Acrylic acid water-based emulsion homogenizing equipment

Through composite cooling system, gradient shear homogenization and plug-type precision filling technology, the cooling efficiency, homogenization effect and filling accuracy of acrylic aqueous emulsion equipment are solved, and efficient and stable emulsion production is achieved.

CN120268274AInactive Publication Date: 2025-07-08BOTULI MATERIALS TECHNOLOGY (ANHUI) CO LTD
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Patent Information

Application Number
CN202510648672.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-20
Publication Date
2025-07-08
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing acrylic aqueous emulsion homogenization equipment has problems in insufficient cooling efficiency, unsatisfactory homogenization effect, low quantitative filling accuracy and insufficient automation, which affects the stability and product quality of the emulsion.

Method used

It adopts a composite cooling system (water-cooled + air-cooled) combined with gradient shear homogenization mechanism and plug-type precision filling technology, and is equipped with an automated collection system to achieve efficient cooling, uniform mixing and precise filling.

Benefits of technology

It improves the stability and product quality of the emulsion, reduces production errors, improves production efficiency and automation, and is suitable for the continuous production of high-viscosity emulsions.

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Abstract

The invention discloses acrylic acid water-based emulsion homogenizing equipment which comprises a [-shaped mounting frame, a cooling tank body, a homogenizing stirring tank, a homogenizing mechanism and a collecting measuring cylinder. The equipment adopts a modular design, the cooling tank body is provided with a cooling chamber and double air cooling chambers, and efficient and uniform cooling is realized in cooperation with a built-in stirring device; the homogenizing and stirring tank is provided with a guide plate and a special stirring mechanism, a stirring part is formed by combining an inverted L-shaped connecting rod and a spherical stirrer, and the length of the connecting rod is gradually reduced from top to bottom to form a gradient shear force field; the quantitative filling mechanism realizes high-precision emulsion transfer through precise piston control; and the collection system driven by the rotating seat realizes automatic split charging. According to the composite cooling system, the cooling efficiency is improved; the particle size distribution of the emulsion is more uniform due to the gradient shearing design; the precision of the piston type filling mechanism reaches + / -0.5 mL, and batch consistency is guaranteed. The equipment is particularly suitable for production of high-added-value acrylic emulsion, and has the advantages of stable product quality, low energy consumption, simplicity and convenience in operation and the like.
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Description

Technical Field

[0001] The present invention relates to the technical field of chemical paint production, and specifically to an acrylic aqueous emulsion homogenization device. Background Art

[0002] Acrylic aqueous emulsions are widely used in fields such as coatings, adhesives, textiles, and papermaking, and their performance depends on the uniformity and stability of the emulsion. During the emulsion preparation process, it is usually necessary to go through processes such as mixing, homogenization, and cooling to ensure that the final product has good dispersibility and storage stability. However, the existing homogenization equipment still has the following technical problems in practical applications: Insufficient cooling efficiency: After searching, CN110075675A proposed an emulsion cooling tank, which uses a single water cooling cycle structure. Although it can achieve basic cooling, it lacks active stirring and auxiliary air cooling, resulting in a slow cooling speed and uneven temperature distribution. CN111569595B uses spiral guide vanes to enhance heat exchange, but still relies on a single cooling method and cannot meet the rapid cooling requirements of high-viscosity emulsions. Traditional emulsion cooling usually uses a single cooling method (such as air cooling or water cooling), with a slow cooling speed and prone to uneven temperature distribution, affecting the stability of the emulsion. In addition, there is a lack of effective stirring during the cooling process, resulting in low heat transfer efficiency and difficulty in achieving rapid and uniform cooling.

[0003] Unsatisfactory homogenization effect: The shearing force of the homogenization mechanism is single. After searching, CN112657432A uses multi-layer paddle stirring, but the size of the stirring parts is fixed and cannot form a gradient shearing force, resulting in uneven dispersion of large-particle emulsions. CN113731280B improves the dispersibility through a high-shear homogenization head, but has high energy consumption and is prone to local overheating.

