Industrial wastewater whole membrane process treatment equipment
Through the X and Y axis bidirectional adjustment mechanism and rack transmission, the uniform spraying of wastewater on the surface of the filter element is solved, and the problem of local blockage of the filter element caused by uneven spraying of wastewater in the full membrane treatment equipment is improved, and the utilization rate and replacement efficiency of the filter element are improved, and the cost is reduced.
Patent Information
- Application Number
- CN202510556576.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-29
- Publication Date
- 2025-07-04
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When the existing full-film treatment equipment is initially treated with larger particles, the uneven spraying of wastewater causes excessive local load of the filter element, rapid accumulation of particulate matter, reducing filtration efficiency, and local area filtration capacity is not fully utilized, the filter element is easily blocked, and frequent replacement increases cost.
The X and Y axis bidirectional adjustment mechanism is used to drive the spray blocks to move back and forth, and combined with the transmission of gear racks and racks, the wastewater is uniformly covered on the surface of the filter element, and the contact efficiency between the wastewater and the filter element is enhanced through the synchronous rotation of the transmission chain and sprocket. At the same time, the replacement mechanism is designed to achieve automatic replacement of the filter element to avoid artificial contact with pollutants.
The filter element surface wastewater is uniformly sprayed, reducing local blockage, extending the filter element life, improving utilization rate, saving costs, and improving replacement efficiency, preventing wastewater leakage, and ensuring the sealing of the replacement process.
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Figure CN120247138A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of industrial wastewater, and particularly relates to an industrial wastewater treatment equipment by the all-membrane method. Background Art
[0002] Industrial wastewater treatment is an indispensable part in modern industrial production. Especially in industries such as chemical engineering, pharmaceuticals, electroplating, etc., the efficient treatment of wastewater directly affects environmental protection and resource utilization. Its complexity is high and the types of pollutants are diverse (such as oil stains, heavy metals, suspended particles, etc.), and purification needs to be achieved through multiple processes. The all-membrane method (including membrane technologies such as RO, UF, MBR, NF, etc.) is widely used due to its high efficiency and environmental friendliness.
[0003] The existing all-membrane method treatment equipment still has the following problems: when initially treating larger particles, the uneven spraying of wastewater causes excessive local load on the filter element, rapid accumulation of particulate matter, reduction of filtration efficiency, frequent replacement of the filter element increases costs, and the wastewater delivery flow in some areas is relatively concentrated, while in other areas there may be almost no filtering effect, thus resulting in the insufficient utilization of the filtering capacity of the filter element, significant reduction of the filtration efficiency in local areas, and the pores of the filter element are limited, and the rapid accumulation of particulate matter will cause local pores to be completely blocked. Once the pores are blocked, the wastewater will not be able to pass through this area, resulting in a decrease in filtration efficiency. Summary of the Invention
[0004] The purpose of the present invention is to provide an industrial wastewater treatment equipment by the all-membrane method to solve the problems existing in the above background art.
[0005] The purpose of the present invention can be achieved by the following technical solutions:
[0006] An industrial wastewater treatment equipment by the all-membrane method includes a treatment tank, and an adjustment mechanism is arranged on the treatment tank. The adjustment mechanism includes a sliding block driven by a lead screw assembly one to move along the X-axis on the surface of the treatment tank, and a positioning block is fixedly connected to the sliding block;
[0007] A spraying block is slidably connected in the positioning block and is driven by a lead screw assembly two to move along the Y-axis inside the positioning block. The inside of the spraying block is communicated with a transmission pipe fixed to one end of a delivery pump two for delivering wastewater;
[0008] Drive the lead screw assembly one and the lead screw assembly two to realize the reciprocating movement of the spraying block along the X and Y axes in the treatment tank to spray industrial wastewater.
[0009] As a further scheme of the present invention: there are two groups of sliding blocks, and both are slid in the chutes opened on the surface of the treatment tank;
[0010] The transmission pipe slides in the chute opened on one side of the positioning block following the spraying block.
[0011] As a further solution of the present invention: Two groups of symmetrically arranged docking mechanisms are provided inside the treatment box for connecting the filter elements.
