Bearing cover bevel milling device

By designing the bearing cover milling inclined device, the clamping and positioning process of bearing cover is simplified by using the synchronous movement and angle limiting mechanism, the clamping and positioning process of bearing cover is solved, and the problems of multiple angle adjustments and re-climbing in the prior art are improved, and the machining efficiency is improved.

CN120244035BActive Publication Date: 2025-08-08JIANGSU DUOKAI POWER MASCH CO LTD +1
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Patent Information

Application Number
CN202510724853.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-06-03
Publication Date
2025-08-08
Estimated Expiration
2045-06-03

AI Technical Summary

Technical Problem

During the milling process of bearing covers, the prior art requires multiple adjustments to the angle and re-climbing, which is cumbersome to operate, resulting in inefficiency.

Method used

A bearing cover milling inclined device is designed, including a rotating plate, a first clamp, a guide rod, a baffle, a push plate, a translation plate, a turntable, a milling assembly and a synchronous movement and angle limiting mechanism. The central positioning of the workpiece is ensured through the synchronous movement mechanism, the angle limiting mechanism limits the rotation angle of the rotating plate, the displacement sensor measures the moving distance of the push plate, extends the mechanism to adjust the clamping distance, and simplifies the clamping and positioning process.

Benefits of technology

It realizes precise positioning of workpieces during milling and simplifies clamping operations, reduces the need for multiple tooling and improves machining efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application belongs to the field of special milling processing and discloses a bearing cover bevel milling device, comprising: a rotary plate, a first clamping plate, a guide rod, a baffle, a push plate, a translation plate, a turntable, and a milling assembly, wherein the rotary plate is installed on one side of the translation plate, and the rotary plate can rotate vertically; the translation plate is installed on the top of the turntable, and the translation plate can move linearly in the horizontal plane; the turntable is used to drive the translation plate to rotate horizontally; the first clamping plates are provided with two, and are symmetrically arranged on both sides of the rotary plate; a number of guide rods are fixedly installed on the rotary plate, and the guide rods pass through the first clamping plate and limit the first clamping plate so that the first clamping plate can only move along the guide rods; a baffle is provided on the rotary plate, and the baffle is fixedly connected to the rotary plate; in the present application, the workpiece is clamped by the first clamping plate in the front and rear directions, and during the clamping process, the two first clamping plates move synchronously and equidistantly, which can ensure that the workpiece is located in the center position of the rotary plate after being clamped, without the need for multiple tool setting.
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Description

Technical Field

[0001] The present application relates to a milling device, and in particular to a bearing cover bevel milling device. Background Art

[0002] Bearing caps are used to support and protect bearings. During the production process, milling equipment is required to mill the end faces of bearing caps. Because bearing caps are often irregularly shaped, milling often requires multiple adjustments to the bearing cap's angle or re-clamping. After re-clamping and adjusting the angle, the bearing cap must be re-positioned, making this a cumbersome operation. Summary of the Invention

[0003] In response to the problems existing in the prior art, the present application provides a bearing cover bevel milling device.

[0004] Material toggling mechanism, its both sides respectively have a cylinder pressure, and the cylinder pressure bar connects swing arm, and the swing arm end face has hook portion, and a bar passes position between the end of two swing arms and the hook portion.

[0005] Furthermore, a column is installed on the rotating plate, and a first telescopic rod is installed on the translation plate, and one end of the first telescopic rod is rotatably connected to the column.

[0006] Furthermore, a bearing cover bevel milling device further includes: a synchronous movement mechanism, wherein the synchronous movement mechanism is used to drive the two first clamping plates to move synchronously and equidistantly.

[0007] Furthermore, the synchronous movement mechanism includes: a second telescopic rod, a push block, a first connecting rod, and a second connecting rod, the second telescopic rod is installed on the rotating plate, and the second telescopic rod can move linearly; two push blocks are fixedly installed on the second telescopic rod, one of the push blocks is installed with two first connecting rods, and the other push block is installed with two second connecting rods, the two first connecting rods and the two second connecting rods are symmetrically arranged along the axial vertical center plane of the second telescopic rod, and on one side of the push block, the first connecting rod is parallel to the second connecting rod, one end of the first connecting rod is rotatably connected to the first splint, and one end of the second connecting rod is rotatably connected to the first splint.

[0008] Furthermore, a bearing cover bevel milling device also includes: an angle limiting mechanism, wherein the angle limiting mechanism is used to limit the rotation angle of the rotary plate.