[0004] Most of the existing stirring mechanisms use stirring paddles with fixed sizes, making it difficult to form a gradient shearing force, resulting in uneven distribution of emulsion particles and affecting the performance of the final product. At the same time, some equipment lacks a diversion design, with low mixing efficiency and prone to local agglomeration or precipitation. Low quantitative filling accuracy: During the emulsion transfer process, traditional equipment usually uses simple pumping or gravity drainage methods, making it difficult to accurately control the filling volume, resulting in quality fluctuations between batches and affecting product consistency. Insufficient automation: Existing equipment relies mostly on manual operations in the emulsion collection and filling processes, such as manually switching collection containers or adjusting stirring parameters, which not only has low efficiency but may also introduce human errors, affecting process stability.

[0005] Although existing patented technologies have made improvements in single functions (such as cooling or homogenization), they have not systematically solved the problem of collaborative optimization of the entire process of cooling - homogenization - filling - collection. In response to the above problems, there is an urgent need to develop a new type of acrylic water - based emulsion homogenization equipment that can achieve efficient cooling, gradient homogenization, precise filling, and automated collection to improve the stability of emulsion production and product quality. Summary of the Invention

[0006] To solve the above problems, the present invention provides an acrylic water - based emulsion homogenization equipment.

[0007] To achieve the above object, the present invention provides the following technical solutions: An acrylic water - based emulsion homogenization equipment, including a "[[" - shaped mounting frame, a cooling tank body, a homogenization stirring tank, a homogenization mechanism, and a collection graduated cylinder. The cooling tank body is installed on the top of the "[[" - shaped mounting frame, and the collection graduated cylinder is placed at the bottom of the "[[" - shaped mounting frame. A cooling chamber is provided inside the cooling tank body, and an addition port and a liquid outlet are provided on the cooling chamber. A stirring device is also provided inside the cooling chamber. There are two air - cooling chambers on the side of the cooling tank body, and fans are provided inside each of the air - cooling chambers; a gate for opening and closing the air - cooling chamber is also provided on the air - cooling chamber; a quantitative filling mechanism is provided below the top plate of the "[[" - shaped mounting frame, and the quantitative filling mechanism moves horizontally to fill the emulsion in the cooling tank body into the homogenization stirring tank; emulsion feeding hoppers and accelerator feeding hoppers are respectively provided on both sides of the top of the homogenization stirring tank. A guide plate is provided on the inner wall of the homogenization stirring tank, and a homogenization mechanism is provided inside the homogenization stirring tank below the guide plate. The homogenization mechanism includes a motor I installed through a sealed box; the output shaft of the motor I passes through the sealed box and is connected to a rotating shaft, and a plurality of stirring members are installed around the rotating shaft. A plurality of liquid outlets controlled by valves are provided at the bottom of the homogenization stirring tank; the collection graduated cylinder is placed directly below the liquid outlet through a rotating base.

[0008] Further, the stirring member includes an "┓" - shaped connecting rod and at least one spherical stirrer; one end of the connecting rod is fixed on the rotating shaft, and the other end of the connecting rod is connected to the corresponding spherical stirrer.

[0009] Further, the horizontal end lengths of the "┓" - shaped connecting rods installed on the rotating shaft decrease sequentially from top to bottom.

[0010] Further, the stirring device includes a motor II, a stirring shaft II, and stirring fan blades. The motor II is fixed on the top of the cooling tank body, the stirring shaft II is arranged inside the cooling chamber and is connected to the motor II, and the stirring fan blades are connected to the stirring shaft II; the stirring fan blades are composed of stirring paddles and stirring hammers.

[0011] Furthermore, the quantitative filling mechanism includes a lifting member, a mounting plate, a drainage cylinder, a driving member, a discharge conduit, and a discharge conduit. The drainage cylinder and the driving member are both arranged on the mounting plate, and the driving member is connected to a piston slidably arranged in the drainage cylinder. The feed port at one end of the drainage cylinder is connected to the liquid outlet on the cooling chamber via the discharge conduit, and the discharge port at one end of the drainage cylinder is communicated with the discharge conduit fixed on the mounting plate. Control valves are respectively arranged on the feed port and the discharge port of the drainage cylinder.

[0012] Furthermore, the driving member includes a reversible motor, a threaded lead screw, a connecting rod, and a slider. One end of the connecting rod extends into the drainage cylinder and is fixedly connected to the piston, and the other end is fixedly connected to the slider outside the drainage cylinder. The threaded lead screw is rotatably arranged on the mounting plate and one end is fixedly connected to the output shaft of the reversible motor fixed on the mounting plate. The slider is rotationally connected to the threaded lead screw. The reversible motor is used to drive the slider to slide along the threaded lead screw, so as to pull or push the piston in the drainage cylinder by the connecting rod.

