Mesh warp knit fabric and fiber product
By interlacing non-elastic and elastic threads in a specific repeating pattern within the warp-knitted mesh fabric, the problems of warp-knitted fabric unraveling and insufficient breathability are solved, achieving high breathability and elasticity while inhibiting skin penetration and stickiness, thus providing excellent wearing comfort.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-21
- Publication Date
- 2026-03-27
AI Technical Summary
Existing warp-knitted fabrics are prone to tearing without any treatment, and lack breathability and elasticity, and may seep through or sink into the skin.
The fabric is made of a mesh warp-knitted material woven from inelastic and elastic yarns. By setting a specific repeating pattern in the mesh structure, multiple inelastic and elastic yarns are interwoven to form unidirectional permeability, which inhibits the permeation of the pores or the penetration into the skin, and the stability of the fabric is improved by thermal bonding.
It achieves high breathability and elasticity while preventing the fabric edges from unraveling, inhibiting skin penetration and stickiness, and providing excellent wearing comfort.
Smart Images

Figure CN120273098B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to a mesh tricot fabric and a fiber product, and more particularly, to a mesh tricot fabric which is not prone to fray even without edge treatment and a fiber product using the same. BACKGROUND
[0002] The edge portion of a tricot fabric tends to fray without any treatment, and therefore, a method for preventing the fray has been sought in the past.
[0003] As one of such technologies, the inventors of the present application have proposed a tricot fabric which is excellent in air permeability and stretchability and does not require edge treatment and a garment using the same (see Patent Literature 1).
[0004] PRIOR ART DOCUMENTS
[0005] PATENT LITERATURE
[0006] Patent Literature 1: Japanese Patent No. 5443524 SUMMARY
[0007] The tricot fabric described in the above Patent Literature 1 is an extremely excellent tricot fabric which has never been seen before, and the inventors of the present application have continued to make investigations in order to fully utilize the advantages of this technology and to achieve further added value.
[0008] As one of such attempts, the inventors of the present application have set the problem of suppressing the penetration and suppressing the sinking into the skin and sticking to the skin.
[0009] That is, the object of the present application is to provide a mesh tricot fabric which is excellent in air permeability and stretchability, does not require edge treatment, is not prone to penetration, is not prone to sinking into the skin, and is not prone to sticking to the skin, and a fiber product using the same.
[0010] The inventors of the present application have made intensive studies and found that the above problem can be solved by the following configuration, thereby completing the present application.
[0011] That is, the invention relates to a mesh tricot fabric formed by non-elastic threads and elastic threads, and having a mesh stitch in at least a part thereof, wherein, in the mesh stitch, a plurality of non-elastic threads are formed in imitation of one of a pair of opposing repeat patterns (in the case of only the closed loops or the open loops being different, the same repeat pattern is assumed), and a plurality of elastic threads are formed in imitation of the pair of repeat patterns in a manner overlapping the plurality of non-elastic threads, the plurality of non-elastic threads in imitation of one of the pair of repeat patterns, the elastic threads overlapping the same, and the plurality of elastic threads in imitation of the other of the pair of repeat patterns include non-harness thread positions, and the plurality of non-elastic threads in imitation of the other of the pair of repeat patterns do not include non-harness thread positions.
[0012] In the mesh tricot fabric of the invention, as described above, the plurality of non-elastic threads in imitation of one of the pair of opposing repeat patterns, the elastic threads overlapping the same, and the plurality of elastic threads in imitation of the other of the pair of repeat patterns are formed with non-harness thread positions, and the plurality of non-elastic threads in imitation of the other of the pair of repeat patterns are formed without non-harness thread positions, and thus, the sinking of the non-elastic threads in imitation of the other of the pair of repeat patterns that do not overlap the elastic threads can be made to cross the through-holes of the mesh stitch formed by the non-elastic threads in imitation of one of the pair of repeat patterns with non-harness thread positions and the elastic threads overlapping the same, and the elastic threads in imitation of the other of the pair of repeat patterns with non-harness thread positions, and thus, the skin can be prevented from being exposed or sinking into the through-holes of the mesh stitch. In addition, by forming as described above, unidirectional permeability from the knitting stitch on the surface side formed by the non-elastic threads toward the knitting stitch on the back side formed by the elastic threads can be achieved, and thus, by forming a tight-fitting shirt with the non-elastic thread side as the skin side, the stickiness of the skin can be prevented.
