Quick packaging equipment for ceramic tile cartons

Abstract

The invention relates to the technical field of tile carton packaging, in particular to tile carton rapid packaging equipment which comprises a symmetrical conveying mechanism, a first L-shaped guide plate, a second L-shaped guide plate, a small lug folding mechanism, a lifting mechanism, a limiting pipe, a height limiting support, a tile moving mechanism, a chain conveying mechanism and a dragging assembly. An L-shaped guide plate I and an L-shaped guide plate II are mounted on the two sides of the conveying path of the symmetrical conveying mechanism correspondingly. The lifting mechanism and the limiting parts are matched to complete preparation work of front, rear, left and right paper folding of a carton, an existing lifting mechanism cannot complete preparation work, chain conveying is adopted, a plurality of sets of limiting assemblies are installed on a chain, in the ceramic tile conveying process of the chain, front, rear, left and right paper sheets of the ceramic tile carton are directly packaged, and the packaging efficiency is greatly improved. The full-automatic paper folding machine has the advantages that the cost of equipment is reduced, the failure rate of the equipment is reduced, the packaging time is saved, and the efficiency is improved.

Description

Technical Field

[0001] The invention relates to the technical field of ceramic tile carton packaging, and in particular to a ceramic tile carton rapid packaging device. Background Art

[0002] The existing market ceramic tile carton packaging is to use pneumatic components to sequentially operate 8 sets of mechanisms such as front, back, left, right and small angle folding mechanisms to complete the packaging of paper sheets in 8 directions of the ceramic tile carton. The problem with the existing technology is that each set of mechanisms needs to complete the opening and retracting actions in sequence. The whole packaging process takes a long time to complete, and the process is very cumbersome, which seriously affects the production speed; each set of mechanisms is composed of many parts, which increases the production cost of the equipment; and each set of mechanisms needs to perform actions to complete the packaging, which also increases the potential for failure, and increases the maintenance cost and use cost. Seriously affecting the efficiency of production.

[0003] Problem: 1. After the tiles are matched with the carton boards, they are transported to the carton packaging station via a belt conveyor. During the transportation process, they need to be decelerated early, otherwise when they arrive at the carton packaging station, the tiles will be misaligned due to their smoothness and cannot be packaged; the packaging appearance is not good or the carton is damaged, causing production failures.

[0004] 2. When the tile cartons arrive at the packaging station, the tiles are not neat because they are too fast, and the 8 sets of paper folding mechanisms will be damaged, causing damage to the equipment, which seriously affects the production speed.

[0005] 3. The front, back, left and right paper folding mechanisms and small corner folding mechanisms of the carton packaging station must complete the actions and retract in sequence before another set of mechanisms can start to complete the actions. The packaging process is long, and each mechanism is composed of spare parts, which increases the maintenance cost and use cost. Summary of the invention

[0006] The purpose of the present invention is to solve the above-mentioned shortcomings in the prior art and to propose a rapid packaging device for ceramic tile cartons.

[0007] In order to achieve the above object, the present invention adopts the following technical solutions: The design scheme proposed by the present invention has the following beneficial effects during application: a tile carton rapid packaging device, comprising a symmetrical conveying mechanism, an L-shaped guide plate 1 and an L-shaped guide plate 2, a folding ear mechanism, a lifting mechanism, a position limiting tube, a height limiting bracket, a brick moving mechanism, a chain conveying mechanism and a dragging assembly; An L-shaped guide plate 1 and an L-shaped guide plate 2 are respectively installed on both sides of the conveying path of the symmetrical conveying mechanism, and a folding ear mechanism is arranged above the conveying path of the symmetrical conveying mechanism; An elevating mechanism is jointly installed on the first L-shaped guide plate and the second L-shaped guide plate. A limiting tube is fixed between the first L-shaped guide plate and the second L-shaped guide plate. Height-limiting brackets are fixed on one side of the upper ends of the first L-shaped guide plate and the second L-shaped guide plate respectively. This patent completes the preparatory work for the front, rear, left, and right folding of the carton through the cooperation of the elevating mechanism and the limiting parts. The existing elevating mechanism only performs the lifting function and cannot complete the preparatory work.

