Door curtain manufacturing system and door curtain processing technology
By setting a bristle structure on the sides of the curtain one and the curtain two of the layered insulation curtain, using a bristle strip design that bonds the hook surface and the bristle strip, and combining magnetic suction parts and hot air flow treatment, the problems caused by the inability to disassemble, wash and sew the process of the bristle strip, and improving wind resistance and insulation effect.
Patent Information
- Application Number
- CN202510506660.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-22
- Publication Date
- 2025-07-04
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The edge wrap strips of existing layered insulation curtains cannot be removed, washed and replaced separately, resulting in difficulty in cleaning, poor wind resistance, and the sewing process leads to surface wrinkles and poor insulation effect.
The bristled surface structure is used for the sides of curtain body one and curtain body two, and the edge strips are designed with hook surface and bristled surface bonding, and the front and back suction and selective opening are achieved through magnetic suction parts. Combined with intermittent flat embossing molding and hot air flow treatment, the insulation effect is enhanced.
The individual disassembly and cleaning of the edge strips is realized, which improves wind resistance and thermal insulation effect, and avoids wrinkle problems caused by the sewing process.
Smart Images

Figure CN120240836A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the field of processing of laminated thermal insulation curtain products, and specifically relates to a system for manufacturing laminated curtain products and a processing technology for laminated curtain products. Background Art
[0002] Most of the existing thermal insulation curtains adopt a laminated structure, that is, they include an inner layer, a core cotton layer and an outer layer from the inside to the outside, and the core cotton layer inside is used to ensure the effects of heat preservation, heat insulation and sound insulation. However, most of the edges of the existing thermal insulation curtain structures are protected by hemming the edge cloth through a sewing process. However, since the edge cloth cannot be removed after sewing, and since the thermal insulation curtain needs to be opened and closed frequently and the operation position is basically maintained at the edge cloth on the opening and closing side, the edge cloth at this place is extremely prone to stains, which is likely to cause cross-contamination when people pass through. The existing thermal insulation curtains need to be removed as a whole for all cleaning operations during cleaning, and the cleaning and replacement are difficult and the labor intensity is high, resulting in a poor user experience. Summary of the Invention
[0003] The technical problems to be solved by the present invention are:
[0004] 1. How to solve the problem that the edge binding strips on the opening and closing sides of the existing laminated thermal insulation curtain cannot be separately washed and replaced.
[0005] 2. How to further improve the wind resistance performance and heat preservation effect of the thermal insulation curtain body.
[0006] 3. How to solve the problems of surface wrinkles and poor heat preservation effect caused by the design method of using the sewing process to prevent cotton running in the existing laminated thermal insulation curtain.
[0007] In order to solve the above technical problems, the inventor has obtained the technical solution of the present invention through practice and summary. The present invention adopts the following technical solutions:
[0008] A curtain structure, comprising:
[0009] A curtain body one and a curtain body two, both the curtain body one and the curtain body two include an inner layer, an outer layer and a core cotton layer distributed between the two. The side edges of the curtain body one and the curtain body two are both provided with a velvety structure, and there are two groups of velvety structures on the curtain body, which are respectively distributed on the inner layer and the outer layer of the curtain body;
[0010] A sealing structure, the sealing structure includes two binding strips, one side of each binding strip is provided with two symmetrically distributed hook structures and a magnetic attraction member distributed in the middle of the hook structures. A plurality of magnetic attraction members are equidistantly distributed along the length direction of the binding strip, and the two hook structures are respectively adhered to the velvety structures on the inner layer and the outer layer of the curtain body.
[0011] Wherein the curtain body one and the curtain body two are staggered in the width direction, and the curtain body one is distributed on the outside of the curtain body two.
[0012] In a further technical solution, the magnetic attraction member includes an upper magnetic attraction structure, a lower magnetic attraction structure, and a middle magnetic attraction structure disposed between the upper magnetic attraction structure and the lower magnetic attraction structure. The middle magnetic attraction structure includes a middle fixing block. On the opposite side of the middle fixing blocks of the two magnetic attraction members, there are transverse sliding grooves, and a transverse opening member is slidably engaged in the transverse sliding grooves;
[0013] Both the upper magnetic attraction structure and the lower magnetic attraction structure include a plurality of side fixing blocks arranged along the length direction of the edge strip. On the opposite side of the side fixing blocks of the two magnetic attraction members, there are vertical sliding grooves, and a vertical opening member is slidably engaged in the vertical sliding grooves. All the vertical opening members of the upper magnetic attraction structure and all the vertical opening members of the lower magnetic attraction structure are respectively connected to the transverse opening member via a separate connecting rope, and spring members for connecting the corresponding vertical opening members are installed in the vertical sliding grooves at the topmost side and the lowermost side;
[0014] Wherein, magnetic attraction blocks are embedded on the side of the transverse opening member and the vertical opening member opposite to the fixing block;
[0015] On the opposite sides of the two middle fixing blocks corresponding in position in the two magnetic attraction members and on the opposite sides of the two side fixing blocks corresponding in position in the two magnetic attraction members, there are magnetic blocks and connecting grooves. On the side of the connecting groove, there is a guide groove body and a wind-resistant member detachably connected inside. The guide groove body is distributed in a spiral structure and a circumferentially distributed constraint arc groove is provided on one side close to the root of the connecting groove;
[0016] The wind-resistant member includes a main body and an extension body. Inside the main body, there are two moving plates and an elastic body connected between the two moving plates. At the end of the extension body, there is an elastic member and a rotatable connecting member. The two ends of the elastic member are respectively connected to the extension body and the connecting body;
[0017] The connecting body is rotated by a certain angle by the movement of the transverse opening member and the vertical opening member.
[0018] In a further technical solution, the curtain structure further includes hook surface layers and a horizontal door head provided on the inner and outer sides of the tops of the first curtain body and the second curtain body. On the side of the horizontal door head opposite to the hook surface layer, there is a fluff surface layer adhesively bonded to the hook surface layer.
