A suspended conveyor system, a cement silo and a method of use thereof
By designing a suspended conveyor system and a scraper assembly, the problem of uneven feeding in the cement silo was solved, enabling efficient storage and stable discharge of cement, and improving the utilization rate of the cement silo.
Patent Information
- Application Number
- CN202510553259.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-29
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2045-04-29
AI Technical Summary
The existing cement silo's feeding structure cannot achieve uniform material distribution, resulting in insufficient cement storage capacity and affecting normal discharge.
The system employs a suspended conveying system, including a hoist, material pipe, ejector, and drive unit. The ejector uses baffles and adjusting components to achieve uniform material dispersion. Combined with the wall scraping assembly and airbag structure to optimize the tank design, the system ensures full utilization and stable discharge of materials.
This approach fully utilizes the internal space of the cement silo, ensuring uniform material distribution, preventing caking, and improving the silo's storage capacity and discharge efficiency.
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Figure CN120246712B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of material conveying, in particular to a suspension conveying system, a cement warehouse and an application method thereof. BACKGROUND
[0002] The cement warehouse is a special building for storing cement. Since the cement needs to be inspected for a certain age before being delivered, it needs to be temporarily stored in the cement warehouse. The current cement warehouse is mainly divided into a large-capacity concrete structure cement warehouse and a small-capacity steel structure concrete warehouse. When feeding, the material is usually lifted by a conveyor to above the cement warehouse and then sent into the cement warehouse. When discharging, it is discharged from below the cement warehouse.
[0003] The existing patent application with the application publication number CN109867043A discloses a kind of anti-caking cement finished product warehouse, including main body, internal storage device, discharging device, compression device and dust collection, main body is respectively equipped with air inlet, exhaust and feed inlet and discharge outlet, internal storage device tank wall is respectively equipped with hole site, the feed inlet and discharge outlet of internal storage device are respectively communicated with the feed inlet and discharge outlet on main body, internal storage device is respectively installed in main body by a group of struts;
[0004] As the above structure, the cement is sent into the cement warehouse by setting the feed inlet. However, the current cement warehouse usually has a large diameter, and it is difficult to uniformly disperse the cement from a single feed point, which can cause local accumulation of cement and cannot be dispersed, cannot fully utilize the internal space of the cement warehouse, affects the storage capacity of the cement warehouse, and also affects the normal discharge of the cement. Therefore, the existing material conveying system needs to be improved. SUMMARY
[0005] Therefore, the present application provides a suspension conveying system, a cement warehouse and an application method thereof, which can uniformly distribute the material and fully utilize the internal space of the cement warehouse, thereby solving the problem of affecting the storage capacity of the cement warehouse due to the large diameter of the cement warehouse and the inability of the existing feed structure to uniformly distribute the material.
[0006] The technical solution of the present application is as follows:
[0007] On the one hand, the present application provides a suspension conveying system, which comprises an elevator, a material pipe, a material throwing device and a driving member, the material throwing device comprises a material disc, a stirring plate and an adjusting member, wherein,
[0008] The discharge outlet of the elevator corresponds to the material pipe;
[0009] The material disc locally corresponds to the discharge outlet of the material pipe;
[0010] The stirring plate is provided with a plurality of stirring plates on the material disc;
[0011] The adjusting member is used to drive the stirring plate to swing to adjust the inclination angle of the stirring plate;
[0012] The driving member is used to drive the material throwing device to rotate.
[0013] On the basis of the above technical scheme, preferably, the material throwing device further comprises a positioning ring, a connecting shaft and a bearing seat, wherein,
[0014] The material disc is in a circular truncated cone structure, and the positioning ring is arranged at a small-diameter end of the material disc;
[0015] The middle section of the connecting shaft is connected with the pushing plate, and one end of the connecting shaft is rotationally connected with the positioning ring;
[0016] The bearing seat is rotationally connected with the connecting shaft, and the bearing seat is fixedly connected with the material disc.
