High-speed precise gear transmission mechanism and turnover paper collecting machine based on same

Through the design of high-speed precision gear transmission mechanism and electrostatic suction cup, the problems of dropping and camera module pollution during the transfer of items are solved, and stable and efficient transfer of items and high-definition monitoring are achieved.

CN120270820APending Publication Date: 2025-07-08JIANGSU DAYS PRINTING MACHINERY CO LTD
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Patent Information

Application Number
CN202510475863.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-16
Publication Date
2025-07-08

AI Technical Summary

Technical Problem

The existing gear transmission mechanism is prone to falling items due to surface impurities and vibrations during the transfer and processing of items, and the camera module lens is prone to sticking to impurities that affect the monitoring effect.

Method used

It adopts a high-speed precision gear transmission mechanism, combined with an electrostatic suction cup and a high-definition camera module, drives the items to transport through gear meshing connection, and uses a cleaning sponge to clean the camera module lens, the insulation layer and air hole design in the electrostatic suction cup prevents the items from deforming, and the electrostatic electrode circulates cooling channels and heating electrodes to control the temperature.

Benefits of technology

It improves the stability and intelligence of item transfer and steering, prevents items from being damaged, keeps the camera module clean, and ensures that the static electrode works stably.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a high-speed precise gear transmission mechanism and a turnover paper collecting machine based on the high-speed precise gear transmission mechanism, relates to the technical field of gear transmission mechanical arms, and solves the problems that articles adsorbed by the gear transmission mechanism are transferred on a production line, the surface of the transferred articles has more impurities, and the articles are easy to fall off due to vibration force generated in the transfer process. And meanwhile, the problem that when articles are transferred and processed, a large amount of gas and particle impurities are likely to adhere to a lens of the camera module, and monitoring of the camera module on the whole process is affected is solved. The high-speed precision gear transmission mechanism comprises a base, an electrostatic chuck and a high-definition camera module. According to the high-definition camera module cleaning device, when the adsorbed articles such as paper are driven to turn, and the next electrostatic chuck for adsorbing the articles such as paper is reset, the lens part of the high-definition camera module can be synchronously cleaned, so that the probability that impurities such as dust are adhered to the lens part of the high-definition camera module is reduced; and the high-definition camera module can be ensured to carry out high-definition camera operation.
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Description

Technical Field

[0001] The present invention relates to the technical field of gear-driven robotic arms, specifically a high-speed precision gear transmission mechanism and a sheet-turning and paper-collecting machine based on the same. Background Art

[0002] The gear transmission mechanism is one of the most widely used transmission mechanisms in modern machinery. It can be used to transmit motion and power between any two shafts in space, and has the characteristics of a large transmission power range, high efficiency, accurate transmission ratio, long service life, and reliable and safe operation. Existing gear transmission mechanisms are applied to various mechanical equipment, such as: sheet-turning and paper-collecting machines, etc., and can achieve efficient and stable mechanical operations.

[0003] The existing Chinese patent application with the publication number CN114713736A discloses a stamping device and a stamping process for a gear shaft. The stamping device for the gear shaft includes a stamping machine body and a manipulator for clamping parts. A lower die is fixed on the workbench of the stamping machine body, and an upper die is fixed on the punch head. A positioning groove for receiving the upper die is opened on the upper end surface of the lower die, and a limiting groove for positioning parts is opened on the bottom wall of the positioning groove. The stamping device further includes a loading device for aligning parts. The loading device includes a bracket, a transmission belt for transporting parts is arranged on the bracket, a plurality of mounting grooves are opened on the transmission belt, and the plurality of mounting grooves are evenly distributed along the movement direction of the transmission belt. An installation frame for holding parts is arranged on the transmission belt; in this invention, the parts to be processed are transported on the transmission belt, enter the installation frame under the action of the loading mechanism, and after being flipped, the manipulator clamps the long shaft and installs the parts on the lower die. The stamping machine body is started, driving the upper die to move downward, and jointly acting with the lower die to make the parts to be processed extruded and formed.

[0004] The existing Chinese patent application with the publication number CN114179067A discloses a flip-type automatic grasping manipulator, which includes a clamp head part and a flip clamp part. The clamp head part includes a square tube assembly, a clamp head assembly, and a hydraulic cylinder assembly. The square tube assembly includes a square tube, a bottom plate, a clamping cylinder mounting plate, a flange plate, a large washer, a rib plate, and a rotation limit post. The square tube is arranged on the front side of the square tube assembly and is the housing for the movement of the pull rod. The bottom plate is welded to the right side of the square tube and is bolted to the chuck body bottom plate in the clamp arm assembly. The clamping cylinder mounting plate is welded to the left side of the square tube and is bolted to the hydraulic cylinder barrel. The flange plate and the large washer are arranged on the rear side of the square tube for connecting with the flip clamp part. The rib plate is welded between the square tube and the flange plate to increase the strength of the joint surface. The rotation limit post is arranged on the flange plate; in this invention, an automatic flipping device is designed on the basis of a common manipulator, improving the flexibility and stability of the automatic grasping manipulator, having a broad market prospect and being suitable for popularization.

