A high-speed separator based on straw carbonization gasification

By incorporating gas flow regulation and centrifugal separation mechanisms into the high-speed separator, the problem of incomplete separation of particulate matter in the gas is solved, achieving efficient gas separation and improved cleanliness.

CN120242661BActive Publication Date: 2025-10-31ANHUI SCI & TECH UNIV
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Patent Information

Application Number
CN202510753145.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-06-06
Publication Date
2025-10-31
Estimated Expiration
2045-06-06

AI Technical Summary

Technical Problem

In existing high-speed separators, the excessively high air intake speed during the separation of particulate matter from gas causes fine solid particles to penetrate the filter screen with the gas, resulting in low cleanliness of the separated gas.

Method used

By employing a gas flow regulation mechanism and a centrifugal separation mechanism, effective separation is achieved by changing the airflow direction, using centrifugal separation and auxiliary separation mechanisms to slow down the gas velocity and increase the weight of particulate matter.

Benefits of technology

It improves the cleanliness and efficiency of gas separation, prevents fine particulate matter from being discharged with the gas, and enhances the separation effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention provides a high-speed separator based on straw charcoal gasification, belonging to the field of straw charcoal gasification separation technology. This high-speed separator based on straw charcoal gasification includes a separator comprising an inlet tank, a separation tank, and an outlet tank, which are sequentially and fixedly connected. An inlet pipe is fixedly connected to one side of the inlet tank. A centrifugal separation mechanism is installed inside the separation tank, and a gas flow regulating mechanism is installed inside the inlet tank. During the rotation of the mounting plate, this invention causes the mounting plate to swing back and forth on the outer surface of the insertion shaft, thereby causing the swing plate below it to swing. When the input gas enters the inlet tank at high speed through the inlet pipe, the swing plate changes the direction of the high-speed gas flow, thereby slowing down the speed at which the gas enters the inlet tank, allowing the gas to disperse upwards at a slower speed.
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Description

Technical Field

[0001] This invention relates to the field of straw charcoal gasification and separation technology, and more specifically, to a high-speed separator based on straw charcoal gasification. Background Technology

[0002] Straw char gasification separation refers to the process of converting straw into gaseous, liquid, and solid products through gasification, and then separating, recovering, and utilizing these products. Straw char gasification separation is a multi-product recovery process, including gaseous, liquid, and solid products. Through separation technology, these products can be recovered and effectively utilized, thereby achieving resource recycling and environmental protection.

[0003] In the process of straw charcoal gasification and separation, a high-speed separator is required. However, existing high-speed separators still have some problems in actual use. For example, when separating particulate matter in the gas, if the air intake speed is too fast, some fine solid particles will be forced to penetrate the filter screen with the rapidly entering gas and eventually be discharged with the gas, resulting in low cleanliness of the separated gas. Summary of the Invention

[0004] To overcome the above deficiencies, the present invention provides a high-speed separator based on straw carbonization that overcomes or at least partially solves the above technical problems.

[0005] This invention is implemented as follows:

[0006] This invention provides a high-speed separator based on straw carbonization, including a separator comprising an inlet tank, a separation tank, and an outlet tank, which are sequentially and fixedly connected. An inlet pipe is fixedly connected to one side of the inlet tank, and an exhaust pipe is fixedly connected to the top of the outlet tank. A mounting bracket is fixedly installed on the outer surface of the inlet tank. A centrifugal separation mechanism is provided inside the separation tank, and a gas flow regulating mechanism is provided inside the inlet tank.

[0007] The gas flow regulating mechanism includes a plug shaft, which is fixedly installed inside the air inlet tank. Two mounting plates are rotatably mounted on the outer surface of the plug shaft. A connecting shaft is fixedly connected between the two mounting plates. A swing plate is fixedly installed on the bottom surface of the two mounting plates. The swing plate is located at the air inlet pipe. The gas flow regulating mechanism is designed to change the direction of airflow.

[0008] The centrifugal separation mechanism includes multiple filter cylinders, each with a rotating shaft II rotatably mounted inside. Each rotating shaft II has a helical blade fixedly mounted on its outer surface. The separation tank has a partition plate I and a partition plate II fixedly mounted inside. The multiple filter cylinders are fixedly mounted between the gas flow regulating mechanism and the partition plate II. The outer surface of the partition plate I has multiple air permeable grooves. The centrifugal separation mechanism is designed to separate solid particles from the gas.