[0013] Furthermore, the lifting members are two electric push rods, which are respectively arranged on opposite sides of the mounting plate.

[0014] Furthermore, the rotating base includes a base and a rotating table movably mounted on the base. A collecting graduated cylinder is placed on the rotating table; a motor III is fixed on the side of the base, and the output end of the motor III is connected to a driving worm. A worm gear disk meshing with the driving worm is mounted on the outer surface of the rotating table.

[0015] Compared with the prior art, the beneficial effects of the present invention are as follows: 1. An efficient composite cooling system improves the stability of the emulsion. The dual-mode collaborative cooling: adopts a combined design of a cooling chamber (water cooling) + two air-cooling chambers (forced convection). The air-cooling chambers are equipped with switchable gates and double fans, and the cooling rate can be flexibly adjusted according to the viscosity of the emulsion. Compared with the traditional single cooling method, the cooling speed is increased, and local overheating is avoided. A composite stirring structure of a stirring paddle + a stirring hammer is arranged in the cooling chamber to enhance the heat exchange efficiency and ensure uniform distribution of the emulsion temperature.

[0016] 2. The gradient shear homogenization mechanism is adopted to optimize the emulsion particle size distribution. The variable-diameter stirring design, the homogenization mechanism adopts a "┓"-shaped connecting rod, and the horizontal length decreases gradually from top to bottom, forming a gradient shear force field to avoid excessive shear damage to the emulsion structure. The spherical stirrer enhances the turbulence. Compared with the traditional paddle, the spherical stirrer can generate a more uniform eddy current, making the emulsion particles disperse more finely. The guide plate optimizes the flow path: a guide plate is arranged in the homogenization stirring tank to prevent the emulsion from short-circuiting and flowing, ensuring full mixing. The emulsion particle size distribution is more uniform, the stability is improved, it is applicable to high-solid or high-viscosity systems, and the phenomena of precipitation and stratification are reduced.

[0017] 3. Plunger-type precision filling: The piston is driven by a threaded lead screw, and the flow rate is managed by combining double control valves. The filling error is ≤ ±0.5 mL, far higher than the ±5 mL accuracy of traditional peristaltic pumps. The forward and reverse motor precisely controls the piston stroke to achieve quantitative transfer without manual intervention. The lifting design is suitable for multiple workstations, and the filling mechanism adjusts the height through an electric push rod to flexibly dock with the cooling tank and the homogenization tank. Ensure that the filling volume of each batch is consistent, reduce raw material waste, and improve the product qualification rate. The automated collection system improves production efficiency. The rotating seat is driven by a worm and worm gear, motor III + worm gear disk, automatically adjusts the position of the collection measuring cylinder, and accurately docks with multiple outlets. Support for continuous production: Multiple collection containers can be processed simultaneously without stopping for replacement, improving production efficiency. Reduce manual operation and the risk of cross-contamination, suitable for large-scale continuous production. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The present invention will be further described below in conjunction with the drawings.

[0019] Figure 1 is a schematic diagram of the overall structure of the present invention; Figure 2 is a schematic top view structure diagram of the mounting plate and the driving member of the present invention; Figure 3 is a schematic diagram of the specific structure of the rotating seat of the present invention; Figure 4 is a schematic diagram of the mating structure of the driving worm and the driven worm of the present invention; Figure 5 is a schematic diagram of the specific structure of the stirring member of the present invention.

[0020] In the figure: 1 - cooling tank body; 2 - "[ "-shaped mounting frame; 3 - homogenization stirring tank; 4 - homogenization mechanism; 5 - rotating seat; 6 - collection measuring cylinder; 11 - motor II; 12 - air-cooled chamber; 121 - fan; 13 - stirring shaft II; 14 - stirring paddle; 15 - stirring hammer; 20 - top plate; 21 - lifting member; 22 - mounting plate; 23 - discharge conduit; 24 - driving member; 25 - discharge conduit; 221 - drainage tube; 222 - piston; 241 - forward and reverse motor; 242 - threaded lead screw; 243 - connecting rod; 244 - slider; 30 - emulsion feeding hopper; 31 - accelerator feeding hopper; 32 - deflector; 41 - sealing box; 42 - motor I; 43 - rotating shaft; 44 - stirring member; 45 - outlet; 441 - connecting rod; 442 - spherical stirrer; 50 - base; 51 - motor III; 52 - driving worm; 53 - rotating table; 54 - worm gear disk. DETAILED DESCRIPTION OF THE INVENTION

