Energy-saving synergistic treatment equipment for raw materials of copper rod shaft furnace

Abstract

The copper rod shaft furnace raw material energy-saving and efficiency-improving treatment equipment comprises a first conveying line, a steel belt shear mechanical arm is installed on one side of the first conveying line, a suction cup type mechanical arm is arranged on one side of the steel belt shear mechanical arm, and a first stacking table is installed at the output end of the first conveying line; a push-out type mechanical arm is arranged on one side of the first stacking table, a second conveying line is arranged on the other side of the first stacking table, and a hydraulic forming press is installed on one side of the second conveying line. The production line is designed to be an automatic assembly line, a large amount of manpower and forklift input is abandoned, the cost and accident potential are reduced, the feeding efficiency is remarkably improved, continuous and stable operation of production is guaranteed, the overall productivity is improved, meanwhile, copper plates are indented and bent, gaps between the copper plates are artificially enlarged, heat conduction in the furnace is smoother, and the production efficiency is improved. And moreover, the bent copper plate does not need a U-shaped hopper, so that the load of a feeding machine can be reduced, the power loss can be reduced, and energy conservation and emission reduction of enterprises can be promoted.

Description

Technical Field

[0001] The present invention relates to the technical field of non-ferrous metal processing, and particularly to an energy-saving and efficiency-increasing treatment device for the raw materials of a copper rod vertical furnace. Background Art

[0002] In the production process of a copper rod vertical furnace, the raw materials used are usually bundled copper plates. Under the current technical conditions, at the beginning of copper rod production, a forklift needs to be driven manually to transport the copper plates from the storage yard to the feeding area in the workshop. Subsequently, multiple transfers are still required, and finally, the feeding is completed by a feeding machine. This series of operations requires a great deal of human input and has extremely low operating efficiency. Moreover, the working environment is harsh, with many potential safety hazards. Relying heavily on manual operation is extremely likely to cause production accidents, posing great threats to personnel safety and enterprise operation. In the copper plate melting process, since the copper plates are closely attached to each other with almost no gaps, the heat conduction is severely blocked, resulting in a significant reduction in the melting efficiency. To complete the melting task, a large amount of gas has to be consumed, which not only increases the production cost but also runs counter to the green development concept of energy conservation and emission reduction, and is not conducive to the sustainable development of the enterprise. Summary of the Invention

[0003] The purpose of the present invention is to provide an energy-saving and efficiency-increasing treatment device for the raw materials of a copper rod vertical furnace to solve the problems raised in the above background art.

[0004] To achieve the above purpose, the present invention provides the following technical solution: An energy-saving and efficiency-increasing treatment device for the raw materials of a copper rod vertical furnace includes a first conveyor line. A steel belt cutting manipulator is installed on one side of the first conveyor line, a suction cup manipulator is arranged on one side of the steel belt cutting manipulator, a first stacking table is installed at the output end of the first conveyor line, a pushing manipulator is arranged on one side of the first stacking table, a second conveyor line is arranged on the other side, a hydraulic pressing machine is installed on one side of the second conveyor line, a second stacking table is installed at the output end of the second conveyor line, a lifting stacking conveyor is arranged on one side of the second stacking table, a third stacking table is installed at the output end of the lifting stacking conveyor, a third conveyor line is arranged on one side of the third stacking table, a horizontally movable chain conveyor is installed at the output end of the third conveyor line, and a feeding machine hopper is arranged at the output end of the horizontally movable chain conveyor.

[0005] Preferably, a lifting scale is fixedly connected to the first conveyor line.

[0006] Preferably, a dust suction hood is installed on the first conveyor line.

[0007] Preferably, a base is provided at the output end of the third conveyor line, and the horizontally movable chain conveyor is installed on the base.

[0008] Preferably, a steel strip pressing machine is arranged on one side of the steel strip shearing manipulator. The steel strip pressing machine comprises a box body, a first hydraulic rod, a first pressing plate, a second hydraulic rod, a second pressing plate, a third hydraulic rod and a discharge baffle. The first hydraulic rod is hinged to the box body, the output end of the first hydraulic rod is hinged to the first pressing plate, and the first pressing plate is hinged to the box body.