[0009] In a preferred embodiment, a protective cover is fixedly installed on the bottom surface of the partition plate one, a rotating shaft is rotatably installed inside the protective cover two, an installation plate is fixedly installed at the bottom end of the rotating shaft one, an output shaft is fixedly installed at the bottom end of the installation plate, a sleeve is fixedly installed on the bottom surface of the output shaft, and the sleeve is rotatably sleeved on the outer surface of the connecting shaft.

[0010] In a preferred embodiment, a protective cover is fixedly installed inside the air intake tank, an equipment box is fixedly installed on the outer surface of the air intake tank, a drive motor is fixedly installed inside the equipment box, and pulleys are fixedly installed on both the output end of the drive motor and the outer surface of the rotating shaft. A transmission belt is sleeved between the two pulleys.

[0011] In a preferred embodiment, one end of the second rotating shaft extends to the bottom surface of the first partition plate, and a second gear disk is fixedly installed at the end of the second rotating shaft extending to the bottom surface of the first partition plate. A first gear disk is fixedly installed on the outer surface of the first rotating shaft, and the first gear disk meshes with a plurality of the second gear disks.

[0012] In a preferred embodiment, one end of the rotating shaft extends above the partition plate, and a turntable is fixedly connected to the end of the rotating shaft extending above the partition plate. Multiple fan blades are fixedly installed on the outer surface of the turntable, and the multiple fan blades are equidistantly installed on the outer surface of the turntable.

[0013] In a preferred embodiment, a first auxiliary separation mechanism and a second auxiliary separation mechanism are respectively provided on both sides of the mounting frame. The first auxiliary separation mechanism includes a rectangular box, which is fixedly installed on the top of the mounting frame. A storage box is fixedly installed on one side of the mounting frame. A connecting pipe is fixedly connected between the storage box and the rectangular box. A one-way valve is fixedly installed on the outer surface of the connecting pipe. A conveying pipe is fixedly installed on the top surface of the rectangular box. One end of the conveying pipe extends into the interior of the air inlet tank. A diverter plate is fixedly installed on the bottom surface of the protective cover. One end of the conveying pipe extending into the air inlet tank is fixedly connected to one end of the diverter plate. A one-way valve is fixedly installed on the outer surface of the conveying pipe. A sealing plate is movably engaged inside the rectangular box.

[0014] In a preferred embodiment, the second auxiliary separation mechanism includes a rectangular box 2, a storage box 2 is disposed below the rectangular box 2, a connecting pipe 2 is fixedly connected between the storage box 2 and the rectangular box 2, a one-way valve 3 is fixedly installed on the outer surface of the connecting pipe 2, a conveying pipe 2 is fixedly connected to the top surface of the rectangular box 2, a flow divider is fixedly installed on the inner wall of the gas outlet tank, a plurality of nozzles are fixedly installed on the inner wall of the flow divider, a one-way valve 4 is fixedly installed on the outer surface of the conveying pipe 2, one end of the conveying pipe 2 extends into the interior of the gas outlet tank and is fixedly connected to the flow divider, and a sealing clamping plate 2 is movably engaged inside the rectangular box 2.

[0015] In a preferred embodiment, a limiting frame is provided below the mounting plate. Mounting shaft one and mounting shaft two are fixedly mounted on the two side surfaces of the limiting frame, respectively. Mounting shaft one and mounting shaft two are movably inserted into the inner wall of the air inlet tank and extend to the outside of the air inlet tank. One end of mounting shaft one is fixedly connected to sealing plate one, and one end of mounting shaft two is fixedly connected to sealing plate two.

[0016] In a preferred embodiment, a carbon gasification rotary kiln is provided on one side of the separator, a trolley motor is provided below the carbon gasification rotary kiln, a feeder is placed at one end of the carbon gasification rotary kiln, a waste heat boiler is placed on one side of the feeder, an outlet pipe is fixedly connected to the top of the waste heat boiler, a boiler tube is fixedly connected between the waste heat boiler and the carbon gasification rotary kiln, a stratification tank is placed on one side of the carbon gasification rotary kiln, a pyrolysis pipe is fixedly connected between the stratification tank and the carbon gasification rotary kiln, and a gas storage tank is placed on one side of the separator.

