Water-based gilding press and water-based glue

By designing scraper components and stirring rollers in the water-based hot stamping machine, the problem of water-based glue shutdown and solidification is solved, efficient storage and recycling of glue is achieved, and production efficiency is improved.

CN120243360APending Publication Date: 2025-07-04SHAOXING ZHENGLIANG TEXTILE TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202510387787.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-31
Publication Date
2025-07-04

AI Technical Summary

Technical Problem

During the hot stamping process, water-based glue tends to solidify when shut down, resulting in waste. The traditional recycling method takes a long time and affects production efficiency.

Method used

A water-based gold stamping machine is designed, including a scraper assembly and a stirring roller. By driving the motor to control the scraper to swing upward, the glue is stored in the glue storage position, and the stirring roller is rotated to prevent solidification, and a glue joint is set up for recycling.

Benefits of technology

It effectively avoids the waste of glue during shutdown, improves production efficiency, reduces manual operation time, and prevents glue from solidifying.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a water-based gilding press and water-based glue and belongs to the field of gilding equipment. The glue storage position for storing glue is arranged on the scraping plate, the scraping plate is controlled by the first driving motor to swing upwards under the condition that shutdown is needed, the glue can flow into the glue storage position to be waken for storage, and waste caused by the fact that the glue leaks out of a gap between the scraping plate and the sizing roller is avoided; a stirring roller is arranged above a scraping plate, during shutdown, a first driving motor is controlled to drive the scraping plate to swing upwards, the stirring roller is supported in a glue storage position, glue on the scraping plate can flow into the glue storage position, a second driving motor drives the stirring roller to rotate, stirring of materials can be achieved, and waste caused by glue solidification is avoided; and through the arrangement of the glue receiving groove, glue can be scraped to the middle position through the stirring roller, the glue is collected through the rotary scraping plate, and waste is avoided.
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Description

Technical Field

[0001] The present invention belongs to the field of hot stamping equipment, and specifically relates to an aqueous hot stamping machine and an aqueous glue. Background Art

[0002] Hot stamping refers to the process of hot stamping an electroaluminum foil onto the surface of a substrate under certain temperature and pressure. The hot stamping process utilizes the principle of hot press transfer to transfer the aluminum layer in the electroaluminum onto the surface of the substrate to form a special metallic effect. Since the main material used in hot stamping is the electroaluminum foil, hot stamping is also called electroaluminum hot stamping. During the hot stamping process, an aqueous glue needs to be coated on the sizing roller with a pattern on its surface so that the aqueous glue is evenly coated on the outer peripheral wall of the sizing roller. However, during the hot stamping process, the sizing roller rotates. If the aqueous glue is scraped onto the rotating sizing roller by a scraper;

[0003] But when it is necessary to stop the machine, the sizing roller stops rotating, resulting in the stop of the flow of the aqueous glue. In the case of a short-term shutdown, it will not affect the properties of the glue. In the case of a long-term shutdown, the aqueous glue will solidify due to the stop of the flow, causing waste of the aqueous glue. And when the transfer is completed, when there is a large amount of excess aqueous glue, the glue needs to be recycled and stored again. The traditional recycling method is to collect it manually with a scraper, which takes a long time and will also cause the solidification of the glue. Summary of the Invention

[0004] The present invention mainly solves the technical problems existing in the above-mentioned prior art, and provides an aqueous hot stamping machine and an aqueous glue.

[0005] The above technical problems of the present invention are mainly solved by the following technical solutions: An aqueous hot stamping machine and an aqueous glue, including a sizing part, an oven part, a hot press part and a heat preservation part. The sizing part includes a sizing roller and a scraper assembly. The scraper assembly is arranged on the front side of the sizing roller. The scraper assembly includes two sets of support assemblies. A power roller, a scraper and a stirring roller are arranged between the two sets of support assemblies. The support assembly includes a horizontal mounting plate and a vertical mounting plate. The left and right ends of the power roller, the scraper and the stirring roller are rotatably connected to the two vertical mounting plates. The scraper is arranged above the power roller, and the stirring roller is arranged inside the scraper;

[0006] The scraper includes a rotating shaft part and a scraping part. The scraping part faces the sizing roller. A glue storage position is provided at the connection between the scraping part and the rotating shaft part. The stirring roller is placed in the glue storage position;

[0007] Corresponding pulleys are provided at the left and right ends of the power roller and the left and right ends of the scraper, and a belt is connected between the two pulleys;

[0008] One of the vertical mounting plates is provided with a first driving motor and a second driving motor. The first driving motor is connected to a power roller, and the second driving motor is connected to a stirring roller. The rotation of the first driving motor drives a scraper to turn up and down through a belt, and the rotation of the second driving motor drives the stirring roller to rotate.

