Material mixing device of electrode material reactor

Through the combined design of reciprocating feed, oscillation and collision mechanisms, the uneven distribution of materials in the mixing box is solved, and the uniform distribution and efficient mixing of materials are achieved, and product quality and production efficiency are improved.

CN120242804AInactive Publication Date: 2025-07-04TANGSHAN GUOLIANG NEW ENERGY RESEARCH INSTITUTE CO LTD

Patent Information

Application Number
CN202510552705.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-29
Publication Date
2025-07-04
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Existing devices are prone to concentrated in one area when the materials enter the mixing box, resulting in uneven distribution, affecting the contact area and the quality of the final product. Especially when dealing with high viscosity or prone to clumping raw materials, the materials are prone to stacking and layering, and difficult to discharge smoothly.

Method used

The combination design of reciprocating feeding mechanism, oscillating mechanism, collision mechanism and intermittent discharge mechanism is adopted to ensure that the material is evenly distributed in the mixing box through reciprocating motion, vibration, extrusion, etc., and prevent accumulation and blockage through intermittent feeding and expansion airbag.

Benefits of technology

The uniform distribution of materials in the mixing box is achieved, the contact area and mixing efficiency are improved, the material accumulation and blockage is prevented, and the product quality and production efficiency are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a material mixing device of an electrode material reactor, and relates to the technical field of mixing devices. A material mixing device of an electrode material reactor comprises a rack, the top of the rack is fixedly connected with a fixing frame, the top of the fixing frame is fixedly connected with a servo motor, and the top of the rack is fixedly connected with a mixing box. A servo motor is started to drive a driving rod to rotate, the driving rod drives a reciprocating spiral rotating rod to rotate through a belt, the reciprocating spiral rotating rod drives a reciprocating frame to reciprocate through a moving seat, the reciprocating frame transversely reciprocates in a guide rail through a sliding block, the reciprocating frame drives a hopper to move, and raw materials are evenly distributed in a mixing box; uneven distribution caused by the fact that a large number of raw materials fall into the mixing box at a time is avoided, the contact area between the materials is increased, and it is guaranteed that the materials are evenly dispersed in the whole mixing box.
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Description

Technical Field

[0001] The present invention relates to the technical field of mixing devices, and more particularly to a material mixing device for an electrode material reactor. Background Art

[0002] Currently, electrode materials are widely used in energy storage and energy conversion devices such as batteries, supercapacitors, and fuel cells. Reactors are mainly used for the heat treatment process of raw materials and precursor materials for battery electrodes. The materials in the electrode material reactor usually refer to various raw materials used to make the electrode material reactor, such as clay, quartz, feldspar, etc. These raw materials need to be mixed to ensure that the materials of different components can be evenly mixed together.

[0003] In the prior art (patent application with publication number CN117065645B and patent name "A mixing and stirring device for viscous materials"), a flushing mechanism is provided on the surface of the outer cylinder. By adjusting the rotation of the motor and the transmission gear, the outer cylinder can be rotated and adjusted on the surface of the inner cylinder. When the residual viscous materials inside the device need to be cleaned, the cleaning grooves on the surface of the outer cylinder will be docked with the through grooves on the surface of the inner cylinder, and then the flushing mechanism will flush the residual viscous materials inside the device. The structure is simple. After the device is used, the inside of the device can be quickly and efficiently flushed, which not only improves the flushing efficiency inside the device but also reduces the labor intensity of the staff. In the present invention, a lifting cylinder is provided in the stirring mechanism. The output end of the lifting cylinder is fixedly connected to the stirring motor inside the fixed sleeve. When the stirring motor and the rotating shaft mix and stir the viscous materials inside the device, the stirring blades can stir the viscous materials in the horizontal direction, and the lifting cylinder can make the stirring blades move up and down while rotating and stirring, stirring the viscous materials in the vertical direction, making the mixing and stirring of the viscous materials more uniform and improving the quality of the viscous materials. In the process of implementing this technical solution, it is found that at least the following problems exist in the prior art.

[0004] Existing devices usually adopt the method of feeding a large amount of materials at one time, which will cause the materials to concentrate in one area when entering the mixing box and cannot be evenly distributed throughout the mixing box. This uneven distribution will reduce the contact area between the materials, thereby affecting the quality of the final product. Due to the uneven distribution of the materials in the mixing box, different types of materials (especially those with large density differences) are prone to stratification, with light materials floating on the surface and heavy materials settling to the bottom. This phenomenon will reduce the contact area between the materials. In traditional material mixing devices, materials are prone to accumulate in the hopper. Especially when dealing with raw materials with high viscosity or easy to agglomerate, the materials will form agglomerates at the bottom of the hopper and it is difficult to discharge smoothly. Summary of the Invention

[0005] In order to make up for the above shortcomings, the present invention provides an electrode material reactor material mixing device, which aims to improve the problem that the materials are concentrated in one area when entering the mixing box and cannot be evenly distributed in the entire mixing box.