[0017] In a preferred embodiment, an external supply pipe is fixedly connected to the top surface of the gas storage tank, a low-carbon burner is installed on one side of the gasification kiln, the low-carbon burner is connected to the gas storage tank via a gas pipe, a discharge machine is installed on one side of the gasification kiln, a collection box is placed below the discharge machine, a transport pipe is fixedly connected between the separator and the gasification kiln, and the separator is connected to the gas storage tank via a pipeline.

[0018] The present invention provides a high-speed separator based on straw carbonization gasification, the beneficial effects of which include:

[0019] 1. By setting up a gas flow adjustment mechanism, when the mounting plate rotates, it can drive the mounting plate to swing back and forth on the outer surface of the plug shaft, which in turn drives the swing plate below it to swing. When the input gas enters the interior of the air tank at high speed through the air inlet pipe, the swing plate can change the flow direction of the high-speed gas, thereby slowing down the speed at which the gas enters the interior of the air tank, so that the gas can drift upward at a slower speed, thus preventing the problem of particulate matter passing through the filter cartridge due to excessive air intake speed.

[0020] 2. By setting up a centrifugal separation mechanism, after the gas enters the interior of the filter cartridge through the air permeation groove, the rotation of the first rotating shaft can drive the first gear disk to rotate. Under the action of multiple second gear disks, multiple second rotating shafts can rotate inside multiple filter cartridges. During the rotation, the spiral blades can rotate. The rotation of the spiral blades allows the airflow to enter the interior of the filter cartridge in a spiral state. On the one hand, it can accelerate the gas discharge, and on the other hand, it can also promote the air inside the air inlet tank to enter the interior of the separator, thereby improving the gas separation efficiency.

[0021] 3. By setting up a first auxiliary separation mechanism and a second auxiliary separation mechanism, when the mounting plate drives the output shaft to rotate, it can synchronously drive the second mounting shaft and the first mounting shaft to move back and forth inside the air inlet tank, and synchronously drive the first sealing plate to move back and forth inside the first rectangular box. The water source inside the storage tank is drawn into the interior of the first rectangular box, and then enters the interior of the diverter plate through the first conveying pipe. Finally, it is atomized and sprayed into the interior of the air inlet tank through the holes opened on the bottom surface of the first rectangular box. When the gas speed decreases under the action of the gas flow regulating mechanism, the water source sprayed through atomization can adsorb the particulate matter, increase the weight of the particulate matter in the gas, and make the particulate matter in the gas fall by itself, thereby improving the separation effect of the gas. Attached Figure Description

[0022] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.

[0023] Figure 1 This is an overall perspective view provided by an embodiment of the present invention;

[0024] Figure 2 A schematic diagram of the overall structure of the separator provided for an embodiment of the present invention;

[0025] Figure 3 A schematic diagram of the rear view structure of the separator provided for an embodiment of the present invention;

[0026] Figure 4 A schematic diagram of the cross-sectional structure of the separator provided for an embodiment of the present invention;

[0027] Figure 5 A schematic diagram of the cross-sectional structure of the air inlet tank provided for an embodiment of the present invention;

[0028] Figure 6A schematic diagram of the gas flow regulating mechanism provided for an embodiment of the present invention;

[0029] Figure 7 A schematic diagram of the filter cartridge structure provided for an embodiment of the present invention;

[0030] Figure 8 This is a schematic cross-sectional view of the filter cartridge provided for an embodiment of the present invention.

[0031] In the diagram: 2. Gasification rotary kiln; 3. Discharge machine; 4. Collection box; 5. Feeder; 6. Waste heat boiler; 7. Boiler tube; 8. Gas outlet pipe; 9. Gas storage tank; 10. Gas pipe; 11. External supply pipe; 12. Low-carbon burner; 13. Separator; 14. Conveyor pipe; 15. Layered tank; 16. Pyrolysis pipe; 17. Tractor motor; 18. Inlet tank; 19. Separator tank; 20. Outlet tank; 21. Exhaust pipe; 22. Inlet 23. Air pipe; 24. Discharge pipe; 25. Support leg; 26. Mounting frame; 27. First auxiliary separation mechanism; 2601. Rectangular box one; 2602. Storage box one; 2603. Connecting pipe one; 2604. One-way valve one; 2605. Conveying pipe one; 2607. One-way valve two; 2608. Sealing plate one; 2609. Mounting shaft one; 2610. Diverter plate; 27. Second auxiliary separation mechanism; 2701. Rectangular box two; 2702. Storage box two; 2703. Connecting pipe two; 2704. One-way valve three; 2705. Delivery pipe two; 2706. One-way valve four; 2707. Mounting shaft two; 2708. Diverter frame; 2709. Nozzle; 28. Equipment box; 29. ​​Protective cover one; 30. Divider plate one; 31. Gas flow regulating mechanism; 3101. Insertion shaft; 3102. Mounting plate; 3103. Swing plate; 3104. Protective cover two 3105. Connecting shaft; 3106. Sleeve; 3107. Output shaft; 3108. Mounting plate; 3109. Rotating shaft one; 3110. Limiting frame; 3111. Drive motor; 3113. Pulley; 3114. Transmission belt; 32. Ventilation groove; 33. Filter cartridge; 34. Divider plate two; 36. Turntable; 37. Fan blade; 38. Gear disk one; 39. Rotating shaft two; 40. Gear disk two; 41. Spiral blade. Detailed Implementation

