Metal casting combined processing device and method

By setting up a driving and control mechanism in the combined processing machine tool, the cooling water output end is adapted to the position of different cutting heads, which solves the problem of uneven cooling and improves the processing quality.

CN120244622BActive Publication Date: 2025-08-19DONGGUAN HONGDA PRECISION MFG CO LTD
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Patent Information

Application Number
CN202510740756.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-06-05
Publication Date
2025-08-19
Estimated Expiration
2045-06-05

AI Technical Summary

Technical Problem

The existing combined processing machine tools cannot automatically adjust the cooling water output end corresponds to the positions of different cutting heads, resulting in uneven cooling in the processing area, especially during the grinding process, the cooling effect in the central area is insufficient.

Method used

By setting up a driving mechanism to drive the displacement of the clamping mechanism, combining the control mechanism and the water inlet mechanism, ensure that the cooling water output end corresponds to the processing area of the drill bit, milling head or grinding head, and achieve a stable output of cooling water.

Benefits of technology

It ensures the cooling effect during processing, especially during grinding, the temperature in the central area will not be too high, which improves the processing quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of combined processing of metal castings, and discloses a combined processing device and method for metal castings, wherein the processing device includes a support shaft, a control seat is provided at the bottom of the support shaft, and a clamping mechanism is provided on the outer side of the control seat, and the middle part of the clamping mechanism can clamp the drill head unit, the milling head unit, and the grinding head unit respectively according to the processing requirements of the casting; the metal casting combined processing device is provided with a driving mechanism to drive the guide groove to rotate, so that the support clamping block drives the clamping plate to displace to clamp the drill head unit or the milling head unit or the grinding head unit. During the clamping adaptation process, the oblong groove is adapted to correspond to the second control hole, thereby maintaining the water flow at the output end of the water outlet pipe stable, and the water outlet pipe follows the displacement of the support clamping block, thereby making the output end of the water outlet pipe correspond to the processing area of the drill head unit or the milling head unit or the grinding head unit, thereby ensuring the cooling effect during the processing.
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Description

Technical Field

[0001] The present invention relates to the field of metal casting combined processing, and more particularly to a metal casting combined processing device and method. Background Art

[0002] Metal castings refer to metal products formed by pouring molten metal into a mold and allowing it to cool and solidify. This is an important metal forming process that is widely used in various industries. After the initial formation of existing metal castings, they need to undergo fine processing, including milling, drilling, grinding and polishing, and then use combined processing machine tools for processing.

[0003] Existing combination processing machine tools usually use a driving end to adapt to different cutter heads such as milling, drilling, and grinding, so as to complete the combined processing function of castings. However, the driving end of the existing combination processing machine tools can adapt to cutter heads of different diameters, but in the adaptation process, it is impossible to automatically adjust the correspondence between the cooling water output end and the cutter head position after adaptation, which leads to inconsistent cooling assistance effects on the processing area during the processing. At the same time, especially in the grinding process, the grinding cutter head has a larger diameter, which will cause the temperature of the grinding center area to be higher than the edge temperature, and the cooling water can only be cooled from the outside, resulting in insufficient cooling and cooling effect in the center area, affecting the grinding effect, and thus the existing combination processing device needs to be structurally optimized. Summary of the Invention

[0004] The present invention provides a metal casting combined processing device and method, which solves the technical problem in the related art that the driving end cannot adapt the position of the cooling water output end according to different cutter heads during the combined processing.

[0005] The present invention achieves the above-mentioned purpose through the following technical solutions:

[0006] A metal casting combined processing device and method includes a support shaft, the top of the support shaft is transmission-connected to an external drive rotation unit, the bottom of the support shaft is provided with a control seat, the outer side of the control seat is provided with a clamping mechanism, the middle portion of the clamping mechanism can clamp a drill head unit, a milling head unit, and a grinding head unit according to the processing requirements of the casting, the middle portion of the grinding head unit is provided with a guide channel running through the upper and lower ends of the grinding head unit, and the top of the grinding head unit is provided with an extrusion block;

[0007] The outer side of the support shaft is provided with a water inlet mechanism, which is connected to an external water pipe and is used to transport cooling water to the interior of the control seat;

[0008] The interior of the bottom of the support shaft and the interior of the control seat are both provided with a control mechanism, and the control mechanism is used to control the direction of the water flow output from the output end of the control seat;

[0009] A driving mechanism is provided on the outer side of the clamping mechanism, and the driving mechanism is used to drive the clamping mechanism to move.