[0009] Furthermore, the angle limiting mechanism includes: a limiting block, an arcuate internal tooth block, a first gear, a second gear, a third gear, a worm wheel, and a worm. The limiting block is rotatably mounted on a rotating plate, and an arcuate internal tooth block is provided on one side of the limiting block. The arcuate internal tooth block is meshed with the first gear, the first gear is coaxially connected to the second gear, the second gear is meshed with the third gear, the second gear and the third gear are bevel gears, the third gear is coaxially connected to the worm wheel, and the worm wheel is meshed with the worm.

[0010] Furthermore, the angle limiting mechanism further includes: a displacement sensor, which is used to measure the moving distance of the push plate.

[0011] Furthermore, a bearing cover bevel milling device further includes: an extension mechanism, which is slidably mounted on the first clamping plate, and the extension mechanism is arranged in a one-to-one correspondence with the first clamping plate.

[0012] Furthermore, the extension mechanism includes: a slider, a positioning protrusion, and an abutment surface. The first splint is provided with a slide rail, one end of the slider is inserted into the slide rail, the other end of the slider is provided with an abutment surface, and the slider is provided with a positioning protrusion, which fits the first splint.

[0013] Furthermore, the extension mechanism also includes: a rotating block, a first supporting surface, and a second supporting surface. The rotating block is rotatably mounted on the slider. The rotating block is provided with a second supporting surface, and the slider is provided with a first supporting surface. When the rotating block rotates to a specific angular position, the second supporting surface is in contact with the first supporting surface.

[0014] The technical effects and advantages of this application are:

[0015] In the present application, in the front-to-back direction, the workpiece is clamped by the first clamping plate. During the clamping process, the two first clamping plates move synchronously and equidistantly, so that the workpiece is located at the center of the rotary plate after being clamped; in the left-to-right direction, the workpiece is positioned by the baffle and the push plate. Before the workpiece is clamped, the workpiece is located between the baffle and the push plate, and the surface of the workpiece fits the push plate and the baffle. Since the position of the baffle is fixed, the position of the workpiece in the left-to-right direction can be measured by the size of the workpiece. Therefore, after the workpiece is clamped, only a simple calculation is required to know the position of the workpiece, and there is no need for multiple tool adjustments.

[0016] Other features and advantages of the present application will be described in the following description, and some features and advantages will become apparent from the description or be understood by practicing the present application. The purpose and other advantages of the present application can be achieved and obtained by the structures indicated in the description and the drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 A schematic structural diagram of a bearing cap bevel milling device is shown;

[0018] Figure 2 A schematic structural diagram of a synchronous moving mechanism in a bearing cap bevel milling device is shown;

[0019] Figure 3 A schematic structural diagram of an angle limiting mechanism in a bearing cap bevel milling device is shown;

[0020] Figure 4 A schematic structural diagram of a bearing cap bevel milling device is shown;

[0021] Figure 5 A schematic structural diagram of an extension mechanism in a bearing cap bevel milling device is shown;

[0022] In the figure: 1-rotating plate, 2-first splint, 3-guide rod, 4-baffle, 5-push plate, 6-elastic member, 7-positioning rod, 8-positioning plate, 9-column, 10-angle limiting mechanism, 11-translational plate, 12-turntable, 13-positioning block, 14-telescopic block, 15-first telescopic rod, 16-milling assembly, 17-second telescopic rod, 18-push block, 19-first connecting rod, 20-second connecting rod, 21-displacement sensor, 22-extension mechanism, 23-slide rail, 101-limiting block, 102-arc-shaped inner tooth block, 103-first gear, 104-second gear, 105-third gear, 106-worm gear, 107-worm, 221-slider, 222-positioning protrusion, 223-abutment surface, 224-rotating block, 225-first supporting surface, 226-second supporting surface. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of this application to clearly and completely describe the technical solutions in the embodiments of this application. Obviously, the embodiments described are only part of the embodiments of this application, not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.

[0024] In addition, in the application, the terms "first", "second" and other similar words are not intended to imply any order, quantity and importance, but are merely used to distinguish different elements. The terms "upper", "lower", "left", "right" and other similar words are merely positional relationships in the drawings.