[0005] However, the gear transmission mechanism has the following defects in specific use:

[0006] 1. When the existing device performs grasping and handling operations on items, in order to ensure the stability during grasping and handling of items, the gear transmission mechanism is generally used to complete operations such as handling and flipping. However, when actually performing the handling and flipping operations of the gear, the items to be adsorbed are transported on the production line, and there are many impurities on the surface of the transported items, which are likely to fall due to the vibration force generated during the transportation process.

[0007] 2. When the existing gear transmission mechanism transports the items to be processed in production, it is necessary to transport the items located on one production line to another production line for subsequent processing operations of the items on the other production line. At the same time, in order to ensure the automation and intelligence level during the item transportation process, a special camera module needs to be set up to monitor the entire transportation process. However, when transporting and processing items, a large amount of gas (hot air or cold air) and particulate impurities are easily adhered to the lens of the camera module, affecting the monitoring of the entire process by the camera module. Summary of the Invention

[0008] The purpose of the present invention is to provide a high-speed precision gear transmission mechanism and a paper turning and collecting machine based on this to solve the problems raised in the above background technology.

[0009] To achieve the above invention purpose, the present invention adopts the following technical solutions:

[0010] The present invention provides a high-speed precision gear transmission mechanism, including a base, an electrostatic chuck, and a high-definition camera module. A gear flipping robotic arm mechanism is installed on the top of the base, the bottom of the gear flipping robotic arm mechanism extends to the outside of the base, and an electrostatic chuck is installed at the bottom of the gear flipping robotic arm mechanism.

[0011] Among them, the gear flipping robotic arm mechanism includes:

[0012] A gear flipping assembly, the gear flipping assembly is installed on one side of the top of the base by screws, a gear steering assembly is installed on the side of the gear flipping assembly, and the gear steering assembly is arranged above the base;

[0013] A lifting and steering assembly, the lifting and steering assembly penetrates through the gear steering assembly, an electrostatic chuck is installed at the bottom of the lifting and steering assembly by screws, and the electrostatic chuck is driven and controlled by an electrostatic control module at the top.

[0014] As a preferred solution of the present invention, a plurality of support columns are installed on the other side of the top of the base, the support columns are arranged on the side of the gear flipping assembly, and a support plate is supported and positioned at the top of the support columns.

[0015] Wherein, a gear steering assembly is rotatably connected to the bottom of the support plate, and a gear flipping assembly is arranged on the side surface of the support column.

[0016] As a preferred solution of the present invention, the gear flipping assembly includes:

[0017] Support blocks, the support blocks are installed on one side of the top of the base by screws, there are two support blocks, and a horizontal air cylinder is installed between the two support blocks, and the horizontal air cylinder is arranged above the base;

[0018] Horizontal slider, the horizontal slider is connected to the output end of the horizontal air cylinder, the horizontal slider is movably arranged on the side surface of the support block, the horizontal slider is slidably connected to the top of the horizontal guide rod, and the horizontal guide rod is installed on the top of the base,

[0019] Wherein, an L-shaped bracket is fixedly installed inside the horizontal slider.

[0020] As a preferred solution of the present invention, a horizontal toothed rod is installed inside the L-shaped bracket, and an intermediate gear is meshed and connected to the side surface of the horizontal toothed rod, and the intermediate gear is vertically movably arranged on the side surface of the support column,

[0021] Wherein, vertical rods are connected to the upper and lower sides of the intermediate gear, the vertical rods are rotatably connected to the top of the base, a first support frame is installed on the top of the vertical rods, and the gear steering assembly is supported at the top edge of the first support frame.

[0022] As a preferred solution of the present invention, a horizontal guiding groove is formed on the back surface of the L-shaped bracket, and an L-shaped guiding rod extending to the outside is slidably connected inside the horizontal guiding groove,

[0023] Wherein, the L-shaped guiding rod is installed at the edge of the top of the base by screws.

[0024] As a preferred solution of the present invention, the gear steering assembly includes:

[0025] A second support frame, the second support frame is installed on the top of the first support frame, a first motor is supported and positioned on the top of the second support frame, a rotating seat is connected to the top of the first motor, and the rotating seat is rotatably connected to the bottom of the support plate;

[0026] Main shaft, the main shaft is connected to the output end of the first motor, the main shaft is rotatably connected to the top of the first support frame, a first gear is installed on the outside of the main shaft, and the first gear is rotatably connected to the top of the first support frame;

[0027] The transmission gears are provided with two, and the two transmission gears are meshed and connected. The two transmission gears are both rotatably connected to the top of the first support frame. One of the transmission gears is connected to the first gear, and the side of the other transmission gear is meshed and connected with a driving gear.

[0028] Among them, a lifting and steering assembly is penetrated and arranged inside the driving gear.

[0029] As a preferred solution of the present invention, a lower connecting rod is connected to the bottom of one of the transmission gears. The lower connecting rod is rotatably connected to the bottom of the first support frame, and a fitting sleeve is installed at the bottom of the lower connecting rod.