[0019] A curtain manufacturing system for manufacturing the curtain structure includes:
[0020] A release roller assembly, including a core cotton layer release roller, an inner surface layer release roller, an outer surface layer release roller, and an integration roller. The core cotton layer release roller, the inner surface layer release roller, and the outer surface layer release roller release the core cotton layer, the inner surface layer, and the outer surface layer synchronously and at the same speed, and then they are integrated into a raw material blank by the integration roller;
[0021] A combing pattern forming assembly, including a tensioning part and a pattern pressing part. The tensioning part tensions the raw material blank and the pattern pressing part fuses the three layers of raw materials to form a curtain blank with combing patterns;
[0022] The cutting component includes a conveying roller and a cutting piece. The curtain body is conveyed by the conveying roller and is cut at the cutting piece to obtain the curtain body one and the curtain body two with designed dimensions.
[0023] The bottom head processing component includes a bottom edge wrapper, a first sewing piece, and a first longitudinal conveying structure. The bottom edge wrapper is used to convey the bottom edge and sew the bottom edge to the bottom of the curtain body through the first sewing piece. The first longitudinal conveying structure longitudinally conveys the curtain body to the heat sealing station.
[0024] The heat sealing component includes a first conveying structure for horizontally conveying the rough surface structure and heat sealing rollers distributed along the conveying direction of the curtain body.
[0025] The door head processing component includes a top edge wrapper and a second sewing piece. The top edge wrapper is used to convey the top edge and sew the top edge to the top of the curtain body through the second sewing piece.
[0026] In a further technical solution, the tensioning part includes a front lower roller group, a rear lower roller group, a front upper tensioning wheel group, and a rear upper tensioning wheel group. The front lower roller group and the rear lower roller group are distributed below the front upper tensioning wheel group and the rear upper tensioning wheel group.
[0027] The embossing part includes an upper embossing plate and a lower embossing plate. A forming groove is provided in the middle of the opposite sides of the upper embossing plate and the lower embossing plate. An embossing structure and an adsorption structure are installed in the forming groove. The embossing structure melts the raw material blank into one body, and the adsorption structure fluffs the area of the raw material blank except the embossing structure.
[0028] In a further technical solution, air inlet and outlet openings are provided on both sides of the forming groove along the direction perpendicular to the movement direction of the raw material blank.
[0029] The embossing structure includes a forming plate installed on the inner side of the forming groove. A number of through holes are evenly distributed on the forming plate, and hot melt columns are installed in the through holes. An electric heating structure is independently provided on the inner side of the forming groove, and the electric heating structure provides the melting temperature for the hot melt columns. A heating chamber is provided around the back side of the forming plate and the forming groove.
[0030] The adsorption structure includes shaping grooves distributed on the opposite side of the forming plate and capsules placed at the notch of the shaping grooves and flush with the plate surface. Capillary holes are evenly distributed on the capsules.
[0031] In a further technical solution, two symmetrically distributed side slots are provided on the upper embossing plate and the lower embossing plate, and the two side slots are distributed on both sides of the forming groove along the direction perpendicular to the conveying direction of the raw material blank.
[0032] Motors are embedded in the upper embossing plate and the lower embossing plate. A rotating rod is installed at the output end of the motor, and side opening pieces are fixed on the rotating rod. The side opening pieces are arranged in the side slots.
[0033] An air flow hole is provided on the upper embossing plate and the lower embossing plate on the side opposite to the forming groove, and a pump body is independently embedded inside the embossing plate. The air inlet and outlet and the air flow hole are communicated through an air flow channel and the pump body, and a directional air flow entering through the air flow hole, passing through the air flow channel and the air inlet and outlet is formed by the pump body.
[0034] In a further technical solution, the side opening piece includes a side opening cam disc and a spiral piece spirally distributed on the rotating rod, and one end of the spiral piece far from the motor is connected to the side opening cam disc.
[0035] In a further technical solution, the shaping groove is communicated with the heating chamber through a one-way diaphragm;
[0036] The air flow channel is communicated with the heating chamber through a one-way diaphragm.
[0037] The curtain processing technology adopts the curtain making system described above, including:
[0038] Step 1, raw material blank integration
[0039] The core cotton layer release roller, the inner layer release roller and the outer layer release roller release the core cotton layer, the inner layer and the outer layer synchronously and at the same speed, and then they are integrated into a three-layer laminated raw material blank by an integrating roller;
[0040] Step 2, curtain body forming
[0041] The raw material blank passes through the rear lower roller group, the upper rear tensioning wheel group, the upper front tensioning wheel group and the front lower roller group in sequence. Between the upper rear tensioning wheel group and the upper front tensioning wheel group, the upper embossing plate and the lower embossing plate approach each other, and the hot forming for combing the texture is completed through the embossing structure to obtain a curtain body blank;
[0042] Step 3, cutting
[0043] It is conveyed by a conveying roller and cut by a cutting piece to obtain a curtain body one and a curtain body two with designed dimensions;
[0044] Step 4, bottom head processing
[0045] The bottom edge is folded over the bottom of the curtain body by a bottom edge wrapper, and at the same time, the bottom edge is sewn to the bottom of the curtain body by a sewing piece one. A counterweight is installed inside the bottom edge while wrapping the bottom edge;
[0046] Step 5, side edge processing;
[0047] The rough surface structure is conveyed on the upper and lower sides of the side edge of the curtain body by a conveying structure one, and the side edge processing is completed through hot forming by a hot bonding roller;
[0048] Step 6, door head processing
[0049] The top edge is folded over the tops of the curtain body one and the curtain body two by a top edge wrapper. At this time, the tops of the curtain body one and the curtain body two are flush;
[0050] Step 7, Installation of the sealing structure
[0051] The edging strip is cut to a fixed length according to the length of the paired curtain body. The hook surface structure of the edging strip is bonded to the fleece surface structure of the curtain body, and the magnetic part is assembled inside the edging strip. The edging strips after the assembly of the first curtain body and the second curtain body are distributed front and back;
[0052] Step 8, Installation of the horizontal door head
[0053] Hook surface layers are installed on the inner and outer surface layers at the top of the first curtain body and the second curtain body. The fleece surface layer of the horizontal door head is bonded to the hook surface layer to obtain the door curtain product.