[0017] On the basis of the above technical scheme, preferably, the adjusting member comprises a bevel gear plate, a bevel gear and a first motor, wherein,
[0018] The bevel gear plate is rotationally connected with the material disc and the positioning ring;
[0019] The bevel gear is arranged at an end portion of the connecting shaft, and the bevel gear is engaged with the bevel gear plate;
[0020] The first motor is arranged in the material disc, and a main shaft of the first motor is connected with the bevel gear plate.
[0021] On the basis of the above technical scheme, preferably, the material throwing device further comprises a cover and a transmission shaft, and the driving member comprises a second motor and a transmission gear, wherein,
[0022] The cover is buckled on the small-diameter end of the material disc;
[0023] The transmission shaft is connected with the cover;
[0024] The second motor is arranged at one side of the transmission shaft, transmission gears are arranged on the transmission shaft and a main shaft of the second motor, and the two transmission gears are engaged.
[0025] On the basis of the above technical scheme, preferably, the cover comprises a ring plate, a protruding portion and a connecting portion, wherein,
[0026] The ring plate is attached to the positioning ring, and the ring plate is in sliding fit with the positioning ring;
[0027] The protruding portion and the connecting portion are both provided with a plurality of portions, the plurality of protruding portions and connecting portions surround the ring plate, and the protruding portions and the connecting portions are spaced apart;
[0028] The protruding portion corresponds to the connecting shaft;
[0029] The connecting portion is connected with the material disc.
[0030] On the basis of the above technical scheme, preferably, the bearing seat comprises a base and a top cover, wherein,
[0031] The base is arranged on the tray;
[0032] The top cover is located in the protruding part, and the top cover and the cover are arranged in an integrated structure and connected with the base;
[0033] The connecting shaft is rotatably arranged between the base and the top cover.
[0034] In another aspect, the application provides a cement warehouse comprising the above-mentioned suspension conveying system, and further comprising a tank body and a bridge, wherein,
[0035] The bridge is arranged on the tank body;
[0036] The material pipe, the material throwing device and the driving member are suspended on the bridge, and the material pipe and the material throwing device extend into the tank body;
[0037] The hoist is arranged on one side of the tank body.
[0038] On the basis of the above technical scheme, preferably, further comprising a wall scraping assembly, the wall scraping assembly comprising a top frame, a bottom frame, a winding motor and a cable, wherein,
[0039] The top frame and the bottom frame are oppositely arranged in the tank body, and the bottom frame is rotatably connected with the tank body;
[0040] The winding motor is arranged with a plurality of main shafts on the top frame;
[0041] One end of the cable is connected with the main shaft of the winding motor, and the other end is connected with the bottom frame.
[0042] On the basis of the above technical scheme, preferably, the tank body comprises an upper tank body, a variable-diameter tank body, a lower tank body and an air bag, wherein,
[0043] The upper tank body, the variable-diameter tank body and the lower tank body are connected in sequence, the diameter of the variable-diameter tank body is greater than that of the upper tank body, and the lower tank body is arranged in a conical cylinder structure;
[0044] The air bag is arranged on the inner wall of the variable-diameter tank body.
[0045] In still another aspect, the application provides an application method of the above-mentioned cement warehouse, comprising the following steps:
[0046] S1, when feeding, the cement is lifted by the hoist and conveyed into the material pipe,
[0047] S2, the cement falls onto the material throwing device through the material pipe,
[0048] S3, the material throwing device is driven to rotate by the driving member, so that the cement is uniformly thrown into the tank body,
[0049] S4, when discharging, the cement is output through the bottom of the tank body;
[0050] Wherein, in the process of throwing material, the adjusting piece adjusts the inclination angle of the poking plate to change the throwing range.
[0051] Wherein, in the process of throwing material, the adjusting piece adjusts the inclination angle of the poking plate to change the throwing range.
[0052] The suspension conveying system, the cement library and the application method thereof have the following beneficial effects compared with the prior art:
[0053] (1) By setting the elevator and the pipe, the material can be conveyed to the throwing device, so that the throwing device can be driven by the driving part to rotate to disperse the material, and the material can completely fill the material library, thereby fully utilizing the internal space of the material library; at the same time, the throwing device is provided with a poking plate, and the angle of the poking plate can be changed by the adjusting part to adjust the dispersion intensity of the material, so that the throwing device can adjust the dispersion range of the material without changing the rotation speed, which is not only convenient to use, but also helps to ensure the stability of the system operation.