[0021] Next, in combination with the embodiments of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0022] Embodiment 1 As Figures 1-5 , this embodiment provides an acrylic aqueous emulsion homogenizing device, including a "[-]" shaped mounting frame 2, a cooling tank 1, a homogenizing and stirring tank 3, a homogenizing mechanism 4, and a collecting graduated cylinder 6. The cooling tank 1 is installed on the top of the "[-]" shaped mounting frame 2, and the collecting graduated cylinder 6 is placed at the bottom of the "[-]" shaped mounting frame 2. A cooling chamber is provided inside the cooling tank 1, and an addition port and a liquid outlet are provided on the cooling chamber. A stirring device is also provided inside the cooling chamber. An air-cooling chamber 12 is provided on the side of the cooling tank 1. There are two air-cooling chambers, and a fan 121 is provided inside each air-cooling chamber; a gate for opening and closing the air-cooling chamber is also provided on the air-cooling chamber; a quantitative filling mechanism is provided below the top plate 20 of the "[-]" shaped mounting frame 2, and the quantitative filling mechanism horizontally moves to fill the emulsion in the cooling tank 1 into the homogenizing and stirring tank 3; emulsion feeding hoppers 30 and accelerator feeding hoppers 31 are respectively provided on both sides of the top of the homogenizing and stirring tank 3. A guide plate 32 is provided on the inner wall of the homogenizing and stirring tank 3. A homogenizing mechanism 4 is provided inside the homogenizing and stirring tank 3 below the guide plate 32. The homogenizing mechanism 4 includes a motor I 42 installed through a sealing box 41; the output shaft of the motor I 42 passes through the sealing box 41 and is connected to a rotating shaft 43, and a plurality of stirring members 44 are installed around the rotating shaft 43. A plurality of liquid outlets 45 controlled by valves are provided at the bottom of the homogenizing and stirring tank 3; the collecting graduated cylinder 6 is placed directly below the liquid outlet 45 through a rotating base 5.

[0023] The stirring member 44 includes an "┓"-shaped connecting rod 441 and at least one spherical stirrer 442; one end of the connecting rod 441 is fixed on the rotating shaft 43, and the other end of the connecting rod 441 is connected to the corresponding spherical stirrer 442. The length of the horizontal end of the "┓" shape of the connecting rod 441 installed on the rotating shaft 43 decreases sequentially from top to bottom.

[0024] During the specific operation of homogenization, in the emulsion cooling stage, the emulsion raw material enters the cooling chamber of the cooling tank 1. The coolant is injected through the addition port and evenly flows under the action of the stirring device (the motor II 11, the stirring shaft II 13, the stirring paddle 14, and the stirring hammer 15 cooperate with each other), improving the heat exchange efficiency. At the same time, the fans 121 in the two air-cooling chambers 12 are started, and the air volume is adjusted through the gate to enhance the heat dissipation effect, quickly cooling the emulsion to a temperature suitable for homogenization. The high-efficiency composite cooling system improves the stability of the emulsion. The dual-mode collaborative cooling: adopts the combined design of the cooling chamber (water cooling) + the dual air-cooling chambers (forced convection). The air-cooling chambers are equipped with switchable gates and dual fans, and the cooling rate can be flexibly adjusted according to the emulsion viscosity. Compared with the traditional single cooling method, the cooling speed is increased, avoiding local overheating. A composite stirring structure of the stirring paddle + the stirring hammer is set in the cooling chamber to enhance the heat exchange efficiency and ensure the uniform distribution of the emulsion temperature.