[0010] As a further optimization scheme of the present invention, the water inlet mechanism includes a conveying sleeve arranged on the outside of the support shaft, the support shaft rotates on the inside of the conveying sleeve, and a support frame for fastening and fixing the position is provided on the outside of the conveying sleeve. A water inlet pipe is provided in the middle of the outside of the conveying sleeve, and a water inlet ring groove is provided in the middle of the inside of the conveying sleeve. Sealing convex rings are provided at the upper and lower ends of the inner side of the conveying sleeve, a sealing groove corresponding to the sealing convex ring is provided on the outside of the support shaft, and a plurality of water inlet through holes corresponding to the water inlet ring groove are provided on the outside of the support shaft.

[0011] As a further optimization scheme of the present invention, a control cavity is provided inside the bottom of the support shaft, the top of the control seat is fastened to the bottom of the support shaft, a first guide hole is provided inside the support shaft which is interconnected with the water inlet hole and the control cavity, a first control hole is provided in the middle of the top surface of the control seat which penetrates to its bottom, and several groups of second control holes which penetrate to its bottom are provided at the edge position of the top surface of the control seat, and both the first control hole and the second control hole are connected to the control cavity.

[0012] As a further optimization scheme of the present invention, the control mechanism includes a second piston base arranged inside the first control hole, the top of the second piston base extends to the interior of the control cavity and is provided with a first connecting column, the interior of the second control hole is provided with a first piston base, the top of the first piston base is provided with a second connecting column extending to the interior of the control cavity, the top of the second connecting column and the first connecting column are jointly provided with a supporting connecting rod, and the top of the control seat is provided with several groups of limiting sliding rods that penetrate the supporting connecting rod and are interconnected with the top of the inner wall of the control cavity.

[0013] As a further optimization scheme of the present invention, the support connecting rod is fastened to the first connecting column and the second connecting column, and the support connecting rod slides up and down on the outside of the limiting slide rod. The initial position of the first piston base is located in the middle of the second control hole. At this time, the upper and lower ends of the second control hole are connected. The initial position of the second piston base is located at the bottom position of the first control hole. At this time, the bottom of the first control hole is blocked by the second piston base.

[0014] As a further optimization scheme of the present invention, the clamping mechanism includes several groups of sliding grooves arranged at the bottom of the control seat, and limiting grooves are provided on both sides of the inner wall of the sliding groove. A supporting slider is provided for sliding inside the sliding groove, and limiting sliders adapted to the limiting grooves are provided on both sides of the supporting slider. A supporting clamp is provided at the bottom of the supporting slider, and a splint is provided on the inner side of the supporting clamp.

[0015] As a further optimization scheme of the present invention, the top of the support slider is provided with an oblong groove corresponding to the bottom of the second control hole, the bottom of the support clamp is provided with a water outlet pipe, and the interior of the support clamp is provided with a second diversion hole that is interconnected with the oblong groove and the water outlet pipe.

[0016] As a further optimization scheme of the present invention, the driving mechanism includes a connecting ring arranged on the outside of the control seat, a gear ring is arranged on the top of the inner side of the connecting ring, a driving motor is arranged on the bottom of the outer side of the support shaft, and a gear meshing with the gear ring is arranged at the output end of the driving motor.

[0017] As a further optimization scheme of the present invention, the outer sides of several groups of the support clamps are jointly sleeved with a pushing ring, the outer sides of the support clamps are all provided with a supporting groove, the inner sides of the pushing rings are engaged with the inside of the supporting groove, the upper and lower ends of the support grooves are jointly provided with guide columns passing through the upper and lower ends of the pushing rings, the upper and lower ends of the pushing rings are evenly provided with several groups of guide grooves adapted to the guide columns, and the edge position of the top of the pushing ring is evenly provided with several groups of connecting blocks fastened to the bottom of the connecting ring.

[0018] A metal casting combined processing method, the processing method steps are as follows:

[0019] Step 1: First, connect the water inlet mechanism and the external water pipe to each other, and then clamp the drill unit to be processed through the clamping mechanism. At this time, the cooling water supplied to the inside of the control seat through the water inlet mechanism is guided by the control mechanism to spray the processing area of the drill unit from the outside of the drill unit;

[0020] Step 2: When the drill head unit is processed and replaced with a milling head unit, the milling head unit is stably clamped by the clamping mechanism. Due to the different diameters of the milling head unit and the drill head unit, the displacement distance of the clamping mechanism is different. Through the corresponding cooperation between the clamping mechanism and the control seat, the cooling water output end always corresponds to the processing area of the drill head unit or the milling head unit.

[0021] Step 3: Furthermore, when the metal casting is being polished, the polishing head unit is clamped by the clamping mechanism, and the top of the polishing head unit exerts an upward force on the control mechanism, so that the control mechanism controls the direction of the cooling water delivered from the control seat, thereby keeping the center area of the polishing head unit cooled during the polishing process;

[0022] Step 4: Finally, after completing the combined processing of drilling, milling and grinding on the metal casting, the processing requirements of the metal casting are completed.

