Full-automatic ceramic chip gluing device

Abstract

The invention discloses a full-automatic ceramic chip gluing device which comprises a vibration grinding machine, a glue solution tank is arranged on one side of the vibration grinding machine, a charging barrel is arranged above the vibration grinding machine, a frame body is arranged on one side of the vibration grinding machine, a conveying belt is horizontally arranged in the frame body, and a grid metal net is arranged on the conveying belt. An electric heating wire and a fan heater are arranged between the frame body above the grid metal net, and one side of the frame body is connected with a second hydraulic rod mechanism. The ceramic chips and the glue solution are mixed in the vibration grinding machine, the vibration amplitude is small, damage caused by collision between corners of the ceramic chips is avoided, the damage rate and the production cost of the ceramic chips are reduced, the frame body horizontally moves under the action of the second hydraulic rod mechanism, and along with stable movement of the conveying belt, the production efficiency is improved. According to the adhesive-coated ceramic chip drying device, the adhesive-coated ceramic chips output from the discharging pipe can be tiled on the grid metal net, accumulation of the adhesive-coated ceramic chips is avoided, the drying effect of adhesive liquid on the adhesive-coated ceramic chips is guaranteed, and the workload during taking and placing is reduced.

Description

Technical Field

[0001] The invention belongs to the technical field of ceramic tile gluing, and particularly relates to a full-automatic ceramic tile gluing device. Background Art

[0002] After gluing, ceramic tiles can be laid on various flat plates and made into various plates through a vulcanization process to meet different requirements. When gluing small-sized ceramic tiles, generally, the ceramic tiles and the glue liquid are both poured into a roller. As the roller rotates, the glue liquid is evenly applied to the ceramic tiles. However, during the rotation of the roller, the edges and corners of the ceramic tiles are prone to collision and breakage, increasing the breakage rate of the ceramic tiles, resulting in waste of raw materials and increased production costs. The glued ceramic tiles are also prone to piling up during transportation, increasing the workload during picking and placing. Summary of the Invention

[0003] To solve the above problems, the invention provides a full-automatic ceramic tile gluing device.

