Cutting device for glass production and operation method thereof
By designing a glass cutting device for conveyor belt mechanism, calibration mechanism and storage components, the problem of manual transfer of glass in the prior art needs to be solved, achieving continuous and efficient cutting of glass, improving safety and efficiency.
Patent Information
- Application Number
- CN202510735270.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-04
- Publication Date
- 2025-07-04
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing glass cutting device needs to manually transfer the glass after cutting, which affects efficiency and has safety risks, and cannot achieve continuous cutting.
A glass cutting device including a conveyor belt mechanism, a calibration mechanism, a cutting assembly and a storage assembly is designed. The glass is conveyed through the conveyor belt. The calibration mechanism ensures the accurate position of the glass, the cutting assembly is automatically cut, and the storage assembly is automatically stored, so as to achieve continuous cutting of the glass and safe and efficient operation.
The continuous and efficient glass cutting is achieved, the safety risks of manual transfer are avoided, the cutting efficiency is improved, and the labor consumption is reduced.
Smart Images

Figure CN120247398A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of glass cutting devices, and particularly to a cutting device for glass production and its operation method. Background Art
[0002] During the production and processing of glass, large pieces of glass need to be cut into small-sized glass pieces required by customers. Currently, when cutting glass, the glass is usually placed on an existing glass cutting device, and then the glass is cut into the desired shape by a cutting knife. The existing glass cutting device has a simple structure. After a piece of glass is cut, in order to avoid affecting the subsequent cutting work of the glass cutting device, it is necessary to manually transfer the cut glass, which is time-consuming and laborious, and reduces the cutting efficiency of the cutting device. Summary of the Invention
[0003] The present invention provides a cutting device for glass production and its operation method, which solves the technical problems that the existing glass cutting device has a simple structure and cannot continuously cut glass. After a piece of glass is cut, in order to avoid affecting the subsequent cutting work of the glass cutting device, it is necessary to manually transfer and store the cut glass. However, when performing cutting work, if the cut glass is directly taken from the workbench manually, there is a safety risk. If the cut glass is taken after the glass cutting device stops, it is easy to reduce the cutting efficiency.
[0004] To solve the above technical problems, the present invention discloses a cutting device for glass production, including a frame. A conveyor belt mechanism is installed on the frame. The conveyor belt mechanism is used to convey the glass to be cut. The frame is sequentially provided with a calibration mechanism and a cutting and storage mechanism from front to back. The cutting and storage mechanism includes a cutting component and a storage component. The cutting component and the storage component are distributed vertically. The calibration mechanism and the cutting component are correspondingly arranged on the upper side of the conveyor belt mechanism, and the storage component is correspondingly arranged under the outlet of the conveyor belt mechanism.
[0005] Preferably, the frame includes horizontal columns distributed left and right. Vertical columns are symmetrically arranged on the front and rear sides of the horizontal columns. A fixed column is fixedly installed between the vertical columns distributed left and right.
[0006] Preferably, the conveyor belt mechanism includes a driving roller and a driven roller distributed front and back. A conveyor belt is arranged between the driving roller and the driven roller. The conveyor belt is arranged between the horizontal columns distributed left and right. The power shaft of the driving roller penetrates through the front part of the left horizontal column and is fixedly connected to a first motor. The first motor is fixedly connected to the front horizontal column through a first mounting plate. The driven roller is rotatably arranged between the mounting blocks two distributed left and right. The mounting block two is fixedly connected to the mounting block one through a return spring rod. The mounting block two is slidably connected to the rear vertical column, and the mounting block one is fixedly connected to the rear vertical column.
[0007] Preferably, a tensioning roller and a supporting roller are respectively arranged in the middle part of the inner ring of the conveyor belt. The tensioning roller and the supporting roller are distributed front and back. The tensioning roller is in contact with the lower side of the inner ring of the conveyor belt, and the supporting roller is in contact with the upper side of the inner ring of the conveyor belt. Installation plates II are symmetrically arranged on the left and right sides of the supporting roller, and the installation plates II on the left and right sides are respectively fixedly connected to the horizontally arranged cross columns distributed left and right in a one-to-one correspondence. Spring telescopic blocks are symmetrically arranged on the left and right sides of the tensioning roller, and the spring telescopic blocks on the left and right sides are respectively fixedly connected to the horizontally arranged cross columns distributed left and right in a one-to-one correspondence.
[0008] Preferably, the calibration mechanism includes a driving shaft I rotatably arranged in the middle of the cross column. The lower end of the driving shaft I is fixedly connected to a motor II, and the motor II is fixedly connected to the middle part of the lower end of the cross column. The upper end of the driving shaft I is fixedly connected to a mounting seat. An installation groove is arranged on one side of the mounting seat close to the conveyor belt. A driving shaft II is rotatably arranged in the installation groove. The driving shaft II is fixedly connected to a guiding and calibrating wheel. The driving shaft II penetrates through the upper end of the installation groove and is fixedly connected to a motor III, and the motor III is fixedly arranged on the upper end of the mounting seat.