[0013] The pair of repeat patterns is preferably a pattern that swings left and right within a range of 3 to 5 wales as a repeat unit, for 3 to 12 wales. By this, the number of through-holes of the mesh stitch can be limited to a range in which the skin is not excessively exposed, and sufficient through-holes for preventing the stickiness of the skin can be ensured.
[0014] The pair of repeat patterns is particularly preferably a pattern that swings left and right within a range of 3 wales as a repeat unit for 4 wales, and a pattern that swings left and right within a range of 3 or 4 wales as a repeat unit for 6 wales. By this, the exposure of the skin and the stickiness of the skin can be further prevented in a well-balanced manner.
[0015] The mesh warp-knitted fabric of the present invention includes: a case in which multiple inelastic threads in accordance with one of the pair of repeating patterns are multiple half-through inelastic threads, and a case in which multiple inelastic threads in accordance with the other of the pair of repeating patterns are composed of a combination of multiple half-through inelastic threads and multiple half-through or full-through inelastic threads supplementing the non-heddle positions.
[0016] Here, "half-through" refers to a knitting structure formed by passing the knitting thread through one of a plurality of guides arranged on the reed of a warp knitting machine.
[0017] The unidirectional permeability of the warp-knitted mesh fabric of the present invention, based on AATCC (American Association for Chemical and Colored Fibers) standard 195, is preferably grade 3 or higher. Therefore, it can more effectively suppress skin stickiness.
[0018] The fiber products involved in this invention are composed of the mesh warp-knitted fabrics involved in this invention as described above.
[0019] Invention Effects
[0020] According to the present invention, it is possible to provide a mesh warp-knitted fabric with sufficient breathability and elasticity, which does not require edge treatment, is not easily see-through, is not easily trapped in the skin, and inhibits skin stickiness by utilizing high one-way permeability, as well as fiber products using the mesh warp-knitted fabric. Attached Figure Description
[0021] Figure 1 This is a weave diagram illustrating an example of a pair of repeating patterns in a warp-knitted fabric according to the present invention.
[0022] Figure 2 This is a weave diagram illustrating an example of a pair of repeating patterns in a warp-knitted fabric according to the present invention.
[0023] Figure 3 This is a weave diagram illustrating an example of a pair of repeating patterns in a warp-knitted fabric according to the present invention.
[0024] Figure 4 This is a weave diagram illustrating an example of a pair of repeating patterns in a warp-knitted fabric according to the present invention.
[0025] Figure 5 This is a weave diagram illustrating an example of a pair of repeating patterns in a warp-knitted fabric according to the present invention.
[0026] Figure 6 This is a weave diagram illustrating an example of a pair of repeating patterns in a warp-knitted fabric according to the present invention.
[0027] Figure 7 This is a weave diagram illustrating an example of a pair of repeating patterns in a warp-knitted fabric according to the present invention.
[0028] Figure 8 is a knitting structure diagram showing an example of mesh organization in the warp-knitted fabric of the present application (knitting example 1).
[0029] Figure 9 is a knitting structure diagram showing an example of mesh organization in the warp-knitted fabric of the present application (knitting example 2).
[0030] Figure 10 is a knitting structure diagram showing an example of mesh organization in the warp-knitted fabric of the present application (knitting example 3).
[0031] Figure 11 is a knitting structure diagram showing an example of mesh organization in the warp-knitted fabric of the present application (knitting example 4).
[0032] Figure 12 is a knitting structure diagram showing an example of mesh organization in the warp-knitted fabric of the present application (knitting example 5).
[0033] Figure 13 is a knitting structure diagram showing an example of mesh organization in the warp-knitted fabric of the present application (knitting example 6).
[0034] Figure 14 is a knitting structure diagram showing an example of mesh organization in the warp-knitted fabric of the present application (knitting example 7).
[0035] Figure 15 is a knitting structure diagram showing an example of mesh organization in the warp-knitted fabric of the present application (knitting example 8).