[0004] The invention is realized as follows: A full-automatic ceramic tile gluing device includes a vibratory grinding machine. A glue liquid tank is arranged on one side of the vibratory grinding machine for storing glue liquid. The glue liquid is a liquid that is in a liquid state at normal temperature and has no viscosity. A liquid suction pipe is arranged in the glue liquid tank. One end of the liquid suction pipe is located at the bottom of the glue liquid tank, and the other end of the liquid suction pipe is located above the vibratory grinding machine. A liquid suction pump and a first stop valve are arranged on the liquid suction pipe. By opening the first stop valve and starting the liquid suction pump, the glue liquid in the glue liquid tank enters the vibratory grinding machine along the liquid suction pipe. A vertical plate is vertically and fixedly arranged on the ground near the glue liquid tank on one side of the vibratory grinding machine to ensure the stability of the position of the horizontal plate. A horizontal plate is horizontally and fixedly arranged at the upper end of the vertical plate. A barrel with an open upper end is vertically arranged below the horizontal plate. Small-sized ceramic tiles are placed in the barrel. Connecting plates are horizontally and symmetrically fixedly arranged on the upper part of the outer wall of the barrel. A plurality of first hydraulic rod mechanisms are vertically and evenly fixedly arranged at the lower end of the horizontal plate. The lower end of the first hydraulic rod mechanism is fixedly connected to the connecting plate to limit the position of the barrel. The barrel moves up and down under the action of the first hydraulic rod mechanism. When the barrel descends, it is convenient to place the ceramic tiles in the barrel. The lower end of the barrel is of a conical structure, and a blanking pipe and a second stop valve are arranged at the lower end of the barrel. The lower end of the blanking pipe is located above the vibratory grinding machine. By opening the second stop valve and the barrel descending, the ceramic tiles in the barrel smoothly fall into the vibratory grinding machine along the blanking pipe. A discharge pipe is arranged at the lower part of the side wall of the vibration grinder, which is inclined downward, and a third stop valve is arranged on the discharge pipe. When the third stop valve is opened, the ceramic pieces with glue liquid hung in the vibration grinder are discharged along the discharge pipe. A frame is arranged on one side of the vibration grinder, and a conveyor belt is arranged horizontally in the frame. A frame plate is fixedly arranged on the conveyor belt near the inner wall of the frame. Multiple layers of grid metal mesh are fixedly arranged horizontally between the frame plates. The conveyor belt is connected to the grid metal mesh as a whole through the frame plate, so that the conveyor belt drives the grid metal mesh to move together. The aperture of the grid metal mesh is not more than 2cm×2cm, which is smaller than the size of the ceramic pieces, so as to ensure that the ceramic pieces will not fall under the grid metal mesh, and also to avoid direct contact between the glue-coated ceramic pieces and the conveyor belt, which will cause the loss of glue liquid on the glue-coated ceramic pieces. The lower end of the discharge pipe is located above the input end of the conveyor belt, so that the glue-coated ceramic pieces can fall smoothly at the input end of the conveyor belt and participate in the subsequent process. A plurality of electric heating wires are evenly and horizontally arranged between the frames above the metal mesh and close to one side of the discharge pipe, so that the passing glue-coated ceramic pieces are heated by the electric heating wires; a plurality of cross bars are evenly and horizontally arranged between the frames above the grid metal mesh and away from the electric heating wires, so as to limit the position of the heater; a heater is fixedly arranged above the cross bars, and an air outlet of the heater faces the grid metal mesh below one side of the electric heating wires; the glue-coated ceramic pieces are dried by the hot air blown by the heater, so as to accelerate the solidification rate of the glue liquid on the ceramic pieces; a plurality of second hydraulic rod mechanisms are horizontally and fixedly arranged on the ground on one side of the frame, and the ends of the second hydraulic rod mechanisms are fixedly connected to the side walls of the frame; the frame moves horizontally under the action of the second hydraulic rod mechanisms; with the smooth movement of the conveyor belt, the glue-coated ceramic pieces output from the discharge pipe can be laid flat on the grid metal mesh, so that the accumulation of the glue-coated ceramic pieces is avoided, thereby ensuring the drying effect of the glue liquid on the glue-coated ceramic pieces.

[0005] Preferably, the feed pipe is a rubber hose, which is easy to move and can transport the ceramic chips in the feed pipe to various places in the vibration grinder. A pull handle is symmetrically fixed near the pipe mouth of the lower end of the feed pipe, which is easy to hold and drives the lower end of the feed pipe to move.

[0006] Preferably, a hanging plate is fixedly provided horizontally on the lower portion of the outer wall of the barrel, a through groove is provided at the middle position of the hanging plate on the side away from the barrel, the width of the through groove is the same as the diameter of the discharge pipe, and horizontally symmetrical transverse grooves are provided on the upper ends of the hanging plates on both sides of the through groove, the discharge pipe is arranged in the through groove and the pull handle is arranged in the transverse groove, so that the discharge pipe is reliably connected to the hanging plate through the pull handle, thereby limiting the position of the discharge pipe when not in use.

[0007] Preferably, a plurality of cushion rods are horizontally and evenly laid on the ground under the frame body. The cushion rods are arranged parallel to the second hydraulic rod mechanism. A plurality of notches are evenly formed in the lower part of the frame body. The positions of the cushion rods correspond to the notches and the sizes are matched. The cushion rods are arranged in the notches. The thickness of the cushion rods is greater than the depth of the notches. The frame body is supported by the cushion rods, avoiding the contact between the frame body and the ground, reducing the friction force, and ensuring that the frame body moves smoothly under the action of the second hydraulic rod mechanism.

