitudinal direction Y between a pre-installed position and a final installation position, and the cable assembly 3 is fixed to the insulating inner housing 2 by the connecting member 5, so that the cable assembly 3 can move together with the insulating inner housing 2.
[0048] As Figure 6 and Figure 9 shown, in the illustrated embodiment, when the insulating inner shell 2 is in the pre - installed position, the connecting member 5 is centered in the mating port 101 in the longitudinal direction Y, such that the connecting member 5 can be tightened or loosened by an operating tool (not shown) inserted into the mating port 101.
[0049] As Figures 7-8 and Figure 10 shown, in the illustrated embodiment, when the connecting member 5 has been tightened and the insulating inner shell 2 is in the final - installed position, the connecting member 5 is biased to one side of the mating port 101, such that the connecting member 5 cannot be loosened by an operating tool inserted into the mating port 101.
[0050] As Figures 1 to 10 shown, in the illustrated embodiment, a wall recess 14 is formed in the conductive outer shell 1, and the wall recess 14 is located on the front side of the mating port 101. When the insulating inner shell 2 is moved to the final - installed position, the connecting member 5 is at least partially received and positioned in the wall recess 14, such that an operating tool inserted into the mating port 101 cannot engage with the connecting member 5.
[0051] As Figures 1 to 10 shown, in the illustrated embodiment, when the insulating inner shell 2 is in the pre - installed position, the bus bar 4 is biased to one side of the mating port 101 in the longitudinal direction Y. When the connecting member 5 has been tightened and the insulating inner shell 2 is moved to the final - installed position, the bus bar 4 is centered in the mating port 101 in the longitudinal direction Y to increase the spacing between the bus bar 4 and the inner wall surface of the mounting hole 601 of the mounting panel 6.
[0052] Figure 13 A perspective view showing the bus bar 4 of a connector according to an exemplary embodiment of the present invention.
[0053] As Figures 1-10 and Figure 13 shown, in the illustrated embodiment, the bus bar 4 includes: a main body portion 40 and a lower end portion 41. The main body portion 40 of the bus bar 4 extends along the height direction Z of the conductive outer shell 1 and protrudes from the mating port 101. The lower end portion 41 of the bus bar 4 is connected to the lower end of the main body portion 40 and is bent at a right angle relative to the main body portion 40, such that the bus bar 4 is in an L - shape. The connecting member 5 fastens the lower end portion 41 of the bus bar 4 to the connection terminal 32, such that the bus bar 4 is electrically connected to the cable 31.
[0054] As Figures 1-10 and Figure 13 shown, in the illustrated embodiment, the bus bar 4 further includes a connecting post 43. The connecting post 43 is in a cylindrical shape and is riveted to the upper end of the main body portion 40 of the bus bar 4 for electrical connection to the terminal of the equipment end.
[0055] As Figures 1-10 and Figure 13 shown, in the illustrated embodiment, the connector further includes a position holder 8 for holding the bus bar 4. When the insulating inner housing 2 is moved to the final assembly position, the position holder 8 is mounted on the mating end 11 of the conductive housing 1 and the bus bar 4, such that the insulating inner housing 2, the cable assembly 3, the bus bar 4 and the connecting member 5 are held in the final assembly position.
[0056] As Figures 1-10 and Figure 13 shown, in the illustrated embodiment, the connector further includes a sealing ring 7 sleeved outside the mating end 11 of the conductive housing 1 and adapted to be squeezed between the outer peripheral surface of the mating end 11 of the conductive housing 1 and the inner peripheral surface of the mounting hole 601 of the mounting panel 6 to achieve sealing therebetween.
[0057] As Figures 1-10 and Figure 13 shown, in the illustrated embodiment, the connecting member 5 may be a bolt, and connecting holes 32a allowing the connecting member 5 to pass through are formed in the bus bar 4 and the connecting terminal 32. The connector further includes a nut 51 embedded in the insulating inner housing 2. The connecting member 5 passes through the connecting holes 32a in the bus bar 4 and the connecting terminal 32 and is threadedly connected to the nut 51 to fasten the bus bar 4 and the connecting terminal 32 together.
[0058] As Figures 1-10 and Figure 13 shown, in the illustrated embodiment, an insulating layer 5b is wrapped around the head 5a of the connecting member 5, such that the head 5a of the connecting member 5 is electrically isolated from the conductive housing 1 and the operating tool for operating the connecting member 5. The insulating layer 5b may be formed on the head 5a of the connecting member 5 by injection molding.