[0036] Figure 16 is a knitting structure diagram showing an example of mesh organization in the warp-knitted fabric of the present application (knitting example 9).
[0037] Figure 17 is a knitting structure diagram showing an example of mesh organization in the warp-knitted fabric of the present application (knitting example 10).
[0038] Figure 18 is a knitting structure diagram in the warp-knitted fabric of Reference Example 1.
[0039] Figure 19 is a loop structure diagram formed by the non-elastic yarn of one of a pair of repeating patterns in the mesh warp-knitted fabric (knitting example 1) of Figure 8 and the elastic yarn overlapping therewith.
[0040] Figure 20 is a loop structure diagram formed by the elastic yarn knitted in the other of a pair of repeating patterns in the mesh warp-knitted fabric (knitting example 1) of Figure 8 .
[0041] Figure 21 is a loop structure diagram formed by the elastic yarn knitted in the other of a pair of repeating patterns in the mesh warp-knitted fabric (knitting example 1) of Figure 8Loop structure diagram of the other one of the pair of repeating patterns in the tricot mesh fabric (Example 1 of tricot knitting) formed by the non-elastic yarn.
[0042] Figure 22 is a cross-sectional view showing the layer structure of the tricot mesh fabric (Example 1 of tricot knitting). Figure 8
[0043] Figure 23 is a loop structure diagram showing all the knitting yarns in the tricot mesh fabric (Example 1 of tricot knitting). Figure 8
[0044] Explanation of symbols
[0045] 11, 12, 13... non-elastic yarn, 11a, 21a, 22a... non-warp yarn position, 12a... sinker arc, 21, 22, 23... elastic yarn, 3, 4... arc, 5... through-hole, GB1, GB2, GB3, GB4, GB5... general reed, Jb1, Jb2... pattern reed. DETAILED DESCRIPTION
[0046] Hereinafter, preferred embodiments of the tricot mesh fabric (hereinafter sometimes simply referred to as "tricot fabric") and the fiber product using the same to which the present application pertains will be described in detail, but the scope of the present application is not limited to the description of these embodiments, and appropriate modifications can be made within the scope not departing from the gist of the present application, in addition to the examples below.
[0047] [Knitting yarn]
[0048] The tricot fabric of the present application is knitted by a non-elastic yarn and an elastic yarn.
[0049] As the non-elastic yarn, conventionally known non-elastic yarns can be used, and for example, yarns formed of synthetic fibers such as nylon, polyester, acrylic, rayon, regenerated fibers such as acetate, natural fibers such as cotton, silk, and the like can be appropriately selected and used depending on the purpose and required properties of the tricot fabric. As the types, false twist processed yarns, strong twist yarns, textured yarns, thick and thin yarns, mixed yarns, composite yarns, and the like can be mentioned, and are not particularly limited.
[0050] The thickness of the non-elastic yarn is not particularly limited, and for example, 22 to 156 dtex.
[0051] In addition, as the elastic yarn, conventionally known elastic yarns can also be used, and for example, yarns formed of elastic fibers such as polyurethane fibers, and the like can be used. Coated elastic yarns obtained by covering elastic yarns with non-elastic yarns, composite yarns obtained by combining non-elastic fibers and elastic fibers, and the like can also be used.
[0052] The thickness of the elastic yarn is not particularly limited, and for example, 22 to 470 dtex.
[0053] Mesh weave
[0054] Generally, the split portion of the mesh weave is formed in a manner that the two knitting lines are separated in a split portion of the mesh weave is formed in a manner that the two knitting lines are separated in a certain repeating unit, thereby forming the mesh weave.
[0055] The warp-knitted fabric of the present application has the mesh weave in at least a part. The mesh weave can be formed in the entire warp-knitted fabric, or a part thereof can include a region other than the mesh weave (e.g., a jacquard pattern portion, etc.).
[0056] With respect to the mesh weave in the present application, a plurality of non-elastic lines are knitted in imitation of one pair of opposing repeating patterns, and a plurality of elastic lines are knitted in imitation of the same pair of repeating patterns in a manner that overlaps the plurality of non-elastic lines.
[0057] Note that, with respect to the repeating pattern, in the present application, only the case where the closed loop and the open loop are different (the case where the same knitting direction and the same shift width are used) is considered as the same repeating pattern.