[0012] As a further solution of the present invention: The docking mechanism includes an extension column rotatably disposed in the middle of the treatment box;
[0013] A rotating cylinder, fixedly connected to one end of the extension column and having a docking column slidably disposed inside;
[0014] An electric push rod, fixed on the surface of the rotating cylinder and having its output end connected to one end of the docking column;
[0015] Two groups of moving plates are provided and symmetrically fixedly connected to the surface of the docking column.
[0016] As a further solution of the present invention: The docking mechanism further includes a docking block fixedly connected to one end of the docking column for docking with a groove provided on the filter element;
[0017] A spring, the spring being fixedly connected between the moving plate and a chute provided on the rotating cylinder;
[0018] The moving plate slides in a chute provided on the rotating cylinder.
[0019] As a further solution of the present invention: The adjustment mechanism and the docking mechanism are connected and driven through a transmission component for driving the filter element to rotate by the docking mechanism.
[0020] As a further solution of the present invention: A first transfer pump communicating with the inside of the treatment box is fixedly installed at the bottom of the treatment box for transferring the preliminarily filtered industrial wastewater, and the other end of the first transfer pump is communicated with the membrane filtration component.
[0021] As a further solution of the present invention: A connection box is fixedly installed at one end of the treatment box for providing a space for replacing the filter element, and a temporary storage box is slidably disposed inside the connection box for storing the replaced filter element;
[0022] A second cylinder is fixedly connected to one end of the connection box, and a sliding rod slidably disposed in a chute provided on one side of the connection box is fixedly connected to the output end of the second cylinder, and a protection plate is fixedly connected to one end of the sliding rod, and the protection plate slides inside the connection box, and a second transfer pump is fixedly installed on the other side of the connection box.
[0023] As a further solution of the present invention: A replacement mechanism is provided inside the connection box for replacing the filter element.
[0024] As a further solution of the present invention: The replacement mechanism includes a first cylinder fixedly connected to one end of the connection box, and the output end of the first cylinder slides on one side of the connection box;
[0025] The connecting plate is fixedly connected to the output end of the first cylinder and is arranged inside the connecting box;
[0026] The first clamping plate is fixedly connected to one side of the connecting plate;
[0027] The second clamping plate slides on the other side of the connecting plate through the third lead screw assembly.
[0028] The beneficial effects of the present invention:
[0029] (1) In the present invention, the spraying block is driven to reciprocate by the X and Y axis bidirectional adjustment mechanism, combined with the gear-rack transmission, to achieve uniform coverage of the wastewater on the surface of the filter element, avoid local blockage, extend the service life of the filter element, and the filter element rotates synchronously with the transmission chain and sprocket, enhancing the contact efficiency between the wastewater and the filter element, improving the particulate interception ability, making the filtering effect of the filter element stable, reducing serious local blockage, effectively improving the utilization rate of the filter element, and thus saving costs;
[0030] (2) In the present invention, the replacement mechanism realizes the full process automation of filter element grasping, disassembly, temporary storage and installation of a new filter element through the cylinder, clamping plate and the third lead screw assembly, avoiding manual contact with pollutants, improving the replacement efficiency, and the design of the temporary storage box and the protection plate ensures the tightness of the replacement process, preventing wastewater leakage, and making the recovery of the water-controlled filter element safer. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] The present invention will be further described below with reference to the accompanying drawings.
[0032] Figure 1 is the three-dimensional structure schematic diagram of the present invention Figure 1 ;
[0033] Figure 2 is the three-dimensional structure schematic diagram of the present invention Figure 2 ;
[0034] Figure 3 is the three-dimensional structure schematic diagram of the present invention Figure 3 ;
[0035] Figure 4 is the cross-sectional structure schematic diagram of the present invention;
[0036] Figure 5 is the connection structure schematic diagram of the adjustment mechanism and the docking mechanism of the present invention;
[0037] Figure 6 is the partial structure schematic diagram of the adjustment mechanism in the present invention;
[0038] Figure 7 is the three-dimensional structure schematic diagram of the docking mechanism in the present invention;
[0039] Figure 8 is the three-dimensional structure schematic diagram of the replacement mechanism in the present invention;
[0040] Figure 9 Yes Figure 8 It is an enlarged view of area A in the figure.
