Anti-splashing mechanical protective cover of underground crusher
By introducing chain buffer roller structure and servo motor drive into the downhole crusher protective cover, the problem of hard liner wear is solved, achieving more efficient protection and longer service life.
Patent Information
- Application Number
- CN202510602569.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-12
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2045-05-12
AI Technical Summary
The mechanical protective cover of existing underground crushers is directly affected by high-speed splashing materials, causing the lining to wear or thin, affecting the safety and life of use.
The head buffer roller, the middle buffer roller and the tail buffer roller are used to form a chain structure, combined with the screw slide rail and servo motor drive, the movement and switching of the buffer roller are realized, and the gravel is removed with the hydraulic push rod, which enhances the buffer effect and the service life of the protective cover.
By sharing impact wear, the service life of the protective cover is extended, and the protection efficiency is improved, the risk of wear is reduced, and safety is ensured.
Smart Images

Figure CN120268503A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of underground protection, and particularly to a mechanical splash-proof shield for an underground crusher. Background Art
[0002] An underground crusher is a core device used for crushing large rocks and ores in mines, tunnels and underground projects. During the crushing operation, the high-speed rotating hammer heads or jaw plates collide violently with the materials, generating a large amount of high-speed flying crushed stones, metal debris and dust. Among various types of underground crushers, the hammer crusher is a relatively important one, and the hammer crusher mainly completes the crushing of materials by impact energy. When the hammer crusher works, the motor drives the rotor to rotate at a high speed, and the materials enter the crusher cavity evenly. The high-speed rotating hammer heads impact, shear and tear the materials to break them. At the same time, the gravity of the materials themselves causes the materials to rush from the high-speed rotating hammer heads to the baffle plate and sieve bars in the frame body. The materials larger than the sieve hole size are retained on the sieve plate and continue to be struck and ground by the hammers until they are broken to the required discharge particle size and finally discharged out of the machine through the sieve plate. During the crushing process, when hard materials are broken, the flying objects have a high speed and large kinetic energy, which may injure nearby operators or damage equipment. Therefore, as a key safety component of the underground crusher, the design and reliability of the mechanical shield are directly related to the safety of the operation environment and production efficiency.
[0003] The existing mechanical shields mostly set a hard lining structure inside the crusher, and buffer the impact force of the stones hitting the lining through the physical properties of the hard lining structure. After long-term use, the lining will be quickly worn, thinned or even perforated, losing the splash-proof function, and thus threatening the safety of operators. Summary of the Invention
[0004] In order to overcome the problem that in the process of using the existing mechanical shield, due to the hard lining directly bearing the impact of high-speed flying materials, after long-term use, the surface of the hard lining appears worn or thinned, thus affecting the safety of the use of the entire mechanical shield.
[0005] The technical solution of the present invention is: a mechanical splash-proof shield for an underground crusher, including a crusher assembly, a moving assembly connected to the crusher assembly, a buffer assembly movably connected to the moving assembly, a support assembly connected to the crusher assembly, and a slag removal assembly movably connected to the support assembly; The buffer assembly includes a head buffer roller movably connected to the moving component, several middle-section buffer rollers and a tail buffer roller arranged inside the crusher component, a fixed bracket connected to the crusher component, an adjustment slot opened on the fixed bracket, a sliding rod movably connected to the fixed bracket, an anti-detachment ring connected to the sliding rod, a mounting piece connected to the sliding rod, a tail buffer roller movably connected to the mounting piece, combination pieces respectively movably connected to the head buffer roller and the adjacent middle-section buffer roller, adjacent middle-section buffer rollers, and the middle-section buffer roller and the adjacent tail buffer roller, a runner rod movably connected to the fixed bracket, several abutting wheels connected to the runner rod, and a distance measuring component connected to the fixed bracket.
[0006] Preferably, the distance measuring component includes a fixed piece connected to the fixed bracket, a laser distance meter connected to the fixed piece, and a connecting strip connected to the mounting piece.