[0054] Compared with the prior art, the present invention has the following beneficial effects:
[0055] Improve the structure of the layered thermal insulation door curtain product:
[0056] 1) Fleece surface structures are provided on the sides of the first curtain body and the second curtain body. Hook surface stickers can be installed on the door frame. The hook surface stickers and the fleece surface structures are bonded to complete the installation of the thermal insulation door curtain. There is no problem of front and back installation, making it easier for users to install. At the same time, due to the frequent opening and closing of the magnetic part of the traditional thermal insulation curtain, the edging strip at this place is extremely easy to be polluted. If it needs to be cleaned, the entire curtain body needs to be removed for all cleaning operations, and the cleaning is difficult; while in this application, the edging strip at this place is independently set and bonded by the hook surface and the fleece surface. On the one hand, it can effectively fix the magnetic part, and on the other hand, it is convenient to carry out targeted cleaning operations on the edging strip at this place.
[0057] 2) The magnetic part in this case adopts a magnetic design with front-to-back attraction and front-to-back selective opening. When closed, the magnetic block of the opening part will adsorb and connect the connecting body, making the elastic body in a stretched state. At the same time, the connecting body will move along the guide groove body and compress the elastic part, and finally be restricted at the constraint arc groove, realizing the locking and fixing after magnetic attraction and improving the wind resistance performance; when opening, the connecting body is driven back to the end of the guide groove body by magnetic attraction through the movement of the opening part. After the opening part moves to the end position, the connecting body enters the guide groove body in the reverse direction under the action of the elastic reset of the elastic body and finally separates from the connecting groove, realizing magnetic locking. At this time, only the adsorption force of the magnetic block needs to be overcome to open the sealing structure. Two groups of magnetic blocks are arranged on both sides of the connecting groove to make the position of the wind resistance part correspond to the connecting groove when closed.
[0058] 3) In this case, hook surface layers and a horizontal door head are also provided on the inner and outer sides at the top of the first curtain body and the second curtain body. The fleece surface layer of the horizontal door head is bonded to the hook surface layer to conduct targeted thermal insulation design for the top of the curtain body. Since the edging strip of the sealing structure adopts a separate bonding design, there is a problem of heat loss between the edging strip and the door head. By enhancing the thermal insulation design of this structure, this problem is solved.
[0059] Improve the structure of the laminated thermal insulation curtain product:
[0060] 1) Using the intermittent planar embossing forming operation method, emboss the core cotton layer, inner surface layer and outer surface layer to obtain the curtain blank. When embossing, use the embossing plates to approach each other to complete the embossing operation of the embossing structure. The embossing structure is regularly patterned with hot melt columns, and there are gaps reserved between adjacent hot melt columns. Using this gap can facilitate the entry of hot air flow after heat sealing to fluff the core layer cotton in the combed pattern.
[0061] 2) After heat sealing, use the side opening pieces on the side to open both sides of the surface layer under the action of the motor. After opening, the pump body is turned on to lead the hot air flow out of the heating chamber through the air flow channel and into the core layer cotton through the air inlet and outlet. The air flow discharged outside the heating chamber is greater than the air flow entering through the air holes, making the inside in a negative pressure state. The negative pressure state will adsorb the surface layer of the area surrounded by the hot melt columns by the capsule body under the action of capillary holes. When adsorbed, the capsule body will also be deformed into the shaping groove to complete the fluffing treatment of this area. While fluffing, the temperature of the hot melt column is slowly cooled by the entering air, releasing the stress after heat sealing and preventing wrinkling in this part. Brief Description of the Drawings
[0062] Figure 1 Schematic diagram of the overall structure of the present invention (two curtain bodies).
[0063] Figure 2 For Figure 1 Cross-sectional view taken along line A-A in
[0064] Figure 3 For Figure 2 Partial enlarged view at A in
[0065] Figure 4 For Figure 1 Cross-sectional view taken along line B-B in
[0066] Figure 5 For Figure 4 Partial enlarged view at C in
[0067] Figure 6 For Figure 1 Cross-sectional view taken along line C-C in
[0068] Figure 7 For Figure 6 Partial enlarged view at B in
[0069] Figure 8 Cross-sectional view of the wind resistance member.
[0070] Figure 9 Distribution diagram of the overall structure of the wind resistance member and the position of the elastic member.
[0071] Figure 10 It is the structural distribution diagram in the connecting groove.
[0072] Figure 11 It is the structural distribution diagram of a single set of magnetic attraction components.
[0073] Figure 12 It is the action diagram of the horizontal opening component for opening and resetting. (a) is the opening action, and (b) is the closing action.
[0074] Figure 13 It is the cross-sectional view of the overall structure of the present invention (three-piece curtain body);
[0075] Figure 14 It is the structural schematic diagram of the processing system.
[0076] Figure 15 It is the structural schematic diagram of the bottom head processing component.
[0077] Figure 16 It is the structural schematic diagram of the heat-sealing component.
[0078] Figure 17 It is the structural schematic diagram of the door head processing component.
[0079] Figure 18 It is the cross-sectional view of the embossing part.
[0080] Figure 19 It is the bottom view of the upper embossing plate.
[0081] Figure 20 It is for Figure 19 the cross-sectional view at D-D in
[0082] Figure 21 It is for Figure 20 the partial enlarged view at D in
[0083] Figure 22 It is the structural diagram of the side-opening piece.
[0084] Figure 23 It is the top view of the lower embossing plate.
[0085] In the figure: 10, curtain body one; 11, inner surface layer; 12, outer surface layer; 13, core cotton layer; 14, velvety structure; 20, curtain body two; 30, sealing structure; 31, edge strip; 32, hook surface structure; 33, magnetic component; 331, upper magnetic structure; 3311, side fixing block; 3312, vertical sliding groove; 3313, vertical opening component; 3314, connecting rope; 3315, spring component; 332, middle magnetic structure; 3321, middle fixing block; 3322, horizontal sliding groove; 3323, horizontal opening component; 333, lower magnetic structure; 334, magnetic block; 335, magnet; 336, connecting groove; 337, guide groove body; 338, wind resistance component; 3381, main body; 3382, moving plate; 3383, extension body; 3384, elastic component; 3385, connecting body; 3386, horizontal door head; 339, constraint arc groove;
[0086] 100, release roller assembly; 101, core cotton layer release roller; 102, inner surface layer release roller; 103, outer surface layer release roller; 104, integration roller;
[0087] 200, combing texture forming assembly; 210, tensioning part; 211, front lower roller group; 212, rear lower roller group; 213, front upper tensioning wheel group; 214, rear upper tensioning wheel group; 220, embossing part; 221, upper embossing plate; 222, lower embossing plate; 223, forming groove; 224, embossing structure; 225, adsorption structure; 2251, bladder; 2252, shaping groove; 226, air inlet and outlet; 227, forming plate; 228, electric heating structure; 229, hot melt column; 230, side slot; 231, rotating rod; 232, motor; 233, side opening piece; 2331, side opening cam disc; 2332, spiral piece; 234, pump body; 235, air flow holes; 236, air flow channel;
[0088] 300, cutting assembly; 301, conveying roller; 302, cutting piece;
[0089] 400, bottom head processing assembly; 401, bottom edge wrapper; 402, stitching piece one; 403, longitudinal conveying structure one;
[0090] 500, heat sealing assembly; 501, conveying structure one; 502, heat sealing roller;
[0091] 600, door head processing assembly; 601, top edge wrapper; 602, stitching piece two. Detailed implementation manners
[0092] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments.