[0009] Preferably, the cutting assembly includes a mounting plate III and a mounting plate IV. The mounting plate III is fixedly connected to the rear part of the left cross column, and the mounting plate IV is fixedly connected to the rear part of the right cross column. A top plate is fixedly arranged at the upper ends of the mounting plate III and the mounting plate IV. A mounting plate V is fixedly arranged on the mounting plate III. A motor IV is fixedly arranged on the mounting plate V. The motor IV is fixedly connected to a gear I and a cam I through a driving shaft III. The cam I is in corresponding contact with a supporting plate. The supporting plate is slidably arranged between the rear parts of the horizontally arranged cross columns distributed left and right. The gear I meshes with a gear II, and the gear II meshes with a gear III and a gear VI respectively. The gear III is fixedly connected to a cam II through a connecting shaft I. The cam II is in corresponding contact with a positioning plate. A buffer pad is bonded to the lower end of the positioning plate. The positioning plate is slidably arranged between the mounting plate III and the mounting plate IV, and the positioning plate passes through an opening I on the mounting plate IV. A dust suction port is arranged on the front side of the lower end of the positioning plate, and a dust suction hole is arranged on the front side of the right end of the positioning plate. The dust suction port is communicated with a collection box through the dust suction hole. The collection box is fixedly connected to the positioning plate. The collection box is communicated with a suction pipe. A blowing port is arranged on the rear side of the lower end of the positioning plate, and an air inlet hole is arranged on the rear side of the right end of the positioning plate. The blowing port is communicated with an air inlet pipe through the air inlet hole.
[0010] Preferably, a fifth motor is fixedly provided on the upper right side of the top plate. The fifth motor is fixedly connected to a fourth gear through a fourth drive shaft. The fourth gear meshes with a fifth gear. The fifth gear is fixedly connected to the cylindrical section of a threaded rod. The cylindrical section of the threaded rod penetrates through a fourth mounting plate and is rotatably connected to a third mounting plate. The threaded section of the threaded rod is in threaded connection with the threaded hole of a functional block. The upper end of the functional block is slidably connected to the lower end of the top plate. An electric telescopic rod is installed at the lower end of the functional block. The electric telescopic rod is fixedly connected to a mounting block. The mounting block is fixedly connected to a cutting knife. The cutting knife is correspondingly matched with the guiding groove on the positioning plate. The positioning plate is fixedly connected to a fixing plate through a plurality of springs. The fixing plate is fixedly connected to the fourth mounting plate. A sealing shell is fixedly provided on the fixing plate. There is a sealing cavity inside the sealing shell. The cylindrical section of the threaded rod penetrates through the left end of the sealing shell and enters the sealing cavity and is fixedly connected to an air guide fan. The right end of the sealing cavity is communicated with an air inlet pipe. The left end of the sealing cavity is communicated with an air suction pipe.
[0011] Preferably, a sixth gear is fixedly connected to a third cam through a second connecting shaft. The second connecting shaft is rotatably arranged on the third mounting plate and the fourth mounting plate. The third cam is in corresponding contact with a pressing plate. A pressing block is rotatably arranged in the lower groove of the pressing plate. The pressing plate passes through the second opening on the fourth mounting plate. And a plurality of springs are fixedly arranged between the pressing plate and the fixing plate.
[0012] Preferably, the storage assembly includes left and right distributed third mounting blocks. The left and right distributed third mounting blocks are fixedly connected to the left and right distributed rear columns one by one. A storage shell is slidably arranged between the left and right distributed third mounting blocks. A plurality of storage grooves are evenly arranged at intervals on the upper end of the storage shell. The front end of the storage shell is fixedly connected to a connecting plate. The connecting plate is slidably connected to a plurality of spring rods. The plurality of spring rods are fixedly connected to the rear fixing column.
[0013] Preferably, an operation method of a cutting device for glass production includes the following steps: Step 1: Place the glass to be cut on the conveyor belt mechanism, and control the conveyor belt mechanism to work to convey the glass to be cut; Step 2: When the glass to be cut passes through the calibration mechanism, correct its position so that the left and right ends of the glass to be cut are respectively parallel to the left and right distributed cross columns; Step 3: The calibrated glass to be cut enters the target position below the cutting assembly. Control the conveyor belt mechanism to stop working, and then control the cutting assembly to perform cutting work; Step 4: The cut glass automatically falls into the storage assembly for storage; Step 5: Control the conveyor belt mechanism to continue working, send the remaining uncut glass into the target position below the cutting assembly, control the conveyor belt mechanism to stop working, and then repeat the cutting work in Step 3 and the storage work in Step 4; Step 6: Repeat Step 5 until all the glass to be cut is cut and stored.
[0014] Compared with the prior art, the present invention has the following beneficial effects: The setting of the storage component can automatically transfer the cut glass from the workbench (i.e., the conveyor belt mechanism) to the storage component for storage, eliminating the need for manual transfer, saving time and effort. At the same time, uncut glass can be continuously placed on the conveyor belt mechanism for cutting work, realizing the continuous cutting work of the glass cutting device of the present application and improving the cutting efficiency of the glass. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation to the present invention. In the drawings: Figure 1 is a schematic structural view of the present invention Figure 1 ; Figure 2 is a schematic structural view of the present invention Figure 2 ; Figure 3 is a schematic view of the frame connection structure of the present invention; Figure 4 is a schematic view of the conveyor belt mechanism connection structure of the present invention; Figure 5 is a schematic view of the cutting component structure of the present invention; Figure 6 is a schematic view of the positioning plate structure of the present invention; Figure 7 is a schematic view of the functional block connection structure of the present invention; Figure 8 is a schematic view of the cam triple connection structure of the present invention; Figure 9 is a schematic view of the storage component structure of the present invention.