[0007] Preferably, the crusher component includes a machine body shell connected to the moving component, a feeding cavity opened on the machine body shell, a rotating shaft movably connected to the machine body shell, a load-bearing wheel and a first synchronous wheel connected to the rotating shaft, a driving component movably connected to the first synchronous wheel, a support strip connected to the inner wall of the machine body shell, and several moving slots opened on the support strip. The motor bracket is connected to the machine body shell.
[0008] Preferably, the driving component includes a synchronous belt movably connected to the first synchronous wheel, a second synchronous wheel movably connected to the synchronous belt, a first servo motor connected to the second synchronous wheel, a motor bracket connected to the first servo motor, several rotating wheels connected to the rotating shaft, and crushing pieces connected to the rotating wheels.
[0009] Preferably, the moving component includes a slide rail bracket connected to the machine body shell, a lead screw slide rail connected to the slide rail bracket, a lead screw slider movably connected to the lead screw slide rail, a first connecting frame connected to the lead screw slider, a limiting rod connected to the first connecting frame, and a second connecting frame movably connected to the limiting rod. The second connecting frame is movably connected to the head buffer roller.
[0010] Preferably, the bracket component includes a moving frame connected to the machine body shell, a limiting strip connected to the moving frame, a sliding component movably connected to the limiting strip, and several meshing teeth connected to the moving frame.
[0011] Preferably, the sliding component includes a sliding frame movably connected to the limiting strip, a second servo motor connected to the sliding frame, a motor rotating rod connected to the output shaft of the second servo motor, a sliding wheel and a meshing runner connected to the motor rotating rod. The meshing runner meshes with the meshing teeth.
[0012] Preferably, the slag removal assembly includes a fixed frame movably connected to the motor rotating rod, a hydraulic assembly connected to the fixed frame, a protective casing connected to the movable frame, and several groups of cleaning assemblies connected to the protective casing, and each group of cleaning assemblies is provided with several cleaning assemblies.
[0013] Preferably, the hydraulic assembly includes a plurality of hydraulic push rods connected to a fixed frame and push plates connected to the hydraulic push rods, the hydraulic push rods and the push plates are arranged in a one-to-one correspondence, and the push plates and the cleaning assembly are arranged in a one-to-one correspondence.
[0014] Preferably, the cleaning assembly includes a reset spring connected to the protective casing, a connecting plate connected to the reset spring, a push rod connected to the connecting plate, a slag removal bar connected to the connecting plate, and a positioning bar connected to the slag removal bar, and the push rod is movably connected to the protective casing.
[0015] Beneficial effects of the present invention: 1. On the basis of the conventional anti-splash mechanical protective cover, the protective cover is improved, and a chain structure composed of the head buffer roller, the middle buffer roller and the tail buffer roller is used to form an arc-shaped protective structure. When splashing gravel appears, the gravel will hit the middle buffer roller, and the gravel will apply a force to the middle buffer roller to drive it to rotate, so that the impact force applied by the gravel is buffered by the rotation generated by the middle buffer roller, so as to improve the protection efficiency of the entire protective cover to a certain extent, so as to solve the problem that the hard lining plate directly bears the impact of high-speed splashing materials during the use of the existing mechanical protective cover, resulting in the hard lining plate being worn or thinned after a long time of use, thereby affecting the safety of the entire mechanical protective cover; 2. The first connecting frame is driven to move by the movable screw rail and the screw slider, and the head buffer roller is driven to move along the screw rail by the moving first connecting frame, so that the moved head buffer roller can drive the middle buffer roller and the tail buffer roller to move, so that the buffer rollers playing the buffering function inside the crusher can be switched in real time, so that the impact wear of the entire crusher can be apportioned to different buffer rollers, thereby greatly extending the service life of the entire protective cover; 3. Drive the motor rotating rod to rotate through the second servo