[0041] In the figure: 1. treatment tank; 2. membrane filtration module; 3. adjustment mechanism; 30. small motor; 31. reciprocating lead screw; 32. sliding block; 33. positioning block; 34. gear; 35. rack; 36. threaded lead screw; 37. moving block; 38. spraying block; 5. docking mechanism; 50. rotating cylinder; 51. electric push rod; 52. docking column; 53. docking block; 54. moving plate; 55. spring; 56. extension column; 6. filter element; 7. connection box; 8. replacement mechanism; 80. cylinder one; 81. connecting plate; 82. first clamping plate; 83. micro motor; 84. threaded column; 85. sliding plate; 86. second clamping plate; 9. cylinder two; 10. sliding rod; 11. protective plate; 12. temporary storage box; 13. transfer pump one; 14. chain; 15. sprocket one; 16. sprocket two; 17. transfer pump two; 18. transfer pipe. Specific implementation mode
[0042] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
[0043] Embodiment 1
[0044] Please refer to Figures 1-9 As shown in the figure, the present invention is an industrial wastewater full membrane treatment device, including a treatment tank 1, an adjustment mechanism 3 is arranged on the treatment tank 1, the adjustment mechanism 3 includes a sliding block 32 driven to move along the X axis of the surface of the treatment tank 1 by a screw component one, and a positioning block 33 is fixedly connected to the sliding block 32;
[0045] The screw component one includes a small motor 30 and a reciprocating lead screw 31. The small motor 30 is fixedly connected to one end outside the treatment tank 1 and the output end is fixedly connected to the reciprocating lead screw 31. The reciprocating lead screw 31 rotates on one side of the treatment tank 1, and the sliding block 32 is threadedly connected to the surface of the reciprocating lead screw 31;
[0046] A spraying block 38 driven to move along the Y axis inside the positioning block 33 by a screw component two is slidably connected inside the positioning block 33. The inside of the spraying block 38 is communicated with a transfer pipe 18 fixed to one end of a transfer pump two 17 for transporting wastewater;
[0047] The second lead screw assembly includes a gear 34, a rack 35, a threaded lead screw 36, and a moving block 37. The moving block 37 is threadedly connected to the surface of the threaded lead screw 36. The threaded lead screw 36 rotates in the middle of the surface of the positioning block 33. The gear 34 is fixedly connected to the middle of one end of the threaded lead screw 36. The gear 34 is meshed and connected with the rack 35. The rack 35 is fixedly installed at one end of the processing box 1;
[0048] Drive the first and second lead screw assemblies to enable the spraying block 38 to reciprocate along the X and Y axes inside the processing box 1 to spray industrial wastewater.
[0049] In the present invention, preferably, two sets of sliding blocks 32 are provided and both slide in the sliding grooves opened on the surface of the processing box 1;
[0050] The transfer pipe 18 slides in the sliding groove opened on one side of the positioning block 33 following the spraying block 38.
[0051] It should be noted that the transfer pipe 18 is a flexible pipe, which is convenient to move following the spraying block 38 to reduce interference. Spray holes are provided at the bottom of the spraying block 38, and a docking pipe is provided at the other end of the second delivery pump 17 for docking with the industrial wastewater pipe;
[0052] Two sets of sliding blocks 32 are provided and symmetrically arranged in the sliding grooves on both sides inside the processing box 1, so that when the positioning block 33 slides in the sliding grooves through the two sliding blocks 32, it can avoid being affected by the resistance of the rack 35, resulting in uneven forces on both sides of the positioning block 33;
[0053] The sliding groove opened on the surface of the processing box 1 is the same length as the filter element 6 to prevent voids from being generated during the wastewater transportation that cannot be filtered. The diameter of the filter element 6 is the same as the inner diameter of the processing box 1 to avoid generating voids.
[0054] In the present invention, preferably, two sets of symmetrically arranged docking mechanisms 5 are provided inside the processing box 1 for connecting the filter element 6.