[0008] This patent uses chain conveyor. Multiple sets of limiting components are installed on the chain. During the process of conveying the ceramic tiles, the front, rear, left, and right pieces of the ceramic tile carton are directly packaged. There are 2 sets of longitudinal folding mechanisms and 2 sets of transverse folding mechanisms in the existing ones. It is necessary to first perform the longitudinal folding action, then the longitudinal folding mechanism returns to its original position, and then the transverse folding mechanism completes the packaging action.

[0009] This patent completes the packaging during the conveying process without a packaging station. In the existing ones, the ceramic tiles need to be conveyed to the designated station equipped with the front, rear, left, and right mechanisms and then the actions are performed in sequence to complete the packaging.

[0010] This patent completes the packaging during the conveying process without a packaging station. The advantage is that it saves the time of the packaging station and doubles the production speed.

[0011] A chain conveyor mechanism is installed between the symmetric conveying mechanisms, and a dragging component is also installed on the chain conveyor mechanism.

[0012] Specifically, the symmetric conveying mechanism includes two sets of symmetric conveying mechanisms.

[0013] Specifically, the first L-shaped guide plate and the second L-shaped guide plate include two L-shaped plates, which are respectively installed inside the symmetric conveying mechanisms.

[0014] Specifically, the small ear folding mechanism includes a first cylinder and a push plate. A first piston rod for telescoping is arranged inside the first cylinder. A push plate is installed at the end of the first piston rod. There are four sets of small ear folding mechanisms, and a bending surface is provided at the end of the push plate.

[0015] Specifically, the elevating mechanism includes a second cylinder and a lifting platform. A second piston rod for driving is arranged inside the second cylinder. A lifting platform is fixed at the end of the second piston rod. An anti-slip rubber pad is provided on the surface of the lifting platform.

[0016] Specifically, the ends of the limiting tube and the height-limiting brackets are in an upward-bending structure.

[0017] Specifically, an arc-shaped paper pressing frame one and an arc-shaped paper pressing frame two are respectively fixed on both sides along the side walls of the symmetric conveying mechanisms. A rubber buffer layer is provided at the end of any one of the paper pressing frames.

[0018] Specifically, a plurality of the dragging components are provided and are all installed on the chain conveying mechanism.

[0019] Specifically, the dragging component is provided with a rotatable rubber wheel, and the rubber wheel is driven by a chain on the chain conveying mechanism.

[0020] Specifically, a clamping component is provided on the brick moving mechanism.

[0021] 1. This patent completes the preparatory work for the front, back, left, and right folding of the carton through the cooperation of the lifting mechanism and the limiting parts, while the existing lifting mechanism cannot complete the preparatory work. 2. As described in 1, this patent uses chain conveying, and multiple sets of limiting components are installed on the chain. During the process of conveying ceramic tiles, the front, back, left, and right pieces of paper of the ceramic tile carton are directly packaged, without the need for folding mechanisms such as front, back, left, and right. The advantages are that the cost of the equipment is reduced, the equipment failure rate is reduced, the packaging time is saved, and the efficiency is improved. 3. As described in 2, this patent completes the packaging during the conveying process without a packaging station. The advantage is that the time of the packaging station is saved and the production speed is doubled. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 is a schematic diagram of the overall structure of the present invention; Figure 2 is a schematic top view structure diagram of the present invention.

[0023] In the figure: 30, clamping component; 38, brick moving mechanism; 83, dragging component; 88, rubber wheel; 89, chain conveying mechanism; 90, limiting tube; 91, L-shaped guiding plate 1; 92, small ear folding mechanism; 100, symmetric conveying mechanism; 105, L-shaped guiding plate 2; 107, height limiting bracket; 131, arc paper pressing frame 1; 132, arc paper pressing frame 2; 133, lifting mechanism. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0024] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments.