motor, and drive the meshing rotating wheel to rotate through the rotating motor rotating rod, so that the rotating meshing rotating wheel can drive the entire sliding frame to slide on the limiting strip, so that the sliding sliding frame can drive the slag removal component to slide, so as to realize the pressing operation of multiple cleaning components. Drive the pushing piece to move through the hydraulic push rod, and drive the pushing rod to move through the moving pushing piece, so as to force the return spring to deform through the movement of the pushing rod, so that the slag removal strip connected to the pushing rod can remove the gravel embedded between adjacent buffer rollers, and thus can greatly improve the service life of the entire protective cover. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 Shows the first three-dimensional structure schematic diagram of the anti-splash mechanical protective cover of the present invention; Figure 2 Shows the second three-dimensional structure schematic diagram of the anti-splash mechanical protective cover of the present invention; Figure 3 Shows the first three-dimensional structure schematic diagram of the buffer component of the anti-splash mechanical protective cover of the present invention; Figure 4 Shows the three-dimensional structure schematic diagram of the moving component of the anti-splash mechanical protective cover of the present invention; Figure 5 Shows the second three-dimensional structure schematic diagram of the buffer component of the anti-splash mechanical protective cover of the present invention; Figure 6 Shows the three-dimensional structure schematic diagram of the slag removal component of the anti-splash mechanical protective cover of the present invention; Figure 7 Shows the third three-dimensional structure schematic diagram of the buffer component of the anti-splash mechanical protective cover of the present invention; Figure 8 Shows the fourth three-dimensional structure schematic diagram of the buffer component of the anti-splash mechanical protective cover of the present invention.
[0017] Description of reference numerals: 1, crusher assembly; 2, moving assembly; 3, buffer assembly; 4, support assembly; 5, slag removal assembly; 101, body housing; 102, feed chamber; 103, load-bearing wheel; 104, rotating shaft; 105, first synchronous pulley; 106, synchronous belt; 107, second synchronous pulley; 108, first servo motor; 109, motor bracket; 110, support bar; 111, moving groove; 112, rotating wheel; 113, crushing piece; 201, slide rail bracket; 202, screw rod slide rail; 203, screw rod slider; 204, first connecting frame; 205, limiting rod; 206, second connecting frame; 301, head buffer roller; 302, combined piece; 303, middle section buffer roller; 304, tail buffer roller; 305, mounting piece; 306, connecting bar; 307, fixed bracket; 308, fixing piece; 309, laser rangefinder; 310, rotating wheel rod; 311, abutting wheel; 312, adjusting groove; 313, sliding rod; 314, anti-disengagement ring; 401, moving frame; 402, limiting strip; 403, sliding frame; 404, second servo motor; 405, motor rotating rod; 406, sliding wheel; 407, meshing rotating wheel; 408, meshing teeth; 501, fixed frame; 502, hydraulic push rod; 503, pushing piece; 504, protective housing; 505, pushing rod; 506, return spring; 507, connecting piece; 508, slag removal bar; 509, positioning bar. Detailed implementation manners
[0018] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0019] The mechanical splash-proof shield for an underground crusher, according to Figures 1-8 as shown, includes a crusher assembly 1, a moving assembly 2 connected to the crusher assembly 1, a buffer assembly 3 movably connected to the moving assembly 2, a support assembly 4 connected to the crusher assembly 1, and a slag removal assembly 5 movably connected to the support assembly 4; The buffer assembly 3 includes a head buffer roller 301 movably connected to the moving assembly 2, several middle buffer rollers 303 and a tail buffer roller 304 disposed inside the crusher assembly 1, a fixed bracket 307 connected to the crusher assembly 1, an adjustment slot 312 opened on the fixed bracket 307, a sliding rod 313 movably connected to the fixed bracket 307, an anti - detachment ring 314 connected to the sliding rod 313, a mounting piece 305 connected to the sliding rod 313, a tail buffer roller 304 movably connected to the mounting piece 305, combination pieces 302 movably connected to the head buffer roller 301 and the adjacent middle buffer roller 303, adjacent middle buffer rollers 303, and the middle buffer roller 303 and the adjacent tail buffer roller 304 respectively, a runner rod 310 movably connected to the fixed bracket 307, several abutting wheels 311 connected to the runner rod 310, and a ranging assembly connected to the fixed bracket 307.