[0055] In the present invention, preferably, the docking mechanism 5 includes an extension column 56 that rotates in the middle of the processing box 1;
[0056] A rotating cylinder 50, fixedly connected to one end of the extension column 56 and having a docking column 52 sliding inside;
[0057] An electric push rod 51, fixed to the surface of the rotating cylinder 50 and the output end is connected to one end of the docking column 52;
[0058] Two sets of moving plates 54 are provided and symmetrically fixedly connected to the surface of the docking column 52.
[0059] In the present invention, preferably, the docking mechanism 5 further includes a docking block 53 fixedly connected to one end of the docking column 52 for docking with the groove provided on the filter element 6;
[0060] The spring 55 is fixedly connected between the moving plate 54 and the chute provided in the rotary cylinder 50;
[0061] The moving plate 54 slides in the chute provided in the rotary cylinder 50.
[0062] In the present invention, preferably, the adjusting mechanism 3 and the docking mechanism 5 are connected and driven through a transmission assembly, which is used to drive the filter element 6 to rotate;
[0063] The transmission assembly includes a chain 14, a first sprocket 15, and a second sprocket 16. The first sprocket 15 and the second sprocket 16 are respectively engaged on both sides inside the chain 14. The first sprocket 15 is fixedly installed at the other end of the reciprocating lead screw 31, and the second sprocket 16 is fixedly installed on the extension column 56 of one set of the docking mechanisms 5.
[0064] In the implementation process, first, the industrial wastewater pipe is docked with the wastewater pipe on the second delivery pump 17. The second delivery pump 17 is set, and the second delivery pump 17 outputs the industrial wastewater into the spraying block 38 through the transmission pipe 18 and sprays it out through the spray holes;
[0065] The small motor 30 is set. The output end of the small motor 30 drives the reciprocating lead screw 31 to rotate along the treatment tank 1. The reciprocating lead screw 31 rotates to drive the sliding block 32. The sliding block 32 reciprocates along the reciprocating lead screw 31 and the chute provided in the treatment tank 1. The sliding block 32 drives the positioning block 33 to move. The positioning block 33 drives the spraying block 38 to reciprocate along the X-axis to spray the industrial wastewater. While the positioning block 33 moves, it drives the moving block 37, the threaded lead screw 36, and the gear 34 to move along the rack 35 and makes the gear 34 mesh and rotate. The gear 34 drives the threaded lead screw 36 to rotate along the middle of the positioning block 33. The threaded lead screw 36 drives the moving block 37. The moving block 37 drives the spraying block 38 to move along the chute of the positioning block 33 and the Y-axis to spray;
[0066] While the reciprocating lead screw 31 rotates, it drives the first sprocket 15 to rotate. The first sprocket 15 drives the chain 14 to rotate. The chain 14 drives the second sprocket 16 to rotate. The second sprocket 16 drives the extension column 56 to rotate along the middle of the treatment tank 1. The extension column 56 drives the rotary cylinder 50, two sets of moving plates 54, the docking column 52, and the docking block 53 to rotate. The docking block 53 drives the filter element 6 to rotate;
[0067] The industrial wastewater can be evenly sprayed on the surface of the filter element 6 for preliminary large-particle filtration, and can be evenly sprayed along the X and Y axes and cooperate with the rotation of the filter element 6, so that the filtering effect of the filter element 6 is stable, reducing serious local blockage, effectively improving the utilization rate of the filter element 6, and thus saving costs.
[0068] Embodiment 2
[0069] In the present invention, preferably, a first transfer pump 13 is fixedly installed at the bottom of the treatment tank 1 and is in communication with the interior of the treatment tank 1 for transferring the preliminarily filtered industrial wastewater, and the other end of the first transfer pump 13 is in communication with the membrane filtration module 2.
[0070] It should be noted that the membrane filtration module 2 includes four connected tanks, and RO membranes, UF membranes, MBR membranes, and NF membranes are sequentially placed inside the tanks to achieve high-strength filtration treatment of industrial wastewater, and the tanks are all connected by liquid pumps for transportation.
[0071] In the present invention, preferably, a connection box 7 is fixedly installed at one end of the treatment tank 1 to provide a replacement space for the filter element 6. A temporary storage box 12 is slidably arranged in the connection box 7 for storing the replaced filter element 6.