[0016] In the figure: 1, frame; 101, fixed column; 102, cross column; 103, vertical column; 2, conveyor belt; 201, driving roller; 202, driven roller; 3, motor 1; 4, mounting plate 1; 5, mounting seat; 6, guiding and correcting wheel; 7, mounting groove; 8, motor 3; 9, motor 2; 10, spring telescopic block; 11, tensioning roller; 12, mounting block 1; 13, motor 4; 14, mounting plate 3; 15, supporting roller; 16, mounting plate 2; 17, gear 1; 18, gear 2; 19, gear 3; 20, cam 1; 21, cam 2; 22, mounting plate 4; 23, supporting plate; 24, positioning plate; 25, buffer pad; 26, guiding groove; 27, air blowing port; 28, air inlet hole; 29, dust suction port; 30, dust suction hole; 31, functional block; 32, mounting block; 33, electric telescopic rod; 34, cutting knife; 35, grinding sleeve; 36, threaded hole; 37, threaded rod; 38, motor 5; 39, gear 4; 40, gear 5; 41, air guiding fan; 42, suction pipe; 43, collection box; 44, intake pipe; 45, fixing plate; 46, mounting block 2; 47, spring; 48, pressing plate; 49, pressing block; 50, cam 3; 51, gear 6; 52, reset spring rod; 53, storage shell; 54, mounting block 3; 55, storage groove; 56, connecting plate; 57, spring rod; 58, top plate; 59, sealing shell; 60, opening 1; 61, opening 2. Detailed implementation mode
[0017] The following is a description of the preferred embodiments of the present invention in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only for the purpose of illustrating and explaining the present invention, and are not used to limit the present invention.
[0018] In addition, in the present invention, descriptions such as "first" and "second" are only for descriptive purposes, and do not particularly refer to the meaning of order or sequence, nor are they used to limit the present invention. They are only used to distinguish components or operations described with the same technical terms, and cannot be understood as indicating or implying their relative importance or implicitly indicating the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include at least one of such features. In addition, the technical solutions and technical features between various embodiments can be combined with each other, but it must be based on the fact that those skilled in the art can implement them. When the combination of technical solutions appears to be contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.
[0019] The present invention provides the following embodiments Embodiment 1: The embodiment of the present invention provides a cutting device for glass production, as Figures 1-3As shown in the figure, it includes a frame 1, on which a conveyor belt mechanism is installed. The conveyor belt mechanism is used to convey the glass to be cut. The frame 1 is successively provided with a calibration mechanism and a cutting and storage mechanism from front to back. The cutting and storage mechanism includes a cutting component and a storage component. The cutting component and the storage component are distributed vertically. The calibration mechanism and the cutting component are correspondingly arranged on the upper side of the conveyor belt mechanism, and the storage component is correspondingly arranged on the lower side of the outlet of the conveyor belt mechanism.
[0020] The working principle of the above technical solution is as follows: The conveyor belt mechanism is used to convey the glass to be cut and convey the glass to be cut to the lower side of the cutting component. The calibration mechanism is used to calibrate the position of the glass to be cut, so that the left and right ends of the glass to be cut are respectively parallel to the horizontally arranged cross columns 102, and the distance between the left end of the glass to be cut and the left cross column 102 is the same as the distance between the right end of the glass to be cut and the right cross column 102. After calibration, the glass to be cut enters the target position under the cutting component. Control the conveyor belt mechanism to stop working, and then control the cutting component to perform cutting work. The cut glass automatically falls into the storage component for storage. Control the conveyor belt mechanism to continue working, send the remaining uncut glass to the target position under the cutting component, control the conveyor belt mechanism to stop working, and then repeat the cutting work and the storage work until all the glass to be cut is cut and stored. The setting of the storage component can automatically transfer the cut glass from the workbench (i.e., the conveyor belt mechanism) to the storage component for storage without manual transfer, saving time and effort. At the same time, the glass to be cut can be continuously placed on the conveyor belt mechanism for cutting work, realizing the continuous cutting work of the glass cutting device in this application, improving the cutting efficiency of the glass, and solving the technical problems that the existing glass cutting device has a simple structure. After a piece of glass is cut, in order to avoid affecting the subsequent cutting work of the glass cutting device, it is necessary to manually transfer the cut glass, which is time-consuming and laborious, and reduces the cutting efficiency of the cutting device.
[0021] Embodiment 2: On the basis of Embodiment 1, as Figures 1-4 shown, the frame 1 includes horizontally arranged cross columns 102. Vertical columns 103 are symmetrically arranged on the front and rear sides of the cross columns 102. A fixed column 101 is fixedly installed between the vertically arranged vertical columns 103. The conveyor belt mechanism includes a driving roller 201 and a driven roller 202 which are distributed front and back. A conveyor belt 2 is provided between the driving roller 201 and the driven roller 202. The conveyor belt 2 is arranged between horizontal columns 102 which are distributed left and right. The power shaft of the driving roller 201 penetrates through the front part of the left horizontal column 102 and is fixedly connected to a first motor 3. The first motor 3 is fixedly connected to the front horizontal column 102 through a first mounting plate 4. The driven roller 202 is rotatably arranged between mounting blocks two 46 which are distributed left and right. The mounting blocks two 46 are fixedly connected to a mounting block one 12 through a reset spring rod 52. The mounting blocks two 46 are slidably connected to the rear column 103, and the mounting block one 12 is fixedly connected to the rear column 103. A tensioning roller 11 and a supporting roller 15 are respectively arranged in the middle of the inner ring of the conveyor belt 2. The tensioning roller 11 and the supporting roller 15 are distributed front and back. The tensioning roller 11 contacts the lower side of the inner ring of the conveyor belt 2, and the supporting roller 15 contacts the upper side of the inner ring of the conveyor belt 2. Mounting plates two 16 are symmetrically arranged on the left and right sides of the supporting roller 15. The mounting plates two 16 on the left and right sides are respectively fixedly connected to the horizontal columns 102 which are distributed left and right in one-to-one correspondence. Spring telescopic blocks 10 are symmetrically arranged on the left and right sides of the tensioning roller 11. The spring telescopic blocks 10 on the left and right sides are respectively fixedly connected to the horizontal columns 102 which are distributed left and right in one-to-one correspondence.