[0032] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0033] Reference Figures 1-8 This invention provides a technical solution: a high-speed separator based on straw charcoal gasification, comprising a separator 13, which includes an inlet tank 18, a separation tank 19, and an outlet tank 20. The inlet tank 18, separation tank 19, and outlet tank 20 are sequentially and fixedly connected. An inlet pipe 22 is fixedly connected to one side of the inlet tank 18, and an exhaust pipe 21 is fixedly connected to the top of the outlet tank 20. A mounting bracket 25 is fixedly installed on the outer surface of the inlet tank 18. A centrifugal separation mechanism is provided inside the separation tank 19, and a gas flow regulating mechanism 31 is provided inside the inlet tank 18. A charcoal gasification rotary kiln 2 is provided on one side of the separator 13, and a trolley motor 17 is provided below the charcoal gasification rotary kiln 2. A feeder 5 is placed at one end of the charcoal gasification rotary kiln 2, and a waste heat boiler 6 is placed on one side of the feeder 5. An outlet pipe 8 is fixedly connected to the top of the waste heat boiler 6. The waste heat boiler 6 and the charcoal gasification rotary kiln 2 are connected to each other. A boiler tube 7 is fixedly connected to the gasification kiln 2. A layered tank 15 is placed on one side of the gasification kiln 2. A pyrolysis pipe 16 is fixedly connected between the layered tank 15 and the gasification kiln 2. A gas storage tank 9 is placed on one side of the separator 13. An external supply pipe 11 is fixedly connected to the top surface of the gas storage tank 9. A low-carbon burner 12 is set on one side of the gasification kiln 2. The low-carbon burner 12 is connected to the gas storage tank 9 through a gas pipe 10. A discharge machine 3 is set on one side of the gasification kiln 2. A collection box 4 is placed below the discharge machine 3. A transport pipe 14 is fixedly connected between the separator 13 and the gasification kiln 2. The separator 13 is connected to the gas storage tank 9 through a pipe. Multiple support legs 24 are fixedly installed on the outer surface of the air inlet tank 18 to provide stable support for the whole device. A first auxiliary separation mechanism 26 and a second auxiliary separation mechanism 27 are respectively set on both sides of the mounting frame 25.

[0034] The gas flow regulating mechanism 31 includes a plug shaft 3101, which is fixedly installed inside the air inlet tank 18. Two mounting plates 3102 are rotatably mounted on the outer surface of the plug shaft 3101. A connecting shaft 3105 is fixedly connected between the two mounting plates 3102. A swing plate 3103 is fixedly installed on the bottom surface of the two mounting plates 3102. The swing plate 3103 is located at the air inlet pipe 22. The gas flow regulating mechanism 31 is designed to change the direction of airflow.

[0035] A protective cover 3104 is fixedly installed on the bottom surface of the partition plate 30. A rotating shaft 3109 is rotatably installed inside the protective cover 3104. An installation plate 3108 is fixedly installed at the bottom end of the rotating shaft 3109. An output shaft 3107 is fixedly installed at the bottom end of the installation plate 3108. A sleeve 3106 is fixedly installed on the bottom surface of the output shaft 3107. The sleeve 3106 is rotatably sleeved on the outer surface of the connecting shaft 3105. A protective cover 29 is fixedly installed inside the air inlet tank 18. An equipment box 28 is fixedly installed on the outer surface of the air inlet tank 18. A drive motor 3111 is fixedly installed inside the equipment box 28. Pulleys 3113 are fixedly installed at the output end of the drive motor 3111 and on the outer surface of the rotating shaft 3109. A transmission belt 3114 is sleeved between the two pulleys 3113.