[0025] like Figure 1 As shown, the embodiment of the present application provides a bearing cover bevel milling device, comprising: a rotary plate 1, a first clamping plate 2, a guide rod 3, a baffle 4, a push plate 5, a translation plate 11, a turntable 12, and a milling assembly 16. The rotary plate 1 is installed on one side of the translation plate 11, and the rotary plate 1 can rotate vertically; the translation plate 11 is installed on the top of the turntable 12, and the translation plate 11 can move linearly on the horizontal plane; the turntable 12 is used to drive the translation plate 11 to rotate horizontally; there are two first clamping plates 2, and they are symmetrically arranged on both sides of the rotary plate 1; a number of guide rods 3 are fixedly installed on the rotary plate 1, and the guide rods 3 pass through the first clamping plate 2 and limit the first clamping plate 2 so that the first clamping plate 2 can rotate horizontally. A clamping plate 2 can only move along the guide rod 3; a baffle 4 is provided on the rotating plate 1, and the baffle 4 is fixedly connected to the rotating plate 1. A push plate 5 is provided on one side of the baffle 4, and the push plate 5 can move in a straight line. A positioning plate 8 is provided on one side of the push plate 5, and the positioning plate 8 is fixedly connected to the rotating plate 1. A plurality of positioning rods 7 are inserted in the positioning plate 8, and the positioning rods 7 pass through the positioning plate 8 and are fixedly connected to the push plate 5. An elastic member 6 is sleeved on the positioning rod 7, and the elastic member 6 is located between the push plate 5 and the positioning plate 8; the milling assembly 16 is arranged above the rotating plate 1, and the workpiece can be milled by the milling assembly 16 when the rotating plate 1 rotates, the translation plate 11 moves, and the turntable 12 rotates. With such an arrangement, when in use, the user pushes the push plate 5 to the right, so that the push plate 5 moves away from the baffle 4, places the bearing cover between the baffle 4 and the push plate 5, and the bottom of the bearing cover fits against the rotating plate 1. After releasing the push plate 5, under the action of the elastic member 6, the push plate 5 moves toward the baffle 4, thereby clamping the left and right surfaces of the bearing cover through the baffle 4 and the push plate 5; then, the front and rear surfaces of the bearing cover are clamped by two symmetrical first clamping plates 2.

[0026] In the process of clamping the bearing cover by the two first clamping plates 2, the two first clamping plates 2 are always symmetrical to the central plane of the rotating plate 1, so that the bearing cover can be kept in the central position of the rotating plate 1. In this way, the bearing cover can be positioned in the process of clamping the bearing cover, and then during milling, positioning compensation can be performed according to the size of the bearing cover without the need for re-calibration of the tool.

[0027] like Figure 1 As shown, in one embodiment of the present application, a column 9 is installed on the rotating plate 1, and a first telescopic rod 15 is installed on the translation plate 11. One end of the first telescopic rod 15 is rotatably connected to the column 9, so that the rotating plate 1 can be driven to rotate by the first telescopic rod 15.

[0028] like Figure 1 As shown, in one embodiment of the present application, a plurality of equally spaced circumferentially distributed positioning blocks 13 are fixedly mounted on the base of a turntable 12. A linearly movable telescopic block 14 is mounted on the turntable 12. When the turntable 12 rotates, the telescopic block 14 retracts into the turntable 12. After the turntable 12 rotates to a specified angular position, the telescopic block 14 extends out of the turntable 12. In this way, the turntable 12 can be rotated to a specific angular position by cooperating with the telescopic block 14 and the positioning block 13.

[0029] In one embodiment of the present application, a bearing cap bevel milling device further includes: a synchronous movement mechanism, wherein the synchronous movement mechanism is used to drive the two first clamping plates 2 to move synchronously and equidistantly.

[0030] like Figure 2 As shown, in one embodiment of the present application, the synchronous movement mechanism includes: a second telescopic rod 17, a push block 18, a first connecting rod 19, and a second connecting rod 20. The second telescopic rod 17 is installed on the rotating plate 1, and the second telescopic rod 17 can move linearly; two push blocks 18 are fixedly installed on the second telescopic rod 17, one of the push blocks 18 is installed with two first connecting rods 19, and the other push block 18 is installed with two second connecting rods 20. The two first connecting rods 19 and the two second connecting rods 20 are symmetrically arranged along the axial vertical center plane of the second telescopic rod 17, and on one side of the push block 18, the first connecting rod 19 is parallel to the second connecting rod 20, one end of the first connecting rod 19 is rotatably connected to the first splint 2, and one end of the second connecting rod 20 is rotatably connected to the first splint 2.

[0031] With such arrangement, when the second telescopic rod 17 moves linearly, it can drive the two first connecting rods 19 and the two second connecting rods 20 to move synchronously, thereby driving the two first clamping plates 2 to move synchronously and equidistantly.