[0058] The pair of repeating patterns is preferably a pattern that swings left and right in the range of 3 to 5 wales as a repeating unit, and more preferably a pattern that swings left and right in the range of 3 wales as a repeating unit of 4 wales, or a pattern that swings left and right in the range of 3 or 4 wales as a repeating unit of 6 wales.
[0059] Examples of the repeating pattern
[0060] With respect to the pair of repeating patterns for knitting the mesh weave, specific examples will be illustrated in Figures 1-7 .
[0061] Figure 1 Examples of the repeating pattern of 10 / 12 / 23 / 21 / 32 / 01
[0062] Repeating pattern: 10 / 12 / 23 / 21 / 32 / 01
[0063] Repeating pattern: 23 / 21 / 10 / 12 / 32 / 01
[0064] Swings left and right in the range of 3 wales as a repeating unit of 4 wales.
[0065] Figure 2 Examples of the repeating pattern of 10 / 01 / 12 / 23 / 32 / 21
[0066] Repeating pattern: 10 / 01 / 12 / 23 / 32 / 21
[0067] Repeating pattern: 23 / 32 / 21 / 10 / 01 / 12
[0068] It repeats in units of 6 horizontal rows, swinging left and right within a range of 3 vertical columns.
[0069] Figure 3 Examples are composed of the following patterns.
[0070] Repeating pattern: 10 / 01 / 12 / 23 / 34 / 43 / 32 / 21 / /
[0071] Repeating pattern: 34 / 43 / 32 / 21 / 10 / 01 / 12 / 23 / /
[0072] It repeats in units of 8 horizontal rows, swinging left and right within a range of 4 vertical columns.
[0073] Figure 4 Examples are composed of the following patterns.
[0074] Repeating pattern: 10 / 23 / 21 / /
[0075] Repeating pattern: 23 / 10 / 12 / /
[0076] It swings left and right within the range of 3 columns, repeating in units of 3 horizontal columns.
[0077] Figure 5 Examples are composed of the following patterns.
[0078] Repeating pattern: 01 / 12 / 32 / 21 / /
[0079] Repeating pattern: 32 / 21 / 01 / 12 / /
[0080] It repeats in units of 4 horizontal rows, swinging left and right within the range of 3 vertical columns.
[0081] Figure 6 Examples are composed of the following patterns.
[0082] Repeating pattern: 10 / 21 / 23 / 12 / /
[0083] Repeating pattern: 23 / 12 / 10 / 21 / /
[0084] It repeats in units of 4 horizontal rows, swinging left and right within the range of 3 vertical columns.
[0085] Figure 7 Examples are composed of the following patterns.
[0086] Repeating pattern: 01 / 12 / 23 / 43 / 32 / 21
[0087] Repeating pattern: 43 / 32 / 21 / 01 / 12 / 23
[0088] It repeats in units of 6 horizontal rows, swinging left and right within a range of 4 vertical columns.
[0089] The knitting structure of the repeating pattern illustrated in Figures 1-7 Figures 8-18
[0090] Note that in the drawings, "H" means to thread in half-filling, and "F" means to thread in full-filling.
[0091] <Knitting Example 1>
[0092] The knitting structure of Knitting Example 1 is illustrated in Figure 8
[0093] Knitting Example 1 includes: an inelastic thread knitting structure formed by the inelastic thread 11 threaded in half-filling in the reed GB1, an inelastic thread knitting structure formed by the inelastic thread 12 threaded in full-filling in the reed GB2, and each elastic thread knitting structure formed by the elastic threads 21, 22 threaded in half-filling in the reeds GB3 and GB4, respectively.
[0094] The inelastic threads 11, 12 are knitted imitating one of the pair of repeating patterns illustrated in Figure 1
[0095] By making the inelastic thread 11 half-filling, a plurality of inelastic threads imitating one of the pair of repeating patterns include the non-harness thread position 11a (refer to Figure 19 ). Thus, air permeability is brought about by the through-hole unique to the mesh structure.
[0096] On the other hand, by making the inelastic thread 12 full-filling, a plurality of inelastic threads imitating the other of the pair of repeating patterns do not include the non-harness thread position.
