A forging device for titanium alloy rods
By integrating a real-time detection structure on the forging machine, the problem of insufficient temperature monitoring during the forging process of titanium alloy bars was solved, accurate and real-time temperature monitoring and timely heat compensation were achieved, and the product quality and performance stability were improved.
Patent Information
- Application Number
- CN202510389907.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-31
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2045-03-31
AI Technical Summary
During the forging process of titanium alloy bars, the lack of real-time temperature monitoring equipment results in the inability to compensate for heat loss in a timely manner, affecting the accuracy of pressure regulation of the hammer forging machine and causing unstable product quality and performance.
A real-time detection structure is integrated on the forging machine, including a temperature measurement unit and a cooling unit. Temperature is measured using an infrared temperature probe and a convex lens, and dynamic cooling is performed through a combination of a cooling fan and a filter to ensure temperature measurement accuracy and equipment stability.
It realizes accurate and real-time temperature monitoring during the forging process of titanium alloy rods, improves the accuracy of temperature measurement and the service life of equipment, and ensures the stability and consistency of product quality.
Smart Images

Figure CN120243813B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of titanium alloy rod production equipment, in particular to a forging device for titanium alloy rods. Background Art
[0002] During the forging process of titanium alloy rods, temperature is a key process parameter, and its changes directly affect the evolution of the material's microstructure and the quality of its final performance. Therefore, achieving precise control of temperature is an important prerequisite for ensuring that product quality meets standards. However, the current industry lacks specialized testing equipment to monitor the temperature changes of titanium alloy rods during the forging process in real time. As a result, in actual operations, after heating the titanium alloy rods, workers directly place them on the forging hammer machine for forging operations. In this process, due to the lack of effective temperature monitoring methods, the inevitable heat loss during the forging process cannot be compensated in time, and workers cannot accurately judge the heat level on the titanium alloy rods, and thus cannot accurately adjust the pressure of the hammer forging machine. This process limitation not only leads to a significant reduction in the quality of the titanium alloy rods after processing, but also affects the performance stability and consistency of the product. Summary of the Invention
[0003] The present invention aims to provide a titanium alloy rod forging device that can address the current industry's lack of specialized detection equipment to monitor the temperature changes of titanium alloy rods in real time during the forging process. This results in workers, after heating the titanium alloy rods, directly placing them on a forging hammer for forging. During this process, due to the lack of effective temperature monitoring methods, the inevitable heat loss during the forging process cannot be compensated in a timely manner, and workers are unable to accurately determine the heat level on the titanium alloy rods, and thus are unable to accurately adjust the pressure of the forging hammer.
[0004] The present invention provides a forging device for a titanium alloy rod, comprising a forging machine and a real-time detection structure. The forging machine is fixedly provided with a real-time detection structure for performing real-time temperature measurement on the titanium alloy rod. The real-time detection structure comprises a temperature measuring unit for measuring the temperature of the titanium alloy rod and a temperature reduction unit for controlling the temperature of the temperature measuring unit. The temperature measuring unit comprises a temperature measuring bracket, an infrared temperature measuring probe, and a convex lens. The temperature measuring bracket is fixedly provided on the forging machine, an opening is provided at the bottom of the temperature measuring bracket, the infrared temperature measuring probe is fixedly provided in the temperature measuring bracket, the convex lens is fixedly provided at the opening at the bottom of the temperature measuring bracket, and the temperature reduction unit is provided on the temperature measuring bracket.
[0005] The cooling unit includes a cooling bracket, a gear box, a motor, a screw, two limiting rods, a moving block and a heat dissipation fan, the cooling bracket is fixedly arranged on the left side outside the temperature measuring bracket, the air inlet is opened on the left side of the cooling bracket, and the air outlet is opened on the right side thereof. The gear box is fixedly arranged on the top outside the cooling bracket, the motor is fixedly arranged on the top outside the gear box, the screw is rotatably connected to the top of the cooling bracket, and the bottom end of the screw is rotatably connected to the bottom of the cooling bracket. The driving end of the motor is fixedly connected to the top of the screw, the two limiting rods are fixedly arranged between the top and bottom of the cooling bracket, and the two limiting rods are respectively located on the left and right sides of the screw, the moving block is movably connected to the screw and the two limiting rods, the cooling fan is fixedly arranged on the right side of the moving block, a plurality of ventilation holes are opened on the left side of the temperature measuring bracket, and the plurality of ventilation holes are connected to the air outlet of the cooling bracket, and a plurality of heat dissipation holes are opened on the right side of the temperature measuring bracket;
[0006] The temperature measuring unit also includes two supporting brackets, a filter, a movable shaft and an impeller. The two supporting brackets are fixedly arranged on the inner side of the temperature measuring bracket, and a through hole is opened in the center of each supporting bracket. An annular groove is opened in the through hole, and a filter is slidably connected in the annular groove. The movable shaft is fixedly connected to the center of the filter, and the impeller is fixedly arranged at the top end of the movable shaft.
