Automated flexible processing line for roller devices

CN120270730BActive Publication Date: 2026-08-28SINOMA TECH (XUZHOU) HEAVY MASCH CO LTD
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Patent Information

Application Number
CN202510466782.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-04-15
Publication Date
2026-08-28
Estimated Expiration
2045-04-15

AI Technical Summary

Technical Problem

[0003]中国专利公开了一种篦冷机托轮装置加工生产线,其公开号为(CN118990012A),该专利技术能够按照辊圈、轴、轴承盖的加工工序依次排布各个生产设备,减少工件在各个车间的周转路线和时间,避免了因各个生产设备分散在不同的车间而导致整个加工过程的路线较长的情况发生,省时省力,提高了生产效率;但是,该专利技术采用关节机器人在各个工序夹取搬运工件上料、下料,关节机器人在各工序夹取搬运工件时,需要在工序前等待设备加工完成后才能搬运工件至下一工序,会产生较多的工序等待时间,无法循环利用关节机器人在各个工序间往返搬运工件进行加工,从而导致生产效率降低;

Benefits of technology

[0015]与现有技术相比,本发明的优点在于:本申请提出的托轮装置自动化柔性加工生产线采用设备速度监测单元及机器人速度监测单元实时监测第一数控机床、第一翻转平台、第二数控机床、第二翻转平台、第三数控机床、立式加工中心和淬火机床的工件加工时间以及U型地轨上关节机器人的行走至各个工序的时间以及各个工序中关节机器人夹取工件的上料、下料时间,根据实时监测的第一数控机床、第一翻转平台、第二数控机床、第二翻转平台、第三数控机床、立式加工中心和淬火机床的工件加工时间计算出第一数控机床、第一翻转平台、第二数控机床、第二翻转平台、第三数控机床、立式加工中心和淬火机床的启停时间差值,同时,再采用机器人速度计算单元计算出关节机器人的工序等待时间、关节机器人的工序往返时间,根据第一数控机床、第一翻转平台、第二数控机床、第二翻转平台、第三数控机床、立式加工中心和淬火机床的启停时间差值、关节机器人的工序等待时间和关节机器人的工序往返时间制定关节机器人的工序行走路线,优化关节机器人行走路线,控制关节机器人往返各工序夹取工件上料、下料,减少关节机器人等待时间,循环利用关节机器人在各个工序间往返搬运工件,提高工件批量生产效率。

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Abstract

The application discloses a supporting wheel device automatic flexible processing production line, which comprises a production module, a speed monitoring module, a speed calculation module, a robot control module and a remote terminal, wherein the production module is used for processing a roller, a shaft and a bearing cover; the speed monitoring module is used for monitoring the processing time of each processing equipment and the walking and carrying time of the articulated robot in real time; and the speed calculation module calculates the start-stop time difference of each equipment, the process waiting time of the articulated robot and the process round-trip time of the articulated robot based on the real-time monitoring of the processing time of each processing equipment and the walking and carrying time of the articulated robot. The supporting wheel device automatic flexible processing production line disclosed by the application can redraft and optimize the process walking route of the articulated robot, reduce the waiting time of the articulated robot, cyclically utilize the articulated robot to carry workpieces between processes, and improve the batch production efficiency of the workpieces.
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Citation Information

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