[0054] (2) In the structure of the throwing device, the poking plate is rotatably arranged on the disc through the connecting shaft, so that the inclination angle of the poking plate can be adjusted by the rotation of the first motor through the cooperation of the bevel gear and the bevel gear, which has the advantage of convenient adjustment; at the same time, the throwing device is provided with a positioning ring which rotates with the connecting shaft, so that the relative position of the connecting shaft and the poking plate can be fixed to ensure the stability of the operation.
[0055] (3) The throwing device is provided with a cover, which can cover the adjusting part to prevent the material from entering and affecting the normal operation; at the same time, the cover is composed of a ring plate, a protruding part and a connecting part, which has a good structural strength, so that the transmission shaft can be connected through the ring plate to realize the suspension installation of the conveying system and ensure the structural strength of the application.
[0056] (4) The bearing seat is composed of a base and a top cover, so that the top cover can be integrally arranged with the cover, which can realize the positioning of the connecting shaft after the cover is installed, the covering protection of the adjusting part, and the connection with the transmission shaft, which has the advantages of simple structure and convenient assembly.
[0057] (5) By setting the wall scraping assembly, the cable can be swung to cut the agglomerated material through the rotation of the chassis, which is helpful to disperse and discharge the agglomerated material, thereby avoiding affecting the internal storage of the tank.
[0058] (6) by setting the tank body as three parts of upper tank body, variable-diameter tank body and lower tank body, and setting the air bag in the variable-diameter tank body, so that the material adhered to the tank wall can be expanded and cracked by inflating the air bag, thereby further improving the convenience of material discharge; meanwhile, the air bag can be continuously pressurized during the material discharge process to push the material on the tank wall to the center, so that the part of the material is discharged, thereby solving the problem that the material is not easy to discharge at the tank wall during the material discharge at the discharge port of the existing material warehouse. BRIEF DESCRIPTION OF DRAWINGS
[0059] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without creative labor.
[0060] Figure 1 It is a perspective view of the cement warehouse of the present application;
[0061] Figure 2 It is a sectional view of the tank body of the cement warehouse of the present application;
[0062] Figure 3 It is a perspective view of the wall scraping assembly and the material throwing device layout structure of the cement warehouse of the present application;
[0063] Figure 4 It is an exploded structural view of the material throwing device of the suspension conveying system of the present application;
[0064] Figure 5 It is a sectional view of the material throwing device of the suspension conveying system of the present application;
[0065] Figure 6 It is a perspective view of the suspension conveying system of the present application; Figure 5 It is an enlarged view of point A structure in the present application;
[0066] Figure 7 It is a perspective view of the material throwing device of the suspension conveying system of the present application after the cover is removed;
[0067] Figure 8 It is a perspective view of the suspension conveying system of the present application; Figure 7 It is an enlarged view of point B structure in the present application;
[0068] Figure 9 It is a split structure view of the material disc and the shifting plate of the suspension conveying system of the present application;
[0069] Figure 10 It is a layout structure view of the shifting plate of the suspension conveying system of the present application;
[0070] Figure 11 It is a split structure view of the material disc and the adjusting piece of the suspension conveying system of the present application;
[0071] Figure 12 This is a perspective view of the housing of the suspended conveying system of the present invention;
[0072] Figure 13 This is a perspective view of the cable slitting structure of the suspended conveyor system of the present invention;
[0073] Figure 14 This is a front view of the cable slitting structure of the suspended conveyor system of the present invention;
[0074] Figure 15 This is a top view of the cable slitting structure of the suspended conveyor system of the present invention;
[0075] In the diagram: 1. Elevator; 2. Material pipe; 3. Thrower; 31. Material tray; 32. Baffle plate; 33. Adjusting component; 331. Bevel gear disc; 332. Bevel gear; 333. First motor; 34. Positioning ring; 35. Connecting shaft; 36. Bearing seat; 361. Base; 362. Top cover; 37. Cover; 371. Ring plate; 372. Protrusion; 373. Connecting part; 38. Drive shaft; 5. Tank body; 51. Upper tank body; 52. Variable diameter tank body; 53. Lower tank body; 54. Airbag; 4. Drive component; 41. Second motor; 42. Transmission gear; 6. Bridge frame; 7. Scraper assembly; 71. Top frame; 72. Base frame; 73. Rewinding motor; 74. Cable. Detailed Implementation
[0076] The technical solutions of the present invention will be clearly and completely described below with reference to the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present invention.