[0007] Preferably, the real-time detection structure further includes a filter unit for filtering the air entering the temperature measuring bracket.
[0008] Preferably, the filter unit includes a filter, a transmission shaft, a first gear, a second gear, a rotating shaft, a first bevel gear, a second bevel gear and a cleaning brush. The filter is fixedly arranged at the air inlet on the left side of the cooling bracket, and the transmission shaft is rotatably connected to the top of the gear box and the top of the cooling bracket respectively. The first gear and the second gear are fixedly arranged on the screw and the transmission shaft respectively, and the first gear is meshed with the second gear. The first gear and the second gear are both located in the gear box. The rotating shaft is rotatably connected to the filter, the first bevel gear is fixedly arranged at the bottom end of the transmission shaft, the second bevel gear is fixedly arranged at one end of the rotating shaft, and the second bevel gear is meshed with the first bevel gear. The cleaning brush is fixedly arranged at the other end of the rotating shaft, and the cleaning brush is in close contact with the surface of the filter.
[0009] Preferably, the surface of the filter is evenly provided with continuous and alternating raised portions and recessed portions with its center as a reference point.
[0010] Preferably, a one-way exhaust pipe is fixedly provided in each heat dissipation opening.
[0011] Preferably, the temperature measuring bracket is arranged to be inclined toward the titanium alloy rod.
[0012] Preferably, the filter screen is connected to the rotating shaft via a bearing, the outer ring of the bearing is fixedly connected to the filter screen, and the inner ring of the bearing is interference fit with the rotating shaft.
[0013] The present invention provides a titanium alloy rod forging device through improvements. Compared with the prior art, the present invention has the following improvements and advantages: the present invention realizes accurate and real-time monitoring of the temperature of the titanium alloy rod during the forging process by integrating a real-time detection structure on the forging machine. First, the combination of the infrared temperature probe, convex lens and filter in the temperature measuring unit ensures accurate measurement of the temperature of the titanium alloy rod in a high-temperature environment. The focusing effect of the convex lens improves the temperature measurement accuracy, and the design of the filter not only removes excess radiation, but also improves the heat dispersion performance through its unique shape, further ensuring the accuracy of temperature measurement. Secondly, the movable cooling fan in the cooling unit can dynamically cool the temperature probe, filter and convex lens, which not only extends the service life of the equipment but also ensures the stable operation of the temperature measurement system. In addition, the impeller on the filter is rotated by the fan, so that the filter can rotate during use, thereby making every part of it fully utilized and improving the efficiency of the equipment. At the same time, the rotating shaft in the filter unit and the cooling unit use the same power source, which can achieve synchronous rotation when the cooling unit is working and clean the filter, ensuring the cleanliness of the air entering the temperature measuring bracket and avoiding the influence of external dust and impurities on the temperature measuring unit. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the specific embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0015] Figure 1 This is a schematic diagram of the axonometric structure of a forging device for a titanium alloy rod;
[0016] Figure 2 This is an axonometric structural diagram of a real-time detection structure of a titanium alloy rod forging device;
[0017] Figure 3 This is a schematic diagram of the axonometric structure of a temperature measuring bracket of a titanium alloy rod forging device;
[0018] Figure 4 This is a schematic diagram of an axonometric cross-sectional structure of a real-time detection structure of a titanium alloy rod forging device;
[0019] Figure 5This is an axonometric structural diagram of a real-time detection structure of a titanium alloy rod forging device;
[0020] Figure 6 This is a schematic diagram of the axonometric structure of a filter, a movable shaft, and an impeller of a titanium alloy rod forging device;
[0021] Figure 7 This is a schematic diagram of the axonometric structure of a support frame of a forging device for titanium alloy rods;
[0022] Figure 8 The diagram is a side structural diagram of a filter screen and a cleaning brush of a titanium alloy rod forging device.