[0030] Among them, a cleaning sponge is sleeved and fixed on the side of the fitting sleeve.

[0031] As a preferred solution of the present invention, the lifting and steering assembly includes:

[0032] An upper support, the upper support is installed on the top of the second support frame by screws. The upper support is located above the driving gear, and a lifting electric cylinder is supported and positioned on the top of the upper support.

[0033] A lower turntable, the lower turntable is connected to the output end of the lifting electric cylinder. The lower turntable is slidably connected to the inside of the upper support, and a lower rotating rod is rotatably connected to the bottom of the lower turntable.

[0034] Among them, the lower rotating rod penetrates through the second support frame and the first support frame, and a lower mounting seat is installed at the bottom of the lower rotating rod.

[0035] Side grooves, the side grooves are opened on the outer surface of the lower rotating rod. There are multiple side grooves, and the lower rotating rod is slidably connected to the inner wall of the driving gear through the multiple side grooves.

[0036] A lower rotating block, the lower rotating block is rotatably connected to the inner bottom of the lower mounting seat. The lower rotating block is connected to the output end of the first motor, and the first motor is installed on one side of the lower mounting seat.

[0037] Among them, an electrostatic chuck is installed at the bottom of the lower rotating block by screws, and an electrostatic control module is assembled at the inner bottom of the lower rotating block.

[0038] As a preferred solution of the present invention, a side connecting rod is installed on the other side of the lower mounting seat. A second motor is installed on one side of the bottom of the side connecting rod, and the output end of the second motor is connected with a longitudinal steering block.

[0039] Among them, the longitudinal steering block is rotatably connected to the inner bottom of the side link. A high-definition camera module is detachably installed at the inner bottom of the longitudinal steering block, and the lens part of the high-definition camera module abuts against the side of the cleaning sponge.

[0040] The present invention also provides a turning paper collecting machine based on a high-speed precision gear transmission mechanism.

[0041] Compared with the prior art, the above one or more technical solutions have the following beneficial effects:

[0042] 1. In the high-speed precision gear transmission mechanism and the turning paper collecting machine based on it, the design of the lower rotating rod, on the one hand, can drive the adsorbed paper and other items to move up and down by driving the lower rotating rod to move up and down through the lifting electric cylinder, so as to realize the adsorption and placement operations of the paper and other items. On the other hand, the adsorbed paper and other items can be driven to turn and the electrostatic chuck for adsorbing the next paper and other items can be reset by driving the driving gear and the lower rotating rod to rotate through the transmission gear, improving the efficiency of turning and transporting the paper and other items. And when the transmission gear drives the electrostatic chuck to turn, it can also drive the cleaning sponge to turn, clean the lens part of the high-definition camera module, reduce the probability of dust and other impurities sticking to the lens part of the high-definition camera module, ensure that the high-definition camera module can perform high-definition camera operations, and improve the intelligent degree of transporting the paper and other items;

[0043] 2. In the high-speed precision gear transmission mechanism and the turning paper collecting machine based on it, when adsorbing and transporting the paper and other items, due to the particularity of the paper and other items, an electrostatic chuck is generally used to generate static electricity to adsorb and fix the paper and other items. At this time, an adsorption plate, an air extraction unit, He air holes and a thimble are installed at the bottom of the electrostatic chuck through an insulating layer. A certain gap is left between the adsorption plate and the paper and other items through the thimble. On the one hand, the flow rate of the air flow inside the air extraction unit and the He air holes is controlled, and on the other hand, it is ensured that static electricity and the flowing gas can move normally between the adsorption plate and the paper and other items, which can effectively prevent the paper and other items from deforming during the adsorption process, disperse the adsorption pressure of the electrostatic chuck, reduce the pressure difference between the upper and lower surfaces of the paper and other items, and thus protect the flatness of the adsorbed paper and other items. At the same time, the formed gap (buffer layer) can avoid the direct contact between the chuck and the paper and other items, thus avoiding the adsorbed paper and other items from being scratched or damaged, enabling the paper and other items to be sucked up flatly without direct contact with the electrostatic chuck;

[0044] 3. In a high-speed precision gear transmission mechanism and a turnover sheet stacker based thereon, through the design of the internal circulation cooling channel and heating electrodes of the electrostatic chuck, a constant temperature can be provided for the operation of the electrostatic electrodes, ensuring that when the electrostatic electrodes generate static electricity during operation to adsorb items such as paper, they will not be damaged due to long-term operation (high temperature), and the movement speed of electrons inside the electrostatic electrodes will not slow down due to low temperature, ensuring that the internal resistance of the electrostatic electrodes remains in a stable state and the charge-discharge performance of the electrostatic electrodes is guaranteed.

[0045] 4. In a high-speed precision gear transmission mechanism and a turnover sheet stacker based thereon, when driving items such as paper for transportation and turning, they are all driven by the way of gear meshing connection. The way of gear meshing can improve the stability of driving items such as paper for transportation and turning. At the same time, the electrostatic chuck for adsorbing items such as paper is far from the base. The way of gear meshing connection can bear a large load and will not cause problems such as damage or even fracture of the device due to the rotational force during transportation and turning, facilitating the continuous operation of transporting and turning items such as paper. BRIEF DESCRIPTION OF THE DRAWINGS

[0046] The specification drawings forming a part of the present invention are used to provide a further understanding of the present invention. The schematic embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation to the present invention.