[0077] like Figures 1-15 As shown, the suspended conveying system of the present invention includes a hoist 1, a material pipe 2, a material thrower 3, and a drive component 4.
[0078] like Figures 1-5 As shown, the feeder 3 includes a material tray 31, a deflector plate 32, and an adjusting component 33. The discharge port of the elevator 1 corresponds to the material pipe 2; the material tray 31 partially corresponds to the discharge port of the material pipe 2; multiple deflector plates 32 are provided on the material tray 31; the adjusting component 33 is used to drive the deflector plate 32 to swing, so as to adjust the tilt angle of the deflector plate 32; the driving component 4 is used to drive the feeder 3 to rotate.
[0079] As the above structure, the elevator 1 is used for lifting materials, so as to send the materials into the pipe 2, and then the materials fall to the tray 31 of the thrower 3 through the pipe 2, and then the tray 31 rotates under the driving of the driving member 4, so as to realize the throwing work;
[0080] In this way, the materials can be uniformly dispersed, so as to realize the uniform filling of the materials in the container and avoid wasting the internal space of the container;
[0081] Specifically, the tray 31 is provided with the paddle 32, so that when the thrower 3 rotates, the materials will be thrown outward along the paddle 32, so as to realize uniform material scattering;
[0082] In order to adjust the throwing range, the adjusting member 33 is arranged to adjust the angle of the paddle 32, so that the paddle 32 and the surface of the tray 31 form an angle structure;
[0083] Specifically, taking the paddle 32 as a rectangular plate as an example, in the normal state, one narrow edge of the paddle 32 corresponds to the surface of the tray 31, and after adjustment, the paddle 32 is inclined relative to the surface of the tray 31. At this time, the rotation direction of the tray 31 is set to be opposite to the inclination direction of the paddle 32, so that the force applied to the materials will be smaller, and then the throwing radius of the materials will be smaller, so as to realize the control of the throwing range;
[0084] In this way, the throwing range of the materials can be adjusted when the rotation speed of the thrower 3 is unchanged, which effectively realizes the dispersion of the materials, is conducive to ensuring the stability of the system operation, and fully utilizes the internal space of the container.
[0085] As shown in the figure, Figures 6-10 The thrower 3 further comprises a positioning ring 34, a connecting shaft 35 and a bearing seat 36. The tray 31 is in a circular truncated cone structure, and the positioning ring 34 is arranged corresponding to the small diameter end of the tray 31. The middle segment of the connecting shaft 35 is connected with the paddle 32, and one end of the connecting shaft 35 is rotationally connected with the positioning ring 34. The bearing seat 36 is rotationally connected with the connecting shaft 35, and the bearing seat 36 is fixedly connected with the tray 31.
[0086] As the above structure, the paddle 32 of the thrower 3 is rotationally arranged on the tray 31 through the connecting shaft 35, and the connecting shaft 35 is connected with the tray 31 through the bearing seat 36. In this way, the adjusting member 33 drives the connecting shaft 35 to rotate, so as to realize the angle adjustment of the paddle 32.
[0087] Among them, the plurality of connecting shafts 35 are rotationally connected with the positioning ring 34 at one end, so as to ensure the stability of the relative position of the overall structure, thereby ensuring the stability of the application of this structure;
[0088] Among them, the tray 31 is arranged in a circular truncated cone structure, so as to facilitate the throwing of the materials.