[0023] Description of reference numerals:
[0024] 1. Forging machine; 2. Real-time detection structure; 21. Temperature measuring unit; 21-1. Temperature measuring bracket; 21-2. Infrared temperature measuring probe; 21-3. Convex lens; 21-4. Support bracket; 21-5. Filter; 21-6. Movable shaft; 21-7. Impeller; 22. Cooling unit; 22-1. Cooling bracket; 22-2. Gearbox; 22-3. Motor; 22-4. Screw; 22-5. Limit rod; 22-6. Moving block; 22-7. Cooling fan; 23. Filter unit; 23-1. Filter; 23-2. Drive shaft; 23-3. First gear; 23-4. Second gear; 23-5. Rotating shaft; 23-6. First bevel gear; 23-7. Second bevel gear; 23-8. Cleaning brush; 3. One-way exhaust pipe. DETAILED DESCRIPTION
[0025] The following will clearly and completely describe the technical solutions of the present invention in conjunction with the embodiments. Obviously, the embodiments described are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0026] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like to indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operate in a specific direction, and therefore should not be understood as limiting the present invention.
[0027] In the description of the present invention, it should be understood that the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the said features. In the description of the present invention, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined. In addition, the terms "installed", "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a communication between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.
[0028] See also Figure 1-8 The present invention provides a technical solution: a forging device for a titanium alloy rod, comprising a forging machine 1 and a real-time detection structure 2. The forging machine 1 is fixedly provided with a real-time detection structure 2 for real-time temperature measurement of the titanium alloy rod. The real-time detection structure 2 can accurately and in real time monitor the temperature of the titanium alloy rod during the forging process, so that the staff can adjust the pressure of the forging machine 1 accordingly according to the change of the temperature of the titanium alloy rod, and can also perform timely temperature compensation. The real-time detection structure 2 includes a temperature measuring unit 21 for measuring the temperature of the titanium alloy rod and a cooling unit 22 for controlling the temperature of the temperature measuring unit 21. The temperature measuring unit 21 includes a temperature measuring bracket 2 1-1, infrared temperature probe 21-2 and convex lens 21-3, the temperature measuring bracket 21-1 is fixedly set on the forging machine 1, the temperature measuring bracket 21-1 is used to support the components inside the temperature measuring unit 21, the bottom of the temperature measuring bracket 21-1 is provided with an opening, the opening is used to provide conditions for the installation of the convex lens 21-3, the infrared temperature measuring probe 21-2 is fixedly set in the temperature measuring bracket 21-1, the infrared temperature measuring probe 21-2 is an existing device, which is used to perform real-time temperature detection on the titanium alloy rod, the convex lens 21-3 is fixedly set at the opening at the bottom of the temperature measuring bracket 21-1, and the titanium alloy rod will emit infrared radiation during the forging process. The convex lens 21-3 can focus these divergent infrared radiation rays to one point, that is, the sensor of the infrared temperature measuring probe 21-2. This focusing effect enables the sensor to receive more infrared energy, thereby improving the sensitivity of temperature measurement. The cooling unit 22 is set on the temperature measuring bracket 21-1;
[0029] The cooling unit 22 includes a cooling bracket 22-1, a gear box 22-2, a motor 22-3, a screw 22-4, two limit rods 22-5, a moving block 22-6 and a cooling fan 22-7. The cooling bracket 22-1 is fixedly arranged on the left side outside the temperature measuring bracket 21-1. The cooling bracket 22-1 is used to support the components inside the temperature measuring unit 21. The cooling bracket 22-1 has an air inlet on the left side and an air outlet on the right side. The outside air is drawn in from the air inlet on the left side. The air enters through the air outlet on the right side, and is discharged through the air outlet on the right side. The gear box 22-2 is fixedly arranged on the outer top of the cooling bracket 22-1, and the motor 22-3 is fixedly arranged on the outer top of the gear box 22-2. The screw 22-4 is rotatably connected to the top of the cooling bracket 22-1, and the bottom end of the screw 22-4 is