[0009] Preferably, the second hydraulic rod is fixedly connected to the box body, the output end of the second hydraulic rod is fixedly connected to the second pressing plate, and the second pressing plate is slidably connected to the box body. The second pressing plate is arranged at the bottom end of the first pressing plate.

[0010] Preferably, a discharge baffle is arranged on one side of the second pressing plate, and the discharge baffle is slidably connected to the box body.

[0011] Preferably, the third hydraulic rod is fixedly connected to the box body, and the output end of the third hydraulic rod is fixedly connected to the discharge baffle.

[0012] Preferably, the first stacking table, the second stacking table and the third stacking table all comprise an electric turntable, a first shell, a hollow shaft motor, a nut, a lead screw, a second shell and an electric conveying chain. The output end of the electric turntable is fixedly connected to the first shell, the hollow shaft motor is fixedly connected to the first shell, the output end of the hollow shaft motor is fixedly connected to the nut, the lead screw is threadedly connected to the nut, the top end of the lead screw is fixedly connected to the second shell, and the second shell is slidably connected to the first shell.

[0013] Preferably, an electric conveying chain is installed on the second shell.

[0014] Compared with the prior art, the beneficial effects of the present invention are as follows: The present invention is designed as an automated production line, eliminating the need for a large amount of manual labor and forklift input. This not only reduces costs and potential accident hazards but also significantly improves the feeding efficiency, ensuring continuous and stable production operation, thereby increasing the overall production capacity. At the same time, by making indentations and bends on the copper plate, the gap between copper plates is artificially increased, facilitating smoother heat conduction in the furnace, accelerating the melting speed, reducing fuel consumption. Moreover, the bent copper plates do not require U-shaped hoppers, which can reduce the load on the feeding machine and power consumption, contributing to the enterprise's energy conservation and emission reduction. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is the overall three-dimensional structure schematic diagram of the present invention;

[0016] Figure 2 is Figure 1 the enlarged structure diagram of area A in

[0017] Figure 3 is the side view sectional structure schematic diagram of the steel strip pressing machine of the present invention;

[0018] Figure 4Schematic side sectional view of the first stacking table of the present invention;

[0019] Figure 5 Overall top view structure diagram of the present invention;

[0020] Figure 6 Overall front view structure diagram of the present invention.

[0021] In the figure: 1. First conveyor line; 11. Elevating scale; 12. Steel belt shearing manipulator; 13. Steel belt pressing machine; 131. Box body; 132. First hydraulic rod; 133. First pressing plate; 134. Second hydraulic rod; 135. Second pressing plate; 136. Third hydraulic rod; 137. Discharge baffle; 14. Dust suction hood; 2. Suction cup manipulator; 21. Pushing manipulator; 22. First stacking table; 221. Electric turntable; 222. First housing; 223. Hollow shaft motor; 224. Nut; 225. Lead screw; 226. Second housing; 227. Electric conveyor chain; 23. Second conveyor line; 3. Hydraulic press; 4. Second stacking table; 5. Lifting stacking transport machine; 6. Third stacking table; 7. Third conveyor line; 8. Base; 81. Transversely movable chain conveyor; 82. Hopper of feeding machine; 9. Forklift. Detailed implementation manners