[0047] In addition, the terms "installed", "set", "provided with", "connected", "connected to", and "socketed" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or there is an internal connection between two devices, components, or parts. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0048] Figure 1 is a schematic structural diagram of the whole of the present invention;

[0049] Figure 2 is a schematic side view structural diagram of the whole of the present invention;

[0050] Figure 3 is a schematic front view structural diagram of the whole of the present invention;

[0051] Figure 4 is a schematic top view structural diagram of the whole of the present invention;

[0052] Figure 5 is a schematic structural diagram of the connection between the base and the gear turnover assembly of the present invention;

[0053] Figure 6 is the present invention Figure 5Schematic structural diagram of the enlarged area A in the [device];

[0054] Figure 7 It is a schematic structural diagram of the vertical rod of the present invention connected through a gear steering assembly and a lifting steering assembly;

[0055] Figure 8 It is the present invention Figure 7 Schematic structural diagram of the enlarged area B in the [device];

[0056] Figure 9 It is a schematic structural diagram of the cross-section of the connection between the gear steering assembly and the lifting steering assembly of the present invention;

[0057] Figure 10 It is a schematic structural diagram of the connection between the lifting steering assembly and the electrostatic chuck of the present invention;

[0058] Figure 11 It is a schematic structural diagram of the inside of the electrostatic chuck of the present invention;

[0059] Figure 12 It is a schematic structural diagram of the cross-section of the connection between the electrostatic chuck and the ejector pin of the present invention;

[0060] In the figure:

[0061] 10. Base; 101. Support column; 102. Support plate; 20. Electrostatic chuck; 200. Electrostatic control module; 201. Circulating cooling channel; 202. Electrostatic electrode; 203. Heating electrode; 30. Gear flipping robotic arm mechanism;

[0062] 40. Gear flipping assembly; 401. Support block; 402. Horizontal cylinder; 403. Horizontal slider; 404. Horizontal guide rod; 405. L-shaped bracket; 4051. Horizontal toothed rod; 4052. Intermediate gear; 4053. Vertical rod; 4054. First support frame; 406. Horizontal guide groove; 407. L-shaped guide rod;

[0063] 50. Gear steering assembly; 501. Second support frame; 502. First motor; 503. Rotating seat; 504. Main shaft; 505. First gear; 506. Transmission gear; 5061. Lower connecting rod; 5062. Fitting sleeve; 5063. Cleaning sponge; 507. Driving gear;

[0064] 60. Lifting steering assembly; 601. Upper support; 602. Lifting electric cylinder; 603. Lower turntable; 604. Lower rotating rod; 6041. Side groove; 605. Lower mounting seat; 6051. Side connecting rod; 6052. Second motor; 6053. Longitudinal steering block; 6054. High-definition camera module; 606. Lower rotating block; 607. First motor;

[0065] 70. Insulation layer; 701. Adsorption plate; 702. Air extraction unit; 703. He air hole; 704. Ejector pin. Detailed implementation manner

[0066] To enable those skilled in the art to better understand the solution of this application, the technical solutions in the embodiments of this application will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of this application. Obviously, the described embodiments are only a part of the embodiments of this application, rather than all the embodiments. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of this application.

[0067] Embodiment 1

[0068] Please refer to Figures 1-11 , the high-speed precision gear transmission mechanism includes a base 10, an electrostatic chuck 20, and a high-definition camera module 6054. A gear flipping robotic arm mechanism 30 is installed on the top of the base 10. The bottom of the gear flipping robotic arm mechanism 30 extends to the outside of the base 10. An electrostatic chuck 20 is installed at the bottom of the gear flipping robotic arm mechanism 30. Among them, the gear flipping robotic arm mechanism 30 includes a gear flipping assembly 40. The gear flipping assembly 40 is installed on one side of the top of the base 10 by screws. A gear steering assembly 50 is installed on the side of the gear flipping assembly 40. The gear steering assembly 50 is arranged above the base 10; a lifting and steering assembly 60. The lifting and steering assembly 60 penetrates through the gear steering assembly 50. An electrostatic chuck 20 is installed at the bottom of the lifting and steering assembly 60 by screws. The electrostatic chuck 20 is driven and controlled by an electrostatic control module 200 at the top.

[0069] In the present invention, a plurality of support columns 101 are installed on the other side of the top of the base 10. The support columns 101 are arranged on the side of the gear flipping assembly 40. A support plate 102 is supported and positioned at the top of the support columns 101. Among them, the bottom of the support plate 102 is rotatably connected to the gear steering assembly 50. The gear flipping assembly 40 is arranged on the side of the support column 101.