[0006] The present invention is implemented as follows: an electrode material reactor material mixing device, comprising a frame, a fixing frame fixedly connected to the top of the frame, a servo motor fixedly connected to the top of the fixing frame, a mixing box fixedly connected to the top of the frame, a driving rod fixedly connected to the output end of the servo motor, one end of the driving rod passes through the side wall of the mixing box and extends to the outside, and also includes: A reciprocating feeding mechanism, the reciprocating feeding mechanism comprises a belt sleeved on the outer wall of a driving rod, the inner wall of the belt is connected to a pulley for transmission, a reciprocating spiral rotating rod is fixedly connected to the central axis of the pulley, a movable seat is threadedly connected to the outer wall of the reciprocating spiral rotating rod, a reciprocating frame is fixedly connected to the top of the movable seat, a slider is fixedly connected to the bottom of the reciprocating frame, a guide rail is slidably connected to the side wall of the slider, the bottom of the guide rail is fixedly connected to the inner wall of a mixing box, and a hopper is slidably connected to the inner wall of the reciprocating frame; The oscillating mechanism comprises a reset plate fixedly connected to the bottom of the hopper, a reset spring fixedly connected to the top of the reset plate, and an end of the reset spring away from the reset plate is fixedly connected to the bottom of the reciprocating frame.

[0007] Preferably, the side wall of the hopper is fixedly connected with a lifting rod, the inner wall of the mixing box is fixedly connected with a fixed support plate, the side wall of the fixed support plate is provided with a limiting slot, the inner wall of the limiting slot is fixedly connected with a fixed shaft rod, the outer wall of the fixed shaft rod is rotatably connected with a guide plate, the top of the hopper is fixedly connected with an extension hose, the top of the extension hose is fixedly connected with a feeding funnel, the outer wall of the feeding funnel is fixedly connected with a fixed support frame, and the bottom of the fixed support frame is fixedly connected to the top of the frame.

[0008] Preferably, a collision mechanism is provided on the top of the mixing box, and the collision mechanism includes a toothed plate fixedly connected to the top of the mixing box, the side wall of the toothed plate is meshingly connected with a gear, a rotating rod is fixedly connected to the central axis of the gear, the bottom of the rotating rod passes through the top of the reciprocating frame and extends to the outside, and a push plate is fixedly connected to the outer wall of the rotating rod.

[0009] Preferably, the side wall of the reciprocating frame is fixedly connected to a fixed sliding rod, the outer wall of the fixed sliding rod is slidably connected to a collision plate, one side of the collision plate is fixedly connected to a connecting spring, one end of the connecting spring away from the collision plate is fixedly connected to the side wall of the reciprocating frame, and the other side of the collision plate is fixedly connected to the collision rod.

[0010] Preferably, an intermittent discharging mechanism is provided at the bottom of the reset plate. The intermittent discharging mechanism includes a connecting seat fixedly connected to the bottom of the reset plate. A fixed shaft is fixedly connected to the side wall of the connecting seat. A blocking door is rotatably connected to the outer wall of the fixed shaft. A guide rod is fixedly connected to the side wall of the blocking door.

[0011] Preferably, a groove plate is fixedly connected to the bottom of the reset plate. An I-shaped slider is slidably connected to the inner wall of the groove plate. An L-shaped moving plate is fixedly connected to the bottom of the I-shaped slider. An inclined groove is formed in the side wall of the L-shaped moving plate. The outer wall of the guide rod is slidably connected to the inner wall of the inclined groove.

[0012] Preferably, a push-pull rod is slidably connected to the through hole of the L-shaped moving plate. The outer wall of the push-pull rod is slidably connected to a mounting bracket. The top of the mounting bracket is fixedly connected to the bottom of the reciprocating frame. The bottom of the fixed support plate is fixedly connected to a reciprocating groove plate. The inner wall of the reciprocating groove plate is slidably connected to the outer wall of the push-pull rod.

[0013] Preferably, a dust-proof mechanism is provided on the side wall of the reciprocating frame. The dust-proof mechanism includes a dust-proof cloth bag fixedly connected to the side wall of the reciprocating frame. A sliding column is fixedly connected to the side wall of the dust-proof cloth bag. A straight groove is formed in the inner wall of the mixing box. The outer wall of the sliding column is slidably connected to the inner wall of the straight groove.

[0014] Preferably, a water pump is fixedly connected to the top of the reciprocating frame. A water suction pipe is fixedly connected to the water suction end of the water pump. A water spray head is fixedly connected to the water discharge end of the water pump. The water spray head is located inside the reciprocating frame.

[0015] Preferably, a mixing mechanism is provided on the outer wall of the driving rod. The mixing mechanism includes a cross plate fixedly connected to the outer wall of the driving rod. A stirring rod is rotatably connected to the through hole of the cross plate. A stirring gear is fixedly connected to the outer wall of the stirring rod. The side wall of the stirring gear is meshed with an annular tooth plate. The side wall of the annular tooth plate is fixedly connected to the inner wall of the mixing box. A double-screw ribbon stirrer is fixedly connected to the outer wall of the stirring rod. A discharging mechanism is provided at the bottom of the mixing box.

