Spacer wire clamp cover plate nut packaging machine
By designing the spacer rod wire clip cover plate nut packaging machine, the nut vibrating disk and magnet system are used to achieve automatic grasping and crimping of nuts, solving the problems of manual operation difficulties and low efficiency, and achieving efficient automatic connection.
Patent Information
- Application Number
- CN202510665622.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-22
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2045-05-22
AI Technical Summary
The connection between the wire clamp cover plate and the nut mainly relies on manual crimping, which is difficult to operate and inefficient, especially when there are large demands.
A spacer rod wire clamp cover plate nut packaging machine is designed, and the nut vibration plate, motor-driven movable plate and magnet system is used to realize the automatic grasping and crimping of the nut. Through the coordination of the movable rod and the oblique chute, the connection between the nut and the clamp cover plate is automatically completed.
Automatic crimping between the nut and the wire clamp cover plate is realized, which improves operating efficiency, especially when there is a large amount of demand, and can ensure working efficiency and avoid the nut falling.
Smart Images

Figure CN120244546A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of encapsulation machines, and more specifically, to a spacer clamp cover nut encapsulation machine. Background Art
[0002] A spacer is a fitting installed on bundled conductors to fix the spacing between each bundled conductor, so as to prevent the conductors from whipping each other, suppressing aeolian vibration and sub-span oscillation. Spacers are generally installed in the middle of the span, and one is installed every 50 - 60m[1]. For spacers of two-conductor, four-conductor, six-conductor, and eight-conductor bundles, after installing the spacers on the bundled conductors, compared with the vibration amplitude without spacers, the vibration amplitude of two-conductor bundles is reduced by 50%, and that of four-conductor bundles is reduced by 87%, 90%.
[0003] A clamp cover is a connecting fitting used in power cables or communication lines, mainly for fixing and protecting electric wires. The key design point lies in its shape. It is usually used for the connection of power cables to ensure the stable fixation of electric wires, prevent loosening. The main purpose of the clamp cover is to fix and protect electric wires, prevent the electric wires from loosening or falling off, and ensure the stable connection of the electric wires. It is usually used as a connecting fitting for power cables and fixes the electric wires through a specific design to ensure the safe transmission and stable operation of the electric wires. The clamp cover and the nut on the clamp cover are generally connected and fixed by crimping. If manually operated, on the one hand, the operation is difficult, and on the other hand, the crimping effect is not good. When the demand is relatively large, manual crimping is relatively slow. Therefore, we provide a spacer clamp cover nut encapsulation machine. Summary of the Invention
[0004] The purpose of the present invention is to provide a spacer clamp cover nut encapsulation machine to solve the problems raised in the above background art: The clamp cover and the nut on the clamp cover are generally connected and fixed by crimping. If manually operated, on the one hand, the operation is difficult, and on the other hand, the crimping effect is not good. When the demand is relatively large, manual crimping is relatively slow.
[0005] In order to achieve the above purpose, the present invention provides the following technical solutions: Spacer clamp cover nut encapsulation machine, including a bottom mounting frame, the top of the bottom mounting frame is fixedly connected with a nut vibrating plate, the top of the nut vibrating plate is fixedly connected with a fixing plate, a chute is opened inside the fixing plate, a movable plate is slidably connected inside the chute, a transverse groove is opened on one side of the fixing plate close to the movable plate, a vertical groove is opened on the other side of the fixing plate away from the movable plate, the vertical groove communicates with the transverse groove, both the vertical groove and the transverse groove communicate with the chute, an inclined groove is opened inside the movable plate, a movable rod is slidably connected inside the inclined groove, the movable rod passes through the inclined groove and extends into the transverse groove, the movable rod is slidably connected with the transverse groove, a through hole is opened inside the movable rod, an adjusting rod is slidably connected inside the through hole, and a magnet is fixedly connected to the bottom of the adjusting rod.