[0070] The above working principle: When transporting the items to be processed, the lifting and turning assembly 60 operates to adsorb the items to be processed, and drives the gear turning assembly 40 to transport by operating the gear turning assembly 40, moving from one production line to another production line. At the same time, when the gear turning assembly 40 moves the items to another production line, the gear turning assembly 50 can operate to drive the adsorbed items to rotate in the vertical direction, ensuring that the items transmitted to another production line can be turned to the correct direction, improving the efficiency of the items transmitted to another production line during subsequent processing. And when the gear turning assembly 50 operates, it can also clean the lens part of the high-definition camera module 6054, preventing dust and other impurities from adhering to the lens part of the high-definition camera module 6054 during the production process. The high-definition camera module 6054 can monitor and control the entire transportation process in high definition, improving the automation and intelligence level during item transportation.

[0071] Specific reference Figure 5 and Figure 6 , the gear turning assembly 40 includes a support block 401, the support block 401 is installed on one side of the top of the base 10 by screws, there are two support blocks 401, a horizontal cylinder 402 is installed between the two support blocks 401, and the horizontal cylinder 402 is arranged above the base 10; a horizontal slider 403, the horizontal slider 403 is connected to the output end of the horizontal cylinder 402, the horizontal slider 403 is movably arranged on the side of the support block 401, the horizontal slider 403 is slidably connected to the top of the horizontal guide rod 404, and the horizontal guide rod 404 is installed on the top of the base 10. Among them, an L-shaped bracket 405 is fixedly installed inside the horizontal slider 403.

[0072] In this solution, a horizontal toothed rod 4051 is installed inside the L-shaped bracket 405, a middle gear 4052 is meshed and connected to the side of the horizontal toothed rod 4051, the middle gear 4052 is vertically movably arranged on the side of the support column 101. Among them, vertical rods 4053 are connected to the upper and lower sides of the middle gear 4052, the vertical rods 4053 are rotatably connected to the top of the base 10, and a first support frame 4054 is installed on the top of the vertical rod 4053, and the gear turning assembly 50 is supported at the top edge of the first support frame 4054.

[0073] In the above solution, when the L-shaped bracket 405 moves back and forth, the horizontal toothed rod 4051 installed on its side will move back and forth synchronously, and drive the middle gear 4052 meshed and connected to the side of the horizontal toothed rod 4051 to rotate. When the middle gear 4052 rotates, the vertical rod 4053 installed inside it will rotate, so that the first support frame 4054 connected to the top of the vertical rod 4053 will rotate, adjusting the positions of the electrostatic chuck 20 at the bottom of the first support frame 4054 and the items, realizing the transportation operation of the items.

[0074] In this solution, a horizontal guiding groove 406 is formed on the back surface of the L-shaped bracket 405. An L-shaped guiding rod 407 extending to the outside is slidably connected inside the horizontal guiding groove 406. Among them, the L-shaped guiding rod 407 is installed at the edge of the top of the base 10 by screws.

[0075] In the above solution, when the L-shaped bracket 405 moves back and forth, through the slidably connected horizontal guiding groove 406 and L-shaped guiding rod 407, the movement of the L-shaped bracket 405 and the horizontal toothed rod 4051 can be guided to ensure the stability of the L-shaped bracket 405 and the horizontal toothed rod 4051 during movement.

[0076] In the high-speed precision gear transmission mechanism of the present invention, when transporting the adsorbed articles, the horizontal cylinder 402 is started to operate, driving the horizontal slider 403 connected to the output end of the horizontal cylinder 402 to move, and driving the L-shaped bracket 405 installed inside the horizontal slider 403 to move (movement in the horizontal direction). When the horizontal slider 403 moves, the horizontal guide rod 404 at its bottom can guide its movement to ensure the stability of the horizontal slider 403 during horizontal movement.

[0077] Specifically referring to Figure 7 、 Figure 8 and Figure 9 The gear steering assembly 50 includes a second support frame 501. The second support frame 501 is installed on the top of the first support frame 4054. A first motor 502 is supported and positioned on the top of the second support frame 501. A rotating seat 503 is connected to the top of the first motor 502. The rotating seat 503 is rotatably connected to the bottom of the support plate 102; a main shaft 504, the main shaft 504 is connected to the output end of the first motor 502, the main shaft 504 is rotatably connected to the top of the first support frame 4054, a first gear 505 is installed on the outside of the main shaft 504, and the first gear 505 is rotatably connected to the top of the first support frame 4054; two transmission gears 506 are provided, the two transmission gears 506 are meshed and connected, the two transmission gears 506 are both rotatably connected to the top of the first support frame 4054, one transmission gear 506 is connected to the first gear 505, and the side of the other transmission gear 506 is meshed with a driving gear 507. Among them, a lifting and steering assembly 60 is penetrated inside the driving gear 507.

[0078] In this solution, a lower connecting rod 5061 is connected to the bottom of one transmission gear 506. The lower connecting rod 5061 is rotatably connected to the bottom of the first support frame 4054. A fitting sleeve 5062 is installed at the bottom of the lower connecting rod 5061. Among them, a cleaning sponge 5063 is sleeved and fixed on the side of the fitting sleeve 5062.

