Hole-type terminal detection device and detection method
Through the image acquisition and downward detection mechanism of the hole terminal detection device, integrated detection of terminal size and toughness is achieved, solving the problems of low detection efficiency and cumbersome operation in the prior art, and improving production efficiency.
Patent Information
- Application Number
- CN202510422605.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-07
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2045-04-07
AI Technical Summary
Existing terminal detection equipment requires manual intervention, low detection efficiency, and size and toughness detection are carried out separately, which wastes time and increases operational difficulty.
A hole-type terminal detection device is designed, combining image acquisition and downward detection mechanism to realize integrated terminal size and toughness detection, and automatically screen unqualified products through the intermittent motion and linkage mechanism of the conveyor belt.
Improves detection efficiency, reduces manual operation, combines size and toughness detection, and improves production efficiency and detection speed.
Smart Images

Figure CN120275384A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of detection, and specifically to a hole-type terminal detection device and a detection method. Background Art
[0002] In electrotechnics, a terminal mostly refers to a wiring terminal, also called a connection terminal. There are various types of terminals, and their main functions are to transmit electrical signals or conduct electricity. Terminals play an important role in electrical connections, and the quality of their performance directly affects the connection stability and service life of wires. Therefore, before the terminals are put into use, the staff needs to conduct a complete inspection on the terminals to ensure their quality.
[0003] In addition to having a small size error, a qualified terminal also needs to have sufficient toughness. A terminal with good toughness can better cope with various stresses and reduce the risk of fracture, thus ensuring the stable connection of wires. Currently, the detection of the toughness of terminals is carried out by means of bending. If the terminal can smoothly rebound to its original state within a certain degree of bending, it is a qualified product.
[0004] The existing toughness detections are all carried out using impact testing equipment. The corresponding equipment requires the staff to continuously replace the test objects beside it. The repetitive labor is not only boring but also greatly affects the detection efficiency. At the same time, a terminal needs to go through two processes of comprehensive size testing and toughness testing respectively, which will cause more time waste and is not conducive to the improvement of production efficiency. In view of this, the present invention proposes a hole-type terminal detection device and method. Summary of the Invention
[0005] Aiming at one of the deficiencies of the prior art, the present invention provides a hole-type terminal detection device and a detection method to solve the detection problem of hole-type terminals.
[0006] To achieve the above object, the present invention provides the following technical solution: A hole-type terminal detection device, comprising:
[0007] A base, with a cavity inside. An open port is provided on the upper side of the base, through which the hole-type terminal to be detected can be placed or taken out; a discharge port is provided on one side of the base, and the discharge port can discharge the hole-type terminal;
[0008] A conveying mechanism, arranged in the cavity of the base, and the conveying mechanism can convey the hole-type terminal along a circular path;
[0009] A carrying mechanism, several of which are arranged on the conveying mechanism, and each carrying mechanism can place one hole-type terminal;
[0010] A first detection mechanism, including an image acquisition component, which can collect images around the hole-type terminal to be detected;
[0011] The second detection mechanism is arranged above the conveying mechanism and can press down the pin-type terminals in the bearing mechanism.
[0012] Preferably, the base includes:
[0013] A housing with a cavity inside. Openings are provided on the upper side and the horizontal side of the housing. The pin-type terminals can be placed or taken out through the opening on the upper side of the housing.
[0014] A support assembly fixedly arranged in the cavity of the housing; the support assembly is located below the moving path of the bearing mechanism and can support the bearing mechanism during transportation.
[0015] A discharging assembly, which is a chute inclined towards the horizontal side of the housing, and the discharging assembly can receive the unqualified pin-type terminals.
[0016] Preferably, the conveying mechanism includes:
[0017] A conveyor belt, which is integrally annular. The conveyor belt includes two parallel upper and lower parts and arc-shaped parts at the ends of the two parallel parts; one side of the bearing mechanism is connected to the conveyor belt.
[0018] A driving assembly, which can drive the conveyor belt to move intermittently.