rotatably connected to the bottom of the cooling bracket 22-1. The driving end of the motor 22-3 is fixedly connected to the top of the screw 22-4, and the motor 22-3 is used to drive the screw 22-4 to rotate. The two The limiting rod 22-5 is fixedly arranged between the top and bottom of the cooling bracket 22-1, and the two limiting rods 22-5 are respectively located on the left and right sides of the screw 22-4. The moving block 22-6 is movably connected to the screw 22-4 and the two limiting rods 22-5 respectively. The moving block 22-6 is threadedly connected to the screw 22-4, and the moving block 22-6 and the limiting rod 22-5 are slidably connected. The cooling fan 22-7 is fixedly arranged on the right side of the moving block 22-6. A plurality of ventilation holes are provided on the left side of the temperature measuring bracket 21-1, and the plurality of ventilation holes are connected to the air outlet of the cooling bracket 22-1. The plurality of ventilation holes correspond to the infrared temperature sensing probe and the convex lens 21-3 in the temperature measuring unit 21. The ventilation holes allow air to dissipate heat and cool the infrared temperature sensing probe and the convex lens 21-3. A plurality of heat dissipation holes are provided on the right side of the temperature measuring bracket 21-1, and the plurality of heat dissipation holes correspond to the plurality of ventilation holes. The heat dissipation holes are used to discharge heat from the temperature measuring unit 21. The cooling unit 22 can effectively dissipate heat from various components in the temperature measuring unit 21;
[0030] When the cooling unit 22 is working, the driving end of the motor 22-3 drives the screw 22-4 to rotate. Due to the limiting effect of the limit rod 22-5, the moving block 22-6 can only drive the cooling fan 22-7 to move straight up or down. Under the guidance of the limit rod 22-5, the moving block 22-6 drives the cooling fan 22-7 to move up and down along a straight trajectory. The movement of the cooling fan 22-7 not only promotes the inflow of external air, but also enhances the efficiency of air flow. External air is sucked in from the air inlet of the cooling bracket 22-1, accelerated by the cooling fan 22-7, forming a directional airflow, and directly blown through the air outlet and vents to the infrared temperature sensor and convex lens 21-3 in the temperature measuring unit 21. This process effectively removes the heat generated by these components during operation. At the same time, the heat dissipation port on the right side of the temperature measuring bracket 21-1 discharges the heat in the temperature measuring unit 21, forming an effective heat dissipation cycle. Ensure that each component in the temperature measurement unit 21 is always at a suitable operating temperature, thereby ensuring the accuracy of temperature measurement and the long-term stable operation of the equipment;
[0031] The temperature measuring unit 21 also includes two support brackets 21-4, a filter 21-5, a movable shaft 21-6 and an impeller 21-7. The two support brackets 21-4 are fixedly arranged on the inner side of the temperature measuring bracket 21-1, and a through hole is opened in the center of each support bracket 21-4. An annular groove is opened in the through hole. A filter 21-5 is slidably connected in the annular groove. The filter 21-5 can rotate in the annular groove, ensuring that the filter 21-5 always remains horizontal when rotating. The filter 21-5 is an existing device, which can To remove excess radiation from the heat source, the filter 21-5 can effectively block or absorb these excess radiation, ensuring that only the target heat source radiation passes through. The movable shaft 21-6 is fixedly connected to the center of the filter 21-5, and the impeller 21-7 is fixedly set at the top of the movable shaft 21-6. When the impeller 21-7 is blown by the cooling fan 22-7, its rotational power is transmitted to the filter 21-5 through the movable shaft 21-6, allowing the filter 21-5 to rotate, thereby improving the utilization rate of the filter 21-5 and avoiding local overuse. The cooling fan 22-7 can not only dissipate heat and cool the infrared temperature measuring probe 21-2, the convex lens 21-3 and the filter 21-5, but also enable the filter 21-5 to rotate.
[0032] Specifically, the real-time detection structure 2 further includes a filter unit 23 for filtering the air entering the temperature measuring bracket 21-1. The filter unit 23 can filter the outside air entering the temperature measuring bracket 21-1, thereby preventing the outside dust and impurities from affecting the temperature measuring unit 21.