[0023] The beneficial effects of the present invention are:

[0024] 1. The present invention is provided with a driving mechanism to drive the guide groove to rotate, thereby causing the support clamp to drive the clamping plate to move to clamp the drill head unit, milling head unit, or grinding head unit. During the clamping and adaptation process, the oblong groove and the second control hole are adapted to correspond to each other, thereby maintaining a stable water flow at the output end of the water outlet pipe. The water outlet pipe follows the displacement of the support clamp, thereby making the output end of the water outlet pipe correspond to the processing area of the drill head unit, milling head unit, or grinding head unit, thereby ensuring a cooling effect during the processing;

[0025] 2. The present invention is provided with a control mechanism. When the grinding head unit is clamped, the top of the grinding head unit presses the second piston base upward, so that the upper and lower passages of the first control hole are opened, thereby controlling the cooling water inside the cavity to flow to the top position of the grinding head unit through the position of the first control hole, and guide it to the middle part of the bottom of the grinding head unit through the diversion passage inside the grinding head unit, thereby cooling the middle part of the processing area to ensure that the temperature in the central area of the grinding head unit will not be too high during the grinding process and affect the grinding effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic structural diagram of the first processing state of the present invention;

[0027] Figure 2 It is a schematic structural diagram of the second processing state of the present invention;

[0028] Figure 3 It is a schematic structural diagram of the third processing state of the present invention;

[0029] Figure 4 is an enlarged cross-sectional view of the structure of the first processing state of the present invention;

[0030] Figure 5 is an enlarged cross-sectional view of the structure of the third processing state of the present invention;

[0031] Figure 6 It is an enlarged cross-sectional view of the internal structure of the water inlet mechanism of the present invention;

[0032] Figure 7 This is an enlarged cross-sectional view of the support shaft structure of the present invention;

[0033] Figure 8 This is a bottom view of the structure at the support shaft of the present invention;

[0034] Figure 9 This is an enlarged cross-sectional view of the structure of the connecting ring in the present invention;

[0035] Figure 10 It is an enlarged schematic diagram of the structure of the push collar in the present invention;

[0036] Figure 11 It is an enlarged schematic diagram of the connection structure between the pushing collar and the clamping mechanism in the present invention;

[0037] Figure 12 It is an enlarged schematic diagram of the structure of the clamping mechanism in the present invention;

[0038] Figure 13 This is an enlarged cross-sectional view of the structure of the clamping mechanism in the present invention;

[0039] Figure 14 It is an enlarged schematic diagram of the structure of the control mechanism in the present invention;

[0040] Figure 15 This is an enlarged schematic diagram of the initial state structure of the control mechanism in the present invention;

[0041] Figure 16 This is an enlarged schematic diagram of the structure of the control mechanism in the first working state of the present invention;

[0042] Figure 17 It is an enlarged schematic diagram of the second working state structure of the control mechanism in the present invention.

[0043] In the figure: 1, support shaft; 2, delivery sleeve; 3, support frame; 4, connecting ring; 5, support slide; 6, water outlet pipe; 7, drill unit; 8, push collar; 9, connecting block; 10, water inlet pipe;

[0044] 11. Milling head unit; 12. Grinding head unit; 13. Drive motor; 14. Diversion channel; 15. Water inlet ring groove; 16. Sealing convex ring; 17. Sealing groove; 18. Water inlet through hole; 19. First diversion hole; 20. Control chamber;

[0045] 21. Control seat; 22. First control hole; 23. Second control hole; 24. Limiting groove; 25. Slide groove; 26. Gear ring; 27. Gear; 28. Guide groove; 29. Long circular groove; 30. Limiting slider;

[0046] 31. Guide column; 32. Support groove; 33. Support clamp; 34. Clamp; 35. Second guide hole;

[0047] 100. Control mechanism; 101. First piston base; 102. Second piston base; 103. First connecting column; 104. Second connecting column; 105. Support connecting rod; 106. Limiting slide rod. DETAILED DESCRIPTION

[0048] The subject matter described herein will now be discussed with reference to exemplary embodiments. It should be understood that these embodiments are discussed solely to enable those skilled in the art to better understand and implement the subject matter described herein, and that the functions and arrangements of the elements discussed may be varied without departing from the scope of this specification. Various examples may omit, substitute, or add various processes or components as needed. In addition, features described with respect to some examples may also be combined in other examples.