[0019] The support assembly includes:
[0020] A horizontal plate arranged below the parallel upper part of the conveyor belt. A blanking opening is provided on the horizontal plate, and the upper end of the discharging assembly is located below the blanking opening.
[0021] Arc-shaped plates are located on both sides of the horizontal plate, and the arc-shaped plates correspond to the arc-shaped parts of the conveyor belt.
[0022] Preferably, the bearing mechanism includes:
[0023] A bearing frame, which is a rectangular frame; connecting rods are arranged on the outer side of the frame of the bearing frame, and the bearing frame is connected to the conveyor belt through the connecting rods.
[0024] A clamping assembly is arranged in the bearing frame. The clamping assembly can clamp the pin-type terminals. The clamping assembly includes:
[0025] Two clamping plates are provided. Both clamping plates are slidably connected to the bearing frame, and the two clamping plates can approach or move away from each other; profiling structures are provided on the clamping plates corresponding to the pin-type terminals.
[0026] A clamping linkage structure is provided on the support assembly corresponding to the clamping assembly. The clamping linkage structure is located on one side of the blanking port and can be linked with the clamping plates of the clamping assembly. When the carrying frame is located above the clamping linkage structure, the two clamping plates of the internal clamping assembly move away from each other under the drive of the clamping linkage structure.
[0027] Preferably, the clamping assembly further includes:
[0028] A clamping plate connection assembly, which is arranged between the two clamping plates; the clamping plate connection assembly includes:
[0029] A clamping plate connecting rod, one is provided corresponding to each clamping plate, and one end of the clamping plate connecting rod is rotatably connected to one clamping plate;
[0030] A clamping plate connecting block, which is arranged between the two clamping plates, and both sides of the clamping plate connecting block are respectively rotatably connected to the two clamping plate connecting rods;
[0031] A clamping plate guide, the lower end of which is fixedly connected to the clamping plate connecting block, the clamping plate guide is slidably connected to the carrying frame, and the sliding direction of the clamping plate guide is perpendicular to the sliding direction of the clamping plate;
[0032] A clamping plate resetting member, which is arranged between the clamping plate connecting block and the carrying frame, and the clamping plate resetting member can reset the clamping plate connecting block;
[0033] The clamping linkage structure is a convex platform arranged on the support assembly. When the carrying frame passes through the clamping linkage structure, the clamping linkage structure can jack up the clamping plate connecting block.
[0034] Preferably, the upper end surface of the plate body of the clamping plate is located above the upper surface of the carrying frame, and the image acquisition component of the first detection mechanism can move along an arc path between the horizontal side of the carrying frame and above the carrying frame.
[0035] Preferably, the second detection mechanism includes:
[0036] A pressure rod, which is located above the conveying mechanism and can move in the vertical direction;
[0037] A pressure plate, which is fixedly arranged at the lower end of the pressure rod; the pressure plate can press down the hole-type terminals in the carrying mechanism;
[0038] The cross plate of the support assembly is provided with a pressing position corresponding to the second detection mechanism, and a backing plate is arranged corresponding to the pressure plate at the pressing position.
[0039] Preferably, continuous teeth are arranged on the inner side of the conveyor belt;
[0040] The drive assembly includes:
[0041] A main driving wheel is arranged inside the conveyor belt, the main driving wheel is linked with the motor, the main driving wheel is an incomplete gear, and the main driving wheel can mesh with the teeth on the inner side of the conveyor belt;
[0042] A driven wheel, one of which is provided at each end of the annular structure of the conveyor belt;
[0043] A conveying linkage structure is arranged on the belt body of the conveyor belt;
[0044] The device also includes:
[0045] The detection linkage mechanism can be linked with the conveying linkage structure. When the conveyor belt stops moving, the detection linkage mechanism can be linked with the first detection mechanism and the second detection structure.
[0046] Preferably, the conveying linkage structure is a lever group arranged on one side of the conveyor belt body, and the levers of the lever group are distributed along the conveyor belt body;
[0047] The detection linkage mechanism comprises:
[0048] The first linkage ring is an annular body, and is rotatably connected to the housing. The inner side of the first linkage ring is provided with an inclined toggle groove corresponding to the conveying linkage structure. When the conveyor belt moves, the conveyor belt can drive the first linkage ring to rotate through the conveying linkage structure.