[0032] In one embodiment of the present application, a bearing cap bevel milling device further includes: an angle limiting mechanism 10 , wherein the angle limiting mechanism 10 is used to limit the rotation angle of the rotary plate 1 .

[0033] like Figure 3 As shown, in one embodiment of the present application, the angle limiting mechanism 10 includes: a limiting block 101, an arcuate inner tooth block 102, a first gear 103, a second gear 104, a third gear 105, a worm wheel 106, and a worm 107. The limiting block 101 is rotatably mounted on the rotating plate 1, and an arcuate inner tooth block 102 is provided on one side of the limiting block 101. The arcuate inner tooth block 102 is meshed with the first gear 103, the first gear 103 is coaxially connected to the second gear 104, the second gear 104 is meshed with the third gear 105, the second gear 104 and the third gear 105 are bevel gears, the third gear 105 is coaxially connected to the worm wheel 106, and the worm wheel 106 is meshed with the worm 107.

[0034] With such an arrangement, the limit block 101 can be driven to rotate by rotating the worm 107 , and when the worm 107 is stationary, the angular position of the limit block 101 is locked.

[0035] When the limit block 101 is in the initial position, after the rotary plate 1 rotates 90°, the side surface of the limit block 101 will be in contact with the translation plate 11. Therefore, after the limit block 101 rotates to a specific angle a, the maximum rotation angle of the rotary plate 1 is (90-a)°; in this way, the maximum rotation angle of the rotary plate 1 can be limited by the angle limiting mechanism 10.

[0036] like Figure 4 As shown, in one embodiment of the present application, a bearing cap bevel milling device further includes a displacement sensor 21 for measuring the travel distance of the push plate 5. Thus, after the push plate 5 and the baffle 4 clamp the bearing cap, the travel distance of the push plate 5 can be used to determine the clamping position of the bearing cap. During milling, position compensation can be performed based on the travel distance of the push plate 5.

[0037] like Figure 4 As shown, in one embodiment of the present application, a bearing cap bevel milling device further includes an extension mechanism 22 slidably mounted on the first clamping plate 2, with each extension mechanism 22 corresponding to each first clamping plate 2. The extension mechanism 22 is configured to extend the clamping distance of the first clamping plate 2. When the distance between the front and rear sides of the bearing cap is less than the rated minimum distance between the two first clamping plates 2, the extension mechanism 22 can be moved to a clamping position, thereby clamping the bearing cap using the two extension mechanisms 22.

[0038] like Figure 5As shown, in one embodiment of the present application, the extension mechanism 22 includes: a slider 221, a positioning protrusion 222, and an abutment surface 223. The first splint 2 is provided with a slide rail 23, one end of the slider 221 is inserted into the slide rail 23, and the other end of the slider 221 is provided with an abutment surface 223, and the slider 221 is provided with a positioning protrusion 222. The positioning protrusion 222 is in contact with the first splint 2 to limit the insertion depth of the slider 221.

[0039] In one embodiment of the present application, the extension mechanism 22 further includes: a rotating block 224, a first supporting surface 225, and a second supporting surface 226. The rotating block 224 is rotatably mounted on the slider 221. The rotating block 224 is provided with the second supporting surface 226, and the slider 221 is provided with the first supporting surface 225. When the rotating block 224 rotates to the maximum angle position, the second supporting surface 226 abuts against the first supporting surface 225. Moreover, when the second supporting surface 226 abuts against the first supporting surface 225, the angle between the rotating block 224 and the slider 221 is greater than 180°. In this way, the clamping surface of the first clamping plate 2 can be further extended by the rotating block 224. When the bearing cap is clamped by the rotating block 224, the angle between the rotating block 224 and the slider 221 is greater than 180°. At this time, the rotating block 224 is supported by the first supporting surface 225 and the second supporting surface 226, thereby preventing the rotating block 224 from rotating during the clamping process.

[0040] Finally, it should be noted that the above is only a preferred embodiment of the present application and is not intended to limit the present application. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present application should be included in the scope of protection of the present application.