[0072] A second cylinder 9 is fixedly connected to one end of the connection box 7, and the output end of the second cylinder 9 is fixedly connected to a sliding rod 10 that slides in a chute formed on one side of the connection box 7. One end of the sliding rod 10 is fixedly connected to a protective plate 11, and the protective plate 11 slides inside the connection box 7. A second transfer pump 17 is fixedly installed on the other side of the connection box 7.
[0073] It should be noted that a replacement slot blocked by the protective plate 11 is provided at the connection between the connection box 7 and the treatment tank 1 for disassembling and replacing the filter element 6.
[0074] In the present invention, preferably, a replacement mechanism 8 is arranged inside the connection box 7 to realize the replacement of the filter element 6.
[0075] In the present invention, preferably, the replacement mechanism 8 includes a first cylinder 80 fixedly connected to one end of the connection box 7, and the output end of the first cylinder 80 slides on one side of the connection box 7.
[0076] A connecting plate 81, fixedly connected to the output end of the first cylinder 80 and arranged inside the connection box 7.
[0077] A first clamping plate 82, fixedly connected to one side of the connecting plate 81.
[0078] A second clamping plate 86, sliding on the other side of the connecting plate 81 through a third lead screw assembly.
[0079] It should be noted that the small motor 30, the electric push rod 51, the micro motor 83, the first cylinder 80, and the second cylinder 9 are all electrically connected, and are wirelessly signal-transmitted and coordinately controlled through a controller (not shown).
[0080] During the implementation process, when the filter element 6 needs to be replaced, the second cylinder 9 is set. The output end of the second cylinder 9 drives the sliding rod 10 to pull down along the chute opened on one side of the connection box 7. The sliding rod 10 drives the protection plate 11 to move down along the connection box 7, so that the replacement slot is not blocked. The first cylinder 80 is set. The output end of the first cylinder 80 drives the connecting plate 81, so that the connecting plate 81 drives the first clamping plate 82 and the second clamping plate 86 to move to both ends of the filter element 6. The micro motor 83 is set. The output end of the micro motor 83 drives the threaded column 84 to rotate. The rotation of the threaded column 84 makes the sliding plate 85 drive the second clamping plate 86 to move inwards along the chute, thereby clamping both sides of the filter element 6. At this time, the electric push rod 51 is set. The output end of the electric push rod 51 drives the docking column 52 to move towards the inside of the rotating cylinder 50. The docking column 52 drives the two moving plates 54 to move along the chutes on both sides of the rotating cylinder 50 and squeezes the spring 55. The docking column 52 drives the docking block 53 to disengage from the groove of the filter element 6. The first cylinder 80 is set again. The first cylinder 80 drives the filter element 6 clamped by the first clamping plate 82 and the second clamping plate 86 to move into the connection box 7. The micro motor 83 is set again. The rotation of the micro motor 83 drives the threaded column 84 to rotate, so that the sliding plate 85 drives the second clamping plate 86 to move outwards along the chute and releases the filter element 6, so that the filter element 6 falls into the temporary storage box 12;
[0081] Place the new filter element 6 between the first clamping plate 82 and the second clamping plate 86, and clamp the new filter element 6 by controlling the rotation of the micro motor 83 driving the threaded column 84. Set the first cylinder 80. The first cylinder 80 drives the first clamping plate 82 and the second clamping plate 86 to clamp the new filter element 6 and move to the position where it is docked with the docking block 53 in the processing box 1. Set the electric push rod 51. The output end of the electric push rod 51 drives the docking column 52 and the moving plate 54 to move along the chutes on both sides of the rotating cylinder 50 and drives the docking block 53 to complete the docking with the groove of the new filter element 6, thereby completing the replacement of the filter element 6;
[0082] Make the filter element 6 easier to replace, avoid the traditional manual replacement that is easy to be contaminated with a large amount of oil and impurities, make the replacement of the filter element 6 more convenient and efficient, and can effectively reduce the direct contact with the waste filter element 6.
[0083] The above has described the embodiments of the present invention in detail, but the content described is only the preferred embodiments of the present invention and cannot be considered as limiting the implementation scope of the present invention. All equivalent changes and improvements made according to the scope of the application of the present invention should still fall within the scope covered by the patent of the present invention.