[0093] Example 1
[0094] As Figures 1 to 7 shown, a curtain structure includes:
[0095] A first curtain body 10 and a second curtain body 20. Both the first curtain body 10 and the second curtain body 20 include an inner surface layer 11, an outer surface layer 12, and a core cotton layer 13 distributed therebetween. Fluffy surface structures 14 are provided on the sides of the first curtain body 10 and the second curtain body 20, and two sets of the fluffy surface structures 14 on the curtain body are respectively distributed on the inner surface layer 11 and the outer surface layer 12 of the curtain body;
[0096] A sealing structure 30. The sealing structure 30 includes two edge strips 31. On one side of each edge strip 31, two symmetrically distributed hook surface structures 32 and magnetic attraction members 33 distributed in the middle of the hook surface structures 32 are provided. A plurality of magnetic attraction members 33 are equally spaced along the length direction of the edge strip 31. The two hook surface structures 32 are respectively adhered to the fluffy surface structures 14 on the inner surface layer 11 and the outer surface layer 12 of the curtain body.
[0097] In the embodiment, a hook surface sticker is installed on the door frame, and the fluffy surface structure 14 at the edge of the curtain body is bonded to the hook surface sticker to complete the fixation of the curtain structure, so that the problem of reverse installation will not occur. At the same time, the edge strips 31 are used to bond the opening and closing sides of the first curtain body 10 and the second curtain body 20 through the hook surface and the fluffy surface, and the disassembly and assembly operations of the edge strips 31 can be completed. After the edge strips 31 are contaminated, they can be separately removed for cleaning and are easy to reassemble. When the sealing structure 30 is closed, the two edge strips 31 are closely contacted by the magnetic attraction of the magnetic attraction members 33 to complete the closing, thereby ensuring the heat preservation and heat insulation effect.
[0098] Example 2
[0099] In Example 1, since the existing heat preservation curtain products of layered products adopt the magnetic attraction scheme of mutual attraction, when encountering strong wind weather, the air flow impacts the curtain, which is likely to cause the magnetic attraction structure to be accidentally opened, especially in the bottom area. In view of this, the inventor makes the following improvements:
[0100] As Figures 1 to 12 shown, the magnetic attraction member 33 includes an upper magnetic attraction structure 331, a lower magnetic attraction structure 333, and a middle magnetic attraction structure 332 distributed between the upper magnetic attraction structure 331 and the lower magnetic attraction structure 333. The middle magnetic attraction structure 332 includes a middle fixing block 3321. On the opposite sides of the middle fixing blocks 3321 of the two sets of magnetic attraction members 33, transverse sliding grooves 3322 are provided, and a transverse opening member 3323 is slidably fitted in the transverse sliding grooves 3322.
[0101] The upper magnetic attraction structure 331 and the lower magnetic attraction structure 333 both include a plurality of side fixing blocks 3311 arranged along the length direction of the edge strip 31. On the side of the side fixing blocks 3311 of the two groups of magnetic attraction members 33 facing away from each other, there are vertical sliding grooves 3312. A vertical opening member 3313 is slidably fitted in the vertical sliding grooves 3312. All the vertical opening members 3313 of the upper magnetic attraction structure 331 and all the vertical opening members 3313 of the lower magnetic attraction structure 333 are respectively connected by a separate connecting rope 3314 and a horizontal opening member 3323, and spring members 3315 for connecting the corresponding vertical opening members 3313 are installed in the vertical sliding grooves 3312 at the topmost side and the lowermost side.
[0102] Among them, magnetic attraction blocks 334 are embedded on the sides of the horizontal opening member 3323 and the vertical opening member 3313 facing away from the fixing blocks. The magnetic attraction blocks 334 are used for adsorbing the connecting body 3385.
[0103] On the opposite sides of the two middle fixing blocks 3321 corresponding in position in the two groups of magnetic attraction members 33 and on the opposite sides of the two side fixing blocks 3311 corresponding in position in the two groups of magnetic attraction members 33, there are magnetic blocks 335 and connecting grooves 336. A guide groove body 337 and a wind-resistant member 338 detachably connected inside are arranged on the side of the connecting groove 336. The guide groove body 337 is distributed in a spiral structure, and circumferentially distributed constraint arc grooves 339 are arranged on one side close to the root of the connecting groove 336. The edge strip is bonded to the fixing block and is also located at the positions of the grooves. The edge strip is also bonded in the grooves without affecting the structural shapes of the grooves. The edge strip can also expose the grooves by making cuts at the positions of the grooves, either way is acceptable.
[0104] The wind-resistant member 338 includes a main body 3381 and an extension body 3383. Two moving plates 3382 are installed inside the main body 3381 and an elastic body is connected between the two moving plates 3382. An elastic member 3384 and a rotatable connecting body 3385 are installed at the end of the extension body 3383. The two ends of the elastic member 3384 are respectively connected to the extension body 3383 and the connecting body 3385.
[0105] Driven by the movement of the horizontal opening member 3323 and the vertical opening member 3313, the connecting body 3385 rotates by a certain angle.
[0106] Among them, the opening members, the wind-resistant members, and the fixing blocks are all made of PVC material.