[0016] The beneficial effects of the present invention are as follows: 1. For this material mixing device of the electrode material reactor, first, the staff pours the raw materials into the feeding funnel. The raw materials enter the hopper through the extension hose. After the servo motor is started, it drives the driving rod to rotate. The driving rod drives the reciprocating spiral rotating rod to rotate through the belt. The reciprocating spiral rotating rod drives the reciprocating frame to move reciprocally through the moving seat. The reciprocating frame moves horizontally reciprocally through the slider in the guide rail. The reciprocating frame drives the movement inside the hopper and evenly distributes the raw materials in the mixing box, avoiding uneven distribution caused by a large amount of raw materials falling into the mixing box at one time, increasing the contact area between the materials, and ensuring the uniform dispersion of the materials throughout the mixing box.

[0017] 2. In the material mixing device of the electrode material reactor, during the movement of the hopper, the hopper drives the lifting rod to move accordingly. When the lifting rod contacts the guide plate, the lifting rod moves upward along the guide plate, gradually raising the height of the hopper. When the lifting rod moves to the top of the guide plate and disengages, the return spring immediately pushes the return plate to reset, and the return plate drives the hopper to descend. The inertial force generated during the descent of the hopper helps to discharge the materials in the hopper, preventing the materials from clogging in the hopper, enabling the discharge of the materials in the hopper. During the lateral movement of the hopper, it can also perform periodic up-and-down movements in the vertical direction. This dual movement mode effectively breaks the accumulation of materials in the hopper, promotes the uniform distribution of materials, and at the same time avoids the problem of material clogging.

[0018] 3. In the material mixing device of the electrode material reactor, when the reciprocating frame moves horizontally back and forth, the reciprocating frame drives the rotating rod and the gear to move together. Since the toothed plate meshes with the gear, when the reciprocating frame moves, the gear rotates around the rotating rod under the action of the toothed plate. The rotation of the rotating rod drives the push plate to move. After the push plate contacts the collision plate, it pushes the collision plate and the connected collision rod away from the hopper, causing the collision rod to be temporarily away from the hopper. When the push plate continues to move and finally disengages from the collision plate, the connecting spring quickly restores its elasticity and pushes the collision plate to reset. The collision plate drives the collision rod to quickly return and impact the hopper, generating a strong vibration effect. This vibration can not only prevent the materials from adhering to the inner wall of the hopper, but also effectively break the accumulation of materials and promote the uniform distribution of materials.

[0019] 4. In the material mixing device of the electrode material reactor, when the reciprocating frame drives the mounting frame and the push-pull rod to move horizontally back and forth, due to the reciprocating groove plate guiding the push-pull rod, the push-pull rod can pull the L-shaped moving plate to move during the movement. The inclined groove on the L-shaped moving plate restricts the guide rod, enabling the L-shaped moving plate to drive the guide rod to move. The guide rod drives the sealing door to rotate around the fixed axis. The sealing door can open or close the discharge port of the hopper under the drive of the guide rod. When the sealing door opens, the materials can flow out of the hopper; when the sealing door closes, the materials are temporarily blocked in the hopper. The reciprocating groove plate enables the push-pull rod to move back and forth, and the reciprocating movement of the push-pull rod causes the sealing door to open and close periodically. This intermittent feeding method can effectively prevent a large amount of materials from entering the mixing tank at one time, ensuring the uniform distribution of materials in the mixing tank. The intermittent feeding mechanism ensures that the amount of materials entering the mixing tank each time is appropriate, enabling the materials to be fully mixed in the mixing tank, improving the uniformity of material distribution, and ultimately enhancing the product quality. Through intermittent feeding, the fluidity of the materials in the mixing tank is improved, promoting the uniform distribution of materials, and ultimately increasing the mixing efficiency and product quality.

[0020] 5. The material mixing device of the electrode material reactor. When the hopper moves up and down, the hopper drives the L-shaped air inlet cylinder to move up and down, and the piston pulls and pushes inside the L-shaped air inlet cylinder. When the hopper rises, the piston sucks the gas in the expansion airbag into the sealing door. When the hopper descends, the piston pushes the gas in the L-shaped air inlet cylinder into the expansion airbag, and the expansion airbag expands accordingly. The expanded expansion airbag can extrude the materials in the hopper. This extrusion effect can break the agglomeration between the materials, prevent the accumulation of materials in the hopper, and promote the smooth discharge of the materials. In addition, the expansion of the expansion airbag can also help loosen the materials and prevent the materials from adhering to the inner wall of the hopper. Through the periodic extrusion of the expansion airbag, the fluidity of the materials in the hopper is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the drawings required for the embodiments. It should be understood that the following drawings only show some embodiments of the present invention, and therefore should not be regarded as a limitation of the scope. For those of ordinary skill in the art, without creative efforts, other related drawings can also be obtained based on these drawings.

