A polishing and cleaning integrated device for automobile parts with dust suction function
By designing an integrated grinding and cleaning equipment for automotive parts with a dust suction function, and utilizing a dust suction pipe, airflow cleaning components, cyclone separation components, and filter collection components, the equipment solves the problems of low dust removal efficiency and dust diffusion in traditional grinding equipment. It achieves efficient dust and debris collection and separation, protecting the equipment and personnel health.
Patent Information
- Application Number
- CN202510637412.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-19
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2045-05-19
AI Technical Summary
Traditional grinding equipment has inefficient dust removal systems, which allow dust to spread easily, affecting equipment operation and the health of workers.
An integrated grinding and cleaning device for automotive parts with a dust suction function has been designed, including a dust suction pipe, an airflow cleaning component, a cyclone separation component, and a filter collection component. The dust is collected by the dust suction pipe, blown by the high-pressure airflow of the airflow cleaning component, and separated and filtered by the cyclone separation component and the filter collection component.
It effectively collects and separates dust and debris during the grinding process, prevents dust from spreading, protects the health of equipment and personnel, and ensures the normal operation of the equipment.
Smart Images

Figure CN120244793B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of polishing and dust removal, and particularly relates to a car part polishing and cleaning integrated equipment with dust removal function. BACKGROUND
[0002] A car part polishing process is a very important link in the car manufacturing and repairing process, especially in the case that the surface smoothness, shape precision and size requirement of the part are high, the polishing process is mainly used for removing burrs, surface defects, oxidation layers and the like generated in the casting, forging, stamping or welding process, so as to ensure that the surface of the part reaches an ideal quality standard, and the polishing is mainly divided into rough polishing, fine polishing and polishing stages to gradually improve the surface flatness and smoothness of the part.
[0003] The cooling / lubricating flow channels of an engine cylinder body and a cylinder cover and turbine blades usually have narrow and curved complex internal cavity structures, and a multi-axis equipment is required to drive a polishing head to move along the complex curved surface for polishing, a large amount of debris and fine dust, smoke dust and the like are generated in the polishing process, and the traditional polishing equipment usually relies on a simple dust removal system, such as a manual or simple dust removal device, the dust removal efficiency of these devices is usually low, and the dust generated in the polishing process cannot be completely sucked away, the debris and dust generated in the polishing process are usually accumulated on the table and the part, and usually need to be removed by a worker through air gun blowing when the part is taken, in this process, the dust is easy to spread to the outside of the equipment, affecting the health of the workers, and the dust may enter the inside of the equipment, causing wear or blockage of the parts of the equipment, affecting the normal operation of the equipment, especially the dust is easy to affect the precise equipment or the more complex dust removal system, therefore, the car part polishing and cleaning integrated equipment with dust removal function is provided to solve the above problems. SUMMARY
[0004] To solve the above technical problems, the car part polishing and cleaning integrated equipment with dust removal function is provided, and the technical scheme solves the problem that manual blowing of the dust and debris on the table and the surface of the part is easy to cause dust diffusion, and causes harm to the parts of the equipment and the health of the workers.
[0005] To achieve the above purposes, the technical scheme adopted by the application is as follows.
[0006] The car part polishing and cleaning integrated equipment with dust removal function comprises the following.
[0007] A moving assembly is installed at the upper end of the workbench, and a clamping table for fixing the part is installed above the moving assembly.
[0008] The polishing assembly is arranged on one side of the moving assembly and is fixedly connected with the top of the workbench at the lower end, and comprises a Z-direction moving guide rail, a third sliding block, a transmission module, a mounting seat, a polishing wheel and a dust suction pipe.
[0009] The part cleaning chamber is arranged on the right side of the polishing assembly and above the right side of the moving assembly.
[0010] The airflow cleaning assembly is installed on the top of the part cleaning chamber, and the airflow cleaning assembly cleans the parts in the part cleaning chamber by spraying high-pressure airflow.
[0011] The cyclone separation assembly is arranged below the workbench, and the cyclone separation assembly is communicated with the collecting hopper on one side thereof through a pipeline.
[0012] The filtering and collecting assembly is arranged on one side of the cyclone separation assembly and is communicated with the upper end of the cyclone separation assembly through a communication pipe, and the filtering and collecting assembly is used for filtering and collecting metal scraps.