[0049] A second linkage ring is arranged parallel to and coaxially with the first linkage ring; the second linkage ring can rotate synchronously with the first linkage ring;
[0050] A linkage reset member is arranged on one side of the first linkage ring or the second linkage ring. When the conveyor belt stops rotating, the linkage reset member can drive the first linkage ring and the second linkage ring to reset.
[0051] The first image acquisition component is arranged between the first linkage ring and the second linkage ring;
[0052] The pressure rod of the second detection mechanism is linked with the second linkage ring. When the second linkage ring is reset, the pressure rod can drive the pressure plate to perform a downward pressing and resetting action.
[0053] A detection method, using the above detection device, comprises the steps of:
[0054] S1. Place the hole terminal to be tested on the clamping plate in the carrying mechanism;
[0055] S2, using the conveyor belt of the conveying mechanism to intermittently convey the carrying mechanism;
[0056] S3, when the conveyor belt of the conveying mechanism stops moving, there is a corresponding bearing mechanism at the first detection mechanism and the second detection mechanism respectively;
[0057] S4. The image acquisition component of the first detection structure moves around the hole-type terminal in its corresponding bearing mechanism and acquires images during the movement.
[0058] S5. The pressure plate of the second detection mechanism applies a downward pressure to the hole-type terminal in the bearing mechanism below it under the drive of the pressure rod.
[0059] S6. The conveyor belt drives the bearing mechanism to continue rotating. When the bearing mechanism moves to the position of the clamping linkage mechanism of the support component, the two clamping plates move away from each other.
[0060] S7. After the two clamping plates move away from each other, if the hole-type terminals on them fall, it indicates that the hole-type terminals are deformed after being pressed by the pressure plate and are unqualified products.
[0061] Compared with the prior art, the following beneficial effects are achieved: In this solution, a first detection mechanism and a second detection mechanism are respectively provided. Through the combination of the two detection mechanisms, the hole-type terminals can be comprehensively detected. The original size detection and toughness detection are combined into one, and the hole-type terminals with unqualified toughness detection can be actively screened out. This not only reduces the operation difficulty of the detection work, but also effectively reduces the complicated operations of loading and unloading. At the same time, it saves the conversion time between the two detections, improves the detection speed, and helps to improve the production efficiency. The design is ingenious and it is convenient and fast to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0062] Figure 1 is a schematic structural diagram of the hole-type terminal according to an embodiment of the present application;
[0063] Figure 2 is a schematic structural diagram of the whole according to an embodiment of the present application;
[0064] Figure 3 is Figure 2 a partial enlarged view of A of
[0065] Figure 4 is a schematic cross-sectional structure diagram of the rear wall according to an embodiment of the present application;
[0066] Figure 5 is a schematic internal structure diagram of the base according to an embodiment of the present application;
[0067] Figure 6 is an exploded view of the bearing mechanism according to an embodiment of the present application;
[0068] Figure 7 is a schematic structural diagram of the detection linkage mechanism according to an embodiment of the present application;
[0069] Figure 8 is a schematic structural diagram of the second detection mechanism according to an embodiment of the present application;
[0070] Figure 9 This is a schematic cross-sectional view of the second linkage member in the embodiment of the present application.