[0022] Figure 1 is the overall structure schematic diagram of the present invention; Figure 2 is the structure schematic diagram of the mixing box of the present invention; Figure 3 is the structure schematic diagram of the hopper of the present invention; Figure 4 is the structure schematic diagram of the reciprocating feeding mechanism of the present invention; Figure 5 is the structure schematic diagram of the oscillating mechanism of the present invention; Figure 6 is of the present invention Figure 5 is the enlarged view of the structure at A in Figure 7 is the structure schematic diagram of the reciprocating frame of the present invention; Figure 8 is of the present invention Figure 7 is the enlarged view of the structure at B in Figure 9 is the structure schematic diagram of the sealing door of the present invention; Figure 10 is the structure schematic diagram of the reciprocating groove plate of the present invention; Figure 11 is of the present invention Figure 10 is the enlarged view of the structure at C in Figure 12 is the structure schematic diagram of the mounting frame of the present invention; Figure 13 is the structure schematic diagram of the dust-proof cloth bag of the present invention; Figure 14 For the Figure 13 enlarged view of the structure at position D in the present invention; Figure 15 Schematic diagram of the water pump structure of the present invention; Figure 16 Schematic diagram of the mixing mechanism structure of the present invention; Figure 17 Cross-sectional view of the anti-blocking mechanism structure of the present invention.

[0023] In the figure: 101 - frame; 102 - fixing frame; 103 - servo motor; 104 - driving rod; 11 - mixing tank; 2 - reciprocating feeding mechanism; 201 - belt; 202 - belt pulley; 203 - reciprocating spiral rod; 204 - moving seat; 205 - reciprocating frame; 206 - slider; 207 - guide rail; 208 - hopper; 21 - extension hose; 22 - feeding funnel; 23 - fixed support frame; 3 - oscillating mechanism; 301 - reset plate; 302 - reset spring; 303 - lifting rod; 304 - fixed support plate; 305 - limiting notch; 306 - fixed shaft rod; 307 - guide plate; 4 - collision mechanism; 401 - rack; 402 - gear; 403 - rotating rod; 404 - push plate; 405 - fixed sliding rod; 406 - collision plate; 407 - connecting spring; 408 - collision rod; 5 - intermittent discharging mechanism; 501 - connecting seat; 502 - fixed shaft; 503 - blocking door; 504 - guide rod; 505 - groove plate; 506 - I-shaped slider; 507 - L-shaped moving plate; 509 - inclined groove; 510 - push-pull rod; 511 - mounting rack; 512 - reciprocating groove plate; 6 - dust-proof mechanism; 601 - dust-proof cloth bag; 602 - sliding column; 603 - straight groove; 7 - mixing mechanism; 701 - water pump; 702 - suction pipe; 703 - spray head; 704 - cross plate; 705 - stirring rod; 706 - stirring gear; 707 - annular rack; 708 - double spiral ribbon agitator; 8 - anti-blocking mechanism; 801 - L-shaped fixing rod; 802 - piston; 803 - L-shaped air inlet cylinder; 804 - expansion air bag; 9 - discharging mechanism. Detailed implementation manners

[0024] To make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.

[0025] Please refer to Figures 1 - 3 Please refer to Figures 1 to 6As shown in the figure, the present invention provides a technical solution: a material mixing device for an electrode material reactor, including a frame 101. A fixed frame 102 is fixedly connected to the top of the frame 101. A servo motor 103 is fixedly connected to the top of the fixed frame 102. A mixing box 11 is fixedly connected to the top of the frame 101. The output end of the servo motor 103 is fixedly connected to a driving rod 104. One end of the driving rod 104 penetrates through the side wall of the mixing box 11 and extends to the outside. It further includes: A reciprocating feeding mechanism 2. The reciprocating feeding mechanism 2 includes a belt 201 sleeved on the outer wall of the driving rod 104. The inner wall of the belt 201 is drivingly connected to a belt pulley 202. A reciprocating spiral rod 203 is fixedly connected to the central axis of the belt pulley 202. A moving seat 204 is threadedly connected to the outer wall of the reciprocating spiral rod 203. A reciprocating frame 205 is fixedly connected to the top of the moving seat 204. A slider 206 is fixedly connected to the bottom of the reciprocating frame 205. The side wall of the slider 206 is slidably connected to a guide rail 207. The bottom of the guide rail 207 is fixedly connected to the inner wall of the mixing box 11. A hopper 208 is slidably connected to the inner wall of the reciprocating frame 205. It is arranged in this way that the driving rod 104 drives the reciprocating spiral rod 203 to rotate through the belt 201. The reciprocating spiral rod 203 drives the reciprocating frame 205 to reciprocate through the moving seat 204. The reciprocating frame 205 performs a horizontal reciprocating motion in the guide rail 207 through the slider 206. The reciprocating frame 205 drives the hopper 208 to move inside; An oscillating mechanism 3. The oscillating mechanism 3 includes a reset plate 301 fixedly connected to the bottom of the hopper 208. A reset spring 302 is fixedly connected to the top of the reset plate 301. The end of the reset spring 302 away from the reset plate 301 is fixedly connected to the bottom of the reciprocating frame 205. A lifting rod 303 is fixedly connected to the side wall of the hopper 208. A fixed support plate 304 is fixedly connected to the inner wall of the mixing box 11. A limiting notch 305 is opened on the side wall of the fixed support plate 304. A fixed shaft rod 306 is fixedly connected to the inner wall of the limiting notch 305. A guide plate 307 is rotatably connected to the outer wall of the fixed shaft rod 306. It is arranged in this way that the limiting notch 305 restricts the movement of the guide plate 307.