[0097] The elastic threads 21, 22 are also knitted imitating the pair of repeating patterns illustrated in Figure 1 Figure 19 , Figure 20 in such a way that the non-harness thread positions 21a, 22a (refer to
[0098] Figure 19 The loop structure of the inelastic thread 11 in Knitting Example 1 and the elastic thread 21 overlapping it is shown in Figure 20 The loop structure of the elastic thread 22 is shown in Figure 21 The loop structure of the inelastic thread 12 is shown in each of
[0099] Also, Figure 23 A loop structure diagram showing these knitted threads in combination is shown in Figure 23 In the drawings, the inelastic threads 11, 12 are shown in solid lines, and the elastic threads 21, 22 are shown in broken lines.
[0100] In Example 1, the coil structure is as follows: arc 3 is formed by three braided threads: non-elastic threads 11 and 12, and elastic thread 21; arc 4 is formed by two braided threads: non-elastic thread 12 and elastic thread 22, in the transverse direction ( Figure 19 (up and down direction) and column direction ( Figure 19 Alternating in the left and right directions, through holes 5 are intermittently arranged between adjacent arcs 3 and 4 in the longitudinal direction and in both the transverse and longitudinal directions. Figure 23 (In the example, one perforation 5 is painted gray). Furthermore, in the coil structure of Example 1, there are two sinker arcs 12a formed by inelastic wires 12 that traverse the perforation 5. By having sinker arcs 12a, 12a traverse the perforation 5 in this way, it is possible to impart impermeability without excessively hindering breathability and to prevent skin from sinking in.
[0101] In addition, in the longitudinally woven fabric of Example 1, such as Figure 22 As shown, on the surface ( Figure 22 The lower side of the inner layer has a braided structure formed by inelastic threads 11 and 12, while the back side has a braided structure formed by elastic threads 21 and 22. With this layer structure, the coil structure on the front side is denser and the coil structure on the back side is sparser. Therefore, it is speculated that the unidirectional permeability from the front side to the back side is realized due to capillary action.
[0102] In addition, multiple elastic threads are woven in the same repeating pattern as the non-elastic threads, overlapping the non-elastic threads, and the non-elastic threads and elastic threads are thermally bonded using so-called pre-setting or heat setting, thereby obtaining a warp-knitted fabric with excellent elasticity that does not require edge treatment.
[0103] In the coil structure of Example 1, in arc 3, the non-elastic wire 11 and non-elastic wire 12 are thermally bonded using elastic wire 21. As a result, compared with the existing mesh longitudinal braided fabric, the cut surface is less likely to open.
[0104] <Compilation Example 2>
[0105] The knitting pattern shown in Example 2 is illustrated below. Figure 9 .
[0106] Regarding example 2, as a pair of repeating patterns, it adopted... Figure 2 The repeating pattern shown is otherwise identical to that in Example 1.
[0107] In this way, by changing the number of rows and the swing width as a pair of repeating patterns, it is possible to create warp-knitted fabrics that meet the intended use and purpose.
[0108] <Example 3>
[0109] The knitting pattern shown in Example 3 is illustrated in... Figure 10 .
[0110] As a pair of repeating patterns, the repeating patterns shown in Fig. 2 are adopted in Knitting Example 3, and the same as Knitting Example 1 except for this. Figure 5
[0111] Note that, Figure 1 the pair of repeating patterns shown in Fig. 1 and Figure 5 the pair of repeating patterns shown in Fig. 2 are overlapping patterns knitted in the same knitting direction and the same shift width, and differ only in open loops or closed loops, and therefore, in the present application, are considered to be the same repeating pattern.
[0112] Knitting Examples 4, 5
[0113] The knitting structures of Knitting Examples 4, 5 are shown in Figs. 4 and 5. Figure 11 12
[0114] In Knitting Example 4, the respective repeating patterns knitted with the reed GB3 and the reed GB4 in Knitting Example 1 are switched.
[0115] In Knitting Example 5, the respective repeating patterns knitted with the reed GB1 and the reed GB2 in Knitting Example 1 are switched.
[0116] As such, in the present application, the reed with which each repeating pattern is knitted is not particularly limited.
