Thermochromic film production line quality monitoring method and system

Abstract

The invention discloses a quality monitoring method for a thermochromic film production line. The quality monitoring method comprises the following steps: step S1, installing various sensors on the thermochromic film production line; step S2, in the production process, presetting a matching standard of each component for producing the thermochromic film, giving a matching instruction according to the matching standard, and controlling a production line to manufacture the thermochromic film according to the matching instruction; s3, respectively acquiring weight data of each component according to a weight sensor, and further judging whether the weight data meet a preset matching standard or not; s4, if the matching standard is met, continuing subsequent stirring and drying steps, and if the matching standard is not met, reminding workers in the workshop through a buzzer; and S5, in the production process, environment parameters of a thermochromic film production workshop are collected at the same time. The invention further discloses a thermochromic film production line quality monitoring system. By strictly controlling the environmental parameters and the proportion parameters in the production workshop, the production efficiency of the thermochromic film is improved.

Description

Technical Field

[0001] The present invention relates to a method and system for quality monitoring of a thermochromic film production line. Background Art

[0002] Thermosensitive color-changing materials (referred to as temperature-changing materials for short) are a special type of functional materials that repeatedly change color with the rise or fall of temperature. Thermochromic coatings and films belong to temperature-changing materials, also known as thermochromic inks or thermochromic paints, which are prepared by mixing thermosensitive color-changing pigments. Thermosensitive color-changing pigments are prepared from an electron transfer type organic compound system. Electron transfer type organic compounds are a class of organic chromogenic systems with special chemical structures. At a specific temperature, due to electron transfer, the molecular structure of the organic compound changes, thereby realizing color transformation.

[0003] During the production process of thermochromic films, it is very crucial to determine the accuracy and stability of production control parameters. However, manual parameter adjustment is often affected by subjective experience, making parameter optimization complex, time-consuming, and resource-consuming. This method relying on manual subjective judgment limits the comprehensive consideration of long-term stability, and due to the limited accuracy of parameter adjustment, multiple adjustments may be required, further reducing production efficiency.

[0004] To sum up, at the present stage, there are defects that the determination of production control parameters for thermochromic films needs to be based on a large number of trial productions by staff and multiple adjustments and modifications. Restricted by the subjectivity of manual parameter adjustment, the determination of production control parameters consumes a large amount of time and resources while indirectly reducing the production efficiency of thermochromic films.

[0005] Therefore, a method and system for quality monitoring of a thermochromic film production line are provided. Summary of the Invention

[0006] The purpose of the present invention is to provide a method and system for quality monitoring of a thermochromic film production line to overcome the existing defects, which improves the production efficiency of thermochromic films by strictly controlling the environmental parameters and proportion parameters in the production workshop.

[0007] The technical solution to achieve the above purpose is as follows: A method for quality monitoring of a thermochromic film production line according to one of the present inventions includes: Step S1, installing a variety of sensors on the thermochromic film production line, including a temperature and humidity sensor, a light intensity sensor, an air quality sensor, and a weight sensor; Step S2, during the production process, preset the proportioning standards of each component for producing the thermochromic film, and issue a proportioning instruction according to the proportioning standards, and control the production line to manufacture the thermochromic film according to the proportioning instruction; Step S3: Collect the weight data of each component respectively according to the weight sensor, and then determine whether it meets the preset ratio standard; Step S4: If the ratio standard is met, continue with the subsequent stirring and drying steps. If the ratio standard is not met, remind the staff in the workshop through a buzzer; Step S5: During the production process, collect the environmental parameters of the thermochromic film production workshop simultaneously; Step S6: Preset the environmental parameter thresholds, compare them with the collected environmental parameters to obtain a comparison result, and generate corresponding control instructions according to the comparison result; Step S7: Control the corresponding equipment in the thermochromic film production workshop according to the control instructions, thereby changing the environment in the workshop.

[0008] Preferably, in the said Step S5, the environmental parameters include temperature, humidity, light intensity, and air quality.

[0009] Preferably, in the said Step S5, the preset environmental parameter thresholds include: temperature threshold, humidity threshold, light intensity threshold, and air quality threshold; the comparison result is the ratio of the environmental parameter to the preset environmental parameter threshold. If it is greater than or equal to 1, the environmental parameter is greater than or equal to the preset environmental parameter threshold. If it is less than 1, the environmental parameter is less than the environmental parameter threshold.

[0010] Preferably, in the said Step S7, the equipment includes fluorescent lamps, air conditioners, exhausters, and humidifiers.