[0026] An extension hose 21 is fixedly connected to the top of the hopper 208. The top end of the extension hose 21 is fixedly connected to a feeding funnel 22. It is arranged in this way that the extension hose 21 can extend when the feeding funnel 22 is fixed. A fixed support frame 23 is fixedly connected to the outer wall of the feeding funnel 22. The bottom of the fixed support frame 23 is fixedly connected to the top of the frame 101.

[0027] Please refer to Figures 7 to 14As shown in the figure, a collision mechanism 4 is provided at the top of the mixing box 11. The collision mechanism 4 includes a toothed plate 401 fixedly connected to the top of the mixing box 11. A gear 402 is meshed and connected to the side wall of the toothed plate 401. A rotating rod 403 is fixedly connected to the central axis of the gear 402. The bottom of the rotating rod 403 penetrates through the top of the reciprocating frame 205 and extends to the outside. A push plate 404 is fixedly connected to the outer wall of the rotating rod 403.

[0028] A fixed sliding rod 405 is fixedly connected to the side wall of the reciprocating frame 205. A collision plate 406 is slidably connected to the outer wall of the fixed sliding rod 405. A connecting spring 407 is fixedly connected to one side of the collision plate 406. The end of the connecting spring 407 away from the collision plate 406 is fixedly connected to the side wall of the reciprocating frame 205. A collision rod 408 is fixedly connected to the other side of the collision plate 406.

[0029] An intermittent discharging mechanism 5 is provided at the bottom of the reset plate 301. The intermittent discharging mechanism 5 includes a connecting seat 501 fixedly connected to the bottom of the reset plate 301. A fixed shaft 502 is fixedly connected to the side wall of the connecting seat 501. A blocking door 503 is rotatably connected to the outer wall of the fixed shaft 502. A guide rod 504 is fixedly connected to the side wall of the blocking door 503. A groove plate 505 is fixedly connected to the bottom of the reset plate 301. An I-shaped slider 506 is slidably connected to the inner wall of the groove plate 505. An L-shaped moving plate 507 is fixedly connected to the bottom of the I-shaped slider 506. An inclined groove 509 is formed in the side wall of the L-shaped moving plate 507. The outer wall of the guide rod 504 is slidably connected to the inner wall of the inclined groove 509.

[0030] A push-pull rod 510 is slidably connected to the through hole of the L-shaped moving plate 507. An installation frame 511 is slidably connected to the outer wall of the push-pull rod 510. The top of the installation frame 511 is fixedly connected to the bottom of the reciprocating frame 205. A reciprocating groove plate 512 is fixedly connected to the bottom of the fixed support plate 304. The inner wall of the reciprocating groove plate 512 is slidably connected to the outer wall of the push-pull rod 510. The reciprocating groove plate 512 can make the push-pull rod 510 reciprocate. The reciprocating movement of the push-pull rod 510 can make the blocking door 503 open and close periodically.

[0031] A dust-proof mechanism 6 is provided on the side wall of the reciprocating frame 205. The dust-proof mechanism 6 includes a dust-proof cloth bag 601 fixedly connected to the side wall of the reciprocating frame 205. In this way, it is set so that the dust-proof cloth bag 601 moves along with the reciprocating frame 205. A sliding column 602 is fixedly connected to the side wall of the dust-proof cloth bag 601. A straight groove 603 is formed in the inner wall of the mixing box 11. The outer wall of the sliding column 602 is slidably connected to the inner wall of the straight groove 603. In this way, it is set so that the sliding column 602 moves in the straight groove 603, and the dust-proof cloth bag 601 can be folded through the sliding column 602.

[0032] Please refer to Figures 15 to 16As shown, a water pump 701 is fixedly connected to the top of the reciprocating frame 205. A water suction pipe 702 is fixedly connected to the water suction end of the water pump 701, and a water spray head 703 is fixedly connected to the water discharge end of the water pump 701. The water spray head 703 is located inside the reciprocating frame 205. This is set so that when the water pump 701 is started, liquid is sucked into the water spray head 703 through the water suction pipe 702 and discharged. The reciprocating frame 205 drives the water spray head 703 to reciprocate, so that the liquid discharged from the water spray head 703 is evenly distributed in the mixing tank 11.