[0008] Preferably, stoppers are fixedly arranged at both ends of the cushion rods to limit the moving range of the frame body.

[0009] Preferably, a support plate is horizontally and fixedly arranged on the vertical plate near the glue tank side. A support groove is formed in the middle position of the upper end of the support plate. The liquid suction pipe above the vibrating grinding machine is a rubber hose and is placed in the support groove, ensuring the reliable connection between the liquid suction pipe and the support plate and limiting the position of the liquid suction pipe when it is not in use.

[0010] Preferably, a polyurethane protective layer is fixedly arranged on the inner wall of the cylinder body of the vibrating grinding machine to protect the porcelain chips in the cylinder body of the vibrating grinding machine, avoiding damage caused by direct collision between the porcelain chips and the metal inner wall of the cylinder body of the vibrating grinding machine during the vibration process.

[0011] The beneficial effects of the present invention are as follows: The porcelain chips and the glue are mixed in the vibrating grinding machine, and the vibration amplitude is small, avoiding the breakage caused by the collision between the edges and corners of the porcelain chips, reducing the breakage rate of the porcelain chips and the production cost. The frame body moves horizontally under the action of the second hydraulic rod mechanism. With the smooth movement of the conveyor belt, the rubber-coated porcelain chips output from the discharge pipe can be laid flat on the grid metal net, avoiding the accumulation of the rubber-coated porcelain chips, thus ensuring the drying effect of the glue on the rubber-coated porcelain chips and reducing the workload during taking and placing. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 is a schematic structural diagram of the present invention; Figure 2 is a top view structural diagram of the frame body; Figure 3 is a top view structural diagram of the grid metal net in the frame body; Figure 4 is a sectional connection structural diagram of the conveyor belt and the grid metal net; Figure 5 is a connection structural diagram of the blanking pipe and the hanging plate; In the figure: 1. Vibration grinding machine; 2. Glue liquid tank; 3. Liquid suction pipe; 4. Liquid suction pump; 5. First stop valve; 6. Vertical plate; 7. Horizontal plate; 8. Cylinder; 9. Connecting plate; 10. First hydraulic rod mechanism; 11. Feeding pipe; 12. Second stop valve; 13. Discharge pipe; 14. Third stop valve; 15. Frame body; 16. Conveyor belt; 17. Frame plate; 18. Grid metal mesh; 19. Electric heating wire; 20. Cross bar; 21. Hot air blower; 22. Second hydraulic rod mechanism; 23. Pull handle; 24. Hanging plate; 25. Through groove; 26. Horizontal groove; 27. Pad rod; 28. Notch; 29. Stopper; 30. Support plate; 31. Support groove; 32. Polyurethane protective layer. Detailed implementation manner

[0013] In order to more clearly understand the technical solution of the present invention, the present invention will be further described below with reference to the accompanying drawings.