[0107] When in use, when opening from the outside, the transverse opening member 3323 inside the edge strip 31 of the curtain body 10 is pushed to the right. Due to the existence of the bottom counterweight, only the acting force of the spring member 3315 at the bottom needs to be overcome, and the vertical opening member 3313 can be moved closer to the transverse opening member 3323. At the same time, the edge strip 31 hardly deforms in the length direction. Due to the adsorption of the magnetic attraction block 334 on the connecting body 3385, the connecting body 3385 moves along with the movement of the magnetic attraction block 334, squeezes the elastic member 3384 and rotates from inside the constraint arc groove 339 to the root of the guide groove body 337. When the opening member moves to the end position, the magnetic attraction force is less than the elastic restoring force of the elastic body, and the connecting body 3385 will automatically move in the reverse direction along the guide groove body 337 and be removed. The wind-resistant member 338 is removed from the connecting groove 336 of the curtain body 10. At this time, only the magnetic force of the magnetic block 335 for attraction needs to be overcome to open the sealing structure 30. After the person passes through, the magnetic block 335 will attract each other. While attracting each other, the connecting body 3385 can be automatically inserted into the connecting groove 336. Under the action of the adsorption force of the magnetic attraction block 334, the connecting body 3385 moves along the guide groove body 337. While moving, the elastic body will be stretched, the connecting body 3385 will rotate by a certain angle and at the same time compress the elastic member 3384. When the connecting body 3385 enters the constraint arc groove 339, it will be constrained in the constraint arc groove 339 under the action of the magnetic attraction angle and the elastic member 3384; when opening from the inside, the action is the same. In actual use, the position where the transverse opening member 3323 is located can be marked.
[0108] As Figure 13 shown, the three-piece curtain body method is adopted. The curtain body 20 is located inside the curtain body 10. Of course, the magnetic blocks 335 on the same magnetic attraction member 33 can be selected as upper, middle and lower continuous soft magnetic strips.
[0109] Embodiment 3
[0110] In Embodiment 1, as Figure 1 、 Figure 4 、 Figure 5 shown, the curtain structure further includes hook surface layers and a horizontal door head 3386 arranged on the inner and outer sides of the tops of the curtain body 10 and the curtain body 20. A hair surface layer adhesively bonded to the hook surface layer is arranged on one side of the horizontal door head 3386 opposite to the hook surface layer.
[0111] The hair surface layer of the horizontal door head 3386 and the hook surface layer are adhesively bonded to conduct targeted heat preservation design on the top of the curtain body. Since the edge strip 31 of the sealing structure 30 adopts a separate adhesive bonding design, there is a problem of heat loss between the edge strip and the door head. By enhancing the heat preservation design of this structure, this problem is solved.
[0112] Embodiment 4
[0113] As Figures 14 to 18As shown in the figure, a curtain making system for making the curtain structure described in the above embodiments includes:
[0114] A release roller assembly 100, including a core cotton layer release roller 101, an inner layer release roller 102, an outer layer release roller 103, and an integrating roller 104. The core cotton layer release roller 101, the inner layer release roller 102, and the outer layer release roller 103 release the core cotton layer 13, the inner layer 11, and the outer layer 12 synchronously and at the same speed, and then they are integrated into a raw material blank by the integrating roller 104;
[0115] A combing pattern forming assembly 200, including a tensioning part 210 and a pattern pressing part 220. The tensioning part 210 tensions the raw material blank, and the pattern pressing part 220 fuses the three layers of raw materials to form a curtain blank with combing patterns;
[0116] A cutting assembly 300, including a conveying roller 301 and a cutting member 302. The curtain is conveyed by the conveying roller 301 and cut at the cutting member 302 to obtain blanks of curtain one 10 and curtain two 20 with designed dimensions;
[0117] A bottom head processing assembly 400, which includes a bottom edge wrapper 401, a first sewing member 402, and a first longitudinal conveying structure 403. The bottom edge wrapper 401 is used to convey the bottom edge and sew the bottom edge to the bottom of the curtain by the first sewing member 402, and the first longitudinal conveying structure 403 longitudinally conveys the curtain to the heat sealing station;
[0118] A heat sealing assembly 500, which includes a first conveying structure 501 for horizontally conveying the plush structure 14 and heat sealing rollers 502 distributed along the conveying direction of the curtain;
[0119] A door head processing assembly 600, which includes a top edge wrapper 601 and a second sewing member 602. The top edge wrapper 601 is used to convey the top edge and sew the top edge to the top of the curtain by the second sewing member 602.
[0120] In this embodiment, the core cotton layer release roller 101, the inner surface layer release roller 102 and the outer layer release roller 103 release the core cotton layer 13, the inner surface layer 11 and the outer surface layer 12 synchronously and at the same speed, and then integrate them into a raw material blank through the integration roller 104, the tensioning part 210 tensions the raw material blank, and the three layers of raw materials are fused through the embossing part 220 to form a curtain body blank with combing patterns, which is transported to the cutting station by the conveying roller 301, and the blank cutting operation of the curtain body 10 and the curtain body 20 is completed according to the design size requirements, and the blanks of the curtain body 10 and the curtain body 20 enter the bottom processing station, and the bottom hemming strip is folded and hemmed at the bottom by the bottom hemming device 401, and the counterweight is loaded into the bottom hemming strip when it is folded, and the bottom hemming strip is sewed to the bottom of the curtain body through the sewing piece 1 402. The bottom hemming process is carried out longitudinally, and after sewing, the curtain body is longitudinally transported to the heat sealing station through the longitudinal conveying structure 403, and the curtain body is transversely transported at the heat sealing station. During the conveying process, the conveying structure 501 transversely transports the rough surface structure 14, and the conveying structure 501 is provided with two groups of upper and lower groups, which are respectively located on the upper and lower sides of the curtain body, and then heat-sealed on the two side edges of the curtain body through the heat sealing roller 502. The curtain body 10 and the curtain body 20 are processed at the door head station, and the top hemming strip is folded by the top hemming device 601 and sewn at the top by the sewing piece 2 602. Finally, the hemming strip 31 is cut according to the length of the curtain body 10 and the curtain body 20, and is installed at the rough surface structure 14 on the opening and closing side of the curtain body 10 and the curtain body 20 using the hook surface structure 32.