[0022] The working principle of the above technical solution is as follows: When the first motor 3 works, it drives the driving roller 201 to rotate. The driving roller 201 drives the driven roller 202 to rotate through the conveyor belt 2. The conveyor belt 2 is used to place the glass to be cut, so as to complete the purpose of conveying the glass to be cut by the conveyor belt 2. The mounting block two 46 can slide up and down along the column 103, and the reset spring rod 52 can be deformed. When the mounting block two 46 moves up and down, it can drive the driven roller 202 to move up and down, so that the rear side of the conveyor belt 2 changes from a horizontal state to an inclined state, which is convenient for the cut glass to automatically slide into the storage component. When the rear side of the conveyor belt 2 changes from a horizontal state to an inclined state, the conveyor belt 2 is deformed, pulling the tensioning roller 11 to move. The tensioning roller 11 drives the spring telescopic block 10 to deform. The fixed end and the movable end of the spring telescopic block 10 are slidably matched, and a damping spring is fixed between the fixed end and the movable end of the spring telescopic block 10. Therefore, the damping spring is deformed, and the damping spring provides a damping force for the spring telescopic block 10. The setting of the tensioning roller 11 and the spring telescopic block 10 enables the rear side of the conveyor belt 2 to be tilted freely and keeps the conveyor belt 2 always in a tensioned state, ensuring the normal conveying work of the conveyor belt 2. The setting of the supporting roller 15 is used to support the middle part of the conveyor belt 2, avoiding excessive deformation of the middle part of the conveyor belt 2 when the glass to be cut is placed on the conveyor belt 2, which affects the horizontal state of the glass to be cut during the conveying process.
[0023] Embodiment 3: On the basis of Embodiment 2, as Figure 1As shown in the figure, the calibration mechanism includes a first drive shaft rotatably arranged in the middle of the horizontal column 102. The lower end of the first drive shaft is fixedly connected to the second motor 9, and the second motor 9 is fixedly connected to the middle of the lower end of the horizontal column 102. The upper end of the first drive shaft is fixedly connected to the mounting seat 5. An installation groove 7 is provided on one side of the mounting seat 5 close to the conveyor belt 2. A second drive shaft is rotatably arranged in the installation groove 7. The second drive shaft is fixedly connected to the guiding and calibrating wheel 6. The second drive shaft penetrates through the upper end of the installation groove 7 and is fixedly connected to the third motor 8. The third motor 8 is fixedly arranged on the upper end of the mounting seat 5.
[0024] The working principle of the above technical solution is as follows: The horizontal columns 102 are distributed on the left and right. Therefore, after the glass to be cut passes between the guiding and calibrating wheels 6 on the left and right sides, the second motors 9 on the left and right sides are controlled to work synchronously. The second motors 9 drive the mounting seat 5 to rotate towards the glass to be cut. The mounting seat 5 pushes the glass to be cut on the conveyor belt 2 towards the middle position of the conveyor belt 2 through the guiding and calibrating wheels 6, and makes the left and right ends of the glass to be cut gradually parallel to the horizontal columns 102 until both the guiding and calibrating wheels 6 on the left and right sides are in contact with the glass to be cut and the mounting seat 5 cannot rotate any further. At this time, the position calibration of the glass to be cut on the conveyor belt 2 is completed, so that the distance between the left end of the glass to be cut and the left horizontal column 102 is the same as the distance between the right end of the glass to be cut and the right horizontal column 102. The setting of the third motor 8 can drive the guiding and calibrating wheel 6 to rotate, and the rotation direction is the same as the moving direction of the glass to be cut, so that the guiding and calibrating wheel 6 assists in pushing the glass to be cut for conveying. After the glass to be cut is conveyed to the target position below the cutting assembly, the conveyor belt 2 stops moving. At this time, the third motor 8 is controlled to stop rotating, and the guiding and calibrating wheel 6 cannot rotate. The frictional force between the guiding and calibrating wheel 6 and the glass to be cut plays a limiting role, increasing the stability of the glass to be cut on the conveyor belt 2 and preventing the glass to be cut from shifting during the cutting process. The second motor 9 can drive the mounting seat 5 to rotate at different angles. Therefore, it can calibrate the position of the glass to be cut with different sizes in the left-right direction, and can also apply different extrusion forces to the left and right ends of the glass to be cut to ensure its stable limiting effect on the conveyor belt 2.