[0033] Specifically, the filter unit 23 includes a filter 23-1, a transmission shaft 23-2, a first gear 23-3, a second gear 23-4, a rotating shaft 23-5, a first bevel gear 23-6, a second bevel gear 23-7 and a cleaning brush 23-8. The filter 23-1 is fixedly arranged at the air inlet on the left side of the cooling bracket 22-1. The filter 23-1 can filter the outside air. The transmission shaft 23-2 is respectively connected to the top of the gear box 22-2 and the top rotating shaft of the cooling bracket 22-1. The first gear 23-3 and the second gear 23-4 are respectively fixed on the screw 22-4 and the transmission shaft 23-2, and the first gear 23-3 and the second gear 23-4 are meshed. The rotational power of the motor 22-3 can be transmitted to the transmission shaft 23-2 through the first gear 23-3 and the second gear 23-4, so that the transmission shaft 23-2 rotates. The first gear 23-3 and the second gear 23-4 are both located in the gear box 22-2. 2-2 provides installation space for the first gear 23-3 and the second gear 23-4, the rotating shaft 23-5 is rotatably connected to the filter 23-1, the rotating shaft 23-5 can rotate on the filter 23-1, the first bevel gear 23-6 is fixedly arranged at the bottom end of the transmission shaft 23-2, the second bevel gear 23-7 is fixedly arranged at one end of the rotating shaft 23-5, and the second bevel gear 23-7 is meshed with the first bevel gear 23-6, through the first bevel gear 23-6 and the second bevel gear 23-7 can transmit the rotational power of the transmission shaft 23-2 to the rotating shaft 23-5 and the cleaning brush 23-8, so that the rotating shaft 23-5 and the cleaning brush 23-8 rotate synchronously with the screw 22-4, and use the same power source as the cooling unit 22, without the need for an additional power source. The cleaning brush 23-8 is fixedly set at the other end of the rotating shaft 23-5, and the cleaning brush 23-8 is in close contact with the surface of the filter 23-1. The cleaning brush 23-8 can clean the surface of the filter 23-1.
[0034] The working principle of the filter unit 23 is to filter the outside air and automatically clean the filter 23-1 through gear transmission and synchronous rotation mechanism. When the cooling unit 22 is started, the rotational power of the motor 22-3 is transmitted to the second gear 23-4 through the first gear 23-3, thereby driving the transmission shaft 23-2 to rotate. The rotational power of the transmission shaft 23-2 is transmitted to the second bevel gear 23-7 through the first bevel gear 23-6, and finally drives the rotating shaft 23-5 and the cleaning brush 23-8 to rotate synchronously. Driven by the rotating shaft 23-5, the cleaning brush 23-8 is in close contact with the surface of the filter 23-1, and effectively cleans the filter 23-1 with the rotation movement, ensuring that the filter 23-1 always remains unobstructed and avoids the accumulation of dust and impurities. This process is carried out synchronously with the operation of the cooling unit 22, using the same power source, without the need for additional energy input, and realizing efficient and automatic filtering and cleaning functions.
[0035] Specifically, the surface of the filter 21-5 is evenly provided with continuously alternating protrusions and depressions with its center as the reference point. The continuously alternating protrusions and depressions can improve the heat dispersion performance of the filter 21-5 and avoid the filter 21-5 generating excessively high temperature in the heat source.
[0036] Specifically, a one-way exhaust pipe 3 is fixedly provided in each heat dissipation port, and the one-way exhaust pipe 3 can prevent external air from entering the temperature measuring bracket 21 - 1 through the heat dissipation port, thereby preventing external impurities from entering.
[0037] Specifically, the temperature measuring bracket 21 - 1 is tilted toward the titanium alloy rod to improve the overall performance and accuracy of temperature measurement.
[0038] Specifically, the filter 23-1 is connected to the rotating shaft 23-5 through a bearing. The outer ring of the bearing is fixedly connected to the filter 23-1, and the inner ring of the bearing is interference fit with the rotating shaft 23-5. The bearing connection improves the stability of the rotating shaft 23-5 during rotation.