[0006] Preferably, a motor is fixedly connected to one side of the fixing plate, the output shaft of the motor vertically penetrates the fixing plate and extends to the other side of the fixing plate, the output shaft of the motor is rotatably connected with the fixing plate, a rotating plate is fixedly connected to the output end of the motor, a connecting plate is arranged between the rotating plate and the movable plate, one end of the connecting plate is rotatably connected with the movable plate, and the other end of the connecting plate is rotatably connected with the rotating plate.
[0007] Preferably, a first limiting plate is fixedly connected to the outer end of the movable rod away from the adjusting rod, a second limiting plate is sleeved on the outer part of the movable rod between the adjusting rod and the movable plate, and the second limiting plate is fixedly connected with the movable rod.
[0008] Preferably, a stud is threadedly connected inside the movable rod, the stud passes through the movable rod and extends into the through hole, the stud is used in cooperation with the adjusting rod, and a knob is fixedly connected to the outer end of the stud away from the adjusting rod.
[0009] Preferably, a limiting rod is slidably connected inside the movable rod, and the limiting rod is fixedly connected with the movable plate.
[0010] Preferably, a conveyor belt is fixedly connected inside the bottom mounting frame and below the nut vibrating plate, a control panel is fixedly connected to the outside of the mounting frame, and the nut vibrating plate, the motor and the conveyor belt are all electrically connected to the control panel.
[0011] Preferably, a fixing seat is fixedly connected to the top of the bottom mounting frame and on one side of the conveyor belt, a threaded rod is detachably connected inside the fixing seat, an adjusting seat is sleeved on the outer part of the threaded rod, the threaded rod is slidably connected with the adjusting seat, an adjusting nut is sleeved on the outer part of the threaded rod, and the adjusting nut is threadedly connected with the threaded rod.
[0012] Preferably, a baffle is fixedly connected to the outside of the movable plate, and the baffle is of an L-shaped structure.
[0013] Compared with the prior art, the beneficial effects of the present invention are as follows: When the motor starts, it drives the rotating plate to rotate. The rotating plate drives the movable plate to move back and forth in the chute on the fixed plate through the connecting plate. When the movable rod on the movable plate is located in the horizontal groove, the magnet is slightly higher than the nut at the discharge port of the nut vibrating plate. When the magnet comes directly above the nut, the magnet can attract the nut, thereby automatically grasping the nut. Then the magnet leaves the nut vibrating plate. When the movable rod is located in the vertical groove, due to the extrusion of the inclined groove, the whole movable rod moves downward. The movable rod drives the magnet and the nut adsorbed on the magnet to move downward through the adjusting rod until the nut is pressed into the wire clamp cover plate, thus realizing automatic crimping. Compared with manual operation, it is more convenient and fast, and can ensure work efficiency even when there is a large demand. A baffle is arranged outside the movable plate. When the magnet on the adjusting rod approaches the nut, the baffle will also approach the nut, and the baffle is between two adjacent nuts. When the magnet attracts the previous nut, the baffle can block between the front and rear nuts, preventing the latter nut from following the previous nut due to magnetic force, thus avoiding the situation of nut dropping. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic structural diagram of the whole of the present invention.
[0015] Figure 2 It is a schematic structural diagram of the fixed seat of the present invention.
[0016] Figure 3 It is a schematic structural diagram of the connecting plate of the present invention.
[0017] Figure 4 It is a schematic structural diagram of the fixed plate of the present invention.
[0018] Figure 5 It is a schematic structural diagram of the movable plate of the present invention.
[0019] Figure 6 It is a schematic structural diagram of the horizontal groove of the present invention.