[0036] During operation, the exhaust gas generated from straw combustion is first transported to the interior of the intake tank 18 through the intake pipe 22. After the exhaust gas enters the interior of the intake tank 18, the drive motor 3111 is started by controlling the motor. During the start-up process, the drive motor 3111 drives the rotating shaft 3109 to rotate inside the protective cover 3104 under the action of the pulley 3113 and the transmission belt 3114. This drives the mounting plate 3108 to rotate. When the mounting plate 3108 rotates, it drives the output shaft 3107 to rotate. Since the bottom end of the output shaft 3107 is equipped with a sleeve 3106, and the sleeve 3106 rotates... The mounting plate 3102 is attached to the outer surface of the connecting shaft 3105. Therefore, when the mounting plate 3108 rotates, it can drive the mounting plate 3102 to swing back and forth on the outer surface of the insertion shaft 3101, thereby driving the swing plate 3103 below it to swing. When the input gas enters the interior of the air inlet tank 18 at high speed through the air inlet pipe 22, the swing plate 3103 can change the flow direction of the high-speed gas, thereby slowing down the speed at which the gas enters the interior of the air inlet tank 18, so that the gas can drift upward at a slower speed, thereby preventing the problem of particulate matter passing through the filter cartridge 33 due to excessive air intake speed.

[0037] In this way, on the one hand, the gas flow rate can be slowed down by changing the gas flow direction, and on the other hand, the airflow can be disturbed. By swinging the swing plate 3103, the airflow can be better dispersed upward through the venting groove 32 and enter the interior of the separator 19 for separation, thereby further improving the separation effect.

[0038] The centrifugal separation mechanism includes multiple filter cylinders 33, each with a rotating shaft 39 rotatably mounted inside. Spiral blades 41 are fixedly mounted on the outer surface of each rotating shaft 39. A partition plate 30 and a partition plate 34 are fixedly mounted inside the separation tank 19. Multiple filter cylinders 33 are fixedly mounted between the gas flow regulating mechanism 31 and the partition plate 34. Multiple air vents 32 are provided on the outer surface of the partition plate 30. The centrifugal separation mechanism is used to separate solid particles from the gas. One end of the rotating shaft 39 extends to the bottom surface of the partition plate 30. A gear disk 40 is fixedly mounted at the end of the rotating shaft 39 extending to the bottom surface of the partition plate 30. A gear disk 38 is fixedly mounted on the outer surface of the rotating shaft 39. The gear disk 38 meshes with the multiple gear disks 40.

[0039] During operation, after the gas enters the filter cartridge 33 through the venting groove 32, the rotation of the rotating shaft 3109 drives the gear disk 38 to rotate. Under the action of multiple gear disks 40, multiple rotating shafts 39 rotate inside multiple filter cartridges 33. During the rotation, the spiral blades 41 rotate. The rotation of the spiral blades 41 allows the airflow to enter the filter cartridge 33 in a spiral state. On the one hand, this accelerates the gas discharge, and on the other hand, it also promotes the air inside the air inlet tank 18 to enter the separation tank 19, thereby improving the gas separation efficiency.

[0040] One end of the rotating shaft 3109 extends above the partition plate 30. A turntable 36 is fixedly connected to the end of the rotating shaft 3109 extending above the partition plate 30. Multiple fan blades 37 are fixedly installed on the outer surface of the turntable 36. The multiple fan blades 37 are all equidistantly installed on the outer surface of the turntable 36. During use, particles that do not pass through the filter cylinder 33 will fall downwards and onto the top surface of the partition plate 30. During the rotation of the rotating shaft 3109, the turntable 36 can be driven to rotate. When the turntable 36 rotates, it drives the multiple fan blades 37 on the outer surface of the turntable 36 to rotate, thereby causing the particles that fall onto the top surface of the partition plate 30 to fall downwards through the ventilation groove 32 and be discharged through the discharge pipe 23.

[0041] A limit frame 3110 is provided below the mounting plate 3108. Mounting shaft 1 2609 and mounting shaft 2707 are fixedly mounted on the two sides of the limit frame 3110 respectively. Mounting shaft 1 2609 and mounting shaft 2707 are movably inserted into the inner wall of the air inlet tank 18 and extend to the outside of the air inlet tank 18. One end of mounting shaft 1 2609 is fixedly connected to sealing plate 1 2608, and one end of mounting shaft 2707 is fixedly connected to sealing plate 2.