[0039] Working principle:
[0040] During the forging process, the titanium alloy rod emits infrared radiation, which is focused by a convex lens 21-3 fixed to the bottom of the temperature measuring bracket 21-1. Convex lens 21-3 focuses the divergent infrared radiation onto a single point, the sensor of infrared temperature measuring probe 21-2. This focusing action enhances the infrared energy received by the sensor, thereby improving the sensitivity and accuracy of temperature measurement. A filter 21-5 filters out excess radiation from the heat source, enhancing detection performance. Infrared temperature measuring probe 21-2 monitors the temperature of the titanium alloy rod in real time and transmits this data to the operator, enabling them to adjust the pressure of the forging machine 1 according to temperature fluctuations and perform timely temperature compensation.
[0041] When the temperature measuring unit 21 is operating, the cooling unit 22 and the filter unit 23 are simultaneously activated. The motor 22-3 within the cooling unit 22 drives the screw 22-4 to rotate. The limiting action of the limit rod 22-5 causes the movable block 22-6 to move the cooling fan 22-7 in an upward or downward linear motion. This movement promotes the inflow of outside air and improves air flow efficiency. Outside air is drawn in through the filter unit 23, filtered by the filter screen 23-1, and accelerated by the cooling fan 22-7, forming a directional airflow that flows directly through the air outlet and vents toward the infrared temperature sensor and convex lens 21-3 within the temperature measuring unit 21. This process effectively removes the heat generated by these components during operation. Simultaneously, the heat dissipation vents on the right side of the temperature measuring bracket 21-1 dissipate heat within the temperature measuring unit 21, creating an effective heat dissipation cycle that ensures that all components within the temperature measuring unit 21 are always at an appropriate operating temperature. Simultaneously, the rotational power of the motor 22-3 is transmitted to the second gear 23-4 via the first gear 23-3, which in turn drives the transmission shaft 23-2 to rotate. The rotational power of drive shaft 23-2 is transmitted to second bevel gear 23-7 via first bevel gear 23-6, ultimately driving the synchronous rotation of shaft 23-5 and cleaning brush 23-8. Driven by shaft 23-5, cleaning brush 23-8 maintains close contact with the surface of filter 23-1. As it rotates, it effectively cleans filter 23-1, ensuring that filter 23-1 remains unobstructed and free of dust and impurities. This process occurs synchronously with the operation of cooling unit 22, utilizing the same power source to achieve efficient, automatic filtering and cleaning functions.
[0042] When cooling fan 22-7 is operating, it blows impeller 21-7, and the rotational power of impeller 21-7 is transmitted to filter 21-5 via movable shaft 21-6, causing filter 21-5 to rotate. The surface of filter 21-5 is provided with a continuous alternation of raised and recessed portions. These structures improve heat dissipation performance and prevent filter 21-5 from overheating in the presence of a heat source.
[0043] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. A forging device for titanium alloy rods, characterized in that: The invention comprises a forging machine (1) and a real-time detection structure (2), wherein the forging machine (1) is fixedly provided with a real-time detection structure (2) for real-time temperature measurement of a titanium alloy rod, the real-time detection structure (2) comprises a temperature measuring unit (21) for measuring the temperature of the titanium alloy rod and a temperature reduction unit (22) for controlling the temperature of the temperature measuring unit (21), the temperature measuring unit (21) comprises a temperature measuring bracket (21-1), an infrared temperature measuring probe (21-2) and a convex lens (21-3), the temperature measuring bracket (21-1) is fixedly provided on the forging machine (1), an opening is provided at the bottom of the temperature measuring bracket (21-1), the infrared temperature measuring probe (21-2) is fixedly provided in the temperature measuring bracket (21-1), the convex lens (21-3) is fixedly provided at the opening at the bottom of the temperature measuring bracket (21-1), and the temperature reduction unit (22) is provided on the temperature measuring bracket (21-1); The cooling unit (22) comprises a cooling bracket (22-1), a gear box (22-2), a motor (22-3), a screw (22-4), two limit rods (22-5), a moving block (22-6) and a cooling fan (22-7). The cooling bracket (22-1) is fixedly arranged on the left side outside the temperature measuring bracket (21-1). An air inlet is provided on the left side of the cooling bracket (22-1), and an air outlet is provided on the right side thereof. The gear box (22-2) is fixedly arranged on the top outside the cooling bracket (22-1). The motor (22-3) is fixedly arranged on the top outside the gear box (22-2). The screw (22-4) is rotatably connected to the top of the cooling bracket (22-1), and the bottom end of the screw (22-4) is connected to the cooling bracket (22-1). 