[0009] Preferably, a longitudinal support sliding sleeve is fixedly provided on each of the front and rear sides of the transverse mounting plate. A longitudinal sliding rod is slidably connected in each longitudinal support sliding sleeve. A longitudinal driving cylinder for driving the transverse mounting plate to move up and down on the longitudinal sliding rod is provided on the lower side of the transverse mounting plate.

[0010] Preferably, two support plates are vertically provided on the upper surface of the transverse mounting plate. Two transverse sliding rods are arranged between the two support plates. A transverse support sliding sleeve is provided on each of the two transverse sliding rods. The vertical mounting plate is arranged on the two transverse support sliding sleeves. A transverse driving cylinder for driving the vertical mounting plate to slide on the transverse sliding rod is provided on one of the support plates.

[0011] Preferably, a connecting plate is connected between the two vertical mounting plates. A glue receiving groove is provided at the middle position of the connecting plate. The upper end of the glue receiving groove is placed below the scraper.

[0012] Preferably, symmetrically arranged spiral scraping rubber bands are provided on the surface of the stirring roller, and the forward and reverse rotation can be used to push the materials to both sides or gather them in the middle.

[0013] Preferably, the first driving motor drives the scraper to swing upward, supporting the stirring roller in the glue storage position. At the same time, the materials on the scraper will flow into the glue storage position. The rotation of the stirring roller driven by the second driving motor can realize the stirring of the materials.

[0014] Preferably, baffles are provided on the left and right sides of the glue storage position.

[0015] The beneficial effects of the present invention are as follows: By providing a glue storage position for storing glue on the scraper, in the case of a need to stop the machine, the first driving motor is used to control the scraper to swing upward, so that the glue can flow into the glue storage position for storage, avoiding waste caused by the glue leaking from the gap between the scraper and the sizing roller; By providing a stirring roller above the scraper, when the machine stops, the first driving motor is controlled to drive the scraper to swing upward, supporting the stirring roller in the glue storage position, and the glue on the scraper will flow into the glue storage position. The rotation of the stirring roller driven by the second driving motor can realize the stirring of the materials, avoiding waste caused by the glue solidifying; By providing a glue receiving groove, the glue receiving groove can scrape the glue to the middle position by the stirring roller, and collect the glue by rotating the scraper, avoiding waste. Description of the Drawings

[0016] Figure 1 is a schematic structural diagram of the present invention;

[0017] Figure 2 is a schematic structural diagram of a scraper of the present invention;

[0018] Figure 3 is a schematic structural diagram of the bottom of the present invention.

[0019] In the figure: 1, sizing section; 2, oven section; 3, hot pressing section; 4, heat preservation section; 5, sizing roller; 6, scraper assembly; 7, support assembly; 8, driving roller; 9, scraper; 10, stirring roller; 11, horizontal mounting plate; 12, vertical mounting plate; 13, rotating shaft section; 14, scraping section; 15, glue storage position; 16, belt pulley; 17, belt; 18, first driving motor; 19, second driving motor; 20, longitudinal support sliding sleeve; 21, longitudinal sliding rod; 22, longitudinal driving cylinder; 23, support plate; 24, horizontal sliding rod; 25, horizontal support sliding sleeve; 26, horizontal driving cylinder; 27, connecting plate; 28, glue receiving groove; 29, spiral scraping rubber belt; 30, baffle. Specific embodiments

[0020] The technical solution of the present invention will be further specifically described below through embodiments in conjunction with the accompanying drawings.

[0021] Embodiment: An aqueous hot stamping machine and an aqueous glue, as Figures 1 - 3 shown, comprising a sizing section 1, an oven section 2, a hot pressing section 3 and a heat preservation section 4. The sizing section 1 includes a sizing roller 5 and a scraper assembly 6. The scraper assembly 6 is arranged on the front side of the sizing roller 5. The scraper assembly 6 includes two groups of support assemblies 7. A driving roller 8, a scraper 9 and a stirring roller 10 are arranged between the two groups of support assemblies 7. The support assembly 7 includes a horizontal mounting plate 11 and a vertical mounting plate 12. The left and right ends of the driving roller 8, the scraper 9 and the stirring roller 10 are rotatably connected to the two vertical mounting plates 12. The scraper 9 is arranged above the driving roller 8. The stirring roller 10 is arranged inside the scraper 9;

[0022] The scraper 9 includes a rotating shaft section 13 and a scraping section 14. The scraping section 14 is arranged facing the sizing roller 5. A glue storage position 15 is arranged at the connection between the scraping section 14 and the rotating shaft section 13. The stirring roller 10 is placed in the glue storage position 15;

[0023] Corresponding belt pulleys 16 are arranged at the left and right ends of the driving roller 8 and the left and right ends of the scraper 9. A belt 17 is connected between the two belt pulleys 16;

[0024] One of the vertical mounting plates 12 is provided with a first driving motor 18 and a second driving motor 19. The first driving motor 18 is connected to the power roller 8, and the second driving motor 19 is connected to the stirring roller 10. The rotation of the first driving motor 18 drives the scraper 9 to turn up and down through the belt 17, and the rotation of the second driving motor 19 drives the stirring roller 10 to rotate.