[0042] The second auxiliary separation mechanism 27 includes a rectangular box 2701, a storage box 2702 is disposed below the rectangular box 2701, a connecting pipe 2703 is fixedly connected between the storage box 2702 and the rectangular box 2701, a one-way valve 2704 is fixedly installed on the outer surface of the connecting pipe 2703, a conveying pipe 2705 is fixedly connected to the top surface of the rectangular box 2701, a diverter 2708 is fixedly installed on the inner wall of the gas outlet tank 20, multiple nozzles 2709 are fixedly installed on the inner wall of the diverter 2708, a one-way valve 2706 is fixedly installed on the outer surface of the conveying pipe 2705, one end of the conveying pipe 2705 extends into the interior of the gas outlet tank 20 and is fixedly connected to the diverter 2708, and a sealing plate 2 is movably engaged inside the rectangular box 2701. The first auxiliary separation mechanism 26 includes a rectangular box 2701. Rectangular box 2601 is fixedly installed on the top of mounting bracket 25. Storage box 2602 is fixedly installed on one side of mounting bracket 25. A connecting pipe 2603 is fixedly connected between storage box 2602 and rectangular box 2601. A one-way valve 2604 is fixedly installed on the outer surface of connecting pipe 2603. A delivery pipe 2605 is fixedly installed on the top surface of rectangular box 2601. One end of delivery pipe 2605 extends into the interior of air inlet tank 18. A diverter plate 2610 is fixedly installed on the bottom surface of protective cover 3104. One end of delivery pipe 2605 extending into air inlet tank 18 is fixedly connected to one end of diverter plate 2610. A one-way valve 2607 is fixedly installed on the outer surface of delivery pipe 2605. A sealing plate 2608 is movably engaged inside rectangular box 2601.

[0043] During operation, as the mounting plate 3108 drives the output shaft 3107 to rotate, the limit bracket 3110 is movably engaged with the outside of the output shaft 3107, synchronously driving the second mounting shaft 2707 and the first mounting shaft 2609 to move back and forth inside the air inlet tank 18. As the first mounting shaft 2609 moves back and forth, it synchronously drives the sealing plate 2608 to move back and forth inside the rectangular box 2601, thereby drawing water from the storage box 2602 into the rectangular box 2601. The water then flows through the delivery pipe 2605 into the distribution plate 2610, and finally through the hole on the bottom of the rectangular box 2601. The water is atomized and sprayed into the air inlet tank 18. When the gas speed decreases under the action of the gas flow regulating mechanism 31, the water sprayed through atomization can adsorb the particulate matter, increasing the weight of the particulate matter in the gas, so that the particulate matter in the gas can fall on its own, thereby improving the separation effect of the gas. Similarly, the working principle of the second auxiliary separation mechanism 27 is the same as that of the first auxiliary separation mechanism 26. The water inside the storage tank 2702 can be input into the inside of the diverter 2708 through the delivery pipe 2705, and then sprayed out through the nozzle 2709, thereby cleaning the gas to be discharged again, thereby further improving the separation effect of the gas.

[0044] Specifically, the working process or principle of this high-speed separator based on straw charcoal gasification is as follows: During use, the exhaust gas generated from straw combustion is first transported to the interior of the air inlet tank 18 through the air inlet pipe 22. After the exhaust gas enters the air inlet tank 18, the drive motor 3111 is started. During the start-up process, the drive motor 3111, under the action of the pulley 3113 and the transmission belt 3114, drives the rotating shaft 3109 to rotate inside the protective cover 3104, thus driving the mounting plate 310. 8 rotates, and when the mounting plate 3108 rotates, it drives the output shaft 3107 to rotate. Since the bottom end of the output shaft 3107 is equipped with a sleeve 3106 and the sleeve 3106 is rotatably sleeved on the outer surface of the connecting shaft 3105, when the mounting plate 3108 rotates, it can drive the mounting plate 3102 to swing back and forth on the outer surface of the insertion shaft 3101, thereby driving the swing plate 3103 below it to swing. When the input gas enters the interior of the air tank 18 at high speed through the air inlet pipe 22, it can be moved by the swing plate 3101. The oscillation of 3 changes the direction of the high-speed gas flow, thereby slowing down the speed at which the gas enters the intake tank 18. As the mounting plate 3108 drives the output shaft 3107 to rotate, the limit bracket 3110, which is movably engaged with the outside of the output shaft 3107, synchronously drives the second mounting shaft 2707 and the first mounting shaft 2609 to move back and forth inside the intake tank 18. As the first mounting shaft 2609 moves back and forth, it synchronously drives the first sealing plate 2608 to move back and forth inside the rectangular box 2601. The water source inside the storage tank 2602 is drawn into the rectangular tank 2601, then enters the distribution plate 2610 through the delivery pipe 2605, and finally is atomized and sprayed into the air inlet tank 18 through the holes opened on the bottom surface of the rectangular tank 2601. When the gas speed is reduced under the action of the gas flow regulating mechanism 31, the water source sprayed through atomization can adsorb the particulate matter, increase the weight of the particulate matter in the gas, and make the particulate matter in the gas fall by itself, thereby improving the separation effect of the gas.