[0117] Knitting Example 6
[0118] The knitting structure of Knitting Example 6 is shown in Fig. 6. Figure 13
[0119] Knitting Example 6 includes respective inelastic thread knitting structures formed by the inelastic threads 11, 12 threaded in the half-in half-out manner in the reed GB1 and the reed GB2, an inelastic thread knitting structure formed by the inelastic thread 13 threaded in the full-in manner in the reed GB3, and respective elastic thread knitting structures formed by the elastic threads 21, 22 threaded in the half-in half-out manner in the reed GB4 and the reed GB5.
[0120] The inelastic threads 11, 12 are knitted in imitation of the pair of repeating patterns shown in Fig. 1. Figure 1
[0121] The inelastic thread 13 is knitted in imitation of the same repeating pattern as the inelastic thread 11 in the pair of repeating patterns shown in Fig. 1 in the full-in manner so as to complement the heald positions of the inelastic thread 11. Figure 1 By making the inelastic thread 12 half-in and configuring a plurality of inelastic threads imitating one of the pair of repeating patterns to include the heald positions, air permeability is brought about by the through-holes unique to the mesh structure.
[0122]
[0123] On the other hand, by combining the inelastic threads 11, 13 and configuring the plurality of inelastic threads imitating the other of the pair of repeating patterns so as not to have the non-doup positions, it is possible to impart the penetration preventing property without excessively hindering the air permeability.
[0124] In this way, in the present application, the so-called "plurality of inelastic threads imitating the other of the pair of repeating patterns do not have the non-doup positions" also includes the case of combining a plurality of half-threaded inelastic threads (in the knitting example 6, the inelastic threads 11) and a plurality of full-threaded inelastic threads (in the knitting example 6, the inelastic threads 13) that supplement the non-doup positions thereof.
[0125] <Knitting Example 7>
[0126] The knitting structure of the knitting example 7 is illustrated in Figure 14 .
[0127] With respect to the knitting example 7, the inelastic thread knitting structure obtained using the reed GB3 is knitted by the inelastic threads 13 threaded in the half-threaded manner, and is the same as the knitting example 6 except for this.
[0128] The inelastic threads 13 are embedded in the mesh structure in a manner of supplementing the non-doup positions of the inelastic threads 11.
[0129] In this way, in the present application, the so-called "plurality of inelastic threads imitating the other of the pair of repeating patterns do not have the non-doup positions" also includes the case of combining a plurality of half-threaded inelastic threads (in the knitting example 7, the inelastic threads 11) and a plurality of half-threaded inelastic threads (in the knitting example 7, the inelastic threads 13) that supplement the non-doup positions thereof.
[0130] <Knitting Example 8>
[0131] The knitting structure of the knitting example 8 is illustrated in Figure 15 .
[0132] The knitting example 8 is a further application example of the knitting example 6, and has a jacquard knitting structure composed of 2 half-threaded knittings.
[0133] It includes a jacquard knitting structure formed by the inelastic threads 11 threaded in the half-threaded manner of 1 in 1 in the reed Jb1 and the inelastic threads 12 threaded in the half-threaded manner of 1 in 1 in the jacquard reed Jb2, an inelastic thread knitting structure formed by the inelastic threads 13 threaded in the full-threaded manner in the reed GB2, each elastic thread knitting structure formed by the elastic threads 21, 22 threaded in the half-threaded manner of 1 in 1 in the reed GB3 and the reed GB4, respectively, and an elastic thread knitting structure formed by the elastic thread 23 threaded in the full-threaded manner in the reed GB5.
[0134] The inelastic threads 11, 12 are knitted imitating the pair of repeating patterns shown in Figure 1 .
[0135] The non-elastic thread 13 is imitated Figure 1 The non-elastic thread 11 is imitated
[0136] By making the non-elastic thread 12 half-woven and configuring the plurality of non-elastic threads imitating one of the pair of repeating patterns to contain the non-warp thread position, the air permeability is brought about by the through-hole unique to the mesh structure.
[0137] On the other hand, by combining the non-elastic threads 11, 13 and configuring the plurality of non-elastic threads imitating the other of the pair of repeating patterns to not contain the non-warp thread position, the penetration prevention can be imparted without excessively hindering the air permeability.