[0033] A mixing mechanism 7 is arranged on the outer wall of the driving rod 104. The mixing mechanism 7 includes a cross plate 704 fixedly connected to the outer wall of the driving rod 104. A stirring rod 705 is rotatably connected at the through hole of the cross plate 704. A stirring gear 706 is fixedly connected to the outer wall of the stirring rod 705. A ring gear 707 is meshed with the side wall of the stirring gear 706. The side wall of the ring gear 707 is fixedly connected to the inner wall of the mixing tank 11. A double-screw ribbon agitator 708 is fixedly connected to the outer wall of the stirring rod 705. This is set so that the driving rod 104 drives the cross plate 704 and the stirring rod 705 to move. Since the stirring gear 706 is meshed with the ring gear 707, the stirring gear 706 can drive the stirring rod 705 and the double-screw ribbon agitator 708 to rotate. The double-screw ribbon agitator 708 efficiently stirs the materials entering the mixing tank 11. A discharging mechanism 9 is arranged at the bottom of the mixing tank 11.

[0034] Such as Figure 17As shown, in a traditional material mixing device, materials are prone to accumulate in the hopper. Especially when dealing with raw materials with high viscosity or easy caking, due to the viscosity and electrostatic action of the materials, fine particles or powdery materials are easily adhered to the inner wall of the hopper, forming a layer of residues that are difficult to remove. This not only causes material waste but also pollutes the products of subsequent batches, affecting the purity and consistency of the products. The fluidity of the materials in the hopper is poor. Especially when the materials have a large density or irregular shape, it is easy to cause the materials to stay in the hopper and unable to flow smoothly into the mixing tank, which will prolong the production cycle, reduce production efficiency, and may affect the quality of the final product. The side wall of the reciprocating frame 205 is provided with an anti-blocking mechanism 8. The anti-blocking mechanism 8 includes an L-shaped fixing rod 801 fixedly connected to the side wall of the reciprocating frame 205. The top end of the L-shaped fixing rod 801 is fixedly connected with a piston 802. The side wall of the hopper 208 is fixedly connected with an L-shaped air inlet cylinder 803. The inner wall of the L-shaped air inlet cylinder 803 is slidably connected with the outer wall of the piston 802. The inner wall of the hopper 208 is fixedly connected with an expansion airbag 804. Such a setting is such that when the hopper 208 performs a lifting movement, the hopper 208 drives the L-shaped air inlet cylinder 803 to move up and down. The piston 802 is pulled and pushed in the L-shaped air inlet cylinder 803. When the hopper 208 rises, the piston 802 sucks the gas in the expansion airbag 804 into the blocking door 503. When the hopper 208 descends, the piston 802 pushes the gas in the L-shaped air inlet cylinder 803 into the expansion airbag 804, and the expansion airbag 804 expands accordingly. The expanded expansion airbag 804 can squeeze the materials in the hopper 208. This squeezing effect can break the agglomeration between the materials, prevent the accumulation of materials in the hopper, and promote the smooth discharge of the materials. In addition, the expansion of the expansion airbag 804 can also help loosen the materials and avoid the adhesion of the materials to the inner wall of the hopper. Through the periodic squeezing of the expansion airbag 804, the fluidity of the materials in the hopper 208 is improved.