[0013] Preferably, the moving assembly comprises a Y-direction moving guide rail, an X-direction moving guide rail and a rotating platform, the Y-direction moving guide rail is slidably connected with a first sliding block, the top of the first sliding block is fixedly connected with the X-direction moving guide rail, the middle of the X-direction moving guide rail is slidably connected with a second sliding block, the rotating platform is fixedly connected above the second sliding block, and the upper end of the rotating platform is rotatably connected with the clamping platform.
[0014] Preferably, the upper end of the clamping platform is provided with a plurality of positioning pins, the outer side of the positioning pin is provided with a plurality of limiting blocks, the limiting blocks are installed on the upper end of the clamping platform, and the upper side of the clamping platform is provided with a plurality of pneumatic hinged clamps on both sides.
[0015] Preferably, the bottom of the part cleaning chamber is provided with a plurality of filter holes, the filter holes are distributed on both sides of the Y-direction moving guide rail, the front end of the part cleaning chamber is provided with a sliding rail, the sliding rail is arranged on both sides of the Y-direction moving guide rail and is slidably connected with a moving door at the upper end, the upper side of the moving door is provided with a driving unit, and the driving unit is used to drive the moving door to move along the sliding rail.
[0016] Preferably, the airflow cleaning assembly comprises a protective shell, a rotating shaft, a fixed block and a rotating frame, the protective shell is installed on the top of the part cleaning chamber, the upper end of the protective shell is provided with a driving motor, the output end of the driving motor is fixedly connected with a driving gear, the driving gear is arranged in the protective shell and is engaged with a driven gear on one side of the protective shell, the middle part of the driven gear is fixedly connected with the rotating shaft, the rotating shaft penetrates downward through the top of the part cleaning chamber and is rotationally connected with the part cleaning chamber, the lower part of the driven gear is provided with the fixed block, the fixed block is fixedly connected with the inner wall of the top of the part cleaning chamber, the inner part of the fixed block is rotationally connected with the rotating shaft, the lower part of the fixed block is fixedly connected with a fixed gear, the lower part of the fixed gear is provided with the rotating frame, the middle part of the rotating frame is fixedly connected with the surface of the rotating shaft, the upper end of the rotating frame is rotationally connected with a plurality of rotating gears, the rotating gears are distributed along the circumference of the rotating shaft, and the rotating gears are engaged with the fixed gear on one side.
[0017] Preferably, the airflow cleaning assembly further comprises a mounting disc and a nozzle, the mounting disc is arranged below the rotating shaft and corresponds to the rotating gear, the middle part of the mounting disc is rotationally connected with the rotating gear through a connecting shaft, and a plurality of nozzles with different outlet directions are mounted on the lower part of the mounting disc.
[0018] Preferably, the cyclone separation assembly is communicated with a collection box below, and the collection box is used for collecting the debris discharged from the lower end outlet of the cyclone separation assembly.
[0019] Preferably, the filtering and collecting assembly comprises a filtering box, a communication pipe, a filtering bag and a dust collecting unit, the upper end of the filtering box is communicated with the communication pipe, the lower end of the communication pipe extends into the filtering box and is communicated with the communication branch pipe, the lower end of the communication branch pipe is connected with a plurality of filtering bags, the lower part of the filtering bag is provided with a first collection chamber, and the side of the filtering bag is provided with the dust collecting unit.
[0020] Preferably, the dust collecting unit comprises a collection air duct, a dust collecting plate and a vibration motor, a plurality of collection air ducts are arranged and are both mounted with the dust collecting plate through a mounting block on the two sides, the dust collecting plate is electrically connected with an external high-voltage power supply, and the vibration motor is mounted on one side of the dust collecting plate.
[0021] Preferably, the filtering and collecting assembly further comprises a funnel-shaped air pipe, a filtering screen and a centrifugal fan, the funnel-shaped air pipe is fixedly connected to one side of the filtering box, the filtering screen is mounted in the left inner part of the funnel-shaped air pipe, the centrifugal fan is arranged on the left side of the funnel-shaped air pipe and the air inlet of the centrifugal fan is communicated with the funnel-shaped air pipe, and the output air pipe arranged on one side of the centrifugal fan extends to the outside of the equipment.
[0022] Compared with the prior art, the present application has the beneficial effects that:
[0023] 1. The present invention is equipped with a dust suction pipe, which is installed on both sides of the grinding wheel. It can collect dust and some debris when the grinding wheel rotates for grinding, reducing the dust and debris falling onto the clamping platform and the surface of the parts, and also reducing the dust diffusion into the equipment and causing wear to the internal parts.