[0011] A quality monitoring system for a thermochromic film production line according to the second aspect of the present invention includes: A data acquisition module for collecting the weight data of each component used for production and the environmental parameters of the thermochromic film production workshop; A main control module for presetting the ratio standard of each component for producing the thermochromic film, issuing a ratio instruction according to the ratio standard, presetting the environmental parameter thresholds, comparing them with the collected environmental parameters to obtain a comparison result, and generating corresponding control instructions according to the comparison result; A component control module for controlling the actions of the equipment storing the components according to the ratio instruction; A component confirmation module for judging whether the weight data of each collected component meets the preset ratio standard. After meeting the standard, proceed with the subsequent stirring and drying steps; An environmental control module for controlling the equipment that changes the environmental parameters according to the control instructions; A cloud platform for receiving the weight data and environmental parameters of each collected component, and for real-time monitoring of the production line and environment in the workshop.

[0012] Preferably, it further includes: A reminder module, which is used to notify the staff in the workshop through a buzzer for the mixing ratio data that does not meet the preset mixing ratio standard.

[0013] Preferably, the data acquisition module consists of a temperature and humidity sensor for collecting temperature and humidity, a light intensity sensor for collecting light intensity, an air quality sensor for collecting air quality, and a weight sensor for collecting the weight data of each component.

[0014] Preferably, the environmental control module includes: A fluorescent lamp control unit, which is used to control the operation of the fluorescent lamp; An air conditioner control unit, which is used to control the operation of the air conditioner; An exhaust fan control unit, which is used to control the operation of the exhaust fan; A humidifier control unit, which is used to control the operation of the humidifier.

[0015] The beneficial effects of the present invention are as follows: By collecting temperature, humidity, light intensity, air quality, and the weight of each component, and making decisions on the operation of the equipment based on these parameters, and transmitting these parameters to the cloud platform, the present invention realizes the combination of single-chip microcomputer technology and the cloud platform, can monitor the key environmental factors in the workshop, enable the backstage personnel to understand the parameter changes and equipment activation conditions, provide a safe and comfortable environment for manufacturing thermochromic films, improve the intelligence level of the workshop, and reduce energy consumption while saving costs for enterprise production. Description of the Drawings

[0016] Figure 1 is a flowchart of a method for monitoring the quality of a thermochromic film production line according to the present invention; Figure 2 is a block diagram of a system for monitoring the quality of a thermochromic film production line according to the present invention; Figure 3 is a partial block diagram of a system for monitoring the quality of a thermochromic film production line according to the present invention. Detailed Embodiments

[0017] Next, the technical solutions of the present invention will be clearly and completely described in conjunction with the accompanying drawings. In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0018] The present invention will be further described below in conjunction with the accompanying drawings.

[0019] As Figure 1 shown, a method for quality monitoring of a thermochromic film production line includes: Step S1, installing a variety of sensors on the thermochromic film production line, including a temperature and humidity sensor, a light intensity sensor, an air quality sensor, and a weight sensor.

[0020] Step S2, during the production process, preset the ratio standards of the components for producing the thermochromic film, issue a ratio instruction according to the ratio standards, and control the production line to manufacture the thermochromic film according to the ratio instruction.

[0021] Step S3, respectively collect the weight data of each component according to the weight sensor, and then judge whether it meets the preset ratio standards.

[0022] Step S4, if the ratio standards are met, continue with the subsequent stirring and drying steps. If the ratio standards are not met, remind the staff in the workshop through a buzzer.

[0023] Step S5, during the production process, collect the environmental parameters of the thermochromic film production workshop at the same time.

[0024] In the embodiment, the environmental parameters include temperature, humidity, light intensity, and air quality.

[0025] In the embodiment, the preset environmental parameter thresholds include: a temperature threshold, a humidity threshold, a light intensity threshold, and an air quality threshold; the comparison result is the ratio of the environmental parameter to the preset environmental parameter threshold. If it is greater than or equal to 1, the environmental parameter is greater than or equal to the preset environmental parameter threshold. If it is less than 1, the environmental parameter is less than the environmental parameter threshold.

[0026] Step S6, preset the environmental parameter thresholds, compare them with the collected environmental parameters to obtain a comparison result, and generate corresponding control instructions according to the comparison result.

[0027] Step S7, control the corresponding equipment in the thermochromic film production workshop according to the control instructions, and then change the environment in the workshop.

[0028] In the embodiment, the equipment includes fluorescent lamps, air conditioners, exhaust fans, and humidifiers.

[0029] As Figure 2 shown, a quality monitoring system for a thermochromic film production line includes: a data acquisition module 1, a main control module 2, a component control module 3, a component confirmation module 4, an environmental control module 5, a cloud platform 6, and a reminder module 7.

[0030] The data acquisition module 1 is used to collect the weight data of each component for production and the environmental parameters of the thermochromic film production workshop.

[0031] As Figure 2 shown, the data acquisition module 1 consists of a temperature and humidity sensor 11 for collecting temperature and humidity, a light intensity sensor 12 for collecting light intensity, an air quality sensor 13 for collecting air quality, and a weight sensor 14 for collecting the weight data of each component.

[0032] The main control module 2 is used to preset the mixing ratio standards of each component for producing thermochromic film, issue mixing ratio instructions according to the mixing ratio standards, preset environmental parameter thresholds, compare with the collected environmental parameters to obtain a comparison result, and generate corresponding control instructions according to the comparison result.