[0071] In the figure:
[0072] 100, pin terminal;
[0073] 1, base; 11, housing; 12, support assembly; 121, clamping linkage structure; 122, pressing position; 13, discharging assembly; 14, annular groove;
[0074] 2, conveying mechanism; 21, conveyor belt; 22, driving assembly; 221, main driving wheel; 222, driven wheel;
[0075] 3, bearing mechanism; 31, bearing frame; 311, connecting rod; 32, clamping assembly; 321, clamping plate; 322, clamping plate connection assembly; 3221, clamping plate link; 3222, clamping plate connection block; 3223, clamping plate guide; 3224, clamping plate reset member;
[0076] 4, first detection mechanism; 41, image acquisition component; 42, first detection frame;
[0077] 5, second detection mechanism; 51, pressure rod; 52, pressing plate; 53, second detection bracket; 54, second linkage member; 55, linkage block; 56, spiral groove; 57, limiting rod; 58, bevel gear;
[0078] 6, detection linkage mechanism; 61, first linkage ring; 62, second linkage ring. Detailed implementation manners
[0079] Next, the technical solutions in the embodiments of the present application will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0080] Please refer to Figures 1-4 , the present application provides the following technical solutions:
[0081] A pin terminal detection device for detecting Figure 1The hole-type terminal 100 shown in the figure comprises a base 1, which comprises a shell 11 which is approximately a right-angled trapezoidal body as a whole, and a cavity inside the shell 11. The upper side and the horizontal side of the shell 11 are both provided with open openings. The open opening on the upper side of the shell 11 can be used to place or remove the hole-type terminal 100, and the open opening on the horizontal side is a discharge port for discharging unqualified hole-type terminals 100. A conveying mechanism 2 is provided in the cavity of the base 1, and the conveying mechanism 2 can convey the hole-type terminal 100 along a circular path. A plurality of carrying mechanisms 3 are provided on the conveying mechanism 2, and each carrying mechanism 3 can place a hole-type terminal 100. A first detection mechanism 4 and a second detection mechanism 5 are provided on the base 1. The first detection mechanism 4 comprises an image acquisition component 41, and the image acquisition component 41 can surround the hole-type terminal 100 to be detected for image acquisition. The second detection mechanism 5 is provided above the conveying path of the conveying mechanism 2, and can press down the hole-type terminal 100 in the carrying mechanism 3. The image acquisition component 41 can use a linear array camera to perform a full-scale scan and detection on the socket terminal 100. In this way, it can be determined whether the size of the socket terminal 100 meets the production standard. By moving the image acquisition component 41, it can scan from the side to the top of the socket terminal 100, so that the size and thickness of the socket terminal 100 can be fully detected, which is convenient for controlling the specific specifications of each socket terminal 100. With the help of the downward pressure of the second detection mechanism 5, the toughness of the socket terminal is tested.
[0082] On the basis of the above implementation scheme, a support assembly 12 is fixedly arranged in the cavity of the shell 11. The support assembly 12 is located at the lower side of the moving path of the carrier mechanism 3 and can support the carrier mechanism 3 during transportation. A discharge assembly 13 is arranged in the middle of the shell 11. The discharge assembly 13 is a slideway inclined toward the horizontal side of the shell 11. The discharge assembly 13 can receive unqualified hole-type terminals 100. The unqualified hole-type terminals 100 fall onto the discharge assembly 13 and then slide out of the shell 11. The support assembly 12 includes a horizontal plate, which is arranged below the parallel portion on the upper side of the conveyor belt 21. A drop opening is opened on the horizontal plate, and the upper end of the discharge assembly 13 is located below the drop opening; an arc plate is arranged on both sides of the horizontal plate, and the arc plate corresponds to the arc portion of the conveyor belt 21.
[0083] Based on the above implementation scheme, see Figure 4 and Figure 6, the conveying mechanism 2 includes a conveyor belt 21 that is integrally annular. The conveyor belt 21 includes two parallel upper and lower portions, and arc-shaped portions located at the ends of the two parallel portions. A circular groove 14 is provided on the inner wall of the housing 11 corresponding to the conveyor belt 21. The bearing mechanism 3 includes a bearing frame 31 in the shape of a rectangular frame. A connecting rod 311 is provided on the outer side of the frame of the bearing frame 31. The bearing frame 31 is connected to the conveyor belt 21 through the connecting rod 311, and the connecting rod 311 is slidably connected to the circular groove 14 on the inner wall of the housing 11. The conveyor belt 21 is linked with the driving assembly 22, and the driving assembly 22 drives the conveyor belt 21 to perform intermittent movement.
[0084] The hole-type terminals 100 are conveyed through the movement of the conveyor belt 21. When the conveyor belt 21 stops moving, the first detection mechanism 4 and the second detection mechanism 5 detect the hole-type terminals 100.