[0020] According to Figure 4 As shown, the ranging assembly includes a fixed piece 308 connected to the fixed bracket 307, a laser rangefinder 309 connected to the fixed piece 308, and a connecting bar 306 connected to the mounting piece 305.
[0021] It should be noted that through the setting of the laser rangefinder 309, the distance between the laser rangefinder 309 and the connecting bar 306 is monitored. When the distance exceeds the rated value, the user can be reminded to repair or replace the buffer assembly 3.
[0022] According to Figure 2 And Figure 5 As shown, the crusher assembly 1 includes a machine body housing 101 connected to the moving assembly 2, a feed cavity 102 opened on the machine body housing 101, a rotating shaft 104 movably connected to the machine body housing 101, a load - bearing wheel 103 and a first synchronous wheel 105 connected to the rotating shaft 104, a drive assembly movably connected to the first synchronous wheel 105, a support bar 110 connected to the inner wall of the machine body housing 101, and several moving slots 111 opened on the support bar 110. The motor bracket 109 is connected to the machine body housing 101.
[0023] It should be noted that the buffer assembly 3 is supported by the arc - shaped support bar 110, and the several moving slots 111 opened on the support bar 110 assist the slag removal assembly 5 to move, so that the protective cover can clear the crushed stones embedded between adjacent buffer rollers by inserting the slag removal assembly 5 between adjacent buffer rollers.
[0024] According to Figure 2 And Figure 6As shown in the figure, the driving component includes a synchronous belt 106 movably connected to the first synchronous pulley 105, a second synchronous pulley 107 movably connected to the synchronous belt 106, a first servo motor 108 connected to the second synchronous pulley 107, a motor bracket 109 connected to the first servo motor 108, a plurality of rotating wheels 112 connected to the rotating shaft 104, and crushing pieces 113 connected to the rotating wheels 112.
[0025] It should be noted that the first servo motor 108 is used to drive the second synchronous pulley 107 to rotate, so as to drive the synchronous belt 106 to rotate through the rotating second synchronous pulley 107, drive the first synchronous pulley 105 to rotate through the rotating synchronous belt 106, drive the rotating shaft 104 to rotate through the rotating first synchronous pulley 105, so as to drive the rotating wheels 112 and the crushing pieces 113 to rotate through the rotating rotating shaft 104, and crush the incoming crushed stones through the rotating crushing pieces 113, so as to realize the use of this crusher.
[0026] According to Figure 4 As shown in the figure, the moving component 2 includes a slide rail bracket 201 connected to the body shell 101, a lead screw slide rail 202 connected to the slide rail bracket 201, a lead screw slider 203 movably connected to the lead screw slide rail 202, a first connecting frame 204 connected to the lead screw slider 203, a limiting rod 205 connected to the first connecting frame 204, and a second connecting frame 206 movably connected to the limiting rod 205. The second connecting frame 206 is movably connected to the head buffer roller 301.
[0027] It should be noted that the first connecting frame 204 is driven to move through the movably connected lead screw slide rail 202 and the lead screw slider 203, and the head buffer roller 301 is driven to move along the lead screw slide rail 202 through the moving first connecting frame 204, so that the moved head buffer roller 301 can drive the middle buffer roller 303 and the tail buffer roller 304 to move, so that the buffer rollers that play a buffering function inside the crusher can be switched in real time, so that the impact wear suffered by the entire crusher can be shared by different buffer rollers, and thus the service life of the entire protective cover can be greatly extended.
[0028] According to Figure 3 And Figure 5 As shown in the figure, the bracket component 4 includes a moving frame 401 connected to the body shell 101, a limiting strip 402 connected to the moving frame 401, a sliding component movably connected to the limiting strip 402, and a plurality of meshing teeth 408 connected to the moving frame 401.