[0121] Example 5
[0122] In Example 4, the existing layered thermal insulation curtain adopts a sewing process to prevent the design of cotton leakage, which causes surface wrinkles. At the same time, due to the existence of the sewing opening and sewing line, frequent force is applied to complete the opening and closing of the thermal insulation curtain, which easily causes the line opening to increase and leads to poor thermal insulation effect. The traditional way to solve the deviation is to use rolling, but the subsequent re-expansion of the core cotton layer is ignored, which will also cause a certain amount of expansion, thereby causing wrinkles. The inventor has made the following improvements:
[0123] like Figures 15 to 23 As shown, the tensioning part 210 includes a front lower roller group 211, a rear lower roller group 212, an upper front tensioning wheel group 213 and an upper rear tensioning wheel group 214, and the front lower roller group 211 and the rear lower roller group 212 are distributed below between the upper front tensioning wheel group 213 and the upper rear tensioning wheel group 214;
[0124] The embossed part 220 includes an upper embossed plate 221 and a lower embossed plate 222. A molding groove 223 is provided in the middle of the opposite side of the upper embossed plate 221 and the lower embossed plate 222. An embossed structure 224 and an adsorption structure 225 are installed in the molding groove 223. The embossed structure 224 hot-melts the raw material blank into one, and the adsorption structure 225 makes the raw material blank fluffy except for the embossed structure 224.
[0125] Both sides of the forming groove 223 along the direction perpendicular to the movement direction of the raw material blank are provided with air inlet and outlet openings 226;
[0126] The embossing structure 224 includes a forming plate 227 installed inside the forming groove 223. A number of through holes are evenly distributed on the forming plate 227, and hot melt columns 229 are installed in the through holes. An electric heating structure 228 is independently arranged inside the forming groove 223. The electric heating structure 228 provides a fusing temperature for the hot melt columns 229. A heating chamber is surrounded by the side of the forming plate 227 facing away and the forming groove 223;
[0127] The adsorption structure 225 includes a shaping groove 2252 distributed on the opposite sides of the forming plate 227 and a bladder 2251 built in at the notch of the shaping groove 2252 and flush with the plate surface. Capillary holes are evenly distributed on the bladder 2251.
[0128] Two symmetrically distributed side slots 230 are provided on the upper embossing plate 221 and the lower embossing plate 222. The two side slots 230 are distributed on both sides of the forming groove 223 along the direction perpendicular to the conveying direction of the raw material blank;
[0129] A motor 232 is embedded in the upper embossing plate 221 and the lower embossing plate 222. A rotating rod 231 is installed at the output end of the motor 232. A side opening piece 233 is fixed on the rotating rod 231. The side opening piece 233 is arranged in the side slot 230;
[0130] Air flow holes 235 are provided on the upper embossing plate 221 and the lower embossing plate 222 on the side facing away from the forming groove 223, and a pump body 234 is independently embedded inside the embossing plate. The air inlet and outlet openings 226 and the air flow holes 235 are communicated through an air flow channel 236 and the pump body 234. A directional air flow is formed by the pump body 234 from the air flow holes 235 entering through the air flow channel 236 and the air inlet and outlet openings 226.
[0131] The side opening piece 233 includes a side opening cam disc 2331 and a spiral piece 2332 spirally distributed on the rotating rod 231. One end of the spiral piece 2332 away from the motor 232 is connected to the side opening cam disc 2331. According to the spiral piece 2332, the surface layer part is opened to both sides, which is beneficial for the air inlet and outlet openings 226 to provide hot air flow to the area not covered by the hot melt columns 229.
[0132] The shaping groove 2252 is communicated with the heating chamber through a one-way diaphragm, and the air flow channel 236 is communicated with the heating chamber through a one-way diaphragm, which is beneficial for the formation of a directional air flow and the internal negative pressure state of the heating chamber when necessary.
[0133] On the opposite sides of the upper embossing plate 221 and the lower embossing plate 222, air cylinders are provided for the two to approach or move away from each other. During the heat sealing of the raw material blank by the upper embossing plate 221 and the lower embossing plate 222, the electric heating structure 228 will heat the hot melt column 229 to a set temperature, and heat and fuse the raw material blank at the corresponding position of the hot melt column 229 into a whole. After fusion, the electric heating structure 228 stops the heating operation. At the same time, the motor 232 drives the side opening piece 233 to open the surface layer part of the side of the curtain body to both sides through the rotating rod 231. The pump body 234 is turned on to transport the heated gas in the heating chamber to the air inlet and outlet 226 through the air flow channel 236. Since there is a certain gap reserved between adjacent hot melt columns 229, the structure inside the curtain body can supply hot air to enter. The hot air enters the area not covered by the embossing structure 224 for hot air blowing treatment. At the same time, since the air flow entering through the air flow holes 235 is less than the air flow extracted by the pump body 234 outside, the air pressure in the heating chamber is lower than the external air pressure, and the heating chamber is in a negative pressure state. The bladder 2251 will adsorb on the surface layer by using capillary holes. At the same time, due to the decrease in air pressure in the shaping groove 2252, the bladder 2251 is attached to the inner wall of the shaping groove 2252, and the whole surface layer is extended outward away from the core cotton layer 13. Since the hot air flow inside the heating chamber is discharged laterally between the two surface layers, the hot melt column 229 is slowly cooled by the air entering from the outside, and at the same time, the stress of the heat-sealed part is gradually released, and no wrinkling problem will occur.