[0049] Example 1

[0050] like Figures 1 to 4 As shown, a metal casting combined processing device includes a support shaft 1, the top of the support shaft 1 is transmission-connected to an external drive rotation unit, a control seat 21 is provided at the bottom of the support shaft 1, and a clamping mechanism is sleeved on the outer side of the control seat 21. The middle part of the clamping mechanism can clamp the drill head unit 7, the milling head unit 11, and the grinding head unit 12 respectively according to the processing requirements of the casting, the middle part of the grinding head unit 12 is provided with a guide channel 14 that runs through the upper and lower ends of the grinding head unit 12, and the top of the grinding head unit 12 is provided with an extrusion block;

[0051] like Figure 8 、 Figure 12 and Figure 13 As shown, the clamping mechanism includes several groups of slide grooves 25 arranged at the bottom of the control seat 21. Both sides of the inner wall of the slide groove 25 are provided with a limit groove 24. A support slider 5 is slidably provided inside the slide groove 25. Both sides of the support slider 5 are provided with limit sliders 30 adapted to the limit groove 24. The bottom of the support slider 5 is provided with a support clamping block 33. The inner side of the support clamping block 33 is provided with a clamping plate 34. The top of the support slider 5 is provided with an oblong groove 29 corresponding to the bottom of the second control hole 23. The bottom of the support clamping block 33 is provided with a water outlet pipe 6. The interior of the support clamping block 33 is provided with a second diversion hole 35 that is interconnected with the oblong groove 29 and the water outlet pipe 6.

[0052] like Figures 4 to 7 、 Figures 14 to 17As shown, the outer side of the support shaft 1 is provided with a water inlet mechanism, which is connected to an external water pipe and is used to deliver cooling water to the inside of the control seat 21. The water inlet mechanism includes a delivery sleeve 2 sleeved on the outer side of the support shaft 1, and the support shaft 1 rotates on the inner side of the delivery sleeve 2. A support frame 3 for tightly fixing the position is provided on the outer side of the delivery sleeve 2. A water inlet pipe 10 is provided in the middle of the outer side of the delivery sleeve 2, and a water inlet ring groove 15 is provided in the middle of the inner side of the delivery sleeve 2. The upper and lower ends of the inner side of the delivery sleeve 2 are both provided with sealing convex rings 16, and the outer side of the support shaft 1 is provided with a sealing groove 1 corresponding to the sealing convex ring 16. 7. The outside of the support shaft 1 is provided with several groups of water inlet holes 18 corresponding to the water inlet ring groove 15. A control chamber 20 is provided inside the bottom of the support shaft 1. The top of the control seat 21 is fastened to the bottom of the support shaft 1. The interior of the support shaft 1 is provided with a first guide hole 19 that communicates with the water inlet hole 18 and the control chamber 20. A first control hole 22 is provided in the middle of the top surface of the control seat 21 and extends to the bottom thereof. Several groups of second control holes 23 are provided at the edge of the top surface of the control seat 21 and extend to the bottom thereof, and both the first control hole 22 and the second control hole 23 are connected to the control chamber 20.

[0053] The interior of the bottom of the support shaft 1 and the interior of the control seat 21 are jointly provided with a control mechanism 100, which is used to control the direction of the water flow output from the output end of the control seat 21. The control mechanism 100 includes a second piston base 102 arranged inside the first control hole 22, the top of the second piston base 102 extends to the interior of the control chamber 20 and is provided with a first connecting column 103, the interior of the second control hole 23 is provided with a first piston base 101, the top of the first piston base 101 is provided with a second connecting column 104 extending to the interior of the control chamber 20, and the tops of the second connecting column 104 and the first connecting column 103 are jointly provided with a support Connecting rod 105, the top of control seat 21 is provided with several groups of limiting slide bars 106 that penetrate the supporting connecting rod 105 and are interconnected with the top of the inner wall of control chamber 20. The supporting connecting rod 105 is fastened to the first connecting column 103 and the second connecting column 104. The supporting connecting rod 105 slides up and down on the outside of the limiting slide bar 106. The initial position of the first piston base 101 is located in the middle of the second control hole 23. At this time, the upper and lower ends of the second control hole 23 are in a connected state. The initial position of the second piston base 102 is located at the bottom position of the first control hole 22. At this time, the bottom of the first control hole 22 is blocked by the second piston base 102.

[0054] like Figure 9As shown, a driving mechanism is provided on the outside of the clamping mechanism, and the driving mechanism is used to drive the clamping mechanism to move. The driving mechanism includes a connecting ring 4 provided on the outside of the control seat 21, a gear ring 26 is provided on the top of the inner side of the connecting ring 4, and a driving motor 13 is provided on the bottom outside the support shaft 1. The output end of the driving motor 13 is provided with a gear 27 that meshes with the gear ring 26.