[0025] Embodiment Referring to Figure 1 - Figure 2 , a rapid packaging device for ceramic tile cartons includes a symmetric conveying mechanism 100, an L-shaped guiding plate 1 91 and an L-shaped guiding plate 2 105, a small ear folding mechanism 92, a lifting mechanism 133, a limiting tube 90, a height limiting bracket 107, a brick moving mechanism 38, a chain conveying mechanism 89, and a dragging component 83; On both sides of the conveying path of the symmetric conveying mechanism 100, an L-shaped guide plate one 91 and an L-shaped guide plate two 105 are respectively installed, and a small ear folding mechanism 92 is arranged above the conveying path of the symmetric conveying mechanism 100; An elevating mechanism 133 is jointly installed on the L-shaped guide plate one 91 and the L-shaped guide plate two 105. A limiting tube 90 is fixed between the L-shaped guide plate one 91 and the L-shaped guide plate two 105. On one side of the upper ends of the L-shaped guide plate one 91 and the L-shaped guide plate two 105, a height limiting bracket 107 is fixed; A chain conveying mechanism 89 is installed between the symmetric conveying mechanisms 100, and a dragging component 83 is also installed on the chain conveying mechanism 89.

[0026] It should be further noted that the symmetric conveying mechanism 100 includes two sets of symmetric conveying mechanisms.

[0027] It should be further noted that the L-shaped guide plate one 91 and the L-shaped guide plate two 105 include two L-shaped plates, which are respectively installed inside the symmetric conveying mechanism 100.

[0028] It should be further noted that the small ear folding mechanism 92 includes a cylinder one and a push plate. A piston rod one for telescoping is arranged inside the cylinder one, and a push plate is installed at the end of the piston rod one. Four sets of small ear folding mechanisms 92 are provided, and a bending surface is provided at the end of the push plate.

[0029] It should be further noted that the elevating mechanism 133 includes a cylinder two and a lifting platform. A piston rod two for driving is arranged inside the cylinder two, and a lifting platform is fixed at the end of the piston rod two. An anti-slip rubber pad is provided on the surface of the lifting platform.

[0030] It should be further noted that the ends of the limiting tube 90 and the height limiting bracket 107 are upwardly bent structures.

[0031] It should be further noted that an arc-shaped paper pressing frame one 131 and an arc-shaped paper pressing frame two 132 are respectively fixed along both sides on the side wall of the symmetric conveying mechanism 100, and a rubber buffer layer is provided at the end of any one of the paper pressing frames.

[0032] It should be further noted that a number of dragging components 83 are provided, and all are installed on the chain conveying mechanism 89.

[0033] It should be further noted that the dragging component 83 is provided with a rotatable rubber wheel 88, and the rubber wheel 88 is driven by the chain on the chain conveying mechanism 89.

[0034] It should be further noted that a clamping component 30 is provided on the brick moving mechanism 38.

[0035] During specific implementation This patent includes a symmetric conveying mechanism 100 that functions to convey cartons and limit tiles, L-shaped guide plates 91 and 105 installed inside the symmetric conveying mechanism, four sets of small ear folding mechanisms 92 that expand and contract through cylinder 1, a lifting mechanism 133 for lifting tiles, a limit pipe 90 in front of the tiles, a height limit bracket 107 behind the tiles, a chain conveying mechanism 89 equipped with multiple sets of dragging components 83, and symmetric arc paper pressing frames 131 and 132 installed on the side walls of the symmetric transmission mechanism.

[0036] The packaging steps are as follows: The front tile moving mechanism 38 holds the tile and moves it backward to the designated position. At the same time, the rear carton is conveyed to the designated position by the symmetric conveying mechanism 100. At this time, the tile is directly above the carton. The tile moving mechanism 38 holds the tile and descends, pressing the carton down together. The left and right sides of the carton touch the inner wall of the symmetric conveying mechanism 100 and bend upward. At this time, the tile moving mechanism 100 has descended to the lowest position, and the tile together with the carton is placed on the lifting mechanism 133 that has risen and is waiting to lift the tile. After the clamping component 30 on the tile moving mechanism 38 is opened, it rises and moves away; Four sets of small ear folding mechanisms 92 horizontally extend through cylinder 1, causing the small pieces of paper at four positions on the carton to bend inward and close to the tile; Then the lifting mechanism 133 holds the tile and descends, placing the tile and the carton together on the L-shaped guide plates 91 and 105 inside the symmetric conveying mechanism 100, and the lifting mechanism 133 disengages from the tile; During the descent, the front of the carton bends upward due to touching the inner wall of the limit pipe 90, and at the same time, the rear of the carton also bends upward due to touching the outside of the height limit bracket 107. At this time, the pieces of paper on the front, back, left, and right sides of the carton are all in an upward state; Immediately afterwards, the chain conveying mechanism 89 rotates, driving the dragging component 83. The rubber wheel 88 inside the dragging component 83 touches the upward-facing piece of paper at the front of the carton and bends to closely adhere to the upper surface of the tile. The dragging component 83 forcibly drags the tile backward, and at the same time, the upward-facing piece of paper at the rear of the carton also bends close to the upper surface of the tile due to the height limit bracket 107; The chain conveying mechanism 89 drags the tile to continue moving backward, and the upward-facing pieces of paper on the left and right sides of the carton bend inward due to the symmetric arc paper pressing frames 131 and 132 and closely adhere to the upper surface of the tile. The entire process is completed.