[0033] The component control module 3 is used to control the actions of the equipment storing the components according to the mixing ratio instructions.

[0034] The component confirmation module 4 is used to judge whether the weight data of each collected component meets the preset mixing ratio standards. After meeting the standards, subsequent stirring and drying steps are carried out.

[0035] The environmental control module 5 is used to control the equipment for changing environmental parameters according to the control instructions.

[0036] As Figure 2 、 3 shown, the environmental control module 5 includes: a fluorescent lamp control unit 51, an air conditioner control unit 52, an exhaust fan control unit 53, and a humidifier control unit 54.

[0037] The fluorescent lamp control unit 51 is used to control the actions of the fluorescent lamps.

[0038] The air conditioner control unit 52 is used to control the actions of the air conditioner.

[0039] The exhaust fan control unit 53 is used to control the actions of the exhaust fan.

[0040] The humidifier control unit 54 is used to control the actions of the humidifier.

[0041] The cloud platform 6 is used to receive the weight data of each collected component and environmental parameters, and to monitor the production line and environment in the workshop in real time.

[0042] The reminder module 7 is used to notify the staff in the workshop through a buzzer for the mixing ratio data that does not meet the preset mixing ratio standards.

[0043] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A method for quality monitoring of a thermochromic film production line, characterized in that, Including: Step S1: Install a variety of sensors on the thermochromic film production line, including temperature and humidity sensors, light intensity sensors, air quality sensors, and weight sensors. Step S2: During the production process, preset the ratio standards of the components for producing the thermochromic film, issue a ratio instruction according to the ratio standards, and control the production line to manufacture the thermochromic film according to the ratio instruction. Step S3: Collect the weight data of each component respectively according to the weight sensors, and then judge whether it meets the preset ratio standards. Step S4: If the ratio standards are met, continue with the subsequent stirring and drying steps. If the ratio standards are not met, remind the staff in the workshop through a buzzer. Step S5: During the production process, collect the environmental parameters of the thermochromic film production workshop at the same time. Step S6: Preset the environmental parameter thresholds, compare them with the collected environmental parameters to obtain a comparison result, and generate corresponding control instructions according to the comparison result. Step S7: Control the corresponding equipment in the thermochromic film production workshop according to the control instructions, thereby changing the environment in the workshop.

2. The quality monitoring method for a thermochromic film production line according to claim 1, wherein In step S5, the environmental parameters include temperature, humidity, light intensity, and air quality.

3. A method for quality monitoring of a thermochromic film production line according to claim 1, characterized in that, In step S5, the preset environmental parameter thresholds include: temperature threshold, humidity threshold, light intensity threshold, and air quality threshold; the comparison result is the ratio of the environmental parameter to the preset environmental parameter threshold. If it is greater than or equal to 1, the environmental parameter is greater than or equal to the preset environmental parameter threshold. If it is less than 1, the environmental parameter is less than the environmental parameter threshold.

4. A method for monitoring the quality of a thermochromic film production line according to claim 1, characterized in that, In step S7, the equipment includes fluorescent lamps, air conditioners, exhaust fans, and humidifiers.

5. A quality monitoring system for a thermochromic film production line, characterized in that, Including: A data acquisition module for collecting the weight data of each component used in production and the environmental parameters of the thermochromic film production workshop. A main control module for presetting the ratio standards of the components for producing the thermochromic film, issuing a ratio instruction according to the ratio standards, presetting the environmental parameter thresholds, comparing them with the collected environmental parameters to obtain a comparison result, and generating corresponding control instructions according to the comparison result. A component control module for controlling the actions of the equipment storing the components according to the ratio instruction. A component confirmation module for judging whether the weight data of each collected component meets the preset ratio standards. After meeting the standards, proceed with the subsequent stirring and drying steps. An environmental control module for controlling the equipment that changes the environmental parameters according to the control instructions. A cloud platform for receiving the weight data and environmental parameters of each collected component, and for real-time monitoring of the production line and environment in the workshop.

6. A method for quality monitoring of a thermochromic film production line according to claim 5, characterized in that, Also including: A reminder module for notifying the staff in the workshop through a buzzer of the ratio data that does not meet the preset ratio standards.

7. A method for quality monitoring of a thermochromic film production line according to claim 5, characterized in that, The data acquisition module is composed of a temperature and humidity sensor for collecting temperature and humidity, a light intensity sensor for collecting light intensity, an air quality sensor for collecting air quality, and a weight sensor for collecting the weight data of each component.

8. A method for quality monitoring of a thermochromic film production line according to claim 5, characterized in that, The environmental control module includes: A fluorescent lamp control unit for controlling the actions of fluorescent lamps. An air conditioner control unit for controlling the actions of air conditioners. An exhaust fan control unit for controlling the actions of exhaust fans. A humidifier control unit for controlling the actions of humidifiers.

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