[0024] 2. This invention includes a parts cleaning chamber with an airflow cleaning assembly installed above it. A drive motor rotates the active gear, which in turn rotates the driven gear. The driven gear rotates synchronously with the rotating frame, causing multiple rotating gears to rotate along the rotating shaft. As the rotating gears rotate, they mesh with the fixed gears, causing them to rotate along the rotating shaft connected to the rotating frame. High-pressure gas is ejected through nozzles. The nozzles under each mounting plate have different orientations. As the mounting plate rotates along the rotating shaft, the nozzles themselves also rotate. Multiple nozzles with different orientations can provide airflow at more angles to clean the parts, avoiding dead corners that cannot be cleaned and ensuring thorough cleaning.
[0025] 3. This invention is equipped with a cyclone separation component and a filter collection component. Dust and debris cleaned from inside the parts cleaning chamber flow through the collection funnel into the cyclone separation component. After centrifugal action, larger debris falls and is discharged from the lower end of the cyclone separation component into the collection box for collection. Smaller debris and dust flow through the connecting pipe into the filter bag. After being filtered by the filter bag, it falls into the first collection chamber. The dust is charged by the dust collection plate and is adsorbed onto the dust collection plate. A vibration motor is installed on one side of the dust collection plate to vibrate and clean the surface of the dust collection plate. The airflow is filtered again through the filter screen to avoid residual dust after separation and collection by the cyclone separation component, filter bag, and dust collection unit. This ensures that the airflow discharged to the outside is dust-free and prevents dust and debris from spreading to the outside. Attached Figure Description
[0026] Figure 1 This is a schematic diagram of the structure of the present invention;
[0027] Figure 2 This is a schematic diagram of the structure of the cyclone separation component and the filter collection component in this invention;
[0028] Figure 3 This is a schematic diagram of the structure of the moving component and the clamping platform in this invention;
[0029] Figure 4 This is a schematic diagram of the grinding component in this invention;
[0030] Figure 5 This is a schematic diagram of the parts cleaning chamber in this invention;
[0031] Figure 6 This is a schematic diagram of the airflow cleaning component in this invention;
[0032] Figure 7 Structure diagram of another perspective of the airflow cleaning assembly in the application;
[0033] Figure 8 Structure diagram of the mounting disc and the nozzle in the application;
[0034] Figure 9 Structure diagram of the internal structure of the filter collection assembly in the application;
[0035] Figure 10 Structure diagram of the front view of the filter collection assembly in the application;
[0036] Figure 11 Structure diagram of the internal structure of the filter collection assembly in the application; Figure 10 Structure diagram of the internal structure of the filter collection assembly in the application;
[0037] Reference numerals in the drawings are:
[0038] 1, workbench;
[0039] 2, moving assembly; 21, Y-direction moving guide rail; 211, first sliding block; 22, X-direction moving guide rail; 221, second sliding block; 23, rotating platform;
[0040] 3, clamping platform; 31, positioning pin; 32, limiting block; 33, pneumatic hinged clamp;
[0041] 4, polishing assembly; 41, Z-direction moving guide rail; 42, third sliding block; 43, transmission module; 44, mounting seat; 45, polishing wheel; 46, dust suction pipe;
[0042] 5, part cleaning chamber; 51, filter hole; 52, sliding rail; 53, moving door; 54, driving unit;
[0043] 6, airflow cleaning assembly; 61, protective shell; 611, driving motor; 612, driving gear; 613, driven gear; 62, rotating shaft; 63, fixed block; 631, fixed gear; 64, rotating frame; 641, rotating gear; 65, mounting disc; 66, nozzle;
[0044] 7, collection funnel;
[0045] 8, cyclone separation assembly; 81, collection box; 82, communication pipe;
[0046] 9, filter collection assembly; 91, filter box; 92, communication sub-pipe; 93, filter bag; 931, first collection chamber; 94, dust collection unit; 941, collection air duct; 942, dust collection plate; 943, vibration motor; 944, second collection chamber; 95, funnel-shaped air pipe; 96, filter screen; 97, centrifugal fan; 971, output air pipe. DETAILED DESCRIPTION
[0047] As used in the description and claims, certain terminology is used to describe certain features. One of ordinary skill in the art will recognize that different names can be used to describe an identical component. Descriptions and claims should not be distinguished as using one name or term over another, but should be construed to cover complementary equivalents under a doctrine of equivalents. As used throughout this description and in the claims, "comprising" is intended to mean "including but not limited to." The description herein of any aspects of examples of the application should not be construed as limiting the scope of the application.