[0022] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0023] Please refer to the attached Figure 1 - attached Figure 6, an embodiment provided by the present invention: An energy-saving and efficiency-enhancing processing device for the raw materials of a copper rod shaft furnace, comprising a first conveyor line 1. On one side of the first conveyor line 1, a steel belt cutting manipulator 12 is installed. On one side of the steel belt cutting manipulator 12, a suction cup manipulator 2 is arranged. At the output end of the first conveyor line 1, a first stacking platform 22 is installed. On one side of the first stacking platform 22, a pushing manipulator 21 is arranged, and on the other side, a second conveyor line 23 is arranged. On one side of the second conveyor line 23, a hydraulic press 3 is installed. At the output end of the second conveyor line 23, a second stacking platform 4 is installed. On one side of the second stacking platform 4, a lifting stacking conveyor 5 is arranged. At the output end of the lifting stacking conveyor 5, a third stacking platform 6 is installed. On one side of the third stacking platform 6, a third conveyor line 7 is arranged. At the output end of the third conveyor line 7, a transversely movable chain conveyor 81 is installed. At the output end of the transversely movable chain conveyor 81, a feeder hopper 82 is arranged. The first conveyor line 1 is used for conveying copper plate stacks. The steel belt cutting manipulator 12 is used for cutting the binding steel belts of the copper plate stacks. The suction cup manipulator 2 is used for splitting single copper plates, sucking the upper copper plates and placing them on the second conveyor line 23. The first stacking platform 22 is used for carrying the folded copper plates. The second conveyor line 23 is used for conveying copper plates. The hydraulic press 3 is used for making indentations and bending the split copper plates. The second conveyor line 23 conveys the indented and bent copper plates to the second stacking platform 4. The copper plates on the second stacking platform 4 can be transported by a forklift 9 to off-line storage, or can be conveyed to the lifting stacking conveyor 5, and then the lifting stacking conveyor 5 stacks the copper plates on the third stacking platform 6. After the copper plates on the third stacking platform 6 are stacked to a set height, they are conveyed to the third conveyor line 7. The third conveyor line 7 conveys the copper plates to the transversely movable chain conveyor 81. The transversely movable chain conveyor 81 conveys the copper plates to the feeder hopper 82; A lifting scale 11 is fixedly connected to the first conveyor line 1. The lifting scale 11 is used for obtaining the weight data of the copper plate stacks; A dust suction hood 14 is installed on the first conveyor line 1. The dust suction hood 14 is used for connecting a negative pressure suction system to remove dust from the copper plates; At the output end of the third conveyor line 7, a base 8 is arranged, and the transversely movable chain conveyor 81 is installed on the base 8. The base 8 is used for laying the tracks required for the movement of the transversely movable chain conveyor 81; On one side of the steel belt cutting manipulator 12, a steel belt pressing machine 13 is arranged. The steel belt pressing machine 13 includes a box body 131, a first hydraulic rod 132, a first pressing plate 133, a second hydraulic rod 134, a second pressing plate 135, a third hydraulic rod 136 and a discharge baffle 137. The first hydraulic rod 132 is hinged to the box body 131. The output end of the first hydraulic rod 132 is hinged to the first pressing plate 133, and the first pressing plate 133 is hinged to the box body 131. The first hydraulic rod 132 is used for driving, and the first pressing plate 133 is used for closing the feed inlet of the box body 131 and also for pressing the steel belt;A second hydraulic rod 134 is fixedly connected to the box body 131. The output end of the second hydraulic rod 134 is fixedly connected to a second pressing plate 135. The second pressing plate 135 is slidably connected inside the box body 131. The second pressing plate 135 is arranged at the bottom end of the first pressing plate 133. The second hydraulic rod 134 is used to drive the second pressing plate 135, and the second pressing plate 135 is used to press the steel belt block. A discharge baffle 137 is arranged on one side of the second pressing plate 135. The discharge baffle 137 is slidably connected to the box body 131. The discharge baffle 137 is used to close the discharge port of the box body 131. A third hydraulic rod 136 is fixedly connected to the box body 131. The output end of the third hydraulic rod 136 is fixedly connected to the discharge baffle 137. The third hydraulic rod 136 is used to drive the discharge baffle 137. The first stacking table 22, the second stacking table 4, and the third stacking table 6 all include an electric turntable 221, a first housing 222, a hollow shaft motor 223, a nut 224, a lead screw 225, a second housing 226, and an electric conveying chain 227. The output end of the electric turntable 221 is fixedly connected to a first housing 222. A hollow shaft motor 223 is fixedly connected to the first housing 222. The output end of the hollow shaft motor 223 is fixedly connected to a nut 224. A lead screw 225 is threadedly connected to the nut 224. The top end of the lead screw 225 is fixedly connected to a second housing 226. The second housing 226 is slidably connected to the first housing 222. The electric turntable 221 is used to drive the first housing 222 to rotate, thereby driving the second housing 226 through the first housing 222 to switch the conveying direction. The hollow shaft motor 223 is used to drive the nut 224 to rotate. The nut 224 is used to drive the lead screw 225. The lead screw 225 drives the second housing 226 to lift along the first housing 222. An electric conveying chain 227 is installed on the second housing 226. The electric conveying chain 227 is used to convey copper plates.;