[0079] In the above solution, when the transmission gear 506 rotates, the lower connecting rod 5061 and the fitting sleeve 5062 connected to its bottom can drive the installed cleaning sponge 5063 to rotate, and clean the lens part of the high-definition camera module 6054 arranged on the side through rotation, reducing the probability of impurities adhering to the lens part of the camera module 6054.

[0080] In the high-speed precision gear transmission mechanism of the present invention, when adjusting the placement angle of an object according to the conveying direction of the next production line, the first motor 502 is started to operate, driving the main shaft 504 connected to the output end of the first motor 502 to rotate, and causing the first gear 505 connected to the outside of the main shaft 504 to rotate. When the first gear 505 rotates, through the transmission gear 506 meshed and connected to its side, it will drive the driving gear 507 arranged on the side of the transmission gear 506 to rotate, and drive the lifting and steering assembly 60 and the object arranged inside the driving gear 507 to perform a 360-degree vertical steering operation.

[0081] Specific reference Figure 9 and Figure 10 As shown in [figures] and [figures], the lifting and steering assembly 60 includes an upper support 601, the upper support 601 is installed on the top of the second support frame 501 by screws, the upper support 601 is located above the driving gear 507, and a lifting electric cylinder 602 is supported and positioned on the top of the upper support 601; a lower turntable 603, the lower turntable 603 is connected to the output end of the lifting electric cylinder 602, the lower turntable 603 is slidably connected to the inside of the upper support 601, and a lower rotating rod 604 is rotatably connected to the bottom of the lower turntable 603. Among them, the lower rotating rod 604 passes through the second support frame 501 and the first support frame 4054, and a lower mounting seat 605 is installed at the bottom of the lower rotating rod 604; side grooves 6041, the side grooves 6041 are opened on the outer surface of the lower rotating rod 604, there are multiple side grooves 6041, and the lower rotating rod 604 is slidably connected to the inner wall of the driving gear 507 through the multiple side grooves 6041; a lower rotating block 606, the lower rotating block 606 is rotatably connected to the inner bottom of the lower mounting seat 605, the lower rotating block 606 is connected to the output end of the first motor 607, and the first motor 607 is installed on one side of the lower mounting seat 605. Among them, an electrostatic chuck 20 is installed at the bottom of the lower rotating block 606 by screws, and an electrostatic control module 200 is assembled on the inner bottom of the lower rotating block 606.

[0082] In this solution, a side link 6051 is installed on the other side of the lower mounting base 605. On one side of the bottom of the side link 6051, a second motor 6052 is installed. The output end of the second motor 6052 is connected to a longitudinal steering block 6053. Among them, the longitudinal steering block 6053 is rotatably connected to the inner bottom of the side link 6051. A high-definition camera module 6054 is detachably installed at the inner bottom of the longitudinal steering block 6053. The lens part of the high-definition camera module 6054 abuts against the side of the cleaning sponge 5063.

[0083] In the above solution, when the lower mounting base 605 rotates in the vertical direction and completes the turning of the item, the high-definition camera module 6054 can be moved to the bottom of the cleaning sponge 5063. At this time, by starting the operation of the second motor 6052, the longitudinal steering block 6053 and the high-definition camera module 6054 connected to the output end of the second motor 6052 can be driven to rotate and move to the side of the cleaning sponge 5063. Then, when transporting the next group of items, the longitudinal steering block 6053 needs to rotate to position and adsorb the items on the previous production line. The driving force for rotating the longitudinal steering block 6053 will drive the cleaning sponge 5063 to rotate, and the cleaning operation of the lens part of the cleaning camera module 6054 can be completed without disassembling and stopping the transportation operation.

[0084] In the high-speed precision gear transmission mechanism of the present invention, when the driving gear 507 rotates, due to the design of the side groove 6041, the lower rotating rod 604 provided inside it will be driven to rotate, and then drive the electrostatic chuck 20 connected to the bottom of the lower rotating rod 604 through the lower mounting base 605 and the lower rotating block 606 to perform a vertical rotation operation. Among them, the lower rotating rod 604 is rotatably connected to the bottom of the lower turntable 603 and will not affect the output end of the lifting electric cylinder 602. At the same time, when transporting items, it is necessary to drive the electrostatic chuck 20 to move up and down to realize the adsorption and placement operations of the items. At this time, the lifting electric cylinder 602 is started to operate, driving the lower turntable 603 connected to the output end of the lifting electric cylinder 602 to move up and down, and driving the lower rotating rod 604, the lower mounting base 605, the lower rotating block 606 and the electrostatic chuck 20 connected to the bottom of the lower turntable 603 to move up and down. When the lower rotating rod 604 moves up and down, the lower rotating rod 604 can slide inside the driving gear 507 under the action of the side groove 6041, and the rotation and up and down movement of the lower rotating rod 604 will not conflict.