[0020] Explanation of the reference numerals in the figures: 1. Mounting frame; 2. Nut vibrating plate; 3. Fixed plate; 4. Chute; 5. Movable plate; 6. Horizontal groove; 7. Vertical groove; 8. Inclined groove; 9. Movable rod; 10. Through hole; 11. Adjusting rod; 12. Magnet; 13. Motor; 14. Rotating plate; 15. Connecting plate; 16. First limiting plate; 17. Second limiting plate; 18. Stud; 19. Knob; 20. Limiting rod; 21. Conveyor belt; 22. Control panel; 23. Fixed seat; 24. Threaded rod; 25. Adjusting seat; 26. Adjusting nut; 27. Baffle. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0021] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0022] Please refer to Figures 1 to 6 , a spacer clamp cover nut encapsulation machine, including a bottom mounting frame 1. A nut vibrating disk 2 is fixedly connected to the top of the bottom mounting frame 1. A fixing plate 3 is fixedly connected to the top of the nut vibrating disk 2. A chute 4 is opened inside the fixing plate 3. A movable plate 5 is slidably connected inside the chute 4. A transverse groove 6 is opened on one side of the fixing plate 3 close to the movable plate 5. A vertical groove 7 is opened on the other side of the fixing plate 3 away from the movable plate 5. The vertical groove 7 communicates with the transverse groove 6. The vertical groove 7 and the transverse groove 6 form an L-shaped groove. Both the vertical groove 7 and the transverse groove 6 communicate with the chute 4. An inclined groove 8 is opened inside the movable plate 5. A movable rod 9 is slidably connected inside the inclined groove 8. The movable rod 9 passes through the inclined groove 8 and extends into the transverse groove 6. The movable rod 9 is slidably connected with the transverse groove 6. A through hole 10 is opened inside the movable rod 9. An adjusting rod 11 is slidably connected inside the through hole 10. A magnet 12 is fixedly connected to the bottom of the adjusting rod 11. The magnet 12 is used to automatically grab the nut by its magnetic force.
[0023] Furthermore, a motor 13 is fixedly connected to one side of the fixing plate 3. The output shaft of the motor 13 vertically penetrates the fixing plate 3 and extends to the other side of the fixing plate 3. The output shaft of the motor 13 is rotatably connected with the fixing plate 3. A rotating plate 14 is fixedly connected to the output end of the motor 13. A connecting plate 15 is arranged between the rotating plate 14 and the movable plate 5. One end of the connecting plate 15 is rotatably connected with the movable plate 5, and the other end of the connecting plate 15 is rotatably connected with the rotating plate 14. The motor 13 directly drives the rotating plate 14 to rotate. When the rotating plate 14 rotates, it drives the movable plate 5 to move back and forth in the chute 4 through the connecting plate 15.
[0024] Furthermore, a first limiting plate 16 is fixedly connected to the outer end of the movable rod 9 away from the adjusting rod 11. A second limiting plate 17 is sleeved on the outer part of the movable rod 9 between the adjusting rod 11 and the movable plate 5. The second limiting plate 17 is fixedly connected with the movable rod 9. The first limiting plate 16 is in contact with the fixing plate 3, and the second limiting plate 17 is in contact with the movable plate 5. The movable rod 9 is limited by the first limiting plate 16 and the second limiting plate 17, so that the movable rod 9 will not separate from the fixing plate 3 and the movable plate 5.
[0025] Further, a stud 18 is threadedly connected inside the movable rod 9. The stud 18 passes through the movable rod 9 and extends into the through hole 10. The stud 18 is used in cooperation with the adjusting rod 11. One end of the outer part of the stud 18 away from the adjusting rod 11 is fixedly connected with a knob 19. The adjusting rod 11 can slide in the through hole 10, so that the position of the magnet 12 can be adjusted up and down. The knob 19 facilitates the rotation of the stud 18, and the adjusted adjusting rod 11 is positioned by the stud 18.
[0026] Further, a limiting rod 20 is slidably connected inside the movable rod 9. The limiting rod 20 is fixedly connected with the movable plate 5. The limiting rod 20 is used to directly limit the movable rod 9. If the movable rod 9 is not limited, the movable rod 9 may twist in the horizontal groove 6, vertical groove 7 or inclined groove 8. Once the movable rod 9 twists, the adjusting rod 11 and the magnet 12 on the adjusting rod 11 cannot maintain a vertical state, which will affect the grasping of the nut by the magnet 12 and also affect the crimping.