[0089] AsFigure 5 , Figure 6 and Figure 11 As shown, the adjusting component 33 includes a bevel gear disk 331, a bevel gear 332, and a first motor 333. The bevel gear disk 331 is rotatably connected to the material tray 31 and the positioning ring 34. The bevel gear 332 is disposed at the end of the connecting shaft 35 and meshes with the bevel gear disk 331. The first motor 333 is disposed inside the material tray 31, and the main shaft of the first motor 333 is connected to the bevel gear disk 331.
[0090] As described above, when the angle of the dial plate 32 is adjusted by the adjusting member 33, the first motor 333 drives the bevel gear disk 331 to rotate. Then, through the meshing of the bevel gear disk 331 and the bevel gear 332, all the connecting shafts 35 and the dial plate 32 can be driven to rotate, thereby achieving an adjustment at a certain angle. It has the advantages of simple structure and convenient adjustment.
[0091] In order to ensure structural stability, the bevel gear 332 extends locally into the positioning ring 34 to achieve rotational engagement between the two, which can further ensure the stability of the overall structure.
[0092] Specifically, the bevel gear 332 has cylindrical structures on both sides and a ring on the small diameter end of the material tray 31. In this way, the bevel gear 332 can rotate and cooperate with the positioning ring 34 and the ring on the material tray 31 by relying on the cylindrical structures on both sides to ensure the stability of the operation and reduce the force on the main shaft of the first motor 333.
[0093] like Figure 4 and Figure 6 As shown, the feeder 3 also includes a cover 37 and a drive shaft 38. The drive component 4 includes a second motor 41 and a drive gear 42. The cover 37 is fastened to the small diameter end of the material tray 31. The drive shaft 38 is connected to the cover 37. The second motor 41 is located on one side of the drive shaft 38. Both the drive shaft 38 and the main shaft of the second motor 41 are equipped with drive gears 42, and the two drive gears 42 mesh with each other.
[0094] As described above, in order to prevent the input of materials from affecting the structural stability of the adjusting component 33, a cover 37 is provided for fastening and protection, and a drive shaft 38 is connected through the cover 37, so that the feeder 3 can be driven to rotate by the drive shaft 38.
[0095] During operation, the second motor 41 drives the transmission gear 42 on the transmission shaft 38 to rotate through the transmission gear 42 on the main shaft, thereby driving the material thrower 3.
[0096] In some embodiments, the drive shaft 38 serves as a feed pipe;
[0097] Specifically, the drive shaft 38 has a hollow structure with a sealed bottom and an open structure at the end away from the cover 37. The end of the drive shaft 38 closest to the cover 37 has an opening on the side, so that materials can be input from above the drive shaft 38 and output from below through the side opening, thus allowing the materials to fall onto the material tray 31. This structure further achieves integration and simplification, which is conducive to reducing costs.
[0098] Specifically, in this embodiment, the top end of the drive shaft 38 is connected to the elevator for feeding through a rotary joint, and the feeder 3 can be installed on the trolley to achieve a wider range of material distribution.
[0099] Specifically, in this example, the drive shaft 38 has a built-in conical feed column to facilitate the output of materials through the side opening of the drive shaft 38. Combined with the centrifugal force generated by the drive shaft 38, this is more conducive to the discharge of materials.
[0100] like Figure 12 As shown, the cover 37 includes an annular plate 371, a protrusion 372, and a connecting portion 373. The annular plate 371 fits against the positioning ring 34, and the annular plate 371 and the positioning ring 34 are slidably engaged. Multiple protrusions 372 and connecting portions 373 are provided, and multiple protrusions 372 and connecting portions 373 surround the annular plate 371, with the protrusions 372 and connecting portions 373 spaced apart. The protrusions 372 correspond to the connecting shaft 35. The connecting portions 373 are connected to the material tray 31.
[0101] As described above, the housing 37 is provided with an annular plate 371, which can hold the positioning ring 34 and achieve a sliding fit between the two, thus further ensuring the relative position stability of each component; at the same time, the annular plate 371 is used to connect the drive shaft 38.
[0102] The cover 37 is also provided with a protrusion 372 and a connecting part 373. The protrusion 372 engages with the connecting shaft 35 and the bevel gear 332 to ensure good protection.