[0048] As Figure 1 , Figure 2 and Figure 4The utility model discloses a kind of automobile parts polishing cleaning integrated equipment with dust collection function, including, moving assembly 2, polishing assembly 4, part cleaning chamber 5, airflow cleaning assembly 6, cyclone separation component 8 and filter collection component 9, moving assembly 2 is installed to the upper end of workbench 1, the clamping stage 3 for fixing part is installed above moving assembly 2, polishing assembly 4 is set to one side of moving assembly 2 and its lower end is fixedly connected with the top of workbench 1, and polishing assembly 4 includes Z direction moving guide rail 41, third sliding block 42, transmission module 43, mounting seat 44, polishing wheel 45 and dust collection pipe 46, third sliding block 42 is slidably connected inside Z direction moving guide rail 41, third sliding block 42 is moved by motor installed above Z direction moving guide rail 41, transmission module 43 is rotatably connected to one end of third sliding block 42, transmission module 43 is fixedly connected with one end of mounting seat 44, and the polishing angle can be adjusted by the rotation of transmission module 43, and polishing wheel 45 is installed at the lower end of mounting seat 44, and dust collection pipe 46 is arranged on the both sides of polishing wheel 45, and dust collection pipe 46 is connected with mounting seat 44 by mounting clamp fixed on the both sides of mounting seat 44, and the lower end of dust collection pipe 46 is aligned with the bottom of polishing wheel 45, and the fine dust generated during polishing is adsorbed by dust collection pipe 46, and the dust is transported into cyclone separation component 8 by pipeline, part cleaning chamber 5 is set to the right side of polishing assembly 4 and is located above the right side of moving assembly 2, and the part after polishing is driven into part cleaning chamber 5 by moving assembly 2 to clean dust and chippings, airflow cleaning assembly 6 is installed at the top of part cleaning chamber 5, and airflow cleaning assembly 6 cleans the part in part cleaning chamber 5 by spraying high-pressure airflow, cyclone separation component 8 is set below workbench 1, and cyclone separation component 8 is communicated with collection hopper 7 on one side thereof by pipeline, collection hopper 7 is installed below part cleaning chamber 5, and the cleaned dust enters cyclone separation component 8 through collection hopper 7, and larger chippings fall into below and are discharged by centrifugal action, and collection box 81 is communicated below cyclone separation component 8, and collection box 81 is used to collect the chippings discharged from the lower end outlet of cyclone separation component 8, and filter collection component 9 is set to one side of cyclone separation component 8 and is communicated with the upper end of cyclone separation component 8 by communicating pipe 82, and filter collection component 9 is used to filter and collect metal chippings.
[0049] As Figure 3As shown, the moving assembly 2 comprises a Y-direction moving guide rail 21, an X-direction moving guide rail 22 and a rotating platform 23, the inside of the Y-direction moving guide rail 21 is slidably connected with a first sliding block 211, the top of the first sliding block 211 is fixedly connected with the X-direction moving guide rail 22, the middle of the X-direction moving guide rail 22 is slidably connected with a second sliding block 221, the upper side of the second sliding block 221 is fixedly connected with the rotating platform 23, the upper end of the rotating platform 23 is rotatably connected with the clamping table 3, the clamping table 3 can be driven to rotate through the rotating platform 23, the polishing position of the part is adjusted, the clamping table 3 can be driven to move through the motor installed on one side of the Y-direction moving guide rail 21 and the X-direction moving guide rail 22, the clamping table 3 is driven to move through the controller to cooperatively control the motor, the polishing position of the part can be adjusted, and the multiple surfaces of the part can be polished in sequence, a plurality of positioning pins 31 for positioning the position of the part are installed on the upper end of the clamping table 3, a plurality of limiting blocks 32 are arranged on the outside of the positioning pins 31, the limiting blocks 32 are installed on the upper end of the clamping table 3, and the limiting blocks 32 can improve the positioning accuracy, a plurality of pneumatic hinged clamps 33 are arranged on the upper sides of the clamping table 3, and the part is clamped and fixed through the pneumatic hinged clamps 33.