[0059] As Figures 1-10 and Figure 13 shown, in the illustrated embodiment, the cable assembly 3 further includes a shielding connecting member 36. One end of the shielding connecting member 36 is sleeved and crimped onto the shielding layer 312 of the cable 31, and the other end of the shielding connecting member 36 is sleeved onto the rear end of the insulating inner housing 2 and is in electrical contact with the inner wall surface of the conductive housing 1 to electrically connect the shielding layer 312 of the cable 31 to the conductive housing 1.
[0060] As Figures 1-10 and Figure 13 shown, in the illustrated embodiment, the conductor end 311 of the cable 31 and the connecting terminal 32 are flat, and one end of the connecting terminal 32 is stacked and welded to the conductor end 311 of the cable 31.
[0061] Figure 11A perspective view of the cable assembly 3 of the connector according to an exemplary embodiment of the present invention is shown; Figure 12 An exploded view of the cable assembly 3 of the connector according to an exemplary embodiment of the present invention is shown.
[0062] As Figures 1 to 13 shown, in the illustrated embodiment, the cable assembly 3 further includes a seal 34. A through hole allowing the cable 31 to pass through is formed in the seal 34. The seal 34 is sleeved on the cable 31 and is installed in the rear port 102 of the conductive housing 1. The seal 34 is squeezed between the inner peripheral surface of the rear port 102 of the conductive housing 1 and the outer peripheral surface of the cable 31 to seal the rear port 102.
[0063] As Figures 1 to 13 shown, in the illustrated embodiment, the cable assembly 3 further includes: a rear end cap 33 and a cable clip 35. The rear end cap 33 is sleeved on the cable 31 and is adapted to be latched to the rear end 12 of the conductive housing 1. The cable clip 35 is sleeved on the cable 31 and is disposed between the rear end cap 33 and the seal 34. When the rear end cap 33 is latched to the rear end 12 of the conductive housing 1, the cable clip 35 clamps the cable 31 under the extrusion of the rear end cap 33 to fix the cable 31.
[0064] As Figures 1 to 13 shown, in the illustrated embodiment, the rear end cap 33 includes: a cover plate portion 33a, a latching portion 331, and a tapered portion 33b. The latching portion 331 is latched to the rear end 12 of the conductive housing 1. The tapered portion 33b is connected to the cover plate portion 33a and a through hole allowing the cable 31 to pass through is formed. The cable clip 35 includes a substrate portion 35a and a plurality of elastic claws 35b. The substrate portion 35a is clamped between the seal 34 and the cover plate portion 33a of the rear end cap 33 and a through hole allowing the cable 31 to pass through is formed. The plurality of elastic claws 35b are connected to the substrate portion 35a and are spaced apart around the through hole on the substrate portion 35a. The plurality of elastic claws 35b extend into the through hole of the tapered portion 33b and clamp the cable 31 under the extrusion of the tapered portion 33b.
[0065] As Figures 1 to 13 shown, in the illustrated embodiment, a flange portion 13 for mounting to the mounting panel 6 is formed on the conductive housing 1. A through hole 13a allowing a threaded connector 131 to pass through is formed in the flange portion 13, such that the conductive housing 1 can be installed and fixed to the mounting panel 6 by the threaded connector 131 passing through the through hole 13a.
[0066] As Figures 1 to 13As shown, in the illustrated embodiment, the connector includes two insulating inner housings 2, two cable assemblies 3, two bus bars 4, and two connecting members 5. The two cable assemblies 3 are respectively inserted into the two insulating inner housings 2, and the two connecting members 5 fasten the two bus bars 4 to the connection terminals 32 of the two cable assemblies 3 respectively.
[0067] As Figures 1 to 13 shown, in the illustrated embodiment, the conductive outer housing 1 has two mounting chambers 100 arranged side by side in its transverse direction X, and the two insulating inner housings 2 are respectively mounted in the two mounting chambers 100. Each mounting chamber 100 has a rear port 102, and the insulating inner housing 2 is inserted into the mounting chamber 100 through the rear port 102.
[0068] Those skilled in the art can understand that the above-described embodiments are all exemplary, and those skilled in the art can make improvements to them. The structures described in various embodiments can be freely combined without conflict in terms of structure or principle, and these changes should reasonably fall within the protection scope of the present invention.
[0069] Although the present invention has been described in conjunction with the accompanying drawings, the embodiments disclosed in the drawings are intended to exemplarily illustrate the preferred embodiments of the present invention and should not be construed as a limitation of the present invention.