[0085] On the basis of the above implementation scheme, refer to Figure 6 , the bearing mechanism 3 further includes a clamping assembly 32. The clamping assembly 32 is arranged in the bearing frame 31 and can clamp the hole-type terminals 100. The clamping assembly 32 includes two clamping plates 321. Both clamping plates 321 are slidably connected to the bearing frame 31, and the two clamping plates 321 can approach or move away from each other; a profiling structure is provided on the clamping plates 321 corresponding to the hole-type terminals 100. A clamping plate connection assembly 322 is arranged between the two clamping plates 321. The clamping plate connection assembly 322 includes two clamping plate connecting rods 3221. The two clamping plate connecting rods 3221 correspond to the two clamping plates 321 respectively. One end of the clamping plate connecting rod 3221 is rotatably connected to a clamping plate 321, and the other end is rotatably connected to a clamping plate connection block 3222. The clamping plate connection block 3222 is arranged between the two clamping plates 321. A clamping plate guide 3223 is fixedly arranged on the upper side of the clamping plate connection block 3222. The clamping plate guide 3223 is a portal frame, and its lower end is fixedly connected to the clamping plate connection block 3222. A chute is provided on the outer side surface of the bearing frame 31. The clamping plate guide 3223 is slidably connected to the bearing frame 31 through this chute, and the sliding direction of the clamping plate guide 3223 is perpendicular to the sliding direction of the clamping plate 321. A clamping plate resetting member 3224 is arranged between the clamping plate connection block 3222 and the bearing frame 31. The clamping plate resetting member 3224 is a spring and can reset the clamping plate connection block 3222.
[0086] Refer to Figure 5, a clamping linkage structure 121 is provided on the support component 12 corresponding to the clamping component 32. The clamping linkage structure 121 is located on the upper horizontal side of the blanking port. The clamping linkage structure 121 is a convex platform extending upward, and both sides of the convex platform are arc-shaped transition surfaces. When the carrier frame 31 passes through the clamping linkage structure 121, the clamping linkage structure 121 can jack up the clamping plate connecting block 3222 upward. As the clamping plate connecting block 3222 moves upward, the two clamping plates 321 slide along the carrier frame 31, and the two clamping plates 321 move away from each other. As the clamping plates 321 move away from each other, the hole-type terminals 100 that do not meet the toughness standard fall onto the discharging component 13. The specific falling situation of the hole-type terminals 100 will be described in detail later. When the carrying mechanism 3 moves away from the clamping linkage structure 121, under the action of the clamping plate resetting member 3224, the clamping plate connecting block 3222 moves downward to reset, and the clamping plates 321 move closer to each other to maintain the clamping force on the hole-type terminals 100.
[0087] It should be noted that considering the image acquisition of the hole-type terminals 100 by the image acquisition component 41, the upper end surface of the plate body of the clamping plate 321 is located above the upper surface of the carrier frame 31 to ensure that the hole-type terminals 100 thereon will not cause the image acquisition component 41 to fail in image acquisition when it is on the horizontal side due to the frame structure of the carrier frame 31.
[0088] On the basis of the above implementation, the second detection mechanism 5 includes a second detection bracket 53. The second detection bracket 53 is fixedly arranged on the housing 11. A pressing rod 51 is arranged on the second detection bracket 53, above the conveying path of the conveying mechanism 2. The pressing rod 51 can move in the vertical direction; a pressing plate 52 is fixedly arranged at the lower end of the pressing rod 51; the hole-type terminals 100 in the carrying mechanism 3 are pressed by means of the pressing plate 52. A pressing position 122 is arranged on one side of the blanking port of the cross plate corresponding to the second detection mechanism 5, and a backing plate is arranged at the pressing position 122 corresponding to the pressing plate 52.