[0025] In the quantitative filling stage, the cooled emulsion enters the quantitative filling mechanism through the liquid outlet. The driving member 24 (the forward and reverse motor 241, the threaded lead screw 242, and the slider 244) pushes the piston 222 to move in the diversion cylinder 221, precisely controlling the extraction and discharge amount of the emulsion. The lifting member 21 (the electric push rod) adjusts the height of the mounting plate 22 to align the discharge conduit 25 with the feeding port of the homogenizing and stirring tank 3, realizing automatic filling. The piston is driven by the threaded lead screw, and the flow rate is managed by combining the dual control valves. The filling error is ≤±0.5 mL, which is much higher than the ±5 mL accuracy of the traditional peristaltic pump. The piston stroke is precisely controlled by the forward and reverse motor to achieve quantitative transfer without manual intervention. The lifting design is adapted to multiple workstations. The filling mechanism adjusts the height through the electric push rod, flexibly docking the cooling tank and the homogenizing tank. Ensure that the filling amount of each batch is consistent, reduce raw material waste, and improve the product qualification rate.

[0026] In the homogenizing and stirring stage, the emulsion enters the homogenizing and stirring tank 3 through the emulsion feeding hopper 30, and the promoter is added through the promoter feeding hopper 31. The motor I 42 drives the rotating shaft 43 to rotate, driving the "┓"-shaped connecting rod 441 and the spherical stirrer 442 to stir at high speed. Since the length of the connecting rod 441 decreases from top to bottom, a gradient shear force is formed, enabling the emulsion and the promoter to be fully mixed. The inner wall guide plate 32 guides the material to form a vortex, further enhancing the homogenization effect and avoiding local precipitation or caking. The gradient shear homogenization mechanism is adopted to optimize the emulsion particle size distribution. The variable-diameter stirring design: the homogenization mechanism adopts a "┓"-shaped connecting rod, and the horizontal length decreases from top to bottom, forming a gradient shear force field to avoid excessive shear damage to the emulsion structure. The spherical stirrer enhances the turbulence. Compared with the traditional blade, the spherical stirrer can generate a more uniform vortex, making the emulsion particles more finely dispersed. The guide plate optimizes the flow path: a guide plate is arranged in the homogenizing and stirring tank to prevent the emulsion from short-circuiting and flowing, ensuring full mixing. The emulsion particle size distribution is more uniform, the stability is improved, it is applicable to high-solid or high-viscosity systems, and the precipitation and stratification phenomena are reduced.

[0027] In the collection stage, after homogenization is completed, the emulsion is discharged through the outlet 45. The motor III 51 of the rotating base 5 drives the worm 52 to mesh with the worm gear disk 54, driving the rotating table 53 to rotate, so that different collection measuring cylinders 6 sequentially receive the emulsion, realizing continuous production.

[0028] Example 2 A kind of acrylic aqueous emulsion homogenizing equipment provided by this embodiment has basically the same structure as that of Example 1. The difference is that on the basis of Example 1, this embodiment further discloses that the stirring device includes a motor II 11, a stirring shaft II 13 and stirring fan blades. The motor II 11 is fixed on the top of the cooling tank body 1. The stirring shaft II 13 is arranged in the cooling chamber and is connected with the motor II 11. The stirring fan blades are connected with the stirring shaft II 13. The stirring fan blades are composed of a stirring paddle 14 and a stirring hammer 15. During operation, the motor II 11 drives the stirring shaft II 13 to rotate, and the stirring shaft II 13 drives the stirring paddle 14 and the stirring hammer 15 to move. Under the combined action of the stirring paddle 14 and the stirring hammer 15, the fluid flows evenly, improving the heat exchange efficiency.

[0029] Example 3 A kind of acrylic aqueous emulsion homogenizing equipment provided by this embodiment has basically the same structure as that of Example 1. The difference is that on the basis of Example 1, it further discloses that the quantitative filling mechanism includes a lifting member 21, a mounting plate 22, a diversion cylinder 221, a driving member 24, a discharge conduit 23 and a discharge conduit 25. The diversion cylinder 221 and the driving member are both arranged on the mounting plate 22, and the driving member 24 is connected with a piston 222 slidably arranged in the diversion cylinder 221. The feed port at one end of the diversion cylinder 221 is connected with the liquid outlet on the cooling chamber through the discharge conduit 23. The discharge port at one end of the diversion cylinder 221 is communicated with the discharge conduit 25 fixed on the mounting plate 22. Control valves are respectively arranged on the feed port and the discharge port of the diversion cylinder 221.