[0050] Please refer to Figure 5 The bottom of the part cleaning chamber 5 is provided with a plurality of filter holes 51, the plurality of filter holes 51 are distributed on both sides of the Y-direction moving guide rail 21, the dust and debris after cleaning fall into the inside of the collecting hopper 7 through the filter holes 51, and then enter the cyclone separation assembly 8 to collect the larger debris, the front end of the part cleaning chamber 5 is provided with a sliding rail 52, the sliding rail 52 is arranged on both sides of the Y-direction moving guide rail 21 and the upper end thereof is slidably connected with a movable door 53, a driving unit 54 is arranged above the movable door 53, the driving unit 54 is used to drive the movable door 53 to move along the sliding rail 52, a sealing strip is arranged at the inside of the sliding rail 52 and the place where the driving unit 54 below and the movable door 53 are attached, sealing strips are also arranged on both sides of the part cleaning chamber 5, the clamping table 3 is driven to move into the part cleaning chamber 5 through the moving assembly 2, then the driving unit 54 drives the two movable doors 53 to close and attach, the part cleaning chamber 5 is sealed, and the dust is prevented from spreading to the outside during the cleaning process.
[0051] As Figures 6-8As shown, the airflow cleaning assembly 6 comprises a protective shell 61, a rotating shaft 62, a fixed block 63 and a rotating frame 64, the protective shell 61 is installed on the top of the part cleaning chamber 5, the upper end of the protective shell 61 is provided with a driving motor 611, the output end of the driving motor 611 is fixedly connected with a driving gear 612, the driving gear 612 is arranged inside the protective shell 61 and meshes with a driven gear 613 on one side of the protective shell 61, the middle part of the driven gear 613 is fixedly connected with the rotating shaft 62, the rotating shaft 62 penetrates downward through the top of the part cleaning chamber 5 and is rotationally connected with the surface of the part cleaning chamber 5, the rotating shaft 62 is hollow, a fixed block 63 is arranged below the driven gear 613, the fixed block 63 is fixedly connected with the inner wall of the top of the part cleaning chamber 5, the inside of the fixed block 63 is rotationally connected with the rotating shaft 62, a fixed gear 631 is fixedly connected below the fixed block 63, a rotating frame 64 is arranged below the fixed gear 631, the middle part of the rotating frame 64 is fixedly connected with the surface of the rotating shaft 62, a plurality of rotating gears 641 are rotationally connected with the upper end of the rotating frame 64, the plurality of rotating gears 641 are distributed along the circumference of the rotating shaft 62, the rotating gears 641 all mesh with the fixed gear 631 on one side thereof, the driving motor 611 drives the driving gear 612 to rotate and in turn drives the driven gear 613 to rotate, the driven gear 613 synchronously rotates with the rotating frame 64 to drive the plurality of rotating gears 641 to rotate along the rotating shaft 62, the rotating gears 641 rotate at the same time and rotate along the rotating shaft connected with the rotating frame 64 due to the meshing with the fixed gear 631, the airflow cleaning assembly 6 further comprises a mounting disc 65 and a nozzle 66, the mounting disc 65 is arranged below the rotating shaft 62 and is correspondingly arranged with the rotating gears 641, the middle part of the mounting disc 65 is rotationally connected with the rotating gears 641 through a connecting shaft, a plurality of nozzles 66 with different outlet directions are all mounted below the mounting disc 65, the rotating frame 64 has a cavity for accommodating high-pressure gas and is in communication with the middle cavity of the rotating shaft 62, the mounting disc 65 also has a cavity for gas passing inside, the high-pressure gas source outside provides high-pressure gas to be sprayed out through the nozzles 66, the directions of the nozzles 66 below each mounting disc 65 are all different, the mounting disc 65 rotates along the rotating shaft 62 at the same time, more angles of airflow can be provided through the plurality of nozzles 66 with different directions to blow the parts, so that dead angles of the parts where cleaning cannot be performed are avoided and the cleaning is not thorough.