[0014] As Figures 1-5 shown, a full-automatic ceramic tile gluing device includes a vibration grinding machine 1, which can be purchased on the market. A polyurethane protective layer 32 is fixedly arranged on the inner wall of the cylinder of the vibration grinding machine 1 to protect the ceramic tiles in the cylinder of the vibration grinding machine 1 and prevent the ceramic tiles from directly colliding with the metal inner wall of the vibration grinding machine 1 and being damaged during the vibration process. A glue liquid tank 2 is arranged on one side of the vibration grinding machine 1 for storing glue liquid. The glue liquid is a liquid that is liquid at normal temperature and has no viscosity. Its trade name is Chemlok, which is a surface treatment agent for bonding and can be purchased on the market. A liquid suction pipe 3 is arranged in the glue liquid tank 2. One end of the liquid suction pipe 3 is located at the bottom in the glue liquid tank 2, and the other end of the liquid suction pipe 3 is located above the vibration grinding machine 1. A liquid suction pump 4 and a first stop valve 5 are arranged on the liquid suction pipe 3. When the first stop valve 5 is opened and the liquid suction pump 4 is started, the glue liquid in the glue liquid tank 2 enters the vibration grinding machine 1 along the liquid suction pipe 3. A vertical plate 6 is vertically and fixedly arranged on the ground near the glue liquid tank 2 on one side of the vibration grinding machine 1 to ensure the stability of the position of the horizontal plate 7. A horizontal plate 7 is horizontally and fixedly arranged at the upper end of the vertical plate 6. A cylinder 8 with an open upper end is vertically arranged below the horizontal plate 7. Small-sized ceramic tiles are placed in the cylinder 8. Connecting plates 9 are horizontally and symmetrically fixedly arranged on the upper part of the outer wall of the cylinder 8. A plurality of first hydraulic rod mechanisms 10 are vertically and evenly fixedly arranged at the lower end of the horizontal plate 7. The lower end of the first hydraulic rod mechanism 10 is fixedly connected with the connecting plate 9 to limit the position of the cylinder 8. The cylinder 8 moves up and down under the action of the first hydraulic rod mechanism 10. When the cylinder 8 descends, it is convenient to place the ceramic tiles in the cylinder 8. The lower end of the cylinder 8 is of a conical structure and a feeding pipe 11 and a second stop valve 12 are arranged at the lower end of the cylinder 8. The lower end of the feeding pipe 11 is located above the vibration grinding machine 1. When the second stop valve 12 is opened and the cylinder 8 descends, the ceramic tiles in the cylinder 8 smoothly fall into the vibration grinding machine 1 along the feeding pipe 11. A discharge pipe 13 is arranged at a downwardly inclined lower portion of the side wall of the vibration grinder 1, and a third stop valve 14 is arranged on the discharge pipe 13. When the third stop valve 14 is opened, the tiles with glue in the vibration grinder 1 are discharged along the discharge pipe 13. A frame 15 is arranged at one side of the vibration grinder 1, and a conveyor belt 16 is arranged horizontally in the frame 15. A frame plate 17 is fixedly arranged on the conveyor belt 16 near the inner wall of the frame 15, and a multi-layer grid metal mesh 18 is fixedly arranged horizontally between the frame plates 17. The conveyor belt 16 is connected to the frame plate 17 through the frame plate 17. The grid metal mesh 18 is connected as a whole, so that the conveyor belt 16 drives the grid metal mesh 18 to move together. The aperture of the grid metal mesh 18 is not greater than 2cm×2cm, which is smaller than the size of the ceramic piece, ensuring that the ceramic piece will not fall under the grid metal mesh 18, and can also avoid the glue-coated ceramic piece from directly contacting the conveyor belt 16 and causing the loss of glue on the glue-coated ceramic piece. The lower end of the discharge pipe 13 is located above the input end of the conveyor belt 16, so that the glue-coated ceramic piece falls steadily at the input end of the conveyor belt 16 and participates in the subsequent process. A plurality of electric heating wires 19 are evenly arranged horizontally between the frame 15 above the metal mesh 18 and close to the side of the discharge pipe 13, and the passing glue-coated ceramic sheet is heated by the electric heating wires 19. A plurality of cross bars 20 are evenly arranged horizontally between the frame 15 above the grid metal mesh 18 and away from the side of the electric heating wires 19, and the position of the heater 21 is limited. A heater 21 is fixedly arranged above the cross bars 20, and the air outlet of the heater 21 faces the grid metal mesh 18 below the side of the electric heating wires 19, and blows out through the heater 21. The hot air is used to dry the glue-coated tiles to accelerate the solidification rate of the glue on the tiles. A plurality of second hydraulic rod mechanisms 22 are horizontally fixedly arranged on the ground on one side of the frame 15. The ends of the second hydraulic rod mechanisms 22 are fixedly connected to the side walls of the frame 15. The frame 15 moves horizontally under the action of the second hydraulic rod mechanisms 22. With the smooth movement of the conveyor belt 16, the glue-coated tiles output from the discharge pipe 13 can be laid flat on the grid metal mesh 18, avoiding the accumulation of the glue-coated tiles, thereby ensuring the drying effect of the glue on the glue-coated tiles.