[0085] In the present invention, specifically refer to Figure 11, there are multiple circulating cooling channels 201 inside the electrostatic chuck 20. A coolant is circulated and transported inside the circulating cooling channels 201, and the electrostatic electrodes 202 of the adsorbed articles are cooled by the coolant. There are multiple electrostatic electrodes 202, and the multiple electrostatic electrodes 202 are all electrically connected to the electrostatic control module 200. The multiple electrostatic electrodes 202 are arranged inside the electrostatic chuck 20, and the electrostatic electrodes 202 are also connected to the heating electrodes 203, and the heating electrodes 203 are installed inside the electrostatic chuck 20.

[0086] Through the above structure, the design of the circulating cooling channels 201 and the heating electrodes 203 is mainly used for the overall temperature control of the electrostatic chuck 20. The simultaneous operation of the circulating cooling channels 201 and the heating electrodes 203 can keep the electrostatic electrodes 202 at a stable temperature, ensuring that when the electrostatic electrodes 202 generate static electricity to adsorb articles during operation, it is not easy to cause damage to the electrostatic electrodes 202 due to long-term operation.

[0087] Embodiment 2

[0088] On the basis of the above embodiment, it is found during use that when the electrostatic chuck 20 controlled by the electrostatic control module 200 performs adsorption and transfers articles such as paper, since the articles such as paper are processed on the production line, some debris or dust and other particulate impurities will remain on their surfaces. During the adsorption process of these particles on the articles such as paper, it will affect the adsorption effect of the articles such as paper, resulting in the adsorbed articles such as paper being prone to falling during the process of driving the articles such as paper to be transported and turned due to the vibration force generated during the process.

[0089] Therefore, specifically referring to Figure 12 , a plurality of insulating layers 70 are arranged at the inner bottom of the electrostatic chuck 20. An adsorption plate 701 located below the electrostatic chuck 20 is installed on the side of the insulating layer 70. A plurality of air extraction units 702 are formed inside the adsorption plate 701. The air extraction units 702 do not contact the paper. The air extraction units 702 are arranged on the side of the insulating layer 70 and are electrically connected to the electrostatic control module 200; a plurality of He air holes 703 are formed inside the insulating layer 70 and the adsorption plate 701. The He air holes 703 are arranged on the side of the air extraction units 702. The He air holes 703 are in contact with the paper. The electrostatic control module 200 controls the opening and closing of the He air holes 703 through the air extraction units 702. A thimble 704 is arranged between two adjacent He air holes 703, and the thimble 704 is in contact with the paper.

[0090] In the high-speed precision gear transmission mechanism of the present invention, the design of the insulating layer 70 can ensure that the static electricity emitted by the static electrode 202 is concentrated at multiple positions of the adsorption plate 701, improving the concentration of static electricity at the same position and the effect of adsorbing articles. The air extraction unit 702 can detect each area of the adsorbed article, and generate an air extraction force to adsorb the article by driving the extraction of the gas inside the He air hole 703 through the air extraction unit 702. The design of the ejector pin 704 can ensure that the article does not closely adhere to the bottom of the adsorption plate 701, leaving a certain space for gas and static electricity, and ensuring that the article can be adsorbed on the bottom of the adsorption plate 701.

[0091] Embodiment III

[0092] Please refer to Figures 1-12 , the present invention also provides a turnover sheet stacker based on the high-speed precision gear transmission mechanism.

[0093] Limited to this, any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its inventive concept, making equivalent replacements or changes, should be covered within the protection scope of the present invention.

Claims

1. A high-speed precision gear transmission mechanism, comprising a base (10), an electrostatic chuck (20) and a high-definition camera module (6054), characterized in that: The top of the base (10) is equipped with a gear flipping robotic arm mechanism (30). The bottom of the gear flipping robotic arm mechanism (30) extends to the outside of the base (10), and an electrostatic chuck (20) is installed at the bottom of the gear flipping robotic arm mechanism (30). Among them, the gear flipping robotic arm mechanism (30) includes: A gear flipping assembly (40). The gear flipping assembly (40) is installed on one side of the top of the base (10) by screws. A gear steering assembly (50) is installed on the side of the gear flipping assembly (40), and the gear steering assembly (50) is arranged above the base (10). A lifting and steering assembly (60). The lifting and steering assembly (60) penetrates through the gear steering assembly (50). An electrostatic chuck (20) is installed at the bottom of the lifting and steering assembly (60) by screws, and the electrostatic chuck (20) is driven and controlled by an electrostatic control module (200) at the top.

2. The high-speed precision gear transmission mechanism according to claim 1, wherein: On the other side of the top of the base (10), a plurality of support columns (101) are installed. The support columns (101) are arranged on the side of the gear flipping assembly (40), and a support plate (102) is supported and positioned at the top of the support columns (101). Among them, the gear steering assembly (50) is rotatably connected to the bottom of the support plate (102), and the gear flipping assembly (40) is arranged on the side of the support column (101).