Claims
1. An industrial wastewater treatment equipment by the all-film method, characterized in that, It includes a processing box (1), on which an adjusting mechanism (3) is provided. The adjusting mechanism (3) includes a sliding block (32) driven by a first lead screw assembly to move along the X-axis on the surface of the processing box (1), and a positioning block (33) is fixedly connected to the sliding block (32); A spraying block (38) is slidably connected in the positioning block (33) and is driven by a second lead screw assembly to move along the Y-axis inside the positioning block (33). The inside of the spraying block (38) is communicated with a transmission pipe (18) fixed to one end of a second delivery pump (17) for delivering waste water; Drive the first lead screw assembly and the second lead screw assembly to realize the spraying block (38) to reciprocally move along the X and Y axes in the processing box (1) to spray industrial waste water.
2. The industrial wastewater full-film treatment equipment according to claim 1, characterized in that There are two groups of the sliding blocks (32), and both are slid in the chutes opened on the surface of the processing box (1); The transmission pipe (18) slides in a chute opened on one side of the positioning block (33) following the spraying block (38).
3. An industrial wastewater full-film treatment device according to claim 1, characterized in that, Two groups of symmetrically arranged docking mechanisms (5) are provided in the processing box (1) for realizing the connection of the filter element (6).
4. The industrial wastewater full membrane treatment equipment according to claim 3, characterized in that, The docking mechanism (5) includes an extension column (56) rotatably arranged in the middle of the processing box (1); A rotating cylinder (50) is fixedly connected to one end of the extension column (56), and a docking column (52) slides inside; An electric push rod (51) is fixed on the surface of the rotating cylinder (50), and the output end is connected to one end of the docking column (52); There are two groups of moving plates (54), which are symmetrically and fixedly connected to the surface of the docking column (52).
5. An industrial wastewater full-film treatment device according to claim 3, characterized in that, The docking mechanism (5) further includes a docking block (53) fixedly connected to one end of the docking column (52) for docking with a groove provided on the filter element (6); A spring (55) is fixedly connected between the moving plate (54) and a chute opened on the rotating cylinder (50); The moving plate (54) slides in a chute opened on the rotating cylinder (50).
6. The industrial wastewater full-film treatment equipment according to claim 1, characterized in that, The adjusting mechanism (3) and the docking mechanism (5) are connected and driven by a transmission assembly for realizing the docking mechanism (5) to drive the filter element (6) to rotate.
7. An industrial wastewater full-film treatment device according to claim 1, characterized in that A first delivery pump (13) communicating with the inside of the processing box (1) is fixedly installed at the bottom of the processing box (1) for transferring the preliminarily filtered industrial waste water, and the other end of the first delivery pump (13) is communicated with a membrane filtration assembly (2).
8. An industrial wastewater full-film treatment device according to claim 7, characterized in that, A connection box (7) is fixedly installed at one end of the processing box (1) for providing a replacement space for the filter element (6). A temporary storage box (12) slides in the connection box (7) for storing the replaced filter element (6); A second cylinder (9) is fixedly connected to one end of the connection box (7), and a sliding rod (10) slidably arranged in a chute opened on one side of the connection box (7) is fixedly connected to the output end of the second cylinder (9). One end of the sliding rod (10) is fixedly connected to a protective plate (11), and the protective plate (11) slides in the connection box (7). The second delivery pump (17) is fixedly installed on the other side of the connection box (7).
9. The industrial wastewater full-film treatment equipment according to claim 8, characterized in that, A replacement mechanism (8) is provided in the connection box (7) for realizing the replacement of the filter element (6).
10. An industrial wastewater full-film treatment device according to claim 9, characterized in that, The replacement mechanism (8) includes a first cylinder (80) fixedly connected to one end of the connection box (7), and the output end of the first cylinder (80) slides on one side of the connection box (7); A connecting plate (81), fixedly connected to the output end of the first cylinder (80) and arranged inside the connection box (7); A first clamping plate (82), fixedly connected to one side of the connecting plate (81); A second clamping plate (86), sliding on the other side of the connecting plate (81) through a third lead screw assembly.
Citation Information
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