[0029] According to Figure 3 And Figure 5As shown in the figure, the sliding assembly includes a sliding frame 403 movably connected to the limiting bar 402, a second servo motor 404 connected to the sliding frame 403, a motor rotating rod 405 connected to the output shaft of the second servo motor 404, a sliding wheel 406 and a meshing rotating wheel 407 connected to the motor rotating rod 405, and the meshing rotating wheel 407 meshes with the meshing teeth 408.
[0030] It should be noted that the second servo motor 404 drives the motor rotating rod 405 to rotate, and the rotating motor rotating rod 405 drives the meshing rotating wheel 407 to rotate, so that the rotating meshing rotating wheel 407 drives the entire sliding frame 403 to slide on the limiting bar 402, so that the sliding sliding frame 403 can drive the slag removal assembly 5 to slide, so as to realize the pressing operation of multiple sets of cleaning components.
[0031] According to Figure 2 As shown in the figure, the slag removal assembly 5 includes a fixed frame 501 movably connected to the motor rotating rod 405, a hydraulic component connected to the fixed frame 501, a protective housing 504 connected to the moving frame 401, and several sets of cleaning components connected to the protective housing 504, and each set of cleaning components is provided with several cleaning components.
[0032] According to Figure 2 As shown in the figure, the hydraulic component includes several hydraulic push rods 502 connected to the fixed frame 501 and a pushing piece 503 connected to the hydraulic push rod 502. The hydraulic push rods 502 and the pushing pieces 503 are arranged in one-to-one correspondence, and the pushing pieces 503 and the cleaning components are arranged in one-to-one correspondence.
[0033] It should be noted that the hydraulic push rod 502 drives the pushing piece 503 to move, and the moving pushing piece 503 drives the pushing rod 505 to move, so that the moving of the pushing rod 505 forces the return spring 506 to deform, so that the slag removal bar 508 connected to the pushing rod 505 can remove the gravel embedded between adjacent buffer rollers, and thus the service life of the entire protective cover can be greatly improved.
[0034] According to Figure 6 As shown in the figure, the cleaning component includes a return spring 506 connected to the protective housing 504, a connecting piece 507 connected to the return spring 506, a pushing rod 505 connected to the connecting piece 507, a slag removal bar 508 connected to the connecting piece 507, and a positioning bar 509 connected to the slag removal bar 508. The pushing rod 505 is movably connected to the protective housing 504.
[0035] The embodiments of the present invention have been described in detail above in conjunction with the accompanying drawings. However, the present invention is not limited to the above embodiments, and various changes can be made without departing from the spirit of the present invention within the scope of knowledge possessed by those skilled in the art.
Claims
1. The anti-splash mechanical protective cover for the underground crusher is characterized in that: It includes a crusher assembly (1), a moving assembly (2) connected to the crusher assembly (1), a buffer assembly (3) movably connected to the moving assembly (2), a support assembly (4) connected to the crusher assembly (1), and a slag removal assembly (5) movably connected to the support assembly (4); The buffer assembly (3) includes a head buffer roller (301) movably connected to the moving assembly (2), several middle buffer rollers (303) and a tail buffer roller (304) arranged inside the crusher assembly (1), a fixed bracket (307) connected to the crusher assembly (1), an adjustment groove (312) opened on the fixed bracket (307), a sliding rod (313) movably connected to the fixed bracket (307), an anti - detachment ring (314) connected to the sliding rod (313), a mounting piece (305) connected to the sliding rod (313), a tail buffer roller (304) movably connected to the mounting piece (305), combination pieces (302) respectively movably connected to the head buffer roller (301) and the adjacent middle buffer roller (303), adjacent middle buffer rollers (303), and the middle buffer roller (303) and the adjacent tail buffer roller (304), a runner rod (310) movably connected to the fixed bracket (307), several abutting wheels (311) connected to the runner rod (310), and a distance measuring assembly connected to the fixed bracket (307).
2. The mechanical splash-proof protective cover for the downhole crusher according to claim 1, wherein: The distance measuring assembly includes a fixed piece (308) connected to the fixed bracket (307), a laser rangefinder (309) connected to the fixed piece (308), and a connecting strip (306) connected to the mounting piece (305).