[0055] like Figures 10 to 12 As shown, the outer sides of several groups of support clamps 33 are jointly sleeved with a push collar 8, and the outer sides of the support clamps 33 are all provided with support grooves 32. The inner sides of the push collar 8 are engaged with the inner sides of the support grooves 32. The upper and lower ends of the support grooves 32 are jointly provided with guide columns 31 that pass through the upper and lower ends of the push collar 8. The upper and lower ends of the push collar 8 are evenly provided with several groups of guide grooves 28 that are compatible with the guide columns 31. The edge position of the top of the push collar 8 is evenly provided with several groups of connecting blocks 9 that are fastened to the bottom of the connecting ring 4.

[0056] The use process of the metal casting assembly processing device proposed in this embodiment is as follows. When the device is in use, the external water pipe is connected to the water inlet pipe 10, and the input end of the support shaft 1 is connected to the driving rotation mechanism.

[0057] Furthermore, when it is necessary to drill a hole in a metal casting, the drill unit 7 is assembled in the middle area of the clamping plate 34, and the drive motor 13 is started to drive the gear 27 to rotate. The gear 27 further drives the connecting ring 4 connected to the gear ring 26 to rotate. The rotation of the connecting ring 4 drives the pushing collar 8 at the bottom of the connecting block 9 to rotate accordingly, thereby causing the pushing collar 8 to rotate relative to the supporting clamp 33. The rotation of the pushing collar 8 causes the guide groove 28 to push the guide column 31, and the guide column 31 drives the entire supporting clamp 33 to move.

[0058] The displacement of the supporting clamp 33 drives the clamping plate 34 and the supporting slider 5 to move respectively, and the outer side of the drill unit 7 is clamped by the displacement of the clamping plate 34, thereby realizing the positioning of the drill unit 7, and the displacement of the supporting slider 5 drives the oblong groove 29 to follow the displacement. The structural design of the oblong groove 29 corresponds to the second control hole 23, so that the cooling water flowing out of the second control hole 23 can always enter the interior of the oblong groove 29, and then be guided to the position of the water outlet pipe 6 through the second guide hole 35. At the same time, the displacement of the supporting clamp 33 drives the water outlet pipe 6 to follow the displacement, so that when the clamping plate 34 clamps the milling head unit 11 or the grinding head unit 12 of different diameters, it can synchronously drive the water outlet pipe 6 to adjust the position, so that the output end of the water outlet pipe 6 can adapt to the cooling requirements of the processing areas of the drill unit 7, the milling head unit 11, and the grinding head unit 12, thereby realizing the adaptability of the combined processing.

[0059] Example 2

[0060] like Figures 1 to 4 As shown, a metal casting combined processing device includes a support shaft 1, the top of the support shaft 1 is transmission-connected to an external drive rotation unit, a control seat 21 is provided at the bottom of the support shaft 1, and a clamping mechanism is sleeved on the outer side of the control seat 21. The middle part of the clamping mechanism can clamp the drill head unit 7, the milling head unit 11, and the grinding head unit 12 respectively according to the processing requirements of the casting, the middle part of the grinding head unit 12 is provided with a guide channel 14 that runs through the upper and lower ends of the grinding head unit 12, and the top of the grinding head unit 12 is provided with an extrusion block;

[0061] like Figure 8 、 Figure 12 and Figure 13 As shown, the clamping mechanism includes several groups of slide grooves 25 arranged at the bottom of the control seat 21. Both sides of the inner wall of the slide groove 25 are provided with a limit groove 24. A support slider 5 is slidably provided inside the slide groove 25. Both sides of the support slider 5 are provided with limit sliders 30 adapted to the limit groove 24. The bottom of the support slider 5 is provided with a support clamping block 33. The inner side of the support clamping block 33 is provided with a clamping plate 34. The top of the support slider 5 is provided with an oblong groove 29 corresponding to the bottom of the second control hole 23. The bottom of the support clamping block 33 is provided with a water outlet pipe 6. The interior of the support clamping block 33 is provided with a second diversion hole 35 that is interconnected with the oblong groove 29 and the water outlet pipe 6.

[0062] like Figures 4 to 7 、 Figures 14 to 17 As shown, the outer side of the support shaft 1 is provided with a water inlet mechanism, which is connected to an external water pipe and is used to deliver cooling water to the inside of the control seat 21. The water inlet mechanism includes a delivery sleeve 2 sleeved on the outer side of the support shaft 1, and the support shaft 1 rotates on the inner side of the delivery sleeve 2. A support frame 3 for tightly fixing the position is provided on the outer side of the delivery sleeve 2. A water inlet pipe 10 is provided in the middle of the outer side of the delivery sleeve 2, and a water inlet ring groove 15 is provided in the middle of the inner side of the delivery sleeve 2. The upper and lower ends of the inner side of the delivery sleeve 2 are both provided with sealing convex rings 16, and the outer side of the support shaft 1 is provided with a sealing groove 1 corresponding to the sealing convex ring 16. 7. The outside of the support shaft 1 is provided with several groups of water inlet holes 18 corresponding to the water inlet ring groove 15. A control chamber 20 is provided inside the bottom of the support shaft 1. The top of the control seat 21 is fastened to the bottom of the support shaft 1. The interior of the support shaft 1 is provided with a first guide hole 19 that communicates with the water inlet hole 18 and the control chamber 20. A first control hole 22 is provided in the middle of the top surface of the control seat 21 and extends to the bottom thereof. Several groups of second control holes 23 are provided at the edge of the top surface of the control seat 21 and extend to the bottom thereof, and both the first control hole 22 and the second control hole 23 are connected to the control chamber 20.