[0024] Working principle: When using the present invention, the copper plate stack is placed on the input end of the first conveyor line 1 by a forklift 9, centered by the hydraulic centering mechanism on the first conveyor line 1, and then the copper plate stack is transported to the lifting scale 11. The lifting scale 11 weighs and records the tare weight. Then, the steel belt shearing manipulator 12 uses machine vision to identify the steel belt, and then the hydraulic cylinder drives the blade to insert into the gap between the lowest layer of copper plate and the steel belt. Along the diagonal direction of the copper plate, various forms of packaging steel belts are forcibly cut off at one time. Then, the steel belt is sucked by the magnet suction cup, removed and put into the steel belt briquetting machine 13. After accumulating to the set quantity, briquetting treatment is carried out. After removing the bundling steel belt of the copper plate stack, the copper plate stack is weighed again by the lifting scale 11 and the net weight is recorded; the first conveyor line 1 transports the copper plate stack after removing the steel belt to the unstacking station, and the dust on the surface of the copper plate is removed by the dust suction hood 14. The cleaned dust and floating rust are collected by the negative pressure suction system. Then, the copper plate stack is split into single copper plates and placed on the second conveyor line 23. For the splitting of single-style copper plates, the upper copper plate is sucked by the suction cup manipulator 2 and placed on the second conveyor line 23. For the splitting of folded-style copper plates, the upper copper plate is pushed out. The first stacking table 22 rises successively, and the push-out manipulator 21 successively pushes the upper copper plate onto the second conveyor line 23; the split copper plates are transported to the second stacking table 4 by the second conveyor line 23 and wait for transfer. The transfer methods include the following two: one is to be transported offline for storage by a forklift 9, and the other is to be transported to the lifting stacking conveyor 5 by the second stacking table 4. Then, the lifting stacking conveyor 5 stacks it on the third stacking table 6 and waits for subsequent production; when the copper plates on the third stacking table 6 are stacked to the set height, they are transported to the third conveyor line 7. The third conveyor line 7 transports the copper plates to the transversely movable chain conveyor 81. The transversely movable chain conveyor 81 transports the copper plates to the hopper 82 of the feeding machine; among them, the transversely movable chain conveyor 81 can move horizontally and switch positions on the base 8, so as to avoid the forklift 9 and facilitate the feeding of other raw materials; the operation method of the steel belt briquetting machine 13 is specifically as follows: the steel belt is put into the top of the box body 131. After accumulating to the set quantity, the first hydraulic rod 132 and the second hydraulic rod 134 are started. The first hydraulic rod 132 drives the first pressing plate 133 to turn to the horizontal state. The second hydraulic rod 134 drives the second pressing plate 135. The second pressing plate 135 squeezes the steel belt. After completing the briquetting, the third hydraulic rod 136 extends, driving the discharge baffle 137 to move upward. The second hydraulic rod 134 continues to extend, and the briquetted steel belt is pushed out of the box body 131;The operation method of the first stacking platform 22, the second stacking platform 4 and the third stacking platform 6 is as follows: the copper plate is transported by the electric conveying chain 227, the electric turntable 221 can rotate, and the second shell 226 is driven by the first shell 222 to switch the conveying direction. When performing the lifting action, the nut 224 can be driven to rotate by the hollow shaft motor 223, and the rotating nut 224 drives the screw rod 225, and the screw rod 225 drives the second shell 226 to move up and down along the first shell 222; the hydraulic centering mechanism is a common device in the existing conveying line, and its principle is to use the hydraulic cylinder to drive the push plate to position and center the product. Since this is an existing technology, it will not be repeated. The negative pressure suction system is a device that uses pressure difference to realize the suction function. Its principle is to start the motor inside the vacuum cleaner to generate negative pressure in the dust suction chamber, and the external air carries dust and other impurities into the vacuum cleaner at a high speed. The dust is collected due to gravity or the blocking of the filter device, and the air is discharged. The negative pressure suction system is also an existing technology, so it will not be repeated. ;