1), the bottom of the motor (22-3) is rotatably connected, the driving end of the motor (22-3) is fixedly connected to the top of the screw (22-4), the two limit rods (22-5) are fixedly arranged between the top and the bottom of the cooling bracket (22-1), and the two limit rods (22-5) are respectively located on the left and right sides of the screw (22-4), the moving block (22-6) is movably connected to the screw (22-4) and the two limit rods (22-5), the cooling fan (22-7) is fixedly arranged on the right side of the moving block (22-6), a plurality of ventilation holes are opened on the left side of the temperature measuring bracket (21-1), and the plurality of ventilation holes are connected to the air outlet of the cooling bracket (22-1), and a plurality of heat dissipation holes are opened on the right side of the temperature measuring bracket (21-1); The temperature measuring unit (21) further comprises two supporting brackets (21-4), a filter (21-5), a movable shaft (21-6) and an impeller (21-7). The two supporting brackets (21-4) are fixedly arranged on the inner side of the temperature measuring bracket (21-1), and a through hole is provided at the center of each supporting bracket (21-4). An annular sliding groove is provided in the through hole, and a filter (21-5) is slidably connected in the annular sliding groove. The movable shaft (21-6) is fixedly connected to the center of the filter (21-5), and the impeller (21-7) is fixedly arranged at the top end of the movable shaft (21-6).
2. The forging device for a titanium alloy rod according to claim 1, characterized in that: The real-time detection structure (2) further comprises a filter unit (23) for filtering air entering the temperature measurement support (21-1).
3. The forging device for a titanium alloy rod according to claim 2, characterized in that: The filter unit (23) comprises a filter (23-1), a transmission shaft (23-2), a first gear (23-3), a second gear (23-4), a rotating shaft (23-5), a first bevel gear (23-6), a second bevel gear (23-7) and a cleaning brush (23-8); the filter (23-1) is fixedly arranged at the air inlet on the left side of the cooling bracket (22-1); the transmission shaft (23-2) is rotatably connected to the top of the gear box (22-2) and the top of the cooling bracket (22-1); the first gear (23-3) and the second gear (23-4) are fixedly arranged on the screw (22-4) and the transmission shaft (23-2), and the first gear (23-3) and the second gear (23-4) are fixedly arranged on the screw (22-4) and the transmission shaft (23-2), and the first gear (23-6) and the second bevel gear (23-7) are fixedly arranged on the screw (22-4) and the transmission shaft (23-2). The wheel (23-3) is meshed with the second gear (23-4); the first gear (23-3) and the second gear (23-4) are both located in the gear box (22-2); the rotating shaft (23-5) is rotatably connected to the filter (23-1); the first bevel gear (23-6) is fixedly arranged at the bottom end of the transmission shaft (23-2); the second bevel gear (23-7) is fixedly arranged at one end of the rotating shaft (23-5), and the second bevel gear (23-7) is meshed with the first bevel gear (23-6); the cleaning brush (23-8) is fixedly arranged at the other end of the rotating shaft (23-5), and the cleaning brush (23-8) is in close contact with the surface of the filter (23-1).
4. The forging device for a titanium alloy rod according to claim 1, characterized in that: The surface of the filter (21-5) is evenly provided with continuous and alternating raised portions and recessed portions with its center as a reference point.
5. The forging device for a titanium alloy rod according to claim 1, characterized in that: A one-way exhaust pipe (3) is fixedly arranged in each heat dissipation opening.
6. The forging device for a titanium alloy rod according to claim 1, characterized in that: The temperature measuring bracket (21-1) is arranged tilted toward the titanium alloy rod.
7. The forging device for a titanium alloy rod according to claim 3, characterized in that: The filter screen (23-1) and the rotating shaft (23-5) are connected via a bearing, the outer ring of the bearing and the filter screen (23-1) are fixedly connected, and the inner ring of the bearing and the rotating shaft (23-5) are interference-fitted.
Citation Information
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