[0037] The above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its inventive concept, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.

Claims

1. A rapid packaging device for ceramic tile cartons, characterized in that: It includes a symmetric conveying mechanism (100), a first L-shaped guide plate (91), a second L-shaped guide plate (105), a small ear folding mechanism (92), a lifting mechanism (133), a limit tube (90), a height limit bracket (107), a brick moving mechanism (38), a chain conveying mechanism (89), and a dragging component (83); On both sides of the conveying path of the symmetric conveying mechanism (100), a first L-shaped guide plate (91) and a second L-shaped guide plate (105) are respectively installed, and a small ear folding mechanism (92) is arranged above the conveying path of the symmetric conveying mechanism (100); A lifting mechanism (133) is jointly installed on the first L-shaped guide plate (91) and the second L-shaped guide plate (105), a limit tube (90) is fixed between the first L-shaped guide plate (91) and the second L-shaped guide plate (105), and a height limit bracket (107) is fixed on one side of the upper ends of the first L-shaped guide plate (91) and the second L-shaped guide plate (105); A chain conveying mechanism (89) is installed between the symmetric conveying mechanisms (100), and a dragging component (83) is also installed on the chain conveying mechanism (89).

2. The rapid packaging equipment for ceramic tile cartons according to claim 1, wherein: The symmetric conveying mechanism (100) includes two sets of symmetric conveying mechanisms.

3. A rapid packaging device for ceramic tile cartons according to claim 2, characterized in that: The first L-shaped guide plate (91) and the second L-shaped guide plate (105) include two L-shaped plates, which are respectively installed inside the symmetric conveying mechanism (100).

4. A rapid packaging device for ceramic tile cartons according to claim 3, characterized in that: The small ear folding mechanism (92) includes a first cylinder and a push plate. A first piston rod for telescoping is arranged inside the first cylinder, and a push plate is installed at the end of the first piston rod. Four sets of small ear folding mechanisms (92) are provided, and a bending surface is arranged at the end of the push plate.

5. A rapid packaging device for ceramic tile cartons according to claim 4, characterized in that: The lifting mechanism (133) includes a second cylinder and a lifting platform. A second piston rod for driving is arranged inside the second cylinder, and a lifting platform is fixed at the end of the second piston rod. An anti-slip rubber pad is arranged on the surface of the lifting platform.

6. The rapid packaging device for ceramic tile cartons according to claim 5, wherein: The ends of the limit tube (90) and the height limit bracket (107) are upward bending structures.

7. A rapid packaging device for ceramic tile cartons according to claim 6, characterized in that: An arc paper pressing frame one (131) and an arc paper pressing frame two (132) are respectively fixed along both sides on the side wall of the symmetric conveying mechanism (100), and a rubber buffer layer is arranged at the end of any one of the paper pressing frames.

8. A rapid packaging device for ceramic tile cartons according to claim 7, characterized in that: A number of dragging components (83) are provided, and all are installed on the chain conveying mechanism (89).

9. A rapid packaging device for ceramic tile cartons according to claim 8, characterized in that: The dragging component (83) is provided with a rotatable rubber wheel (88), and the rubber wheel (88) is driven by a chain on the chain conveying mechanism (89).

10. A rapid packaging device for ceramic tile cartons according to claim 9, characterized in that: A clamping component (30) is arranged on the brick moving mechanism (38).

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