[0052] As Figures 9-11As shown, the filter collection assembly 9 comprises a filter box 91, a communication branch pipe 92, a filter bag 93 and a dust collection unit 94, the upper end of the filter box 91 is communicated with the communication pipe 82, the lower end of the communication pipe 82 extends to the inside of the filter box 91 and is communicated with the communication branch pipe 92, the lower end of the communication branch pipe 92 is connected with a plurality of filter bags 93, the lower side of the filter bag 93 is provided with a first collection chamber 931, one side of the filter bag 93 is provided with a dust collection unit 94, finer dust and debris are sent to the inside of the filter bag 93 through the communication pipe 82 and the communication branch pipe 92, the airflow passes through the dust collection unit 94 after passing through the filter bag 93, the dust and debris are filtered down by the filter bag 93 and fall into the first collection chamber 931 for collection, the dust collection unit 94 comprises a collection air duct 941, a dust collection plate 942 and a vibration motor 943, the collection air duct 941 is provided with a plurality of and its two sides are both mounted with the dust collection plate 942 through the mounting block, the dust collection plate 942 is electrically connected with the external high-voltage power supply, the dust is charged and adsorbed on the dust collection plate 942 through corona discharge, the vibration motor 943 is installed on one side of the dust collection plate 942, and the dust adsorbed on the surface of the dust collection plate 942 can be collected in the second collection chamber 944 after the dust collection plate 942 is automatically started to vibrate after working for a certain length of time, so that the dust collection plate 942 can be cleaned automatically and the dust collection effect of the dust collection plate 942 is improved, the filter collection assembly 9 further comprises a funnel-shaped air pipe 95, a filter screen 96 and a centrifugal fan 97, the funnel-shaped air pipe 95 is fixedly connected to one side of the filter box 91, the filter screen 96 is installed in the left side of the funnel-shaped air pipe 95, and the centrifugal fan 97 is arranged on the left side of the funnel-shaped air pipe 95 and its air inlet is communicated with the funnel-shaped air pipe 95, the output air pipe 971 arranged on one side of the centrifugal fan 97 extends to the outside of the equipment, the dust and debris are separated and collected in the cyclone separation assembly 8 and the filter collection assembly 9 through the centrifugal fan 97, and the filter screen 96 is installed in the funnel-shaped air pipe 95, so that the airflow passing through the filter screen 96 can be filtered again, so that part of the dust remaining after being separated and collected by the cyclone separation assembly 8, the filter bag 93 and the dust collection unit 94 is avoided, and it is ensured that the airflow discharged to the outside does not contain dust.
[0053] The principle of the present application is that: before polishing the parts, the parts are placed on the clamping table 3, and the parts are positioned and fixed through the positioning pin 31, the limiting block 32 and the pneumatic articulated clamp 33, the parts are moved to the lower side of the polishing assembly 4 through the moving assembly 2, the polishing wheel 45 rotates to polish the parts, the centrifugal fan 97 provides negative pressure for the cyclone separation assembly 8 and the dust collecting unit 9, part of the debris generated during polishing is collected by negative pressure through the dust collection pipe 46, the debris mixed gas flow flows into the cyclone separation assembly 8 through the pipeline, the parts after polishing are sent to the part cleaning chamber 5, the moving door 53 is closed, the driving motor 611 is started to drive the driving gear 612 to rotate and in turn drive the driven gear 613 to rotate, the driven gear 613 rotates synchronously with the rotating frame 64 to drive the plurality of rotating gears 641 to rotate along the rotating shaft 62, the rotating gears 641 rotate at the same time due to the meshing with the fixed gear 631 to make the rotating gears 641 rotate along the rotating shaft connected with the rotating frame 64, the high-pressure gas is sprayed through the nozzles 66, the directions of the nozzles 66 below each mounting disc 65 are different, the mounting disc 65 rotates along the rotating shaft 62 at the same time, and the mounting disc 65 also rotates, more angle gas flow can be provided through the plurality of nozzles 66 with different directions to blow the parts, so that the dead angle of the parts is avoided, the cleaning is not thorough, the dust and debris fall into the collecting hopper 7 through the filter hole 51 and enter the cyclone separation assembly 8, the larger debris falls and is discharged from the lower end of the cyclone separation assembly 8 to the inside of the collecting box 81, the smaller debris and dust flow to the filter bag 93 through the connecting pipe 82, and after being filtered by the filter bag 93, the dust falls into the first collecting chamber 931, the airflow passes between the dust collecting plates 942 again, the dust is charged and adsorbed on the dust collecting plates 942, the vibration motor 943 is installed on one side of the dust collecting plates 942, and the dust collecting plates 942 are vibrated by starting the vibration motor 943, so that the dust adsorbed on the surface of the dust collecting plates 942 falls into the second collecting chamber 944, and the airflow is filtered again by the filter screen 96, so that part of the dust remaining after being separated and collected by the cyclone separation assembly 8, the filter bag 93 and the dust collecting unit 94 is avoided, and it is ensured that the airflow inside discharged to the outside does not contain dust.