[0134] Example 6
[0135] As Figures 1 to 23 shown, the door curtain processing technology adopts the door curtain manufacturing system as described in the above embodiment, including:
[0136] Step 1, integration of raw material blanks
[0137] The core cotton layer release roller 101, the inner surface layer release roller 102 and the outer surface layer release roller 103 release the core cotton layer 13, the inner surface layer 11 and the outer surface layer 12 synchronously and at the same speed, and then are integrated into a three-layer laminated raw material blank by the integration roller 104;
[0138] Step 2, curtain body forming
[0139] The raw material blank passes through the rear lower roller group 212, the upper rear tensioning wheel group 214, the upper front tensioning wheel group 213 and the front lower roller group 211 in sequence. Between the upper rear tensioning wheel group 214 and the upper front tensioning wheel group 213, the upper embossing plate 221 and the lower embossing plate 222 approach each other, and the heat-sealing forming of the combed texture is completed through the embossing structure 224 to obtain a curtain body blank;
[0140] Step 3, cutting
[0141] It is transported by the conveying roller 301 and cut by the cutting piece 302 to obtain the curtain body one 10 and the curtain body two 20 with the designed size;
[0142] Step 4, bottom head processing
[0143] The bottom edge is folded at the bottom of the curtain body by the bottom edge wrapper 401, and at the same time, it is sewn to the bottom of the curtain body by the first sewing piece 402. While wrapping the bottom edge, a counterweight is installed inside the bottom edge;
[0144] Step 5, side processing;
[0145] The rough surface structure 14 is conveyed on the upper and lower sides of the side of the curtain body by the first conveying structure 501, and is heat-sealed and formed by the heat-sealing roller 502 to complete the side processing;
[0146] Step 6, door head processing
[0147] The top edge is folded at the top of the first curtain body 10 and the second curtain body 20 by the top edge wrapper 601. At this time, the tops of the first curtain body 10 and the second curtain body 20 are flush;
[0148] Step 7, installation of the sealing structure 30
[0149] The edge strip 31 is cut to a fixed length according to the length of the paired curtain body. The hook surface structure 32 of the edge strip 31 is bonded to the rough surface structure 14 of the curtain body, and the magnetic part 33 is assembled inside the edge strip 31. The edge strips 31 after the first curtain body 10 and the second curtain body 20 are assembled are distributed front and back;
[0150] Step 8, installation of the horizontal door head 3386
[0151] Hook surface layers are installed on the inner and outer surface layers at the top of the first curtain body 10 and the second curtain body 20, and the rough surface layer of the horizontal door head 3386 is bonded to the hook surface layer to obtain the door curtain product.
[0152] As described above, it is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. The substitution may be the substitution of some structures, devices, method steps, or a complete technical solution. Any equivalent substitution or change made according to the technical solution of the present invention and its inventive concept should be covered within the protection scope of the present invention.
Claims
1. A curtain structure, characterized in that, Comprising: A first curtain body (10) and a second curtain body (20), both the first curtain body (10) and the second curtain body (20) include an inner surface layer (11), an outer surface layer (12) and a core cotton layer (13) distributed therebetween. Fluffy surface structures (14) are provided on the side edges of the first curtain body (10) and the second curtain body (20), and two groups of the fluffy surface structures (14) on the curtain body are respectively distributed on the inner surface layer (11) and the outer surface layer (12) of the curtain body; A sealing structure (30), the sealing structure (30) includes two edge binding strips (31), on one side of each edge binding strip (31), two symmetrically distributed hook surface structures (32) and magnetic attraction members (33) distributed in the middle of the hook surface structures (32) are provided. A plurality of magnetic attraction members (33) are equidistantly distributed along the length direction of the edge binding strip (31), and the two hook surface structures (32) are respectively adhered to the fluffy surface structures (14) on the inner surface layer (11) and the outer surface layer (12) of the curtain body.
2. The curtain structure according to claim 1, wherein, The magnetic attraction member (33) includes an upper magnetic attraction structure (331), a lower magnetic attraction structure (333) and a middle magnetic attraction structure (332) distributed between the upper magnetic attraction structure (331) and the lower magnetic attraction structure (333). The middle magnetic attraction structure (332) includes a middle fixing block (3321). On the opposite side of the middle fixing blocks (3321) of the two groups of magnetic attraction members (33), a transverse sliding groove (3322) is provided, and a transverse opening member (3323) is slidably fitted in the transverse sliding groove (3322); Both the upper magnetic attraction structure (331) and the lower magnetic attraction structure (333) include a plurality of side fixing blocks (3311) arranged along the length direction of the edge binding strip (31). On the opposite side of the side fixing blocks (3311) of the two groups of magnetic attraction members (33), a vertical sliding groove (3312) is provided, and a vertical opening member (3313) is slidably fitted in the vertical sliding groove (3312). All the vertical opening members (3313) of the upper magnetic attraction structure (331) and all the vertical opening members (3313) of the lower magnetic attraction structure (333) are respectively connected to the transverse opening member (3323) through a separate connecting rope (3314), and spring members (3315) for connecting the corresponding vertical opening members (3313) are installed in the vertical sliding grooves (3312) at the topmost side and the lowermost side; Wherein, magnetic attraction blocks (334) are embedded on the side of the transverse opening member (3323) and the vertical opening member (3313) opposite to the fixing block; On the opposite sides of the two middle fixing blocks (3321) corresponding in position in the two groups of magnetic attraction members (33) and on the opposite sides of the two side fixing blocks (3311) corresponding in position in the two groups of magnetic attraction members (33), magnetic blocks (335) and connecting grooves (336) are provided. On the side part of the connecting groove (336), a guide groove body (337) and a wind resistance member (338) detachably connected inside are provided. The guide groove body (337) is distributed in a spiral structure and a circumferentially distributed constraint arc groove (339) is provided on one side close to the root of the connecting groove (336); The wind-resistant member (338) includes a main body (3381) and an extension body (3383). Two moving plates (3382) and an elastic body connected between the two moving plates (3382) are installed inside the main body (3381). An elastic member (3384) and a rotatable connecting body (3385) are installed at the end of the extension body (3383). Two ends of the elastic member (3384) are respectively connected to the extension body (3383) and the connecting body (3385). Driven by the lateral opening member (3323) and the vertical opening member (3313), the connecting body (3385) rotates by a certain angle.
3. The curtain structure according to claim 1, characterized in that, The shown curtain structure further includes a hook surface layer and a cross head (3386) arranged on the inner and outer sides of the tops of the first curtain body (10) and the second curtain body (20). A hair surface layer adhesively bonded to the hook surface layer is arranged on one side of the cross head (3386) opposite to the hook surface layer.
4. A curtain manufacturing system for manufacturing the curtain structure according to any one of claims 1 to 3, characterized in that, Including: The release roller assembly (100) includes a core cotton layer release roller (101), an inner surface layer release roller (102), an outer surface layer release roller (103), and an integrating roller (104). The core cotton layer release roller (101), the inner surface layer release roller (102), and the outer surface layer release roller (103) release the core cotton layer (13), the inner surface layer (11), and the outer surface layer (12) synchronously and at the same speed, and then they are integrated into a raw material blank by the integrating roller (104). The combing pattern forming assembly (200) includes a tensioning part (210) and a pattern pressing part (220). The tensioning part (210) tensions the raw material blank, and the pattern pressing part (220) fuses the three layers of raw materials to form a curtain blank with a combing pattern. The cutting assembly (300) includes a conveying roller (301) and a cutting member (302). The curtain body is conveyed by the conveying roller (301) and is cut at the cutting member (302) to obtain blanks of the first curtain body (10) and the second curtain body (20) with designed sizes. The bottom head processing assembly (400) includes a bottom edge wrapper (401), a first sewing member (402), and a first longitudinal conveying structure (403). The bottom edge wrapper (401) is used to convey the bottom edge and sew the bottom edge to the bottom of the curtain body through the first sewing member (402). The first longitudinal conveying structure (403) longitudinally conveys the curtain body to the heat sealing station. The heat sealing assembly (500) includes a first conveying structure (501) for laterally conveying the hair surface structure (14) and heat sealing rollers (502) distributed along the conveying direction of the curtain body. The door head processing assembly (600) includes a top edge wrapper (601) and a second sewing member (602). The top edge wrapper (601) is used to convey the top edge and sew the top edge to the top of the curtain body through the second sewing member (602).