[0035] The working principle of a material mixing device for an electrode material reactor: First, the staff pours the raw materials into the feeding funnel 22. The raw materials enter the hopper 208 through the extension hose 21. After the servo motor 103 is started, it drives the driving rod 104 to rotate. The driving rod 104 drives the reciprocating spiral rod 203 to rotate through the belt 201. The reciprocating spiral rod 203 drives the reciprocating frame 205 to reciprocate through the moving seat 204. The reciprocating frame 205 moves horizontally back and forth in the guide rail 207 through the slider 206. The reciprocating frame 205 drives the movement in the hopper 208 and evenly distributes the raw materials in the mixing tank 11, avoiding the problem of uneven distribution caused by a large amount of raw materials falling into the mixing tank 11 at one time, increasing the contact area between the materials, and ensuring the uniform dispersion of the materials throughout the mixing tank 11; During the movement of the hopper 208, the hopper 208 drives the lifting rod 303 to move accordingly. When the lifting rod 303 contacts the guide plate 307, the lifting rod 303 moves upward along the guide plate 307, gradually increasing the height of the hopper 208. When the lifting rod 303 moves to the top of the guide plate 307 and disengages, the return spring 302 immediately pushes the return plate 301 to return, and the return plate 301 drives the hopper 208 to descend. The inertial force generated during the descent of the hopper 208 helps to discharge the materials in the hopper, preventing the materials from clogging in the hopper 208, enabling the discharge of the materials in the hopper 208. During the lateral movement of the hopper 208, it can also perform periodic ascending and descending movements in the vertical direction. This dual movement mode effectively breaks the accumulation of materials in the hopper, promotes the uniform distribution of materials, and at the same time avoids the problem of material clogging; When the reciprocating frame 205 moves horizontally back and forth, the reciprocating frame 205 drives the rotating rod 403 and the gear 402 to move together. Since the toothed plate 401 meshes with the gear 402, when the reciprocating frame moves, the gear 402 rotates around the rotating rod 403 under the action of the toothed plate 401. The rotation of the rotating rod 403 drives the push plate 404 to move. After the push plate 404 contacts the collision plate 406, it pushes the collision plate 406 and its connected collision rod 408 away from the hopper 208, causing the collision rod 408 to temporarily move away from the hopper. When the push plate 404 continues to move and finally disengages from the collision plate 406, the connecting spring 407 quickly restores its elastic force and pushes the collision plate 406 to return. The collision plate 406 drives the collision rod 408 to quickly return and impact the hopper 208, generating a strong vibration effect. This vibration can not only prevent the materials from adhering to the inner wall of the hopper 208, but also effectively break the accumulation of materials and promote the uniform distribution of materials; When the reciprocating frame 205 drives the mounting frame 511 and the push-pull rod 510 to move horizontally back and forth, since the reciprocating groove plate 512 guides the push-pull rod 510, the push-pull rod 510 can be made to pull the L-shaped moving plate 507 to move during the movement. The inclined groove 509 on the L-shaped moving plate 507 restricts the guide rod 504, so that the L-shaped moving plate 507 can drive the guide rod 504 to move. The guide rod 504 drives the sealing door 503 to rotate around the fixed shaft 502. The sealing door 503 can open or close the discharge port of the hopper 208 under the drive of the guide rod 504. When the sealing door 503 is open, the material can flow out from the hopper 208; when the sealing door 503 is closed, the material is temporarily blocked in the hopper 208. The reciprocating groove plate 512 can make the push-pull rod 510 move back and forth. The reciprocating movement of the push-pull rod 510 causes the sealing door 503 to open and close periodically. This intermittent feeding method can effectively prevent a large amount of material from entering the mixing box at one time, ensuring the uniform distribution of the material in the mixing box. The intermittent feeding mechanism ensures that the amount of material entering the mixing box each time is appropriate, and the material can be fully mixed in the mixing box, improving the uniformity of the material distribution and ultimately enhancing the quality of the product. Through intermittent feeding, the fluidity of the material in the mixing box 11 is improved, promoting the uniform distribution of the material and ultimately increasing the mixing efficiency and product quality; When the hopper 208 performs a lifting movement, the hopper 208 drives the L-shaped air intake cylinder 803 to move up and down. The piston 802 pulls and pushes inside the L-shaped air intake cylinder 803. When the hopper 208 rises, the piston 802 sucks the gas in the expansion airbag 804 into the sealing door 503. When the hopper 208 descends, the piston 802 pushes the gas in the L-shaped air intake cylinder 803 into the expansion airbag 804, and the expansion airbag 804 thus expands. The expanded expansion airbag 804 can squeeze the material in the hopper 208. This squeezing effect can break the agglomeration between the materials, prevent the accumulation of materials in the hopper, and promote the smooth discharge of the materials. In addition, the expansion of the expansion airbag 804 can also help loosen the materials and prevent the materials from adhering to the inner wall of the hopper. Through the periodic squeezing of the expansion airbag 804, the fluidity of the material in the hopper 208 is improved; When the raw material enters the mixing box 11, the water pump 701 starts, sucks the liquid into the spray head 703 through the water suction pipe 702 and discharges it. The reciprocating frame 205 drives the spray head 703 to move back and forth, making the liquid discharged from the spray head 703 evenly distributed in the mixing box 11, avoiding the liquid concentrating in a certain area and ensuring the full contact between the liquid and the solid material. The drive rod 104 drives the cross plate 704 and the stirring rod 705 to move. Since the stirring gear 706 meshes with the annular toothed plate 707, the stirring gear 706 can drive the stirring rod 705 and the double spiral ribbon stirrer 708 to rotate, and the double spiral ribbon stirrer 708 efficiently stirs the material entering the mixing box 11.

[0036] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. An electrode material reactor material mixing device, comprising a frame (101), a mixing tank (11) is fixedly connected to the top of the frame (101), and a driving rod (104) for rotation penetrates through one end of the mixing tank (11), characterized in that, It further includes: A reciprocating feeding mechanism (2), the reciprocating feeding mechanism (2) includes a rotatable reciprocating spiral rod (203). At the same time, a moving seat (204) is threadedly connected to the outer wall of the reciprocating spiral rod (203). A reciprocating frame (205) is fixedly connected to the top of the moving seat (204). A slider (206) is fixedly connected to the bottom of the reciprocating frame (205). A guide rail (207) is slidably connected to the side wall of the slider (206). The bottom of the guide rail (207) is fixedly connected to the inner wall of the mixing tank (11). A hopper (208) is slidably connected to the inner wall of the reciprocating frame (205); An oscillation mechanism (3), the oscillation mechanism (3) includes a reset plate (301) fixedly connected to the bottom of the hopper (208). A reset spring (302) is fixedly connected to the top of the reset plate (301). The end of the reset spring (302) away from the reset plate (301) is fixedly connected to the bottom of the reciprocating frame (205).