[0103] The connecting part 373 is used to connect with the material tray 31, and then realizes the suspension and hoisting structure of this suspension conveying system through the drive shaft 38;
[0104] The cover 37 is composed of a ring plate 371, a protrusion 372 and a connecting part 373, forming an irregular structure. This irregular structure gives the cover 37 good structural strength. Thus, the connection of the drive shaft 38 through the ring plate 371 can ensure stability during application.
[0105] like Figure 8As shown, the bearing housing 36 includes a base 361 and a top cover 362. The base 361 is disposed on the material tray 31. The top cover 362 is located inside the protrusion 372, and the top cover 362 and the cover 37 are configured as an integral structure and are connected to the base 361. The connecting shaft 35 is rotatably disposed between the base 361 and the top cover 362.
[0106] As described above, the bearing housing 36 is designed as a split structure, which allows the base 361 of the bearing housing 36 to be integrated onto the tray 31, and the top cover 362 to be directly integrated onto the housing 37. This enables the top cover 362 to cooperate with the base 361 when assembling the housing 37, thereby limiting the connection shaft 35. This simplifies the overall structure and improves the convenience of integration.
[0107] Specifically, bearing seats 36 are provided at both ends of the connecting shaft 35. The top cover 362 of the bearing seat 36 near the positioning ring 34 can be integrated with the cover 37.
[0108] In some embodiments, the connecting shaft 35 is rotatably engaged with the positioning ring 34 and is axially positioned. This axial positioning has a certain axial displacement stroke, so that the connecting shaft 35 can be pushed into the positioning ring 34 a portion first. This facilitates the other end of the connecting shaft 35 to be inserted into the bearing seat 36 away from the positioning ring 34. Specifically, the bearing seat 36 here is simplified as a ring structure.
[0109] The cement silo of the present invention includes the above-described suspended conveying system, and also includes a tank body 5, a bridge frame 6, and a scraper assembly 7.
[0110] like Figure 1 As shown, the cable tray 6 is installed on the tank body 5; the material pipe 2, the ejector 3 and the drive unit 4 are suspended on the cable tray 6, and the material pipe 2 and the ejector 3 extend into the tank body 5; the elevator 1 is installed on one side of the tank body 5.
[0111] As described above, the cable tray 6 is used for personnel passage to facilitate the operation and maintenance of the cement silo tank 5;
[0112] Among them, the material pipe 2, the ejector 3 and the drive unit 4 are directly suspended on the bridge frame 6, and the material pipe 2 and the ejector 3 extend into the tank 5, thereby realizing the conveying and dispersion of cement. At the same time, this structure also facilitates maintenance work.
[0113] The elevator 1 is used to lift the cement so that it can be fed into the material pipe 2.
[0114] like Figure 3As shown, the scraping assembly 7 includes a top frame 71, a bottom frame 72, a winding motor 73, and a cable 74. The top frame 71 and the bottom frame 72 are arranged opposite to each other inside the tank body 5, and the bottom frame 72 is rotatably connected to the tank body 5. Multiple winding motors 73 are provided on the top frame 71. One end of the cable 74 is connected to the main shaft of the winding motor 73, and the other end is connected to the bottom frame 72.
[0115] As described above, the wall scraping component 7 is used to clean the cement near the inner wall of the tank 5, which can disperse the hardened cement.
[0116] Specifically, in the cement silo, the cement near the inner wall is prone to caking. At this time, the drive unit drives the base frame 72 to rotate, and the base frame 72 pulls the cable 74. The winding motor 73 releases the cable 74 at the same time to prevent the cable 74 from breaking. In this way, with the rotation of the base frame 72, the cable 74 will cut and disperse the cement, thereby solving the caking problem.
[0117] In practical applications, when there is a certain amount of cement in the tank 5, the scraping component 7 is activated periodically, and the cement is stirred by the cable 74, which can effectively reduce the occurrence of caking problems.