[0025] A longitudinal support sliding sleeve 20 is fixedly provided on each of the front and rear sides of the transverse mounting plate 11. A longitudinal sliding rod 21 is slidably connected in each longitudinal support sliding sleeve 20. A longitudinal driving cylinder 22 for driving the transverse mounting plate 11 to move up and down on the longitudinal sliding rod 21 is provided on the lower side of the transverse mounting plate 11.

[0026] Two support plates 23 are vertically provided on the upper surface of the transverse mounting plate 11. Two transverse sliding rods 24 are arranged between the two support plates 23. A transverse support sliding sleeve 25 is provided on each of the two transverse sliding rods 24. The vertical mounting plate 12 is arranged on the two transverse support sliding sleeves 25. A transverse driving cylinder 26 for driving the vertical mounting plate 12 to slide on the transverse sliding rod 24 is provided on one of the support plates 23.

[0027] A connecting plate 27 is connected between the two vertical mounting plates 12. A glue receiving groove 28 is provided at the middle position of the connecting plate 27. The upper end of the glue receiving groove 28 is placed below the scraper 9.

[0028] Symmetrically arranged spiral scraping rubber bands 29 are provided on the surface of the stirring roller 10, and the forward and reverse rotations can push the materials to both sides or gather them in the middle.

[0029] The first driving motor 18 drives the scraper 9 to swing upward, holds the stirring roller 10 in the glue storage position 15. At the same time, the materials on the scraper 9 will flow into the glue storage position 15. The rotation of the stirring roller 10 driven by the second driving motor 19 can realize the stirring of the materials; baffles 30 are provided on the left and right sides of the glue storage position 15.

[0030] The water-based glue includes: component A and component B; Component A is based on a total mass of 100%, and the components are in the following mass percentages:

[0031] Organic polyisocyanate: 5% - 15%, polyol: 5% - 15%, catalyst: 0.2% - 1.5%, chain extender: 1% - 5%, blocking monomer: 4% - 10%, organic solvent: 5% - 10%, salt-forming agent: 2% - 5%;

[0032] The remaining component is deionized water;

[0033] The B component described above, based on a total mass of 100%, comprises the following components in mass percentage:

[0034] Organic polyisocyanate: 15% - 20%, polyol: 15% - 20%, organic solvent: 5% - 10%; the remaining component is deionized water.

[0035] The preparation of component A specifically includes:

[0036] 1. Add the organic polyisocyanate and the dehydrated polyol into a four-necked flask equipped with an electric stirring paddle, a reflux condenser, a thermometer, and a nitrogen protection device. Under the action of a catalyst, stir and react at a constant speed at 60 - 100 °C for 2 - 3.5 h;

[0037] 2. When the content of -NCO in the reaction system reaches the theoretical value, add a chain extender and continue to react for 0.5 - 2 h;

[0038] 3. Add a capping monomer for capping and continue to react for 0.5 - 1 h;

[0039] 4. Add a salifying agent to neutralize the reaction for 0.5 - 1 h. When the system is too viscous, add an appropriate amount of organic solvent to reduce the viscosity. Add deionized water under high stirring speed to emulsify and disperse for 0.5 h - 1 h. Remove the organic solvent by vacuum distillation to obtain component A;

[0040] The preparation of component B specifically includes:

[0041] Add the organic polyisocyanate, the dehydrated polyol, and the chain extender into a four-necked flask equipped with an electric stirring paddle, a reflux condenser, a thermometer, and a nitrogen protection device. Stir and react at a constant speed for 1.5 - 3 h to obtain the component B;

[0042] The principle of the present invention: During use, pour the glue onto the squeegee 9. Drive the squeegee 9 to approach the sizing roller 5 through the longitudinal driving cylinder 22 and the transverse driving cylinder 26. Use the first driving motor 18 to adjust the angle of the squeegee 9. By slightly tilting the squeegee 9 downward, the glue on the squeegee 9 will flow towards the front end of the squeegee 9. Use the front end of the squeegee 9 to evenly scrape the glue onto the sizing roller 5. When it is necessary to stop the machine, use the first driving motor 18 to rotate, drive the squeegee 9 to rotate upward through the belt 17, support the stirring roller 10 in the glue storage position 15. At the same time, the material on the squeegee 9 will flow into the glue storage position 15. Drive the stirring roller 10 to rotate by the forward and reverse rotation of the second driving motor 19, and the glue can be stirred reciprocally inside and outside in the glue storage position 15 to avoid solidification;

[0043] By setting the glue receiving groove 28, use the stirring roller 10 to move the glue to the middle position, and rotate the squeegee 9 downward to pour the glue into the glue receiving groove 28 for recovery.