[0070] Although some embodiments of the general concept of the present invention have been shown and described, those of ordinary skill in the art will understand that changes can be made to these embodiments without departing from the principles and spirit of the general concept of the present invention. The scope of the present invention is defined by the claims and their equivalents.
[0071] It should be noted that the term "comprising" does not exclude other elements or steps, and the terms "a" or "an" do not exclude a plurality. In addition, any element label in the claims should not be construed as limiting the scope of the present invention.
Claims
1. A connector, characterized in that, Comprising: A conductive outer shell (1), including a mating end (11) for mating with a mounting hole (601) on a mounting panel (6) and a mating port (101) formed on the mating end (11); An insulating inner shell (2), mounted in the conductive outer shell (1) and having an operation opening (201) facing the mating port (101); A cable assembly (3), including a cable (31) and a connection terminal (32) electrically connected to a conductor end (311) of the cable (31) and inserted into the insulating inner shell (2); A bus bar (4), one end of which enters the insulating inner shell (2) through the mating port (101) and the operation opening (201); And A connecting member (5), which enters the insulating inner shell (2) through the mating port (101) and the operation opening (201) and fastens one end of the bus bar (4) to the connection terminal (32).
2. The connector according to claim 1, characterized in that: The conductive outer shell (1) and the insulating inner shell (2) respectively have a front end and a rear end opposite to each other in their longitudinal direction (Y) and a top and a bottom opposite to each other in their height direction (Z), and the mating end (11) and the operation opening (201) are respectively located at the tops of the conductive outer shell (1) and the insulating inner shell (2); A rear port (102) is formed at the rear end (12) of the conductive outer shell (1), and a cable jack (202) facing the rear port (102) is formed at the rear end of the insulating inner shell (2). One end of the cable (31) of the cable assembly (3) and the connection terminal (32) are inserted into the insulating inner shell (2) through the rear port (102) and the cable jack (202).
3. The connector according to claim 2, characterized in that: The insulating inner shell (2) is movably mounted in the conductive outer shell (1), can move between a pre-assembly position and a final assembly position along the longitudinal direction (Y), and the cable assembly (3) is fixed to the insulating inner shell (2) by the connecting member (5), so that the cable assembly (3) can move together with the insulating inner shell (2); When the insulating inner shell (2) is in the pre-assembly position, the connecting member (5) is centered in the mating port (101) in the longitudinal direction (Y), so that the connecting member (5) can be tightened or loosened by an operating tool inserted into the mating port (101); When the connecting member (5) has been tightened and the insulating inner shell (2) is in the final assembly position, the connecting member (5) is biased to one side of the mating port (101), so that the connecting member (5) cannot be loosened by an operating tool inserted into the mating port (101).
4. The connector according to claim 3, characterized in that: A wall recess (14) is formed in the conductive outer shell (1), and the wall recess (14) is located on the front side of the mating port (101); When the insulating inner shell (2) is moved to the final installation position, the connecting member (5) is at least partially received and positioned in the wall recess (14) such that an operating tool inserted into the mating port (101) cannot engage with the connecting member (5).
5. The connector according to claim 3, characterized in that: When the insulating inner shell (2) is in the pre-installation position, the bus bar (4) is biased in the longitudinal direction (Y) to one side of the mating port (101); When the connecting member (5) has been tightened and the insulating inner shell (2) is moved to the final installation position, the bus bar (4) is centered in the mating port (101) in the longitudinal direction (Y) to increase the spacing between the bus bar (4) and the inner wall surface of the mounting hole (601) of the mounting panel (6).
6. The connector according to claim 2, characterized in that: The bus bar (4) includes: A main body portion (40) extending along the height direction (Z) and protruding from the mating port (101); and A lower end portion (41) connected to the lower end of the main body portion (40) and bent at a right angle relative to the main body portion (40), The connecting member (5) fastens the lower end portion (41) of the bus bar (4) to the connection terminal (32) such that the bus bar (4) is electrically connected to the cable (31).
7. The connector according to claim 6, characterized in that: The bus bar (4) further includes: A connecting post (43) in the shape of a cylinder and riveted to the upper end of the main body portion (40) of the bus bar (4) for electrical connection to the terminal at the device end.
8. The connector according to claim 3, characterized in that It further includes: A position holder (8) for holding the bus bar (4), When the insulating inner shell (2) is moved to the final installation position, the position holder (8) is mounted on the mating end (11) of the conductive outer shell (1) and the bus bar (4) such that the insulating inner shell (2), the cable assembly (3), the bus bar (4) and the connecting member (5) are held in the final installation position.