2. The material mixing device of the electrode material reactor according to claim 1, wherein: A fixed frame (102) is fixedly connected to the top of the frame (101). A servo motor (103) is fixedly connected to the top of the fixed frame (102). A driving rod (104) is fixedly connected to the output end of the servo motor (103). A belt (201) is sleeved on the outer wall of the driving rod (104). A pulley (202) is drivingly connected to the inner wall of the belt (201). A reciprocating spiral rod (203) is fixedly connected to the central axis of the pulley (202). A lifting rod (303) is fixedly connected to the side wall of the hopper (208). A fixed support plate (304) is fixedly connected to the inner wall of the mixing tank (11). A limiting notch (305) is opened on the side wall of the fixed support plate (304). A fixed shaft rod (306) is fixedly connected to the inner wall of the limiting notch (305). A guide plate (307) is rotatably connected to the outer wall of the fixed shaft rod (306). A lengthened hose (21) is fixedly connected to the top of the hopper (208). The top end of the lengthened hose (21) is fixedly connected to a feed funnel (22). A fixed support frame (23) is fixedly connected to the outer wall of the feed funnel (22). The bottom of the fixed support frame (23) is fixedly connected to the top of the frame (101).

3. The electrode material reactor material mixing device according to claim 2, wherein: A collision mechanism (4) is arranged on the top of the mixing tank (11). The collision mechanism (4) includes a toothed plate (401) fixedly connected to the top of the mixing tank (11). A gear (402) is meshingly connected to the side wall of the toothed plate (401). A rotating rod (403) is fixedly connected to the central axis of the gear (402). The bottom of the rotating rod (403) penetrates through the top of the reciprocating frame (205) and extends to the outside. A push plate (404) is fixedly connected to the outer wall of the rotating rod (403).

4. The electrode material reactor material mixing device according to claim 3, characterized in that: A fixed slide bar (405) is fixedly connected to the side wall of the reciprocating frame (205). A collision plate (406) is slidably connected to the outer wall of the fixed slide bar (405). A connecting spring (407) is fixedly connected to one side of the collision plate (406). The end of the connecting spring (407) away from the collision plate (406) is fixedly connected to the side wall of the reciprocating frame (205). A collision rod (408) is fixedly connected to the other side of the collision plate (406).

5. An electrode material reactor material mixing device according to claim 4, characterized in that: An intermittent discharging mechanism (5) is arranged at the bottom of the reset plate (301). The intermittent discharging mechanism (5) includes a connecting seat (501) fixedly connected to the bottom of the reset plate (301). A fixed shaft (502) is fixedly connected to the side wall of the connecting seat (501). A blocking door (503) is rotatably connected to the outer wall of the fixed shaft (502). A guide rod (504) is fixedly connected to the side wall of the blocking door (503).

6. The electrode material reactor material mixing device according to claim 5, characterized in that: A groove plate (505) is fixedly connected to the bottom of the reset plate (301). An I-shaped slider (506) is slidably connected to the inner wall of the groove plate (505). An L-shaped moving plate (507) is fixedly connected to the bottom of the I-shaped slider (506). An inclined groove (509) is formed in the side wall of the L-shaped moving plate (507). The outer wall of the guide rod (504) is slidably connected to the inner wall of the inclined groove (509).

7. The electrode material reactor material mixing device according to claim 6, characterized in that: A push-pull rod (510) is slidably connected to the through hole of the L-shaped moving plate (507). The outer wall of the push-pull rod (510) is slidably connected to a mounting frame (511). The top of the mounting frame (511) is fixedly connected to the bottom of the reciprocating frame (205). A reciprocating groove plate (512) is fixedly connected to the bottom of the fixed support plate (304). The inner wall of the reciprocating groove plate (512) is slidably connected to the outer wall of the push-pull rod (510).

8. The material mixing device for the electrode material reactor according to claim 7, characterized in that: A dust-proof mechanism (6) is arranged on the side wall of the reciprocating frame (205). The dust-proof mechanism (6) includes a dust-proof cloth bag (601) fixedly connected to the side wall of the reciprocating frame (205). A sliding column (602) is fixedly connected to the side wall of the dust-proof cloth bag (601). A straight groove (603) is formed in the inner wall of the mixing box (11). The outer wall of the sliding column (602) is slidably connected to the inner wall of the straight groove (603).

9. The electrode material reactor material mixing device according to claim 8, characterized in that: A water pump (701) is fixedly connected to the top of the reciprocating frame (205). A water suction pipe (702) is fixedly connected to the water suction end of the water pump (701). A water spray head (703) is fixedly connected to the water discharge end of the water pump (701). The water spray head (703) is located inside the reciprocating frame (205).

10. The electrode material reactor material mixing device according to claim 9, characterized in that: A mixing mechanism (7) is provided on the outer wall of the driving rod (104). The mixing mechanism (7) includes a cross plate (704) fixedly connected to the outer wall of the driving rod (104). A stirring rod (705) is rotatably connected at the through hole of the cross plate (704). A stirring gear (706) is fixedly connected to the outer wall of the stirring rod (705). A ring gear plate (707) is meshed and connected to the side wall of the stirring gear (706). The side wall of the ring gear plate (707) is fixedly connected to the inner wall of the mixing tank (11). A double spiral ribbon agitator (708) is fixedly connected to the outer wall of the stirring rod (705). A discharging mechanism (9) is provided at the bottom of the mixing tank (11).

Citation Information

Patent Citations

  • A mixing and stirring device for viscous materials

    CN117065645B

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