[0044] Finally, it should be noted that the above embodiments are only relatively representative examples of the present invention. Obviously, the present invention is not limited to the above embodiments and there can be many variations. Any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention should be considered to fall within the protection scope of the present invention.

Claims

1. An aqueous hot stamping machine, comprising a sizing section (1), an oven section (2), a hot pressing section (3) and a heat preservation section (4), characterized in that: The sizing section (1) includes a sizing roller (5) and a squeegee assembly (6). The squeegee assembly (6) is arranged on the front side of the sizing roller (5). The squeegee assembly (6) includes two support assemblies (7). Between the two support assemblies (7), a power roller (8), a squeegee (9), and a stirring roller (10) are arranged. The support assembly (7) includes a horizontal mounting plate (11) and a vertical mounting plate (12). The left and right ends of the power roller (8), the squeegee (9), and the stirring roller (10) are rotatably connected to the two vertical mounting plates (12). The squeegee (9) is arranged above the power roller (8), and the stirring roller (10) is arranged inside the squeegee (9). The squeegee (9) includes a rotating shaft portion (13) and a scraping portion (14). The scraping portion (14) faces the sizing roller (5). A glue storage position (15) is provided at the connection between the scraping portion (14) and the rotating shaft portion (13). The stirring roller (10) is placed in the glue storage position (15). Pulley wheels (16) corresponding to each other are provided at the left and right ends of the power roller (8) and the left and right ends of the squeegee (9). A belt (17) is connected between the two pulley wheels (16). A first driving motor (18) and a second driving motor (19) are provided on one of the vertical mounting plates (12). The first driving motor (18) is connected to the power roller (8), and the second driving motor (19) is connected to the stirring roller (10). The rotation of the first driving motor (18) drives the squeegee (9) to turn up and down through the belt (17), and the rotation of the second driving motor (19) drives the stirring roller (10) to rotate.

2. The water-based hot stamping machine according to claim 1, characterized in that: A longitudinal support sliding sleeve (20) is fixedly provided on both the front and rear sides of the horizontal mounting plate (11). A longitudinal sliding rod (21) is slidably connected in each longitudinal support sliding sleeve (20). A longitudinal driving cylinder (22) for driving the horizontal mounting plate (11) to move up and down on the longitudinal sliding rod (21) is provided on the lower side of the horizontal mounting plate (11).

3. The water-based hot stamping machine according to claim 2, wherein: Two support plates (23) are vertically provided on the upper surface of the horizontal mounting plate (11). Two horizontal sliding rods (24) are arranged between the two support plates (23). A horizontal support sliding sleeve (25) is provided on each of the two horizontal sliding rods (24). The vertical mounting plate (12) is arranged on the two horizontal support sliding sleeves (25). A horizontal driving cylinder (26) for driving the vertical mounting plate (12) to slide on the horizontal sliding rod (24) is provided on one of the support plates (23).

4. A water-based hot stamping machine according to claim 1, characterized in that: A connecting plate (27) is connected between the two vertical mounting plates (12). A glue receiving groove (28) is provided at the middle position of the connecting plate (27). The upper end of the glue receiving groove (28) is placed below the squeegee (9).

5. A water-based hot stamping machine according to claim 1, wherein: Symmetrically arranged spiral scraping rubber belts (29) are provided on the surface of the stirring roller (10). By rotating forward and backward, the water-based glue can be pushed to both sides or gathered towards the middle.

6. A water-based hot stamping machine according to claim 1, characterized in that: The first drive motor (18) drives the scraper (9) to swing upward, supporting the stirring roller (10) in the glue storage position (15). Meanwhile, the water-based glue on the scraper (9) will flow into the glue storage position (15), and the stirring of the water-based glue can be achieved by driving the stirring roller (10) to rotate with the second drive motor (19).

7. The water-based hot stamping machine according to claim 1, wherein: Baffles (30) are provided on the left and right sides of the glue storage position (15). An aqueous glue, characterized in that: Including: Component A and Component B; Based on the total mass of 100%, Component A adopts the following components in mass percentage: Organic polyisocyanate: 5% - 15%, polyol: 5% - 15%, catalyst: 0.2% - 1.5%, chain extender: 1% - 5%, blocking monomer: 4% - 10%, organic solvent: 5% - 10%, salt-forming agent: 2% - 5%; The remaining component is deionized water; Based on the total mass of 100%, Component B adopts the following components in mass percentage: Organic polyisocyanate: 15% - 20%, polyol: 15% - 20%, organic solvent: 5% - 10%; the remaining component is deionized water; The remaining component of Component B is deionized water.