[0015] The feed tube 11 is a rubber hose, which is easy to move. The ceramic pieces in the feed tube 11 are transported to various places in the vibration grinder 1. A pull handle 23 is symmetrically fixed near the pipe mouth of the lower end of the feed tube 11, which is easy to hold and drives the lower end of the feed tube 11 to move. A hanging plate 24 is horizontally fixed at the lower part of the outer wall of the barrel 8. A through groove 25 is opened in the middle of the side of the hanging plate 24 away from the barrel 8. The width of the through groove 25 is the same as the diameter of the feed tube 11. The upper ends of the hanging plates 24 on both sides of the through groove 25 are horizontally symmetrically opened with transverse grooves 26. The feed tube 11 is set in the through groove 25 and the pull handle 23 is set in the transverse groove 26, so that the feed tube 11 is reliably connected to the hanging plate 24 through the pull handle 23, and the position of the feed tube 11 when not in use is limited.

[0016] A plurality of pads 27 are evenly laid horizontally on the ground below the frame 15. The pads 27 are arranged parallel to the second hydraulic rod mechanism 22. A plurality of notches 28 are evenly opened below the frame 15. The pads 27 correspond to the positions of the notches 28 and are of the same size. The pads 27 are arranged in the notches 28. The thickness of the pads 27 is greater than the depth of the notches 28. The frame 15 is supported by the pads 27, which avoids contact between the frame 15 and the ground, reduces friction, and ensures that the frame 15 moves smoothly under the action of the second hydraulic rod mechanism 22. Stoppers 29 are fixedly arranged at both ends of the pads 27 to limit the moving range of the frame 15.

[0017] A support plate 30 is fixedly arranged horizontally on the vertical plate 6 near one side of the glue tank 2, and a bracket 31 is provided in the middle position of the upper end of the support plate 30. The liquid extraction pipe 3 located above the vibration grinder 1 is a rubber hose and is placed in the bracket 31 to ensure the reliable connection between the liquid extraction pipe 3 and the support plate 30 and to limit the position of the liquid extraction pipe 3 when not in use.

[0018] One end of the liquid extraction pipe 3 is removed from the support plate 30 and placed in the vibration grinder 1, the first stop valve 5 is opened, and the liquid extraction pump 4 is started. The glue in the glue tank 2 flows into the vibration grinder 1 along the liquid extraction pipe 3, and the pull handle 23 is removed from the transverse groove 26 to separate the feed pipe 11 from the hanging plate 24, and the barrel 8 is moved downward so that the lower end of the feed pipe 11 is close to the bottom of the vibration grinder 1, and the second stop valve 12 is opened. The ceramic pieces fall into the vibration grinder 1, and the feed pipe 11 is driven to move by the pull handle 23 so that the ceramic pieces are evenly distributed. The vibration grinder 1 is started, and after the glue is hung on the ceramic pieces, the third stop valve 14 is opened, and the glue-coated ceramic pieces fall onto the grid metal mesh 18 along the discharge pipe 13. The second hydraulic rod mechanism 22 drives the frame 15 to reciprocate horizontally. With the movement of the conveyor belt 16, the glue-coated ceramic pieces are evenly laid on the grid metal mesh 18. After the heating and drying operation, the glue on the ceramic pieces is quickly solidified and then collected together.

[0019] The above are only the preferred embodiments of the present invention, so all equivalent changes or modifications made according to the structures, features and principles described in the scope of the present invention patent application are included in the scope of the present invention patent application.