[0118] Specifically, the base frame 72 is configured as a gear ring structure and driven by a motor and gears. Furthermore, larger diameter rings are provided on both sides of the gear ring structure. The two rings slide and fit with the inner wall of the tank 5 to achieve a sliding seal. At the same time, grooves are cut on the tank wall of the tank 5 corresponding to the gear ring structure, and a motor and gears are provided on the outer side of the tank 5 so that the gears mesh with the gear ring structure. The rotation drive of the base frame 72 can be achieved by the motor and gears.
[0119] like Figures 13-15 As shown, when the base frame 72 rotates, the cable 74 not only rotates around the circumference of the tank body 5, but also moves towards the center of the tank body 5, which can ensure a good cutting effect and reduce the problem of cement slabs not being discharged.
[0120] In some embodiments, the top frame 71 is also configured as a rotatable structure and is driven to rotate by a motor and gears, so that the top frame 71 and the bottom frame 72 can rotate synchronously, so that the cable 74 scrapes the cement near the tank wall. Alternatively, the top frame 71 or the bottom frame 72 can be rotated at a certain angle first, and then the top frame 71 and the bottom frame can rotate synchronously. As the cable is misaligned and contracts inward, this can further stir a larger area of cement.
[0121] Specifically, cable 74 is not limited to a linear structure and can be adjusted according to specific needs.
[0122] like Figure 2As shown, the tank 5 includes an upper tank 51, a variable diameter tank 52, a lower tank 53, and an airbag 54. The upper tank 51, the variable diameter tank 52, and the lower tank 53 are connected in sequence. The diameter of the variable diameter tank 52 is larger than that of the upper tank 51, and the lower tank 53 is configured as a conical structure. The airbag 54 is disposed on the inner wall of the variable diameter tank 52.
[0123] As described above, the tank body 5 is divided into three main parts: the upper tank body 51, the variable diameter tank body 52, and the lower tank body 53, which improves the ease of assembly of the tank body 5.
[0124] Among them, the diameter of the variable-diameter tank 52 is larger, so that it can accommodate the air bladder 54. When cement caking occurs, air can be injected into the air bladder 54 to crack the cement caking on the tank wall, thereby further improving the convenience of cement discharge.
[0125] Meanwhile, during the cement discharge process, the airbag 54 can be continuously pressurized to push the cement on the tank wall toward the center, thereby solving the problem that the cement discharge at the outlet of the existing cement silo is fast, while the cement discharge at the tank wall is slow and difficult to discharge.
[0126] The method of applying the cement silo of the present invention includes the following steps:
[0127] S1. During feeding, the cement is lifted by the elevator 1 and conveyed into the material pipe 2.
[0128] S2. Cement falls through material pipe 2 onto the throwing device 3.
[0129] S3. The drive unit 4 drives the discharger 3 to rotate, thereby evenly distributing cement into the tank 5.
[0130] S4. During discharge, cement is output from the bottom of tank 5;
[0131] During the throwing process, the adjusting component 33 adjusts the tilt angle of the lever 32 to change the throwing range;
[0132] If caking occurs during material feeding, the drive unit rotates the base frame 72, while the winding motor 73 continuously releases the cable 74 to disperse the caking cement.
[0133] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A cement silo characterized by: The device comprises a tank (5), a bridge (6), a wall scraping assembly (7) and a suspension conveying system, the suspension conveying system comprises an elevator (1), a pipe (2), a throwing device (3) and a driving member (4), the throwing device (3) comprises a disc (31), a shifting plate (32) and an adjusting member (33), wherein, the outlet of the elevator (1) corresponds to the outlet of the pipe (2); the disc (31) partially corresponds to the outlet of the pipe (2); the shifting plate (32) is provided with a plurality of shifting plates (32) on the disc (31); the adjusting member (33) is used for driving the shifting plate (32) to swing to adjust the inclination angle of the shifting plate (32); the driving member (4) is used for driving the throwing device (3) to rotate; the bridge (6) is arranged on the tank (5); the pipe (2), the throwing device (3) and the driving member (4) are suspended on the bridge (6), and the pipe (2) and the throwing device (3) extend into the tank (5); the elevator (1) is arranged on one side of the tank (5); the wall scraping assembly (7) comprises a top frame (71), a bottom frame (72), a winding motor (73) and a cable (74), wherein the top frame (71) and the bottom frame (72) are oppositely arranged in the tank (5), and the bottom frame (72) is rotationally connected with the tank (5); the winding motor (73) is provided with a plurality of winding motors (73) on the top frame (71); one end of the cable (74) is connected with the main shaft of the winding motor (73), and the other end is connected with the bottom frame (72).