3. The high-speed precision gear transmission mechanism according to claim 2, characterized in that: The gear flipping assembly (40) includes: Support blocks (401). The support blocks (401) are installed on one side of the top of the base (10) by screws. There are two support blocks (401), and a horizontal cylinder (402) is installed between the two support blocks (401). The horizontal cylinder (402) is arranged above the base (10). A horizontal slider (403). The horizontal slider (403) is connected to the output end of the horizontal cylinder (402). The horizontal slider (403) is movably arranged on the side of the support block (401), and the horizontal slider (403) is slidably connected to the top of a horizontal guide rod (404). The horizontal guide rod (404) is installed on the top of the base (10). Among them, an L-shaped bracket (405) is fixedly installed inside the horizontal slider (403).

4. The high-speed precision gear transmission mechanism according to claim 3, wherein: A horizontal toothed rod (4051) is installed inside the L-shaped bracket (405). A middle gear (4052) is meshed with the side of the horizontal toothed rod (4051). The middle gear (4052) is vertically movable on the side of the support column (101). Among them, vertical rods (4053) are connected to the upper and lower sides of the middle gear (4052). The vertical rods (4053) are rotatably connected to the top of the base (10). A first support frame (4054) is installed at the top of the vertical rods (4053), and the gear steering assembly (50) is supported at the top edge of the first support frame (4054).

5. The high-speed precision gear transmission mechanism according to claim 4, characterized in that: A horizontal guiding groove (406) is formed on the back surface of the L-shaped bracket (405), and an L-shaped guiding rod (407) extending to the outside is slidably connected inside the horizontal guiding groove (406). Among them, the L-shaped guiding rod (407) is installed at the edge of the top of the base (10) by screws.

6. The high-speed precision gear transmission mechanism according to claim 5, wherein: The gear steering assembly (50) includes: A second support frame (501), the second support frame (501) is installed on the top of the first support frame (4054), a first motor (502) is supported and positioned on the top of the second support frame (501), a rotating seat (503) is connected to the top of the first motor (502), and the rotating seat (503) is rotatably connected to the bottom of the support plate (102); A main shaft (504), the main shaft (504) is connected to the output end of the first motor (502), the main shaft (504) is rotatably connected to the top of the first support frame (4054), a first gear (505) is installed on the outside of the main shaft (504), and the first gear (505) is rotatably connected to the top of the first support frame (4054); Two transmission gears (506) are provided, the two transmission gears (506) are meshed and connected, the two transmission gears (506) are both rotatably connected to the top of the first support frame (4054), one transmission gear (506) is connected to the first gear (505), and a driving gear (507) is meshed and connected to the side of the other transmission gear (506). Among them, a lifting and steering assembly (60) is penetrated inside the driving gear (507).

7. The high-speed precision gear transmission mechanism according to claim 6, wherein: The bottom of one transmission gear (506) is connected to a lower connecting rod (5061), the lower connecting rod (5061) is rotatably connected to the bottom of the first support frame (4054), and a fitting sleeve (5062) is installed at the bottom of the lower connecting rod (5061). Among them, a cleaning sponge (5063) is sleeved and fixed on the side of the fitting sleeve (5062).

8. The high-speed precision gear transmission mechanism according to claim 6, characterized in that: The lifting and steering assembly (60) includes: An upper support (601), the upper support (601) is installed on the top of the second support frame (501) by screws, the upper support (601) is located above the driving gear (507), and a lifting electric cylinder (602) is supported and positioned on the top of the upper support (601); A lower turntable (603), the lower turntable (603) is connected to the output end of the lifting electric cylinder (602), the lower turntable (603) is slidably connected inside the upper support (601), and a lower rotating rod (604) is rotatably connected to the bottom of the lower turntable (603). Among them, the lower rotating rod (604) penetrates through the second support frame (501) and the first support frame (4054), and a lower mounting seat (605) is installed at the bottom of the lower rotating rod (604). Side grooves (6041) are formed on the outer surface of the lower rotating rod (604). A plurality of side grooves (6041) are provided. The lower rotating rod (604) is slidably connected to the inner wall of the driving gear (507) through the plurality of side grooves (6041); A lower rotating block (606) is rotatably connected to the inner bottom of the lower mounting seat (605). The lower rotating block (606) is connected to the output end of a first motor (607). The first motor (607) is installed on one side of the lower mounting seat (605), wherein, an electrostatic chuck (20) is installed at the bottom of the lower rotating block (606) by screws, and an electrostatic control module (200) is assembled at the inner bottom of the lower rotating block (606).

9. The high-speed precision gear transmission mechanism according to claim 8, wherein: On the other side of the lower mounting seat (605), a side connecting rod (6051) is installed. On one side of the bottom of the side connecting rod (6051), a second motor (6052) is installed. The output end of the second motor (6052) is connected to a longitudinal steering block (6053), wherein, the longitudinal steering block (6053) is rotatably connected to the inner bottom of the side connecting rod (6051). A high-definition camera module (6054) is detachably installed at the inner bottom of the longitudinal steering block (6053). The lens part of the high-definition camera module (6054) abuts against the side of the cleaning sponge (5063).

10. A turnover paper collecting machine based on the high-speed precision gear transmission mechanism according to any one of claims 1-9.

Citation Information

Patent Citations

  • Turnover automatic grabbing manipulator

    CN114179067A

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    CN114713736A