[0025] Example 4: On the basis of Example 2, as Figures 1-8As shown, the cutting component includes the third mounting plate 14 and the fourth mounting plate 22. The third mounting plate 14 is fixedly connected to the rear part of the left horizontal column 102, and the fourth mounting plate 22 is fixedly connected to the rear part of the right horizontal column 102. The upper ends of the third mounting plate 14 and the fourth mounting plate 22 are fixedly provided with a top plate 58. A fifth mounting plate is fixedly provided on the third mounting plate 14, and a fourth motor 13 is fixedly provided on the fifth mounting plate. The fourth motor 13 is fixedly connected to a first gear 17 and a first cam 20 through a third drive shaft. The first cam 20 is in corresponding contact with a support plate 23. The support plate 23 is slidably arranged between the rear parts of the horizontally distributed horizontal columns 102. The first gear 17 meshes with a second gear 18, and the second gear 18 meshes with a third gear 19 and a sixth gear 51 respectively. The third gear 19 is fixedly connected to a second cam 21 through a first connecting shaft. The second cam 21 is in corresponding contact with a positioning plate 24. A buffer pad 25 is bonded to the lower end of the positioning plate 24. The positioning plate 24 is slidably arranged between the third mounting plate 14 and the fourth mounting plate 22, and the positioning plate 24 passes through an opening 60 on the fourth mounting plate 22. A dust suction port 29 is provided on the front side of the lower end of the positioning plate 24, and a dust suction hole 30 is provided on the front side of the right end of the positioning plate 24. The dust suction port 29 is communicated with a collection box 43 through the dust suction hole 30. The collection box 43 is fixedly connected to the positioning plate 24. The collection box 43 is communicated with a suction pipe 42. A blowing port 27 is provided on the rear side of the lower end of the positioning plate 24, and an air inlet hole 28 is provided on the rear side of the right end of the positioning plate 24. The blowing port 27 is communicated with an air inlet pipe 44 through the air inlet hole 28; On the upper right side of the top plate 58, a fifth motor 38 is fixedly provided. The fifth motor 38 is fixedly connected to a fourth gear 39 through a fourth drive shaft. The fourth gear 39 meshes with a fifth gear 40. The fifth gear 40 is fixedly connected to the cylindrical section of a threaded rod 37. The cylindrical section of the threaded rod 37 penetrates through the fourth mounting plate 22 and is rotatably connected to the third mounting plate 14. The threaded section of the threaded rod 37 is threadedly connected to a threaded hole 36 of a functional block 31. The upper end of the functional block 31 is slidably connected to the lower end of the top plate 58. An electric telescopic rod 33 is installed at the lower end of the functional block 31. The electric telescopic rod 33 is fixedly connected to a mounting block 32. The mounting block 32 is fixedly connected to a cutting knife 34. A grinding sleeve 35 is sleeved outside the cutting knife 34. The cutting knife 34 is in corresponding cooperation with a guiding groove 26 on the positioning plate 24. The positioning plate 24 is fixedly connected to a fixing plate 45 through a plurality of springs 47. The fixing plate 45 is fixedly connected to the fourth mounting plate 22. A sealing shell 59 is fixedly provided on the fixing plate 45. A sealing cavity is provided inside the sealing shell 59. The cylindrical section of the threaded rod 37 penetrates through the left end of the sealing shell 59 and enters the sealing cavity and is fixedly connected to an air guiding fan 41. The right end of the sealing cavity is communicated with the air inlet pipe 44, and the left end of the sealing cavity is communicated with the suction pipe 42.
[0026] The working principle of the above technical solution is as follows: After the glass to be cut is conveyed to the target position below the cutting assembly, control the first motor 3 to stop working, stop the conveyor belt 2 from moving, start the fourth motor 13, and the fourth motor 13 drives the first gear 17 and the first cam 20 to rotate through the third drive shaft. The first gear 17 drives the second gear 18 to rotate, and the second gear 18 drives the third gear 19 and the sixth gear 51 to rotate respectively. First, control the first cam 20 to rotate 90°, so that the protruding end of the first cam 20 gradually rotates upward from the horizontal state at the front side, pushing the support plate 23 to contact the lower side of the inner ring of the conveyor belt 2, and the cross-sectional area of the support plate 23 is larger than the area of the target position. The first gear 17, the second gear 18, the third gear 19, and the sixth gear 51 are exactly the same. Therefore, when the third gear 19 rotates 90°, the sixth gear 51 also rotates 90°. At this time, the third gear 19 drives the second cam 21 to rotate 90° through the first connecting shaft. The protruding end of the second cam 21 gradually rotates downward from the horizontal state at the rear side, pushing the positioning plate 24 to move downward to contact the upper side of the glass to be cut. The positioning plate 24 drives a number of springs 47 to deform. When the support plate 23 contacts the lower side of the inner ring of the conveyor belt 2 to support the conveyor belt 2, the positioning plate 24 just presses the glass to be cut, and the guide groove 26 on the positioning plate 24 corresponds to the cutting line of the glass to be cut. At this time, control the fourth motor 13 to stop working, and control the fifth motor 38 and the electric telescopic rod 33 to work; The electric telescopic rod 33 in the function block 31 drives the mounting block 32 to expand and contract. The mounting block 32 is connected to the cutting knife 34 by means of threaded connection, which facilitates the replacement of a new cutting knife 34. The mounting block 32 can drive the cutting knife 34 to expand and contract to apply a force to the glass to be cut. Then, the motor five 38 works, drives the gear four 39 to rotate through the drive shaft four, the gear four 39 drives the gear five 40 to rotate, and when the gear five 40 rotates, it drives the threaded rod 37 to rotate. When the threaded rod 37 rotates, it drives the function block 31 to slide along the lower end of the top plate 58. The cutting knife 34 slides along the guide groove 26 to cut the glass to be cut along the cutting line, ensuring the cutting accuracy. A buffer pad 25 is bonded to the lower end of the positioning plate 24. Different thicknesses of buffer pads 25 can be bonded to squeeze and limit different thicknesses of the glass to be cut. The setting of the buffer pad 25 can increase the friction with the glass to be cut, avoid the deviation of the glass to be cut, and at the same time avoid the rigid contact between the positioning plate 24 and the glass to be cut. Similarly, the support plate 23 indirectly contacts and supports the glass to be cut through the conveyor belt 2, also avoiding the rigid contact with the glass to be cut, improving the protection effect on the glass to be cut. When the threaded rod 37 rotates, it also drives the air guide fan 41 to rotate. When the air guide fan 41 rotates, the air flow will circulate through the dust suction port 29, the dust suction hole 30, the collection box 43, the suction pipe 42, the sealing cavity, the air inlet pipe 44, the air inlet hole 28 and the air blowing port 27. The dust suction port 29 is used to suck the glass chips during the cutting process into the collection box 43. A filter screen is arranged in the collection box 43 to prevent the glass chips from entering the suction pipe 42. The air blowing port 27 assists in blowing the glass chips into the dust suction port 29, thus completing the collection of the glass chips and avoiding environmental pollution during the cutting process.