[0063] The interior of the bottom of the support shaft 1 and the interior of the control seat 21 are jointly provided with a control mechanism 100, which is used to control the direction of the water flow output from the output end of the control seat 21. The control mechanism 100 includes a second piston base 102 arranged inside the first control hole 22, the top of the second piston base 102 extends to the interior of the control chamber 20 and is provided with a first connecting column 103, the interior of the second control hole 23 is provided with a first piston base 101, the top of the first piston base 101 is provided with a second connecting column 104 extending to the interior of the control chamber 20, and the tops of the second connecting column 104 and the first connecting column 103 are jointly provided with a support Connecting rod 105, the top of control seat 21 is provided with several groups of limiting slide bars 106 that penetrate the supporting connecting rod 105 and are interconnected with the top of the inner wall of control chamber 20. The supporting connecting rod 105 is fastened to the first connecting column 103 and the second connecting column 104. The supporting connecting rod 105 slides up and down on the outside of the limiting slide bar 106. The initial position of the first piston base 101 is located in the middle of the second control hole 23. At this time, the upper and lower ends of the second control hole 23 are in a connected state. The initial position of the second piston base 102 is located at the bottom position of the first control hole 22. At this time, the bottom of the first control hole 22 is blocked by the second piston base 102.

[0064] like Figure 9 As shown, a driving mechanism is provided on the outside of the clamping mechanism, and the driving mechanism is used to drive the clamping mechanism to move. The driving mechanism includes a connecting ring 4 provided on the outside of the control seat 21, a gear ring 26 is provided on the top of the inner side of the connecting ring 4, and a driving motor 13 is provided on the bottom outside the support shaft 1. The output end of the driving motor 13 is provided with a gear 27 that meshes with the gear ring 26.

[0065] like Figures 10 to 12 As shown, the outer sides of several groups of support clamps 33 are jointly sleeved with a push collar 8, and the outer sides of the support clamps 33 are all provided with support grooves 32. The inner sides of the push collar 8 are engaged with the inner sides of the support grooves 32. The upper and lower ends of the support grooves 32 are jointly provided with guide columns 31 that pass through the upper and lower ends of the push collar 8. The upper and lower ends of the push collar 8 are evenly provided with several groups of guide grooves 28 that are compatible with the guide columns 31. The edge position of the top of the push collar 8 is evenly provided with several groups of connecting blocks 9 that are fastened to the bottom of the connecting ring 4.

[0066] The use process of the metal casting combined processing device proposed in this embodiment is as follows. Based on Example 1, when the metal casting is being polished, the extrusion block on the top of the polishing head unit 12 squeezes the bottom of the second piston base 102, thereby causing the second piston base 102 to move upward and driving the supporting connecting rod 105 to move upward as a whole. The supporting connecting rod 105 drives several groups of first piston bases 101 to move upward inside the second control hole 23. At this time, the upward displacement of the second piston base 102 opens the passages at the upper and lower ends of the first control hole 22, so that the cooling water inside the control chamber 20 can flow through the first control hole 22 to the position of the guide passage 14 inside the polishing head unit 12, and is guided to the middle of the processing area of the polishing head unit 12 through the guide passage 14. In the process of spraying cooling water on the outside of the polishing head unit 12, the central processing area of the polishing head unit 12 is also cooled.

[0067] Furthermore, when only cooling water needs to be transported through the first control hole 22, the extrusion block on the top of the grinding head unit 12 squeezes the second piston base 102 upward, so that the first piston base 101 follows the upward displacement, and the upper end passage of the second control hole 23 is blocked through the upper end of the first piston base 101, thereby realizing the conversion of the cooling water flow direction of the control chamber 20.

[0068] It should be noted that there is no specific restriction on the extrusion block structure at the top of the grinding head unit 12. It can be any existing extrusion protrusion, which is mainly used to squeeze the bottom of the second piston base 102, and the top position structure of the guide passage 14 is adapted to the position structure of the extrusion block to ensure that the cooling water flowing out of the control chamber 20 enters the interior of the guide passage 14, and the top of the grinding head unit 12 and the bottom of the control seat 21 are attached to each other to form a sealing ring.