[0054] The above is only a specific embodiment of the present application and does not limit the protection scope of the present application. Those skilled in the art can make various changes and modifications to the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application. Any person skilled in the art can easily think of changes or replacements within the technical range disclosed by the present application, which shall be included in the protection scope of the present application. Therefore, the protection scope of the present application shall be subject to the protection scope of the claims.
[0055] It is to be noted that, as used in this specification and the appended claims, the singular forms "a," "an," and "the" include plural referents unless the context clearly dictates otherwise. Thus, for example, reference to "a component" can include a combination of two or more components. Additionally, the terms "comprise," "comprises," and "comprising," or any variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements is not necessarily limited to those elements, but can include other elements not expressly listed or inherent to such process, method, article, or apparatus. Furthermore, unless otherwise indicated herein, the terms "first," "second," "third," etc., are used herein merely as labels, and are not intended to impose ordinal import.
Claims
1. A polishing and cleaning integrated device for automobile parts with dust suction function, characterized in that, Include: Mobile assembly (2), the mobile assembly (2) is installed on the upper end of the workbench (1), the clamping platform (3) for fixing parts is installed above the mobile assembly (2); Polishing assembly (4), the polishing assembly (4) is arranged on one side of the mobile assembly (2) and the lower end thereof is fixedly connected with the top of the workbench (1), the polishing assembly (4) comprises a Z-direction moving guide rail (41), a third sliding block (42), a transmission module (43), a mounting seat (44), a polishing wheel (45) and a dust suction pipe (46), the third sliding block (42) is slidably connected in the Z-direction moving guide rail (41), one end of the third sliding block (42) is rotatably connected with the transmission module (43), the transmission module (43) is fixedly connected with one end of the mounting seat (44), the polishing wheel (45) is installed at the lower end of the mounting seat (44), the dust suction pipe (46) is arranged on both sides of the polishing wheel (45), the dust suction pipe (46) is connected with the mounting seat (44) through the mounting clamps fixed on both sides of the mounting seat (44), the lower end of the dust suction pipe (46) is aligned with the bottom of the polishing wheel (45); Part cleaning chamber (5), the part cleaning chamber (5) is arranged on the right side of the polishing assembly (4) and above the right side of the mobile assembly (2); Air flow cleaning assembly (6), the air flow cleaning assembly (6) is installed on the top of the part cleaning chamber (5), the air flow cleaning assembly (6) cleans the parts in the part cleaning chamber (5) by spraying high-pressure airflow; Cyclone separation assembly (8), the cyclone separation assembly (8) is arranged below the workbench (1), the cyclone separation assembly (8) is communicated with the collection funnel (7) on one side thereof through a pipeline, the collection funnel (7) is installed below the part cleaning chamber (5); Filtering and collecting assembly (9), the filtering and collecting assembly (9) is arranged on one side of the cyclone separation assembly (8) and communicated with the upper end of the cyclone separation assembly (8) through a communication pipe (82), the filtering and collecting assembly (9) is used for filtering and collecting metal scraps; The airflow cleaning assembly (6) comprises a protective shell (61), a rotating shaft (62), a fixed block (63) and a rotating frame (64), the protective shell (61) is installed on the top of the part cleaning chamber (5), the upper end of the protective shell (61) is provided with a driving motor (611), the output end of the driving motor (611) is fixedly connected with a driving gear (612), the driving gear (612) is arranged in the protective shell (61) and is engaged with a driven gear (613) on one side of the protective shell (61), the middle part of the driven gear (613) is fixedly connected with the rotating shaft (62), the rotating shaft (62) penetrates downward through the top of the part cleaning chamber (5) and is rotationally connected with the part cleaning chamber (5), the lower side of the driven gear (613) is provided with the fixed block (63), the fixed block (63) is fixedly connected with the inner wall of the top of the part cleaning chamber (5), the inner part of the fixed block (63) is rotationally connected with the rotating shaft (62), the lower side of the fixed block (63) is fixedly connected with a fixed gear (631), the lower side of the fixed gear (631) is provided with the rotating frame (64), the middle part of the rotating frame (64) is fixedly connected with the surface of the rotating shaft (62), the upper end of the rotating frame (64) is rotationally connected with a plurality of rotating gears (641), the rotating gears (641) are distributed along the circumference of the rotating shaft (62), and the rotating gears (641) are all engaged with the fixed gear (631) on one side. The airflow cleaning assembly (6) further comprises a mounting disc (65) and a spray head (66), the mounting disc (65) is arranged below the rotating shaft (62) and is arranged correspondingly with the rotating gears (641), the middle part of the mounting disc (65) is rotationally connected with the rotating gears (641) through a connecting shaft, and the lower side of the mounting disc (65) is provided with a plurality of spray heads (66) with different outlet directions.