3. The mechanical splash-proof protective cover for the downhole crusher according to claim 1, wherein: The crusher assembly (1) includes a machine body shell (101) connected to the moving assembly (2), a feed cavity (102) opened on the machine body shell (101), a rotating shaft (104) movably connected to the machine body shell (101), a load - bearing wheel (103) and a first synchronous wheel (105) connected to the rotating shaft (104), a drive assembly movably connected to the first synchronous wheel (105), a support strip (110) connected to the inner wall of the machine body shell (101), and several moving grooves (111) opened on the support strip (110). The motor bracket (109) is connected to the machine body shell (101).
4. The mechanical splash-proof protective cover for the downhole crusher according to claim 3, characterized in that: The drive assembly includes a synchronous belt (106) movably connected to the first synchronous wheel (105), a second synchronous wheel (107) movably connected to the synchronous belt (106), a first servo - motor (108) connected to the second synchronous wheel (107), a motor bracket (109) connected to the first servo - motor (108), several rotating wheels (112) connected to the rotating shaft (104), and crushing pieces (113) connected to the rotating wheels (112).
5. The mechanical splash-proof protective cover for the downhole crusher according to claim 3, characterized in that: The moving component (2) includes a slide rail bracket (201) connected to the body housing (101), a lead screw slide rail (202) connected to the slide rail bracket (201), a lead screw slider (203) movably connected to the lead screw slide rail (202), a first connecting frame (204) connected to the lead screw slider (203), a limiting rod (205) connected to the first connecting frame (204), and a second connecting frame (206) movably connected to the limiting rod (205). The second connecting frame (206) is movably connected to the head buffer roller (301).
6. The mechanical splash-proof protective cover for the underground crusher according to claim 3, characterized in that: The bracket component (4) includes a moving frame (401) connected to the body housing (101), a limiting strip (402) connected to the moving frame (401), a sliding component movably connected to the limiting strip (402), and a plurality of meshing teeth (408) connected to the moving frame (401).
7. The mechanical splash-proof protective cover for the downhole crusher according to claim 6, characterized in that: The sliding component includes a sliding frame (403) movably connected to the limiting strip (402), a second servo motor (404) connected to the sliding frame (403), a motor rotating rod (405) connected to the output shaft of the second servo motor (404), a sliding wheel (406) and a meshing rotating wheel (407) connected to the motor rotating rod (405). The meshing rotating wheel (407) meshes with the meshing teeth (408).
8. The mechanical splash-proof protective cover for the downhole crusher according to claim 7, characterized in that: The slag removal component (5) includes a fixing frame (501) movably connected to the motor rotating rod (405), a hydraulic component connected to the fixing frame (501), a protective housing (504) connected to the moving frame (401), and a plurality of groups of cleaning components connected to the protective housing (504). Each group of cleaning components is provided with a plurality of cleaning components.
9. The mechanical splash-proof protective cover for downhole crushers according to claim 8, characterized in that: The hydraulic component includes a plurality of hydraulic push rods (502) connected to the fixing frame (501), and a pushing piece (503) connected to the hydraulic push rod (502). The hydraulic push rods (502) and the pushing pieces (503) are arranged in one-to-one correspondence. The pushing pieces (503) and the cleaning components are arranged in one-to-one correspondence.
10. The mechanical splash-proof protective cover for the downhole crusher according to claim 9, characterized in that: The cleaning component includes a return spring (506) connected to the protective housing (504), a connecting piece (507) connected to the return spring (506), a pushing rod (505) connected to the connecting piece (507), a slag removal strip (508) connected to the connecting piece (507), and a positioning strip (509) connected to the slag removal strip (508). The pushing rod (505) is movably connected to the protective housing (504).
Citation Information
Patent Citations
Hard rock impact sand making machine
CN117399119A
Modified impact hammer crusher
CN202087350U
Aggregate crusher
CN213133394U
Adjustable feed port impact rack
CN221656724U
Snub Idler for Conveyor
US20160340127A1