[0069] Example 3

[0070] like Figures 1 to 5 As shown, a metal casting combined processing device includes a support shaft 1, the top of the support shaft 1 is transmission-connected to an external drive rotation unit, a control seat 21 is provided at the bottom of the support shaft 1, and a clamping mechanism is sleeved on the outer side of the control seat 21. The middle part of the clamping mechanism can clamp the drill head unit 7, the milling head unit 11, and the grinding head unit 12 respectively according to the processing requirements of the casting, the middle part of the grinding head unit 12 is provided with a guide channel 14 that runs through the upper and lower ends of the grinding head unit 12, and the top of the grinding head unit 12 is provided with an extrusion block;

[0071] The outer side of the support shaft 1 is provided with a water inlet mechanism, which is connected to an external water pipe and is used to transport cooling water to the interior of the control seat 21;

[0072] The interior of the bottom of the support shaft 1 and the interior of the control seat 21 are both provided with a control mechanism 100, which is used to control the direction of the water flow output from the output end of the control seat 21;

[0073] A driving mechanism is provided on the outside of the clamping mechanism, and the driving mechanism is used to drive the clamping mechanism to move.

[0074] A metal casting combined processing method, the processing method steps are as follows:

[0075] Step 1: First, the water inlet mechanism is connected to the external water pipe, and the drill unit 7 to be processed is clamped by the clamping mechanism. At this time, the cooling water supplied to the interior of the control seat 21 by the water inlet mechanism is guided by the control mechanism to spray the processing area of the drill unit 7 from the outside of the drill unit 7;

[0076] Step 2: When the drill unit 7 is finished and replaced with the milling head unit 11, the milling head unit 11 is stably clamped by the clamping mechanism. Due to the different diameters of the milling head unit 11 and the drill unit 7, the displacement distance of the clamping mechanism is different. Through the corresponding cooperation between the clamping mechanism and the control seat 21, the cooling water output end always corresponds to the processing area of the drill unit 7 or the milling head unit 11.

[0077] Step 3: When the metal casting is being polished, the polishing head unit 12 is clamped by the clamping mechanism, and the top of the polishing head unit 12 exerts an upward force on the control mechanism, so that the control mechanism controls the direction of the cooling water delivered from the control seat 21, thereby keeping the center area of the polishing head unit 12 in a cooled state during the polishing process;

[0078] Step 4: Finally, after completing the combined processing of drilling, milling and grinding on the metal casting, the processing requirements of the metal casting are completed.

[0079] The above describes the embodiments of this embodiment, but this embodiment is not limited to the above specific implementation methods. The above specific implementation methods are merely illustrative and not restrictive. Ordinary technicians in this field can also make many forms based on the inspiration of this embodiment, all of which are protected by this embodiment.