[0027] Further, a conveyor belt 21 is fixedly connected inside the bottom mounting frame 1 and below the nut vibrating disk 2. A control panel 22 is fixedly connected to the outside of the mounting frame 1. The nut vibrating disk 2, the motor 13 and the conveyor belt 21 are all electrically connected to the control panel 22. The electrical equipment is powered by an external power supply. If it is 220V mains power, each electrical equipment is controlled through the control panel 22. When the nut vibrating disk 2 is started, it can automatically sort and convey the nuts. The conveyor belt 21 automatically conveys the rotary line clamp cover plate. When the motor 13 is started, it can drive the magnet 12 to move, and the magnet 12 is used to automatically grasp and crimp the nuts on the nut vibrating disk 2.
[0028] Further, a fixed seat 23 is fixedly connected to the top of the bottom mounting frame 1 and on one side of the conveyor belt 21. A threaded rod 24 is detachably connected inside the fixed seat 23. An adjusting seat 25 is sleeved on the outer part of the threaded rod 24. The threaded rod 24 is slidably connected with the adjusting seat 25. An adjusting nut 26 is sleeved on the outer part of the threaded rod 24. The adjusting nut 26 is threadedly connected with the threaded rod 24. Through holes 10 are opened at the four corner positions of the fixed seat 23 and the adjusting seat 25. The threaded rod 24 can pass through these through holes 10, and cooperate with the adjusting nut 26 to fix between the threaded rod 24 and the fixed seat 23, and between the threaded rod 24 and the adjusting seat 25. By adjusting the height of the adjusting seat 25, the upper surface of the adjusting seat 25 can be made to fit the lower surface of the discharge port of the nut vibrating disk 2, and the discharge port of the nut vibrating disk 2 is fixed to the adjusting seat 25, so that the adjusting seat 25 can support the discharge port of the nut vibrating disk 2 to ensure stability.
[0029] Furthermore, a baffle 27 is fixedly connected to the outside of the movable plate 5. The baffle 27 is of an L-shaped structure. When the magnet 12 on the adjusting rod 11 approaches the nut, the baffle 27 will also approach the nut. And the baffle 27 is located between two adjacent nuts. When the magnet 12 attracts the previous nut, the baffle 27 can block between the front and rear nuts, preventing the latter nut from following the previous nut due to the magnetic force, thus avoiding the situation of nut dropping.
[0030] The using steps of the present invention: When the spacer clamp cover nut encapsulation machine is in use, the clamp cover is automatically conveyed through the conveyor belt 21. The nuts adapted to the clamp cover are poured into the nut vibrating disk 2. The nut vibrating disk 2 automatically sorts and conveys the nuts. The motor 13 is started to drive the rotating plate 14 to rotate. The rotating plate 14 drives the movable plate 5 to move back and forth in the chute 4 on the fixed plate 3 through the connecting plate 15. When the movable rod 9 on the movable plate 5 is located in the horizontal groove 6, the magnet 12 is slightly higher than the nut at the discharge port of the nut vibrating disk 2. When the magnet 12 comes directly above the nut, the magnet 12 can attract the nut, thereby automatically grasping the nut. Then the magnet 12 leaves the nut vibrating disk 2. When the movable rod 9 is located in the vertical groove 7, due to the extrusion of the inclined groove 8, the whole movable rod 9 moves downward. The movable rod 9 drives the magnet 12 and the nut adsorbed on the magnet 12 to move downward through the adjusting rod 11 until the nut is pressed into the clamp cover, thus realizing automatic crimping. Compared with manual operation, it is more convenient and fast, and can ensure the working efficiency even in large demand.
[0031] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification are only preferred examples of the present invention and do not limit the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection of the present invention is defined by the appended claims and their equivalents.