2. The polishing and cleaning integrated device for automobile parts with dust absorption function according to claim 1, characterized in that: The moving assembly (2) comprises a Y-direction moving guide rail (21), an X-direction moving guide rail (22) and a rotating platform (23), the inner part of the Y-direction moving guide rail (21) is slidably connected with a first sliding block (211), the top of the first sliding block (211) is fixedly connected with the X-direction moving guide rail (22), the middle part of the X-direction moving guide rail (22) is slidably connected with a second sliding block (221), the upper side of the second sliding block (221) is fixedly connected with the rotating platform (23), and the upper end of the rotating platform (23) is rotationally connected with the clamping support (3).
3. The polishing and cleaning integrated device for automobile parts with dust absorption function according to claim 1, characterized in that: The upper end of the clamping support (3) is provided with a plurality of positioning pins (31), the outer side of the positioning pins (31) is provided with a plurality of limiting blocks (32), the limiting blocks (32) are installed on the upper end of the clamping support (3), and the upper sides of the two sides of the clamping support (3) are provided with a plurality of pneumatic hinged clamps (33).
4. The polishing and cleaning integrated device for automobile parts with dust absorption function according to claim 1, characterized in that: The bottom of the part cleaning chamber (5) is provided with a plurality of filter holes (51), the plurality of filter holes (51) are distributed on both sides of the Y-direction moving guide rail (21), the front end of the part cleaning chamber (5) is provided with a sliding rail (52), the sliding rail (52) is arranged on both sides of the Y-direction moving guide rail (21) and the upper end of the sliding rail (52) is slidably connected with a movable door (53), the upper portion of the movable door (53) is provided with a driving unit (54), and the driving unit (54) is used to drive the movable door (53) to move along the sliding rail (52).
5. The polishing and cleaning integrated device for automobile parts with dust absorption function according to claim 1, characterized in that: The lower portion of the cyclone separation assembly (8) is communicated with a collection box (81), and the collection box (81) is used to collect the debris discharged from the lower end outlet of the cyclone separation assembly (8).
6. The polishing and cleaning integrated device for automobile parts with dust absorption function according to claim 1, characterized in that: The filter collection assembly (9) comprises a filter box (91), a communication branch pipe (92), a filter bag (93) and a dust collection unit (94), the upper end of the filter box (91) is communicated with the communication pipe (82), the lower end of the communication pipe (82) extends into the filter box (91) and is communicated with the communication branch pipe (92), the lower end of the communication branch pipe (92) is connected with a plurality of filter bags (93), the lower portion of the filter bag (93) is provided with a first collection chamber (931), and one side of the filter bag (93) is provided with the dust collection unit (94).
7. The polishing and cleaning integrated device for automobile parts with dust absorption function according to claim 6, characterized in that: The dust collection unit (94) comprises a collection air duct (941), a dust collection plate (942) and a vibration motor (943), a plurality of collection air ducts (941) are arranged, and the dust collection plates (942) are arranged on both sides of the collection air ducts (941) through mounting blocks, the dust collection plates (942) are electrically connected with an external high-voltage power supply, and the vibration motor (943) is arranged on one side of the dust collection plate (942).
8. The polishing and cleaning integrated device for automobile parts with dust absorption function according to claim 6, characterized in that: The filter collection assembly (9) further comprises a funnel-shaped air pipe (95), a filter screen (96) and a centrifugal fan (97), the funnel-shaped air pipe (95) is fixedly connected to one side of the filter box (91), the filter screen (96) is arranged in the left side of the funnel-shaped air pipe (95), the centrifugal fan (97) is arranged on the left side of the funnel-shaped air pipe (95) and the air inlet of the centrifugal fan (97) is communicated with the funnel-shaped air pipe (95), and the output air pipe (971) arranged on one side of the centrifugal fan (97) extends to the outside of the equipment.
Citation Information
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Safe explosion-proof dust removal system for high-speed grinding process
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