[0138] As such, regarding the tricot fabric of the present application, since the non-elastic threads 11, 12 are woven by the jacquard batten Jbl, Jb2, the jacquard weave structure can be possessed, and thus the rich and colorful pattern expression can be added.
[0139] Note that in the weaving example 11, the elastic thread 23 is inserted by the batten GB5, and thus the stretchability is improved. As the elastic thread for the insertion, a relatively thick elastic thread (for example, 44 to 310 dtex) is preferably used. As such, the tricot fabric of the present application can increase the batten according to the use, purpose, and thus increase an arbitrary weave structure.
[0140] Weaving Examples 9, 10
[0141] The weave structure of the weaving examples 9, 10 is illustrated in Figure 16 , 17 .
[0142] In these weaving examples, regarding a part of the woven threads, only the open loop or the closed loop is different from the weaving example 8 ( Figure 15 ).
[0143] In the present application, the case where only the open loop or the closed loop is different is considered as the same repeating pattern, and thus these weaving examples are also included in the present application.
[0144] Weaving of Tricot Fabric
[0145] In weaving the tricot fabric relating to the present application, a general weaving device and weaving method can be applied.
[0146] As the tricot machine, there is no particular limitation, and for example, a tricot machine, a raschel tricot machine, or the like can be used, and in the case of weaving the jacquard weave structure, a jacquard tricot machine provided with a jacquard mechanism can be used.
[0147] After the weaving, the treatment performed on the general tricot fabric such as the setting processing, the scouring treatment, the dyeing treatment, or the like can be performed.
[0148] [Uses of warp-knitted fabrics]
[0149] The warp-knitted fabrics involved in this invention can be used in various fiber products. In particular, their uses are not limited. For example, they can be preferably used in clothing linings, underwear, sportswear, outerwear, pillowcases, bedspreads, curtains, etc.
[0150] Example
[0151] The following are examples of warp-knitted fabrics related to the present invention; however, the present invention is not limited to these examples.
[0152] [Example 1]
[0153] Using RSE5EL (28GAUGE) manufactured by KARL MAYER, according to Figure 8 Example 1: Making warp-knitted fabrics.
[0154] The compilation conditions are shown in Table 1 below.
[0155] Table 1
[0156] Fabric thread (dt-F-T) Thread arrangement Feed amount (cm / R) Interlacing rate (%) GB1 Nylon 44dt-34-2694 1 in 1 out 108.0 29.20 GB2 Nylon 44dt-34-2694 ALL in 108.0 58.60 GB3 Lycra 22dt-127C 1 in 1 out 83.0 6.10 GB4 Lycra 22dt-127C 1 in 1 out 83.0 6.10
[0157] ※“Nylon 44dt-34-Zb94” is a non-elastic yarn manufactured by Torray.
[0158] ※“Lycra 22dt-127C” is an elastic thread manufactured by Toray-opelonntex.
[0159] [Example 2]
[0160] Using RSE5EL (28 GAUGE) manufactured by KARL MAYER, according to Figure 9 Example 2 shows the process of making warp-knitted fabrics.
[0161] The compilation conditions are shown in Table 2 below.
[0162] Table 2
[0163] Fabric thread (dt-F-T) Thread arrangement Feed amount (cm / R) Interlacing rate (%) GB1 W·Ny 33 d t-26-N955 1 in 1 out 105.0 26.90 GB2 Nylon 44dt-34-2694 ALL in 102.0 59.50 GB3 Lycra 22dt-127C 1 in 1 out 10.8 6.80 GB4 Lycra 22dt-127C 1 in 1 out 10.8 6.80
[0164] ※“W·Ny 33dt-26-N955” is a non-elastic thread manufactured by Toray.
[0165] [Example 3]
[0166] Using RSE5EL (28 GAUGE) manufactured by KARL MAYER, according to Figure 11 Example 4 shows the process of making warp-knitted fabrics.
[0167] The knitting conditions are shown in Table 3 below.