Claims

1. A metal casting combined processing device, characterized in that: The invention comprises a support shaft (1), the top of the support shaft (1) is connected to the external drive rotation unit in a transmission manner, the bottom of the support shaft (1) is provided with a control seat (21), the outer side of the control seat (21) is provided with a clamping mechanism, the middle part of the clamping mechanism can clamp the drill head unit (7), the milling head unit (11), and the grinding head unit (12) according to the processing requirements of the casting, the middle part of the grinding head unit (12) is provided with a guide channel (14) running through the upper and lower ends of the grinding head unit (12), and the top of the grinding head unit (12) is provided with an extrusion block; The outer side of the support shaft (1) is provided with a water inlet mechanism, which is connected to an external water pipe and is used to transport cooling water to the interior of the control seat (21); The water inlet mechanism comprises a delivery sleeve (2) sleeved on the outside of the support shaft (1), the support shaft (1) rotates on the inside of the delivery sleeve (2), a support frame (3) for fastening and positioning is provided on the outside of the delivery sleeve (2), a water inlet pipe (10) is provided in the middle of the outside of the delivery sleeve (2), a water inlet ring groove (15) is provided in the middle of the inside of the delivery sleeve (2), sealing convex rings (16) are provided at both the upper and lower ends of the inside of the delivery sleeve (2), a sealing groove (17) corresponding to the sealing convex ring (16) is provided on the outside of the support shaft (1), and a plurality of water inlet through holes (18) corresponding to the water inlet ring grooves (15) are provided on the outside of the support shaft (1); A control cavity (20) is provided inside the bottom of the support shaft (1), the top of the control seat (21) is fastened to the bottom of the support shaft (1), a first flow guide hole (19) is provided inside the support shaft (1) and is communicated with the water inlet hole (18) and the control cavity (20), a first control hole (22) is provided in the middle of the top surface of the control seat (21) and extends to the bottom thereof, and a plurality of groups of second control holes (23) are provided at the edge of the top surface of the control seat (21) and extend to the bottom thereof, and both the first control hole (22) and the second control hole (23) are communicated with the control cavity (20); A control mechanism (100) is provided in the interior of the bottom of the support shaft (1) and the interior of the control seat (21), and the control mechanism (100) is used to control the direction of water flow output from the output end of the control seat (21); The control mechanism (100) includes a second piston base (102) arranged inside the first control hole (22), the top of the second piston base (102) extends to the inside of the control cavity (20) and is provided with a first connecting column (103), the inside of the second control hole (23) is provided with a first piston base (101), the top of the first piston base (101) is provided with a second connecting column (104) extending to the inside of the control cavity (20), the top of the second connecting column (104) and the top of the first connecting column (103) are jointly provided with a supporting connecting rod (105), and the top of the control seat (21) is provided with a plurality of groups of limiting sliding rods (106) that penetrate the supporting connecting rod (105) and are interconnected with the top of the inner wall of the control cavity (20); The supporting connecting rod (105) is tightly connected to the first connecting column (103) and the second connecting column (104), and the supporting connecting rod (105) slides up and down on the outside of the limiting slide rod (106). The initial position of the first piston base (101) is located in the middle of the second control hole (23). At this time, the upper and lower ends of the second control hole (23) are in a connected state. The initial position of the second piston base (102) is located at the bottom position of the first control hole (22). At this time, the bottom of the first control hole (22) is blocked by the second piston base (102); A driving mechanism is provided on the outside of the clamping mechanism, and the driving mechanism is used to drive the clamping mechanism to move; The clamping mechanism comprises a plurality of groups of slide grooves (25) arranged at the bottom of the control seat (21), both sides of the inner wall of the slide groove (25) are provided with limiting grooves (24), the inner side of the slide groove (25) is provided with a support slider (5), both sides of the support slider (5) are provided with limiting sliders (30) adapted to the limiting grooves (24), the bottom of the support slider (5) is provided with a support clamping block (33), and the inner side of the support clamping block (33) is provided with a clamping plate (34); The top of the support slider (5) is provided with an oblong groove (29) corresponding to the bottom of the second control hole (23), the bottom of the support clamp (33) is provided with a water outlet pipe (6), and the interior of the support clamp (33) is provided with a second guide hole (35) that is in communication with the oblong groove (29) and the water outlet pipe (6).

2. A metal casting combined processing device according to claim 1, characterized in that: The driving mechanism comprises a connecting ring (4) arranged on the outside of the control seat (21), a gear ring (26) is arranged on the top of the inner side of the connecting ring (4), a driving motor (13) is arranged on the bottom of the outer side of the support shaft (1), and a gear (27) meshing with the gear ring (26) is arranged at the output end of the driving motor (13).

3. The metal casting combined processing device according to claim 2, characterized in that: The outer sides of several groups of the support clamps (33) are collectively sleeved with a push collar (8), the outer sides of the support clamps (33) are all provided with a support groove (32), the inner side of the push collar (8) is engaged with the inner side of the support groove (32), the upper and lower ends of the support groove (32) are collectively provided with a guide column (31) penetrating the upper and lower ends of the push collar (8), the upper and lower ends of the push collar (8) are uniformly provided with several groups of guide grooves (28) adapted to the guide column (31), and the edge position of the top of the push collar (8) is uniformly provided with several groups of connecting blocks (9) fastened to the bottom of the connecting ring (4).

4. A metal casting assembly processing method, using the metal casting assembly processing device according to claim 1, the processing method steps are as follows: Step 1: First, the water inlet mechanism and the external water pipe are connected to each other, and then the drill unit (7) to be processed is clamped by the clamping mechanism. At this time, the cooling water transported to the inside of the control seat (21) through the water inlet mechanism is guided by the control mechanism and sprayed on the processing area of the drill unit (7) from the outside of the drill unit (7); Step 2: When the drill head unit (7) is processed and replaced with the milling head unit (11), the milling head unit (11) is stably clamped by the clamping mechanism. Since the diameters of the milling head unit (11) and the drill head unit (7) are different, the displacement distances of the clamping mechanism are different. Through the corresponding cooperation between the clamping mechanism and the control seat (21), the cooling water output end always corresponds to the processing area of the drill head unit (7) or the milling head unit (11); Step 3: Furthermore, when the metal casting is being polished, the polishing head unit (12) is clamped by the clamping mechanism, and the top of the polishing head unit (12) exerts a force on the control mechanism to push upward, so that the control mechanism controls the direction of the cooling water delivered from the inside of the control seat (21), thereby keeping the central area of the polishing head unit (12) in a cooling state during the polishing process; Step 4: Finally, after completing the combined processing of drilling, milling and grinding on the metal casting, the processing requirements of the metal casting are completed.

Citation Information

Patent Citations

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