2. The cement silo of claim 1, wherein: The throwing device (3) further comprises a positioning ring (34), a connecting shaft (35) and a bearing seat (36), wherein, the disc (31) is in a circular truncated cone structure, and the positioning ring (34) is arranged at the small-diameter end of the disc (31); the middle segment of the connecting shaft (35) is connected with the shifting plate (32), and one end of the connecting shaft (35) is rotationally connected with the positioning ring (34); the bearing seat (36) is rotationally connected with the connecting shaft (35), and the bearing seat (36) is fixedly connected with the disc (31).
3. The cement silo of claim 2, wherein: The adjusting member (33) comprises a bevel gear (331), a bevel gear (332) and a first motor (333), wherein, the bevel gear (331) is rotationally connected with the disc (31) and the positioning ring (34); the bevel gear (332) is arranged at the end of the connecting shaft (35), and the bevel gear (332) is engaged with the bevel gear (331); the first motor (333) is arranged in the disc (31), and the main shaft of the first motor (333) is connected with the bevel gear (331).
4. A cement silo as claimed in claim 2 or 3 wherein: The throwing device (3) further comprises a cover (37) and a transmission shaft (38), the driving member (4) comprises a second motor (41) and a transmission gear (42), wherein, the cover (37) is buckled on the small-diameter end of the disc (31); the transmission shaft (38) is connected with the cover (37); The second motor (41) is arranged on one side of the transmission shaft (38), and the transmission shaft (38) and the main shaft of the second motor (41) are both provided with the transmission gear (42), and the two transmission gears (42) are engaged.
5. The cement silo of claim 4 wherein: The cover (37) comprises a ring plate (371), a protruding part (372) and a connecting part (373), wherein, The ring plate (371) is attached to the positioning ring (34), and the ring plate (371) is in sliding fit with the positioning ring (34); The protruding part (372) and the connecting part (373) are both provided with a plurality of, and the plurality of protruding parts (372) and the connecting part (373) surround the ring plate (371), and the protruding part (372) and the connecting part (373) are spaced apart; The protruding part (372) corresponds to the connecting shaft (35); The connecting part (373) is connected with the material tray (31).
6. The cement silo of claim 5, wherein: The bearing seat (36) comprises a base (361) and a top cover (362), wherein, The base (361) is arranged on the material tray (31); The top cover (362) is located in the protruding part (372), and the top cover (362) and the cover (37) are arranged in an integral structure, and are connected with the base (361); The connecting shaft (35) is rotatably arranged between the base (361) and the top cover (362).
7. The cement silo of claim 1 wherein: The tank body (5) comprises an upper tank body (51), a variable-diameter tank body (52), a lower tank body (53) and an air bag (54), wherein, The upper tank body (51), the variable-diameter tank body (52) and the lower tank body (53) are connected in sequence, the diameter of the variable-diameter tank body (52) is greater than that of the upper tank body (51), and the lower tank body (53) is arranged in a conical cylindrical structure; The air bag (54) is arranged on the inner wall of the variable-diameter tank body (52).
8. A method of using a cement silo as claimed in claim 7, wherein, The method comprises the following steps: S1, when feeding, the cement is lifted by the elevator (1) and conveyed into the material pipe (2), S2, the cement falls through the material pipe (2) to the material throwing device (3), S3, the driving member (4) drives the material throwing device (3) to rotate, so that the cement is uniformly thrown into the tank body (5), S4, when discharging, the cement is output through the bottom of the tank body (5); Wherein, during the throwing process, the adjusting member (33) adjusts the inclination angle of the dial plate (32) to change the throwing range; Wherein, when discharging, if the cement is hardened, the driving member drives the chassis (72) to rotate, and the winding motor (73) continuously releases the cable (74), and the cable (74) disperses the hardened cement.
Citation Information
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