9. The connector according to claim 1, characterized in that, It further includes: A sealing ring (7) sleeved on the outside of the mating end (11) of the conductive outer shell (1) and adapted to be squeezed between the outer peripheral surface of the mating end (11) of the conductive outer shell (1) and the inner peripheral surface of the mounting hole (601) of the mounting panel (6) to achieve sealing therebetween.
10. The connector according to claim 1, characterized in that: The connecting member (5) is a bolt, and connecting holes (32a) allowing the connecting member (5) to pass through are formed in the bus bar (4) and the connection terminal (32); The connector further includes a nut (51) embedded in the insulating inner shell (2), and the connecting member (5) passes through the connecting hole (32a) and is threadedly connected to the nut (51) to fasten the bus bar (4) and the connection terminal (32) together.
11. The connector according to claim 1, characterized in that: An insulating layer (5b) is wrapped around the head (5a) of the connecting member (5) so that the head (5a) of the connecting member (5) is electrically isolated from the conductive housing (1) and the operating tool for operating the connecting member (5).
12. The connector according to claim 1, characterized in that: The cable assembly (3) further includes a shielding connecting member (36). One end of the shielding connecting member (36) is sleeved and crimped onto the shielding layer (312) of the cable (31), and the other end of the shielding connecting member (36) is sleeved onto the rear end of the insulating inner housing (2) and is in electrical contact with the inner wall surface of the conductive housing (1) to electrically connect the shielding layer (312) of the cable (31) to the conductive housing (1).
13. The connector according to claim 1, characterized in that: The conductor end (311) of the cable (31) and the connection terminal (32) are flat, and one end of the connection terminal (32) is stacked and welded to the conductor end (311) of the cable (31).
14. The connector according to claim 1, characterized in that: The cable assembly (3) further includes a seal (34). A through hole allowing the cable (31) to pass through is formed in the seal (34). The seal (34) is sleeved on the cable (31) and is installed in the rear port (102) of the conductive housing (1). The seal (34) is squeezed between the inner circumferential surface of the rear port (102) of the conductive housing (1) and the outer circumferential surface of the cable (31) to seal the rear port (102).
15. The connector according to claim 14, characterized in that: The cable assembly (3) further includes: A rear end cap (33), sleeved on the cable (31) and adapted to be latched to the rear end (12) of the conductive housing (1); and A cable clip (35), sleeved on the cable (31) and disposed between the rear end cap (33) and the seal (34). When the rear end cap (33) is latched to the rear end (12) of the conductive housing (1), the cable clip (35) clamps the cable (31) under the extrusion of the rear end cap (33) to fix the cable (31).
16. The connector according to claim 15, characterized in that: The rear end cap (33) includes: A cover plate portion (33a); A latching portion (331), latched to the rear end (12) of the conductive housing (1); and A tapered portion (33b), connected to the cover plate portion (33a) and formed with a through hole allowing the cable (31) to pass through. The cable clip (35) includes: A substrate portion (35a), clamped between the seal (34) and the cover plate portion (33a) of the rear end cap (33) and formed with a through hole allowing the cable (31) to pass through; and A plurality of elastic claws (35b), connected to the substrate portion (35a) and spaced around the through hole on the substrate portion (35a). The multiple elastic claws (35b) extend into the through holes of the tapered portion (33b) and clamp the cable (31) under the extrusion of the tapered portion (33b).
17. The connector according to claim 1, characterized in that: A flange portion (13) for mounting to the mounting panel (6) is formed on the conductive housing (1), and through holes (13a) allowing threaded connectors (131) to pass through are formed on the flange portion (13), so that the conductive housing (1) can be mounted and fixed to the mounting panel (6) through the threaded connectors (131) passing through the through holes (13a).
18. The connector according to claim 1, characterized in that: The connector includes two of the insulating inner housings (2), two of the cable assemblies (3), two of the bus bars (4), and two of the connectors (5); The two cable assemblies (3) are respectively inserted into the two insulating inner housings (2), and the two connectors (5) fasten the two bus bars (4) to the connection terminals (32) of the two cable assemblies (3) respectively.
19. The connector according to claim 18, characterized in that: The conductive housing (1) has two mounting chambers (100) arranged side by side in its transverse direction (X), and the two insulating inner housings (2) are respectively mounted in the two mounting chambers (100); Each of the mounting chambers (100) has one of the rear ports (102), and the insulating inner housing (2) is inserted into the mounting chamber (100) through the rear port (102).