Claims
1. Spacer clamp cover nut encapsulation machine, including a bottom mounting frame (1), the top of the bottom mounting frame (1) is fixedly connected with a nut vibrating disk (2), characterized in that: A fixed plate (3) is fixedly connected to the top of the nut vibrating disk (2). A chute (4) is formed inside the fixed plate (3). A movable plate (5) is slidably connected inside the chute (4). A transverse groove (6) is formed inside the fixed plate (3) on one side close to the movable plate (5). A vertical groove (7) is formed inside the fixed plate (3) on the side far from the movable plate (5). The vertical groove (7) communicates with the transverse groove (6). Both the vertical groove (7) and the transverse groove (6) communicate with the chute (4). An inclined groove (8) is formed inside the movable plate (5). A movable rod (9) is slidably connected inside the inclined groove (8). The movable rod (9) passes through the inclined groove (8) and extends into the transverse groove (6). The movable rod (9) is slidably connected with the transverse groove (6). A through hole (10) is formed inside the movable rod (9). An adjusting rod (11) is slidably connected inside the through hole (10). A magnet (12) is fixedly connected to the bottom of the adjusting rod (11).
2. The spacer clamp cover nut encapsulation machine according to claim 1, characterized in that: A motor (13) is fixedly connected to one side of the fixed plate (3). The output shaft of the motor (13) vertically penetrates the fixed plate (3) and extends to the other side of the fixed plate (3). The output shaft of the motor (13) is rotatably connected with the fixed plate (3). A rotating plate (14) is fixedly connected to the output end of the motor (13). A connecting plate (15) is arranged between the rotating plate (14) and the movable plate (5). One end of the connecting plate (15) is rotatably connected with the movable plate (5). The other end of the connecting plate (15) is rotatably connected with the rotating plate (14).
3. The spacer clamp cover nut encapsulation machine according to claim 1, wherein: A first limiting plate (16) is fixedly connected to the outer end of the movable rod (9) far from the adjusting rod (11). A second limiting plate (17) is sleeved on the outer part of the movable rod (9) between the adjusting rod (11) and the movable plate (5). The second limiting plate (17) is fixedly connected with the movable rod (9).
4. The spacer clamp cover nut encapsulation machine according to claim 1, characterized in that: A stud (18) is threadedly connected inside the movable rod (9). The stud (18) passes through the movable rod (9) and extends into the through hole (10). The stud (18) is used in cooperation with the adjusting rod (11). A knob (19) is fixedly connected to the outer end of the stud (18) far from the adjusting rod (11).
5. The spacer clamp cover nut encapsulation machine according to claim 1, characterized in that: A limiting rod (20) is slidably connected inside the movable rod (9). The limiting rod (20) is fixedly connected with the movable plate (5).
6. The spacer clamp cover nut encapsulation machine according to claim 2, characterized in that: A conveyor belt (21) is fixedly connected inside the bottom mounting frame (1) and below the nut vibrating disk (2). A control panel (22) is fixedly connected to the outside of the mounting frame (1). The nut vibrating disk (2), the motor (13) and the conveyor belt (21) are all electrically connected to the control panel (22).
7. The spacer clamp cover nut encapsulation machine according to claim 6, characterized in that: At the top of the bottom mounting frame (1) and on one side of the conveyor belt (21), a fixed seat (23) is fixedly connected. A threaded rod (24) is detachably connected inside the fixed seat (23). An adjusting seat (25) is sleeved outside the threaded rod (24). The threaded rod (24) is slidably connected to the adjusting seat (25). An adjusting nut (26) is sleeved outside the threaded rod (24). The adjusting nut (26) is threadedly connected to the threaded rod (24).
8. The spacer clamp cover nut encapsulation machine according to claim 1, characterized in that: A baffle (27) is fixedly connected to the outside of the movable plate (5). The baffle (27) is of an L-shaped structure.
Citation Information
Patent Citations
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