[0030] The lifting member 21 adjusts the height of the mounting plate 22 to align the discharge conduit 23 with the liquid outlet of the cooling tank body 1. The control valve at the feed port is opened, and the control valve at the discharge port is closed. The driving member 24 pulls the piston 222 to slide towards the rear end of the diversion cylinder 221 through the connecting rod 243, forming a negative pressure. The emulsion is sucked from the cooling tank body 1 into the diversion cylinder 221 through the discharge conduit 23, completing quantitative extraction. When filling the emulsion, the control valve at the feed port is closed, and the control valve at the discharge port is opened. The lifting member 21 adjusts the height of the mounting plate 22 to align the discharge conduit 25 with the feeding port of the homogenizing stirring tank 3. The driving member 24 pushes the slider 244 forward, and pushes the piston 222 to slide towards the front end of the diversion cylinder 221 through the connecting rod 243, pressing the emulsion into the homogenizing stirring tank 3 through the discharge conduit 25. After filling is completed, the piston 222 resets, preparing for the next cycle.

[0031] Example 4 An acrylic aqueous emulsion homogenizing device provided in this embodiment has basically the same structure as that in Embodiment 3. The difference is that on the basis of Embodiment 3, it is further disclosed that the driving member 24 includes a forward and reverse motor 241, a threaded lead screw 242, a connecting rod 243, and a slider 244. One end of the connecting rod 243 extends into the drainage cylinder 221 and is fixedly connected to the piston 222, and the other end is fixedly connected to the slider 244 outside the drainage cylinder 221. The threaded lead screw 242 is rotatably arranged on the mounting plate 22 and one end is fixedly connected to the output shaft of the forward and reverse motor 241 fixed on the mounting plate 22. The slider 244 is rotatably connected to the threaded lead screw 242. The forward and reverse motor 241 drives the slider 244 to slide along the threaded lead screw 242, so as to pull or push the piston 222 in the drainage cylinder 221 through the connecting rod 243. The lifting member 21 is two electric push rods, which are respectively arranged on opposite sides of the mounting plate 22. During the stage of extracting the emulsion, the forward and reverse motor 241 of the driving member 24 is started, driving the threaded lead screw 242 to rotate, making the slider 244 move backward, pulling the piston 222 to slide backward in the drainage cylinder 221 through the connecting rod 243 to form a negative pressure. When filling the emulsion, the forward and reverse motor 241 rotates in reverse, pushing the slider 244 to move forward, and pushing the piston 222 to slide forward in the drainage cylinder 221 through the connecting rod 243, and pressing the emulsion into the homogenizing and stirring tank 3 through the discharge conduit 25.

[0032] Embodiment 5 An acrylic aqueous emulsion homogenizing device provided in this embodiment has basically the same structure as that in Embodiment 1. The difference is that on the basis of Embodiment 1, the structure of the rotating base 5 is further disclosed. The rotating base 5 includes a base 50 and a rotating table 53 movably mounted on the base 50. A collecting graduated cylinder 6 is placed on the rotating table 53. A motor III 51 is fixed on the side of the base 50, the output end of the motor III 51 is connected to a driving worm gear 52, and a worm gear disk 54 meshing with the driving worm gear 52 is installed on the outer surface of the rotating table 53. The rotating base is driven by a worm and worm gear, motor III + worm gear disk, automatically adjusts the position of the collecting graduated cylinder, and accurately docks multiple outlets.

[0033] It should be noted here that the above descriptions of these embodiments are used to help understand the present invention, but do not constitute a limitation to the present invention. In addition, the technical features involved in the various embodiments of the present invention described above can be combined with each other as long as they do not conflict with each other. In addition, the above are only partial embodiments of the present invention, rather than all embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts fall within the scope of protection of the present invention.