[0027] Embodiment 5: On the basis of Embodiment 4, as Figures 4-8 shown, the gear six 51 is fixedly connected to the cam three 50 through the connecting shaft two. The connecting shaft two is rotatably arranged on the mounting plate three 14 and the mounting plate four 22. The cam three 50 is in corresponding contact with the pressing plate 48. A pressing block 49 is rotatably arranged in the lower groove of the pressing plate 48. The pressing plate 48 passes through the opening two 61 on the mounting plate four 22, and a number of springs 47 are fixedly arranged between the pressing plate 48 and the fixing plate 45.
[0028] The working principle of the above technical solution is: The gear six 51 rotates 90° through the connecting shaft two and the cam three 50, and the protruding end of the cam three 50 rotates from the upper vertical state to the rear horizontal state. After the cutting knife 34 cannot move, the glass to be cut is disconnected along the cutting line. If the glass to be cut is thick, a scratch is engraved on the cutting line of the glass to be cut. The control motor five 38 stops working, and then the control motor four 13 continues to work, so that the cam one 20 continues to rotate 90°, and the protruding end of the cam one 20 rotates from the upper vertical state to the rear horizontal state, and the protruding end of the cam two 21 rotates from the lower vertical state to the front horizontal state. At this time, the protruding end of the cam one 20 gradually separates from the support plate 23, and the protruding end of the cam two 21 gradually separates from the positioning plate 24. The support plate 23 gradually returns to its original position under the action of gravity, and the positioning plate 24 gradually returns to its original position under the elastic action of a plurality of springs 47, ensuring that the rear side of the conveyor belt 2 can be tilted normally. The protruding end of the cam 3 50 rotates from the horizontal state at the rear side to the vertical state at the lower side. During this process, the cam 3 50 pushes the pressure plate 48 to move downward, and a number of springs 47 are deformed. The pressure plate 48 presses the glass to be cut to move slightly through the pressure block 49. Since the pressure plate 48 is located at the rear side of the cutting knife 34, when the pressure block 49 applies force to the rear part of the glass to be cut, the front part of the glass to be cut cannot move downward under the support of the support roller 15, and the rear side of the conveyor belt 2 can be slightly tilted as the driven roller 202 slides up and down, which is equivalent to a bending action. If the glass to be cut is thick, the glass to be cut will be broken along the scratch, thereby completing the cutting step of the glass to be cut, and the pressure block 49 is rotatably set in the groove at the lower end of the pressure plate 48 to ensure that the pressure block 49 always keeps in contact with the glass to be cut. The pressure block 49 is set as an elastic block to keep flexible contact with the glass to be cut. Optionally, a grinding sleeve 35 of corresponding specifications can be set on the outside of the cutting knife 34. After the glass to be cut is cut along the cutting line, the cutting knife 34 can be controlled to extend. Since the rear side of the conveyor belt 2 is tilted, the cutting knife 34 is inserted into the cross-section of the glass to be cut. The remaining glass to be cut is pressed by the guide correction wheel 6 so that it cannot move forward or backward. The cut glass is pressed by the pressure block 49 so that it cannot move, so that the grinding sleeve 35 set on the outside of the cutting knife 34 contacts the cross-section, and the motor 38 is controlled to work to grind the cross-section of the glass to be cut. A collection box can also be set on the air inlet pipe 44 and the air inlet hole 28. When the cutting knife 34 moves in the opposite direction, the air outlet 27 performs a dust suction function and the dust suction port 29 performs a blowing function, which does not affect the recovery effect of glass chips.
[0029] Embodiment 6: Based on embodiment 2, Figures 1-2 , Figure 9As shown in the figure, the storage component includes the left and right distributed mounting blocks III 54. The left and right distributed mounting blocks III 54 are fixedly connected to the corresponding left and right distributed columns 103 at the rear side one by one. A storage shell 53 is slidably arranged between the left and right distributed mounting blocks III 54. A number of storage slots 55 are evenly arranged at intervals on the upper end of the storage shell 53. The front end of the storage shell 53 is fixedly connected to a connecting plate 56. The connecting plate 56 is slidably connected to a number of spring rods 57. The number of spring rods 57 are fixedly connected to the fixed column 101 at the rear side.
[0030] The working principle of the above technical solution is as follows: After the grinding is completed, continue to control the motor IV 13 to work, so that the cam I 20 continues to rotate 90°. The protruding end of the cam I 20 rotates from the horizontal state at the rear side to the vertical state at the lower side. The protruding end of the cam II 21 rotates from the horizontal state at the front side to the vertical state at the upper side. The protruding end of the cam III 50 rotates from the vertical state at the lower side to the horizontal state at the front side. Under the elastic action of a number of springs 47, the pressing plate 48 returns to its original position. The reset spring rod 52 can push the driven roller 202 to drive the conveyor belt 2 to return to its original position. During the process that the protruding end of the cam I 20 rotates from the horizontal state at the rear side to the vertical state at the lower side, the cam I 20 contacts the lower inner side of the conveyor belt 2 and pushes the conveyor belt 2 to tilt again. And the support plate 23 no longer contacts the upper inner side of the conveyor belt 2 under the action of gravity, ensuring that the rear side of the conveyor belt 2 can be tilted normally. When the protruding end of the cam I 20 rotates to the lowest side, the rear side outlet of the conveyor belt 2 is tilted to the corresponding position of the storage slot 55, so that the cut glass automatically falls into the storage slot 55. A sponge is arranged in the storage slot 55 to play a role in protecting and buffering the falling of the glass. At this time, the gravity of the storage shell 53 increases, and the storage shell 53 is arranged obliquely. Under the action of gravity, the storage shell 53 moves backward by a target distance. A number of spring rods 57 are compressed. The change in the elastic force of the spring rods 57 is the driving force of the cut glass in the storage slot 55 on the storage shell 53. In standardized production, the specifications of the cut glass are the same. Therefore, the backward movement distance of the storage shell 53 is the same each time, ensuring that the storage slots 55 correspond to the outlet positions of the conveyor belt 2 from front to back in sequence, and storing the cut glass in sequence, realizing the automatic storage function. After the storage is completed, the motor IV 13 works to drive the cam I 20 to continue to rotate 90°. At this time, the cam I 20 rotates from the vertical state at the lower side to the horizontal state at the front side and returns to its original position. The cam I 20 is separated from the lower inner side of the conveyor belt 2. The reset spring rod 52 can push the driven roller 202 to drive the conveyor belt 2 to return to its original position. The cam II 21 and the cam III 50 return to their original positions. It is equivalent to the motor IV 13 rotating one circle to complete a glass cutting and storage operation. And the glass is stored in the storage slot 55. Without affecting the normal cutting work of the conveyor belt mechanism and the cutting component of the present application, the transferred cut glass and subsequent processes, such as the packaging process, can be carried out at any time.