[0045] It should be noted that the drive motor 3111 is a device or equipment existing in the prior art, or a device or equipment that can be implemented by the prior art. Its power supply, specific composition and principle are clear to those skilled in the art, so they will not be described in detail here.

Claims

1. A high-speed separator based on straw charcoal gasification, comprising a separator (13), characterized in that, The separator (13) includes an air inlet tank (18), a separation tank (19), and an air outlet tank (20). The air inlet tank (18), the separation tank (19), and the air outlet tank (20) are fixedly connected in sequence. An air inlet pipe (22) is fixedly connected to one side of the air inlet tank (18), and an exhaust pipe (21) is fixedly connected to the top of the air outlet tank (20). A mounting bracket (25) is fixedly installed on the outer surface of the air inlet tank (18). A centrifugal separation mechanism is provided inside the separation tank (19), and a gas flow regulating mechanism (31) is provided inside the air inlet tank (18). The gas flow regulating mechanism (31) includes a plug shaft (3101), which is fixedly installed inside the air inlet tank (18). Two mounting plates (3102) are rotatably mounted on the outer surface of the plug shaft (3101). A connecting shaft (3105) is fixedly connected between the two mounting plates (3102). A swing plate (3103) is fixedly installed on the bottom surface of the two mounting plates (3102). The swing plate (3103) is located at the air inlet pipe (22). The gas flow regulating mechanism (31) is configured to change the direction of airflow. The centrifugal separation mechanism includes multiple filter cylinders (33), each of which has a rotating shaft (39) rotatably mounted inside. The outer surface of the rotating shaft (39) is fixedly mounted with spiral blades (41). The separation tank (19) has a partition plate (30) and a partition plate (34) fixedly mounted inside. The multiple filter cylinders (33) are fixedly mounted between the gas flow regulating mechanism (31) and the partition plate (34). The outer surface of the partition plate (30) has multiple air vents (32). The centrifugal separation mechanism is designed to separate solid particles in the gas.

2. The high-speed separator based on straw charcoal gasification according to claim 1, characterized in that, A protective cover 2 (3104) is fixedly installed on the bottom surface of the partition plate 1 (30). A rotating shaft 1 (3109) is rotatably installed inside the protective cover 2 (3104). An installation plate (3108) is fixedly installed at the bottom end of the rotating shaft 1 (3109). An output shaft (3107) is fixedly installed at the bottom end of the installation plate (3108). A sleeve (3106) is fixedly installed on the bottom surface of the output shaft (3107). The sleeve (3106) is rotatably sleeved on the outer surface of the connecting shaft (3105).

3. A high-speed separator based on straw charcoal gasification according to claim 2, characterized in that, The air inlet tank (18) is fixedly installed with a protective cover (29), and the outer surface of the air inlet tank (18) is fixedly installed with an equipment box (28). The equipment box (28) is fixedly installed with a drive motor (3111). The output end of the drive motor (3111) and the outer surface of the rotating shaft (3109) are both fixedly installed with pulleys (3113). A transmission belt (3114) is sleeved between the two pulleys (3113).

4. A high-speed separator based on straw charcoal gasification according to claim 3, characterized in that, One end of the second rotating shaft (39) extends to the bottom surface of the first partition plate (30). A gear disk (40) is fixedly installed at the end of the second rotating shaft (39) extending to the bottom surface of the first partition plate (30). A gear disk (38) is fixedly installed on the outer surface of the first rotating shaft (3109). The gear disk (38) meshes with the multiple gear disks (40).