Claims

1. An acrylic aqueous emulsion homogenizing device, comprising a "[”-shaped mounting frame (2), a cooling tank body (1), a homogenizing stirring tank (3), a homogenizing mechanism (4), and a collecting graduated cylinder (6). The cooling tank body (1) is installed on the top of the "[”-shaped mounting frame (2), and the collecting graduated cylinder (6) is placed at the bottom of the "[”-shaped mounting frame (2). It is characterized in that, The temperature-reducing tank body (1) is provided with a cooling chamber, and an adding port and a liquid outlet are arranged on the cooling chamber. A stirring device is also arranged in the cooling chamber. An air-cooling chamber (12) is arranged on the side of the temperature-reducing tank body (1). There are two air-cooling chambers, and a blower (121) is arranged in each air-cooling chamber; a gate for opening and closing the air-cooling chamber is also arranged on the air-cooling chamber. Below the top plate (20) of the "[”-shaped mounting frame (2), there is a quantitative filling mechanism. The quantitative filling mechanism moves horizontally to fill the emulsion in the temperature-reducing tank body (1) into the homogenizing and stirring tank (3); on both sides of the top of the homogenizing and stirring tank (3), there are respectively an emulsion feeding hopper (30) and an accelerator feeding hopper (31). A guide plate (32) is arranged on the inner wall of the homogenizing and stirring tank (3). Inside the homogenizing and stirring tank (3) below the guide plate (32), there is a homogenizing mechanism (4). The homogenizing mechanism (4) includes a motor I (42) installed through a sealing box (41); the output shaft of the motor I (42) passes through the sealing box (41) and is connected to a rotating shaft (43). A plurality of stirring parts (44) are installed around the rotating shaft (43). A plurality of liquid outlets (45) controlled by valves are arranged at the bottom of the homogenizing and stirring tank (3); the collecting measuring cylinder (6) is placed directly below the liquid outlet (45) through a rotating base (5).

2. The homogeneous device for an acrylic aqueous emulsion according to claim 1, characterized in that, The stirring part (44) includes an "┓”-shaped connecting rod (441) and at least one spherical stirrer (442); one end of the connecting rod (441) is fixed on the rotating shaft (43), and the other end of the connecting rod (441) is connected to the corresponding spherical stirrer (442).

3. The homogenizing device for an acrylic aqueous emulsion according to claim 2, characterized in that, The horizontal end lengths of the "┓”-shaped connecting rods (441) installed on the rotating shaft (43) decrease sequentially from top to bottom.

4. A homogenization device for an acrylic aqueous emulsion according to claim 1, characterized in that, The stirring device includes a motor II (11), a stirring shaft II (13) and stirring blades. The motor II (11) is fixed on the top of the temperature-reducing tank body (1). The stirring shaft II (13) is arranged in the cooling chamber and is connected to the motor II (11). The stirring blades are connected to the stirring shaft II (13); the stirring blades are composed of a stirring paddle (14) and a stirring hammer (15).

5. The homogenizing device for an acrylic aqueous emulsion according to claim 1, characterized in that, The quantitative filling mechanism includes a lifting part (21), a mounting plate (22), a drainage cylinder (221), a driving part (24), a discharge conduit (23) and a discharge conduit (25). The drainage cylinder (221) and the driving part are both arranged on the mounting plate (22), and the driving part (24) is connected to a piston (222) sliding in the drainage cylinder (221). The feed port at one end of the drainage cylinder (221) is connected to the liquid outlet on the cooling chamber through the discharge conduit (23). The discharge port at one end of the drainage cylinder (221) is communicated with the discharge conduit (25) fixed on the mounting plate (22). Control valves are respectively arranged on the feed port and the discharge port of the drainage cylinder (221).

6. The homogenizing device for an acrylic aqueous emulsion according to claim 5, characterized in that, The driving member (24) includes a reversible motor (241), a threaded lead screw (242), a connecting rod (243), and a slider (244). One end of the connecting rod (243) extends into the drainage cylinder (221) and is fixedly connected to the piston (222), and the other end is fixedly connected to the slider (244) outside the drainage cylinder (221). The threaded lead screw (242) is rotatably arranged on the mounting plate (22) and one end is fixedly connected to the output shaft of the reversible motor (241) fixed on the mounting plate (22). The slider (244) is rotatably connected to the threaded lead screw (242). The reversible motor (241) drives the slider (244) to slide along the threaded lead screw (242) to pull or push the piston (222) in the drainage cylinder (221).

7. An acrylic aqueous emulsion homogenization device according to claim 5, characterized in that, The lifting members (21) are two electric push rods and are respectively arranged on opposite sides of the mounting plate (22).

8. An acrylic aqueous emulsion homogenizing device according to claim 1, characterized in that, The rotating base (5) includes a base (50) and a rotating table (53) movably mounted on the base (50). A collecting graduated cylinder (6) is placed on the rotating table (53); a motor III (51) is fixed on the side of the base (50), the output end of the motor III (51) is connected to a driving worm (52), and a worm gear disc (54) meshing with the driving worm (52) is installed on the outer surface of the rotating table (53).

Citation Information

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