[0168] Table 3
[0169] Fabric thread (dt-F-T) Thread arrangement Feed amount (cm / R) Interlacing rate (%) GB1 W·Ny 33 d t-26-N955 1 in 1 out 108.0 26.60 GB2 Nylon 44dt-34-2694 ALL in 108.0 60.60 GB3 Lycra 22dt-127C 1 in 1 out 83.0 6.40 GB4 Lycra 22dt-127C 1 in 1 out 83.0 6.40
[0170] [Reference Example 1]
[0171] A warp-knitted fabric was produced using RSE5EL (28 GAUGE) manufactured by KARL MAYER Co., Ltd. in accordance with the knitting example of Figure 18
[0172] The knitting conditions are shown in Table 4 below.
[0173] Table 4
[0174]
[0175] [Performance Evaluation]
[0176] The results of the wetting time at the permeation surface (surface), the water supply rate at the permeation surface, the one-way permeation index, and the drying test based on the AATCC 195 standard using the MMT (Moisture Management Tester) test device for Examples 1 to 3 and Reference Example 1 are shown in Table 5. The test was commissioned to the General Incorporated Foundation Kaken Test Center. As shown in Table 5, it was found that the mesh warp-knitted fabrics of Examples 1 to 3 all had sufficient wetting, water absorption, and quick-drying properties, and in addition, the one-way permeation index from the surface side knitted with non-elastic yarn toward the back side knitted with elastic yarn was all 4 levels, and as in the case of underwear, the sticking of the skin could be effectively suppressed. It should be noted that the mesh warp-knitted fabric of Reference Example 1 could not be measured because the test liquid penetrated through the fabric.
[0177] Table 5
[0178]
Claims
1. A mesh tricot fabric knitted from non-elastic yarns and elastic yarns, having a mesh stitch at least in part, the mesh tricot fabric being characterized in that, In the mesh structure, a plurality of non-elastic threads are knitted in imitation of a pair of opposed repeat patterns, and a plurality of elastic threads are knitted in imitation of the pair of opposed repeat patterns in a manner so as to overlap the plurality of non-elastic threads, wherein only the closed loops or the open loops are different, and are considered to be the same repeating pattern, a plurality of non-elastic yarns imitating one of the pair of repeating patterns, the elastic yarns overlapping the non-elastic yarns, and a plurality of elastic yarns imitating the other of the pair of repeating patterns contain non-guide bar positions, and the plurality of non-elastic yarns imitating the other of the pair of repeating patterns do not contain non-guide bar positions, whereby the sinker arcs of the non-elastic yarns not overlapping the elastic yarns knitted imitating the other of the pair of repeating patterns cross the through-holes of the mesh stitch formed by the non-elastic yarns imitating one of the pair of repeating patterns and the elastic yarns overlapping the non-elastic yarns and the elastic yarns imitating the other of the pair of repeating patterns containing non-guide bar positions.
2. The mesh tricot fabric according to claim 1, characterized in that, the pair of repeating patterns are patterns that oscillate left and right within a range of 3 to 5 columns as repeating units of 3 to 12 rows.
3. The mesh tricot fabric according to claim 1, characterized in that, the pair of repeating patterns are patterns that oscillate left and right within a range of 3 columns as repeating units of 4 rows.
4. The mesh tricot fabric according to claim 1, characterized in that, the pair of repeating patterns are patterns that oscillate left and right within a range of 3 or 4 columns as repeating units of 6 rows.
5. The mesh tricot fabric according to claim 1, characterized in that, the plurality of non-elastic yarns imitating one of the pair of repeating patterns are a plurality of half-covering non-elastic yarns.
6. The mesh tricot fabric according to claim 1, characterized in that, the plurality of non-elastic yarns imitating the other of the pair of repeating patterns are composed of a plurality of half-covering non-elastic yarns and a plurality of half-covering or full-covering non-elastic yarns that supplement the non-guide bar positions thereof.
7. The mesh tricot fabric according to claim 6, characterized in that, a jacquard knitted stitch having two half-covering knitted stitches is provided, one of the half-covering knitted stitches imitating one of the pair of repeating patterns and the other half-covering knitted stitch imitating the other of the pair of repeating patterns.
8. The mesh tricot fabric according to claim 1, characterized in that, the one-way permeability based on AATCC (American Association of Textile Chemists and Colorists) Standard 195 is 3 or more.
9. A fiber product composed of the mesh tricot fabric according to any one of claims 1 to 8.
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