Claims

1. A bearing cover bevel milling device, characterized in that: include: A rotary plate (1), a first clamping plate (2), a guide rod (3), a baffle (4), a push plate (5), a translation plate (11), a turntable (12), and a milling assembly (16), wherein the rotary plate (1) is mounted on one side of the translation plate (11), and the rotary plate (1) can rotate vertically; the translation plate (11) is mounted on the top of the turntable (12), and the translation plate (11) can move linearly on a horizontal plane; the turntable (12) is used to drive the translation plate (11) to rotate horizontally; two first clamping plates (2) are provided, and are symmetrically arranged on both sides of the rotary plate (1); a plurality of guide rods (3) are fixedly mounted on the rotary plate (1), and the guide rods (3 ) passes through the first clamping plate (2) and limits the first clamping plate (2) so that the first clamping plate (2) can only move along the guide rod (3); a baffle (4) is provided on the rotating plate (1), and the baffle (4) is fixedly connected to the rotating plate (1); a push plate (5) is provided on one side of the baffle (4), and the push plate (5) can move linearly; a positioning plate (8) is provided on one side of the push plate (5), and the positioning plate (8) is fixedly connected to the rotating plate (1), and a plurality of positioning rods (7) are inserted into the positioning plate (8), and the positioning rods (7) pass through the positioning plate (8) and are fixedly connected to the push plate (5); the milling assembly (16) is arranged above the rotating plate (1); It also includes: an extension mechanism (22), the extension mechanism (22) being slidably mounted on the first clamping plate (2), and the extension mechanism (22) and the first clamping plate (2) being arranged in a one-to-one correspondence; The extension mechanism (22) includes: a slider (221), a positioning protrusion (222), and an abutting surface (223); the first clamping plate (2) is provided with a slide rail (23); one end of the slider (221) is inserted into the slide rail (23); the other end of the slider (221) is provided with an abutting surface (223); and the slider (221) is provided with a positioning protrusion (222); the positioning protrusion (222) is in contact with the first clamping plate (2); The extension mechanism (22) further comprises: a rotating block (224), a first supporting surface (225), and a second supporting surface (226); the rotating block (224) is rotatably mounted on the slider (221); the rotating block (224) is provided with the second supporting surface (226); and the slider (221) is provided with the first supporting surface (225); when the rotating block (224) rotates to a specific angular position, the second supporting surface (226) is in contact with the first supporting surface (225).

2. A bearing cap bevel milling device according to claim 1, characterized in that: A column (9) is installed on the rotating plate (1), and a first telescopic rod (15) is installed on the translation plate (11). One end of the first telescopic rod (15) is rotatably connected to the column (9).

3. The bearing cap bevel milling device according to claim 1, characterized in that: Also includes: A synchronous movement mechanism is provided, wherein the synchronous movement mechanism is used to drive the two first clamping plates (2) to move synchronously and equidistantly.

4. A bearing cap bevel milling device according to claim 3, characterized in that: The synchronous movement mechanism comprises: a second telescopic rod (17), a push block (18), a first connecting rod (19), and a second connecting rod (20), wherein the second telescopic rod (17) is mounted on the rotary plate (1), and the second telescopic rod (17) can move linearly; two push blocks (18) are fixedly mounted on the second telescopic rod (17), wherein two first connecting rods (19) are mounted on one push block (18), and two second connecting rods (20) are mounted on the other push block (18), the two first connecting rods (19) and the two second connecting rods (20) are symmetrically arranged along the axial vertical center plane of the second telescopic rod (17), and on one side of the push block (18), the first connecting rod (19) and the second connecting rod (20) are parallel, one end of the first connecting rod (19) is rotatably connected to the first clamping plate (2), and one end of the second connecting rod (20) is rotatably connected to the first clamping plate (2).

5. The bearing cap bevel milling device according to claim 1, characterized in that: Also includes: An angle limiting mechanism (10) is used to limit the rotation angle of the rotary plate (1).

6. The bearing cap bevel milling device according to claim 5, characterized in that: The angle limiting mechanism (10) comprises: a limiting block (101), an arcuate inner tooth block (102), a first gear (103), a second gear (104), a third gear (105), a worm wheel (106), and a worm (107). The limiting block (101) is rotatably mounted on the rotary plate (1). An arcuate inner tooth block (102) is provided on one side of the limiting block (101). The arcuate inner tooth block (102) is meshedly connected to the first gear (103). The first gear (103) is coaxially connected to the second gear (104). The second gear (104) is meshedly connected to the third gear (105). The second gear (104) and the third gear (105) are bevel gears. The third gear (105) is coaxially connected to the worm wheel (106). The worm wheel (106) is meshedly connected to the worm (107).

7. The bearing cap bevel milling device according to claim 1, characterized in that: Also includes: A displacement sensor (21) is used to measure the movement distance of the push plate (5).

Citation Information

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