5. A high-speed separator based on straw charcoal gasification according to claim 4, characterized in that, One end of the rotating shaft (3109) extends above the partition plate (30), and a turntable (36) is fixedly connected to the end of the rotating shaft (3109) extending above the partition plate (30). Multiple fan blades (37) are fixedly installed on the outer surface of the turntable (36), and the multiple fan blades (37) are all equidistantly installed on the outer surface of the turntable (36).

6. A high-speed separator based on straw charcoal gasification according to claim 5, characterized in that, The mounting frame (25) is provided with a first auxiliary separation mechanism (26) and a second auxiliary separation mechanism (27) on both sides. The first auxiliary separation mechanism (26) includes a rectangular box (2601), which is fixedly installed on the top of the mounting frame (25). A storage box (2602) is fixedly installed on one side of the mounting frame (25). A connecting pipe (2603) is fixedly connected between the storage box (2602) and the rectangular box (2601). A one-way valve (2604) is fixedly installed on the outer surface of the connecting pipe (2603). A conveying pipe (2605) is fixedly installed on the top surface of the rectangular box (2601). One end of the conveying pipe (2605) extends into the interior of the air inlet tank (18). A diverter plate (2610) is fixedly installed on the bottom surface of the protective cover (3104). One end of the conveying pipe (2605) extending into the air inlet tank (18) is fixedly connected to one end of the diverter plate (2610). A one-way valve (2607) is fixedly installed on the outer surface of the conveying pipe (2605). A sealing plate (2608) is movably engaged inside the rectangular box (2601).

7. A high-speed separator based on straw charcoal gasification according to claim 6, characterized in that, The second auxiliary separation mechanism (27) includes a rectangular box two (2701), a storage box two (2702) is provided below the rectangular box two (2701), a connecting pipe two (2703) is fixedly connected between the storage box two (2702) and the rectangular box two (2701), a one-way valve three (2704) is fixedly installed on the outer surface of the connecting pipe two (2703), and a conveying pipe two (2705) is fixedly connected to the top surface of the rectangular box two (2701). A flow divider (2708) is fixedly installed on the inner wall of the gas outlet tank (20). Multiple nozzles (2709) are fixedly installed on the inner wall of the flow divider (2708). A one-way valve (2706) is fixedly installed on the outer surface of the second delivery pipe (2705). One end of the second delivery pipe (2705) extends into the interior of the gas outlet tank (20) and is fixedly connected to the flow divider (2708). A sealing snap plate (2) is movably snapped into the interior of the second rectangular box (2701).

8. A high-speed separator based on straw charcoal gasification according to claim 7, characterized in that, A limiting frame (3110) is provided below the mounting plate (3108). Mounting shaft one (2609) and mounting shaft two (2707) are fixedly installed on the two sides of the limiting frame (3110). Mounting shaft one (2609) and mounting shaft two (2707) are movably inserted into the inner wall of the air inlet tank (18) and extend to the outside of the air inlet tank (18). One end of mounting shaft one (2609) is fixedly connected to sealing plate one (2608), and one end of mounting shaft two (2707) is fixedly connected to sealing plate two.

9. A high-speed separator based on straw charcoal gasification according to claim 8, characterized in that, A carbon gasification rotary kiln (2) is provided on one side of the separator (13), a trolley motor (17) is provided below the carbon gasification rotary kiln (2), a feeder (5) is placed at one end of the carbon gasification rotary kiln (2), a waste heat boiler (6) is placed on one side of the feeder (5), an outlet pipe (8) is fixedly connected to the top of the waste heat boiler (6), a boiler tube (7) is fixedly connected between the waste heat boiler (6) and the carbon gasification rotary kiln (2), a layering tank (15) is placed on one side of the carbon gasification rotary kiln (2), a cracking pipe (16) is fixedly connected between the layering tank (15) and the carbon gasification rotary kiln (2), and a gas storage tank (9) is placed on one side of the separator (13).

10. A high-speed separator based on straw charcoal gasification according to claim 9, characterized in that, An external supply pipe (11) is fixedly connected to the top surface of the gas storage tank (9). A low-carbon burner (12) is provided on one side of the carbon gasification rotary kiln (2). The low-carbon burner (12) is connected to the gas storage tank (9) through a gas pipe (10). A discharge machine (3) is provided on one side of the carbon gasification rotary kiln (2). A collection box (4) is placed below the discharge machine (3). A transport pipe (14) is fixedly connected between the separator (13) and the carbon gasification rotary kiln (2). The separator (13) is connected to the gas storage tank (9) through a pipeline.

Citation Information

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