Claims

1. A fully automatic ceramic tile gluing device, including a vibratory grinding machine, characterized in that, On one side of the vibrating grinding machine, there is a glue tank. Inside the glue tank, there is a liquid suction pipe. One end of the liquid suction pipe is located at the bottom inside the glue tank, and the other end of the liquid suction pipe is located above the vibrating grinding machine. A liquid suction pump and a first stop valve are arranged on the liquid suction pipe. On the ground near the glue tank on one side of the vibrating grinding machine, there is a vertically fixed vertical plate. Horizontally fixed on the upper end of the vertical plate is a horizontal plate. Vertically arranged below the horizontal plate is a cylinder with an open top. Horizontally and symmetrically fixed on the upper part of the outer wall of the cylinder are connecting plates. Vertically and evenly fixed on the lower end of the horizontal plate are a plurality of first hydraulic rod mechanisms. The lower ends of the first hydraulic rod mechanisms are fixedly connected to the connecting plates. The lower end of the cylinder is of a conical structure, and a blanking pipe and a second stop valve are arranged at the lower end of the cylinder. The lower end of the blanking pipe is located above the vibrating grinding machine. On the lower part of the side wall of the vibrating grinding machine, there is a discharge pipe inclined downward. A third stop valve is arranged on the discharge pipe. On one side of the vibrating grinding machine, there is a frame. Inside the frame, there is a conveyor belt horizontally arranged. Fixed on the conveyor belt near the inner wall of the frame is a frame plate. Horizontally and fixedly arranged between the frame plates are multiple layers of grid metal meshes. The aperture of the grid metal mesh is not greater than 2 cm × 2 cm. The lower end of the discharge pipe is located above the input end of the conveyor belt. Horizontally and evenly arranged between the frames above the grid metal mesh and near one side of the discharge pipe are multiple electric heating wires. Horizontally and evenly arranged between the frames above the grid metal mesh and on the side away from the electric heating wires are multiple cross bars. Fixed above the cross bars is a warm air blower. The air outlet of the warm air blower faces the grid metal mesh on the lower side of the electric heating wire side. Horizontally and fixedly arranged on the ground on one side of the frame are a plurality of second hydraulic rod mechanisms. The ends of the second hydraulic rod mechanisms are fixedly connected to the side wall of the frame.

2. The fully automatic ceramic tile gluing device according to claim 1, wherein, The blanking pipe is a rubber hose. Symmetrically and fixedly arranged at the pipe orifice near the lower end of the blanking pipe are pull handles.

3. The fully automatic ceramic tile gluing device according to claim 2, wherein, Horizontally fixed on the lower part of the outer wall of the cylinder is a hanging plate. In the middle position on the side of the hanging plate away from the cylinder, there is a through groove. The width of the through groove is the same as the diameter of the blanking pipe. Horizontally and symmetrically opened at the upper ends of the hanging plate on both sides of the through groove are horizontal grooves. The blanking pipe is arranged in the through groove and the pull handles are arranged in the horizontal grooves.

4. A fully automatic ceramic tile gluing device according to claim 1, characterized in that, Horizontally and evenly laid on the ground below the frame are a plurality of cushion rods. The cushion rods are arranged parallel to the second hydraulic rod mechanisms. A plurality of notches are evenly opened below the frame. The positions of the cushion rods correspond to the notches and their sizes fit each other. The cushion rods are arranged in the notches. The thickness of the cushion rods is greater than the depth of the notches.

5. A fully automatic ceramic tile gluing device according to claim 4, characterized in that, Blocks are fixedly arranged at both ends of the cushion rods.

6. The fully automatic ceramic tile gluing device according to claim 1, wherein, Horizontally fixed on the vertical plate near the glue tank is a support plate. In the middle position at the upper end of the support plate, there is a support groove. The liquid suction pipe located above the vibrating grinding machine is a rubber hose and is placed in the support groove.

7. A fully automatic ceramic tile gluing device according to claim 1, characterized in that, A polyurethane protective layer is fixedly arranged on the inner wall of the cylinder body of the vibrating grinding machine.

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