[0025] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

Claims

1. An energy-saving and efficiency-increasing treatment device for the raw materials of a copper rod vertical furnace, comprising a first conveyor line (1), characterized in that: On one side of the first conveyor line (1), a steel belt cutting manipulator (12) is installed. On one side of the steel belt cutting manipulator (12), a suction cup manipulator (2) is arranged. At the output end of the first conveyor line (1), a first stacking table (22) is installed. On one side of the first stacking table (22), a pushing manipulator (21) is arranged, and on the other side, a second conveyor line (23) is arranged. On one side of the second conveyor line (23), a hydraulic press (3) is installed. At the output end of the second conveyor line (23), a second stacking table (4) is installed. On one side of the second stacking table (4), a lifting stacking transport machine (5) is arranged. At the output end of the lifting stacking transport machine (5), a third stacking table (6) is installed. On one side of the third stacking table (6), a third conveyor line (7) is arranged. At the output end of the third conveyor line (7), a horizontally movable chain conveyor (81) is installed. At the output end of the horizontally movable chain conveyor (81), a feeder hopper (82) is arranged.

2. The energy-saving and efficiency-enhancing treatment equipment for the raw materials of a copper rod shaft furnace according to claim 1, wherein: A lifting scale (11) is fixedly connected to the first conveyor line (1).

3. The energy-saving and efficiency-increasing treatment equipment for the raw materials of a copper rod vertical furnace according to claim 2, characterized in that: A dust suction hood (14) is installed on the first conveyor line (1).

4. The energy-saving and efficiency-enhancing treatment equipment for raw materials of a copper rod shaft furnace according to claim 1, characterized in that: A base (8) is arranged at the output end of the third conveyor line (7), and the horizontally movable chain conveyor (81) is installed on the base (8).

5. The energy-saving and efficiency-enhancing treatment equipment for raw materials of a copper rod shaft furnace according to claim 1, characterized in that: On one side of the steel belt cutting manipulator (12), a steel belt pressing machine (13) is arranged. The steel belt pressing machine (13) includes a box body (131), a first hydraulic rod (132), a first pressing plate (133), a second hydraulic rod (134), a second pressing plate (135), a third hydraulic rod (136) and a discharge baffle (137). The first hydraulic rod (132) is hinged to the box body (131), the output end of the first hydraulic rod (132) is hinged to the first pressing plate (133), and the first pressing plate (133) is hinged to the box body (131).

6. The energy-saving and efficiency-enhancing treatment equipment for raw materials of a copper rod shaft furnace according to claim 5, characterized in that: The second hydraulic rod (134) is fixedly connected to the box body (131), the output end of the second hydraulic rod (134) is fixedly connected to the second pressing plate (135), and the second pressing plate (135) is slidably connected inside the box body (131). The second pressing plate (135) is arranged at the bottom end of the first pressing plate (133).

7. The energy-saving and efficiency-enhancing treatment equipment for the raw materials of a copper rod shaft furnace according to claim 6, wherein: A discharge baffle (137) is arranged on one side of the second pressing plate (135), and the discharge baffle (137) is slidably connected to the box body (131).

8. The energy-saving and efficiency-increasing treatment equipment for the raw materials of a copper rod shaft furnace according to claim 7, characterized in that: The third hydraulic rod (136) is fixedly connected to the box body (131), and the output end of the third hydraulic rod (136) is fixedly connected to the discharge baffle (137).

9. The energy-saving and efficiency-increasing treatment equipment for raw materials of a copper rod shaft furnace according to claim 1, wherein: The first stacking platform (22), the second stacking platform (4), and the third stacking platform (6) each include an electric turntable (221), a first housing (222), a hollow shaft motor (223), a nut (224), a lead screw (225), a second housing (226), and an electric conveying chain (227). The output end of the electric turntable (221) is fixedly connected to the first housing (222). The hollow shaft motor (223) is fixedly connected to the first housing (222). The output end of the hollow shaft motor (223) is fixedly connected to the nut (224). The lead screw (225) is threadedly connected to the nut (224). The top end of the lead screw (225) is fixedly connected to the second housing (226), and the second housing (226) is slidably connected to the first housing (222).

10. A copper rod shaft furnace raw material energy-saving and efficiency-increasing treatment device according to claim 9, characterized in that: The electric conveying chain (227) is installed on the second housing (226).

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