[0031] Example 7: An operating method for a cutting device in glass production, comprising the following steps: Step 1: Place the glass to be cut on the conveyor belt mechanism, and control the conveyor belt mechanism to operate to convey the glass to be cut; Step 2: When the glass to be cut passes through the calibration mechanism, correct its position so that the left and right ends of the glass to be cut are respectively parallel to the horizontally arranged cross columns 102; Step 3: The calibrated glass to be cut enters the target position below the cutting assembly, control the conveyor belt mechanism to stop working, and then control the cutting assembly to perform the cutting work; Step 4: The cut glass automatically falls into the storage assembly for storage; Step 5: Control the conveyor belt mechanism to continue working, send the remaining uncut glass to the target position below the cutting assembly, control the conveyor belt mechanism to stop working, and then repeat the cutting work in Step 3 and the storage work in Step 4; Step 6: Repeat Step 5 until all the glass to be cut is cut and stored.
[0032] The working principle of the above technical solution is as follows: The cutting and storage mechanism of this application includes a cutting assembly and a storage assembly. Driven by the fourth motor 13, the cutting assembly can automatically complete the positioning, fixing and breaking of the glass to be cut, and the storage assembly automatically completes the storage steps of the cut glass. Only by operating the fourth motor 13, it is convenient to operate and there is no need to manually transfer the cut glass one by one, saving time and effort and improving the cutting efficiency of the glass to be cut.
[0033] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalent technologies, the present invention is also intended to include these changes and modifications.
Claims
1. A cutting device for glass production, characterized in that: It includes a frame (1) on which a conveyor belt mechanism is installed. The conveyor belt mechanism is used to convey the glass to be cut. The frame (1) is successively provided with a calibration mechanism and a cutting and storage mechanism from front to back. The cutting and storage mechanism includes a cutting component and a storage component. The cutting component and the storage component are distributed vertically. The calibration mechanism and the cutting component are correspondingly arranged on the upper side of the conveyor belt mechanism, and the storage component is correspondingly arranged on the lower side of the outlet of the conveyor belt mechanism.
2. The cutting device for glass production according to claim 1, characterized in that: The frame (1) includes horizontal columns (102) distributed left and right. Vertical columns (103) are symmetrically arranged on the front and rear sides of the horizontal columns (102). A fixed column (101) is fixedly installed between the vertical columns (103) distributed left and right.
3. The cutting device for glass production according to claim 2, characterized in that: The conveyor belt mechanism includes a driving roller (201) and a driven roller (202) distributed front and back. A conveyor belt (2) is arranged between the driving roller (201) and the driven roller (202). The conveyor belt (2) is arranged between the horizontal columns (102) distributed left and right. The power shaft of the driving roller (201) penetrates through the front part of the left horizontal column (102) and is fixedly connected to a first motor (3). The first motor (3) is fixedly connected to the front horizontal column (102) through a first mounting plate (4). The driven roller (202) is rotatably arranged between the mounting blocks two (46) distributed left and right. The mounting blocks two (46) are fixedly connected to the mounting blocks one (12) through a reset spring rod (52). The mounting blocks two (46) are slidably connected to the rear vertical column (103), and the mounting blocks one (12) are fixedly connected to the rear vertical column (103).
4. A cutting device for glass production according to claim 3, characterized in that: Tensioning rollers (11) and supporting rollers (15) are respectively arranged in the middle of the inner ring of the conveyor belt (2). The tensioning rollers (11) and the supporting rollers (15) are distributed front and back. The tensioning rollers (11) are in contact with the lower side of the inner ring of the conveyor belt (2), and the supporting rollers (15) are in contact with the upper side of the inner ring of the conveyor belt (2). Mounting plates two (16) are symmetrically arranged on the left and right sides of the supporting rollers (15). The mounting plates two (16) on the left and right sides are respectively fixedly connected to the horizontal columns (102) distributed left and right in one-to-one correspondence. Spring telescopic blocks (10) are symmetrically arranged on the left and right sides of the tensioning rollers (11). The spring telescopic blocks (10) on the left and right sides are respectively fixedly connected to the horizontal columns (102) distributed left and right in one-to-one correspondence.
5. The cutting device for glass production according to claim 3, characterized in that: The calibration mechanism includes a driving shaft one rotatably arranged in the middle of the horizontal column (102). The lower end of the driving shaft one is fixedly connected to a second motor (9). The second motor (9) is fixedly connected to the middle part of the lower end of the horizontal column (102). The upper end of the driving shaft one is fixedly connected to a mounting seat (5). An installation groove (7) is arranged on the side of the mounting seat (5) close to the conveyor belt (2). A driving shaft two is rotatably arranged in the installation groove (7). The driving shaft two is fixedly connected to a guiding and calibrating wheel (6). The driving shaft two penetrates through the upper end of the installation groove (7) and is fixedly connected to a third motor (8). The third motor (8) is fixedly arranged on the upper end of the mounting seat (5).