5. A curtain manufacturing system according to claim 4, wherein, The tensioning part (210) includes a front lower roller group (211), a rear lower roller group (212), a front upper tensioning wheel group (213), and a rear upper tensioning wheel group (214). The front lower roller group (211) and the rear lower roller group (212) are distributed below the front upper tensioning wheel group (213) and the rear upper tensioning wheel group (214). The embossing part (220) includes an upper embossing plate (221) and a lower embossing plate (222). In the middle of the opposite sides of the upper embossing plate (221) and the lower embossing plate (222), a forming groove (223) is provided. A embossing structure (224) and an adsorption structure (225) are installed in the forming groove (223). The embossing structure (224) fuses the raw material blank into one body, and the adsorption structure (225) fluffs the area of the raw material blank except the embossing structure (224).
6. The curtain making system according to claim 5, characterized in that, Both sides of the forming groove (223) along the direction perpendicular to the movement direction of the raw material blank are provided with air inlet and outlet openings (226); The embossing structure (224) includes a forming plate (227) installed inside the forming groove (223). A number of through holes are evenly distributed on the forming plate (227), and a hot melt column (229) is installed in the through holes. An electric heating structure (228) is independently provided inside the forming groove (223) on the inner side. The electric heating structure (228) provides a fusing temperature for the hot melt column (229). A heating chamber is surrounded by the back side of the forming plate (227) and the forming groove (223); The adsorption structure (225) includes a shaping groove (2252) distributed on the opposite side of the forming plate (227) and a bladder (2251) placed at the notch of the shaping groove (2252) and flush with the plate surface. Capillary holes are evenly distributed on the bladder (2251).
7. A curtain manufacturing system according to claim 6, wherein, Two symmetrically distributed side slots (230) are provided on the upper embossing plate (221) and the lower embossing plate (222). The two side slots (230) are distributed on both sides of the forming groove (223) along the direction perpendicular to the conveying direction of the raw material blank; A motor (232) is embedded in the upper embossing plate (221) and the lower embossing plate (222). A rotating rod (231) is installed at the output end of the motor (232). A side opening piece (233) is fixed on the rotating rod (231), and the side opening piece (233) is arranged in the side slot (230); Air flow holes (235) are provided on the upper embossing plate (221) and the lower embossing plate (222) on the side opposite to the forming groove (223), and a pump body (234) is independently embedded inside the embossing plate. The air inlet and outlet openings (226) and the air flow holes (235) are communicated through an air flow channel (236) and the pump body (234). A directional air flow is formed by the pump body (234) from the air flow holes (235) entering through the air flow channel (236) and the air inlet and outlet openings (226).
8. A curtain manufacturing system according to claim 7, wherein, The side opening piece (233) includes a side opening cam disc (2331) and a spiral piece (2332) spirally distributed on the rotating rod (231). One end of the spiral piece (2332) far from the motor (232) is connected to the side opening cam disc (2331).
9. A curtain manufacturing system according to claim 8, characterized in that, The shaping groove (2252) is communicated with the heating chamber through a one-way diaphragm; The air flow channel (236) is communicated with the heating chamber through a one-way diaphragm.
10. The processing technology of the curtain, adopting the curtain manufacturing system described in any one of claims 4 to 9, is characterized in that, Including: Step 1, integration of the raw material blank The core cotton layer release roller (101), the inner layer release roller (102) and the outer layer release roller (103) synchronously and at the same speed release the core cotton layer (13), the inner layer (11) and the outer layer (12), and then they are integrated into a three-layer laminated raw material blank through the integration roller (104); Step 2, curtain body forming The raw blank passes through the rear lower roller group (212), the upper rear tensioning wheel group (214), the upper front tensioning wheel group (213), and the front lower roller group (211) in sequence. Between the upper rear tensioning wheel group (214) and the upper front tensioning wheel group (213), it approaches each other through the upper corrugated plate (221) and the lower corrugated plate (222), and completes the hot forming of the combed texture through the corrugated structure (224) to obtain the curtain body blank; Step 3, cutting It is conveyed by the conveying roller (301) and cut by the cutting piece (302) to obtain the curtain body one (10) and the curtain body two (20) with the designed dimensions; Step 4, bottom head processing The bottom edge is folded at the bottom of the curtain body by the bottom edge wrapper (401), and at the same time, it is sewn to the bottom of the curtain body by the first sewing piece (402). A counterweight is installed inside the bottom edge while wrapping the bottom edge; Step 5, side processing; The matte surface structure (14) is conveyed on the upper and lower sides of the side of the curtain body by the first conveying structure (501), and the side processing is completed by hot forming with the hot welding roller (502); Step 6, lintel processing The top edge is folded at the top of the curtain body one (10) and the curtain body two (20) by the top edge wrapper (601). At this time, the tops of the curtain body one (10) and the curtain body two (20) are flush; Step 7, installation of the sealing structure (30) The edge strip (31) is cut to a fixed length according to the length of the paired curtain body. The hook surface structure (32) of the edge strip (31) is bonded to the matte surface structure (14) of the curtain body, and the magnetic attraction part (33) is assembled inside the edge strip (31). The edge strips (31) after the curtain body one (10) and the curtain body two (20) are assembled are distributed front and back; Step 8, installation of the horizontal lintel (3386) Hook surface layers are installed on the surface layers inside and outside the tops of the curtain body one (10) and the curtain body two (20). The matte surface layer of the horizontal lintel (3386) is bonded to the hook surface layer to obtain the curtain product.