6. The cutting device for glass production according to claim 1, wherein: The cutting component includes the third mounting plate (14) and the fourth mounting plate (22). The third mounting plate (14) is fixedly connected to the rear part of the left horizontal column (102), and the fourth mounting plate (22) is fixedly connected to the rear part of the right horizontal column (102). The upper ends of the third mounting plate (14) and the fourth mounting plate (22) are fixedly provided with a top plate (58). A fifth mounting plate is fixedly provided on the third mounting plate (14), and a fourth motor (13) is fixedly provided on the fifth mounting plate. The fourth motor (13) is fixedly connected to a first gear (17) and a first cam (20) through a third drive shaft. The first cam (20) is in corresponding contact with a support plate (23). The support plate (23) is slidably arranged between the rear parts of the horizontally distributed horizontal columns (102). The first gear (17) meshes with a second gear (18), and the second gear (18) meshes with a third gear (19) and a sixth gear (51) respectively. The third gear (19) is fixedly connected to a second cam (21) through a first connecting shaft. The second cam (21) is in corresponding contact with a positioning plate (24). A buffer pad (25) is adhesively bonded to the lower end of the positioning plate (24). The positioning plate (24) is slidably arranged between the third mounting plate (14) and the fourth mounting plate (22), and the positioning plate (24) passes through an opening one (60) on the fourth mounting plate (22). A dust suction port (29) is provided on the front side of the lower end of the positioning plate (24), and a dust suction hole (30) is provided on the front side of the right end of the positioning plate (24). The dust suction port (29) communicates with a collection box (43) through the dust suction hole (30). The collection box (43) is fixedly connected to the positioning plate (24). The collection box (43) communicates with a suction pipe (42). A blowing port (27) is provided on the rear side of the lower end of the positioning plate (24), and an air inlet hole (28) is provided on the rear side of the right end of the positioning plate (24). The blowing port (27) communicates with an air inlet pipe (44) through the air inlet hole (28).
7. A cutting device for glass production according to claim 6, characterized in that: On the upper right side of the upper end of the top plate (58), a fifth motor (38) is fixedly installed. The fifth motor (38) is fixedly connected to a fourth gear (39) through a fourth drive shaft. The fourth gear (39) meshes with a fifth gear (40). The fifth gear (40) is fixedly connected to the cylindrical section of a threaded rod (37). The cylindrical section of the threaded rod (37) penetrates through a fourth mounting plate (22) and is rotatably connected to a third mounting plate (14). The threaded section of the threaded rod (37) is threadedly connected to a threaded hole (36) of a functional block (31). The upper end of the functional block (31) is slidably connected to the lower end of the top plate (58). An electric telescopic rod (33) is installed at the lower end of the functional block (31). The electric telescopic rod (33) is fixedly connected to a mounting block (32). The mounting block (32) is fixedly connected to a cutting knife (34). The cutting knife (34) corresponds to and cooperates with a guiding groove (26) on a positioning plate (24). The positioning plate (24) is fixedly connected to a fixing plate (45) through a number of springs (47). The fixing plate (45) is fixedly connected to the fourth mounting plate (22). A sealing shell (59) is fixedly installed on the fixing plate (45). There is a sealing cavity inside the sealing shell (59). The cylindrical section of the threaded rod (37) penetrates through the left end of the sealing shell (59) and enters the sealing cavity, where it is fixedly connected to an air guiding fan (41). The right end of the sealing cavity is communicated with an air inlet pipe (44). The left end of the sealing cavity is communicated with an air suction pipe (42).
8. A cutting device for glass production according to claim 7, characterized in that: A sixth gear (51) is fixedly connected to a third cam (50) through a second connecting shaft. The second connecting shaft is rotatably arranged on the third mounting plate (14) and the fourth mounting plate (22). The third cam (50) is in corresponding contact with a pressing plate (48). A pressing block (49) is rotatably arranged in a lower groove of the pressing plate (48). The pressing plate (48) passes through an opening two (61) on the fourth mounting plate (22). And a number of springs (47) are fixedly arranged between the pressing plate (48) and the fixing plate (45).
9. The cutting device for glass production according to claim 2, characterized in that: The storage assembly includes left and right distributed third mounting blocks (54). The left and right distributed third mounting blocks (54) are fixedly connected to the left and right distributed rear columns (103) one by one. A storage shell (53) is slidably arranged between the left and right distributed third mounting blocks (54). A number of storage grooves (55) are evenly arranged at intervals on the upper end of the storage shell (53). The front end of the storage shell (53) is fixedly connected to a connecting plate (56). The connecting plate (56) is slidably connected to a number of spring rods (57). The number of spring rods (57) is fixedly connected to a rear fixing column (101).
10. An operating method of a cutting device for glass production according to any one of claims 1-2, characterized in that: It includes the following steps: Step 1: Place the glass to be cut on the conveyor belt mechanism, and control the conveyor belt mechanism to work to convey the glass to be cut; Step 2: When the glass to be cut passes through the calibration mechanism, correct its position so that the left and right ends of the glass to be cut are respectively parallel to the left and right distributed cross columns (102); Step 3: The calibrated glass to be cut enters the target position below the cutting assembly. Control the conveyor belt mechanism to stop working, and then control the cutting assembly to perform cutting work; Step 4: The cut glass automatically falls into the storage assembly for storage; Step 5: Control the conveyor belt mechanism to continue working, feed the remaining uncut glass into the target position below the cutting assembly, control the conveyor belt mechanism to stop working, and then repeat the cutting work in Step 3 and the storage work in Step 4; Step 6: Repeat Step 5 until all the glass to be cut has been cut and stored.
Citation Information
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