[0089] With this structure, at the blanking port position, the first detection mechanism 4 conducts the first detection on the hole-type terminals, mainly detecting the shape standards such as the size and thickness of the hole-type terminals. Then at the second detection mechanism 5, the hole-type terminals 100 on the pressing position 122 are pressed by means of the pressing plate 52, causing the hole-type terminals to deform to a certain extent. The hole-type terminals 100 that meet the toughness standard can return to their original shape, otherwise, they will show deformation depressions. When the carrying mechanism 3 rotates to the blanking port position again, under the action of the aforementioned clamping linkage structure 121, the distance between the clamping plates 321 increases. The non-deformed hole-type terminals still remain on the clamping plates 321, while the deformed hole-type terminals 100 fall due to the overall shortening of the length and are then discharged.
[0090] On the basis of the above embodiment, the inner side of the conveyor belt 21 of the conveying mechanism 2 is provided with continuous teeth. The driving assembly 22 includes a main driving wheel 221 arranged in the middle position inside the annular area of the conveyor belt 21. The main driving wheel 221 is linked with the motor. The main driving wheel 221 is an incomplete gear, and its gear part is about one-third of the entire circumference. The main driving wheel 221 can mesh with the teeth on the inner side of the conveyor belt 21. A driven wheel 222 is respectively arranged at both ends of the annular structure of the conveyor belt 21. Through this structure, the intermittent motion of the conveyor belt 21 is realized.
[0091] On the basis of the above embodiment, a conveying linkage structure 223 is provided on the belt body of the conveying belt 21. The device also includes a detection linkage mechanism 6, and the conveying linkage structure 223 is linked with the detection linkage mechanism 6. When the conveying belt 21 stops moving, the detection linkage mechanism 6 can be linked with the first detection mechanism 4 and the second detection structure 5.
[0092] The conveying linkage structure 223 of this solution is a lever group arranged on one side of the conveyor belt 21, and the levers of the lever group are distributed along the conveyor belt 21. Figure 7 The detection linkage mechanism 6 includes a first linkage ring 61 and a second linkage ring 62, both of which are annular bodies and are rotatably connected to the housing 11. The inner side of the first linkage ring 61 is provided with inclined toggle grooves corresponding to the conveying linkage structure 223; when the conveyor belt 21 moves, the toggle rods of the conveying linkage structure 223 enter the toggle grooves one by one, thereby driving the first linkage ring 61 to rotate. The second linkage ring 62 is parallel and coaxially arranged with the first linkage ring 61; the first detection frame 41 is arranged between the first linkage ring 61 and the second linkage ring 62, and the first detection frame 41 is a crossbar structure, and its two ends are respectively fixedly connected to the first linkage ring 61 and the second linkage ring 62. The first image acquisition component 41 is arranged on the first detection frame 41.
[0093] In addition, see Figure 3, a linkage reset member 63 is arranged on one side of the second linkage ring 62, the linkage reset member 63 includes an arc rod, an arc spring is sleeved on the outer side of the arc rod, a push plate is arranged on the side of the second linkage ring 62 facing the arc rod, the push rod and the arc rod are slidably connected, and one end of the arc spring is against the push plate. When the second linkage ring 62 rotates under the drive of the conveyor belt 21, the arc spring is compressed. It should be noted that there is a spacing between the lever groups of the conveyor linkage structure 223, and the spacing is slightly larger than the width of the toggle groove. When the conveyor belt 21 stops, the spacing position of the lever group can just reach the position of the first linkage ring 61. At this time, because the conveyor belt 21 stops moving, the lever cannot enter the toggle groove. The linkage reset member 63 is reset, thereby driving the first linkage ring 61 and the second linkage ring 62 to rotate and reset in the opposite direction. The first linkage ring 61 and the second linkage ring 62 must also meet the requirement that they can be rotated to the horizontal side position of the first image acquisition component 41 facing the hole terminal 100 under the drive of the conveyor belt 21.
[0094] On the basis of the above implementation scheme, taking into account the commonality of the power structure, the pressure rod 51 of the second detection mechanism 5 is linked with the second linkage ring 62. When the second linkage ring 62 is reset, the pressure rod 51 can drive the pressure plate 52 to perform a downward pressing and resetting action.
[0095] This solution provides a specific linkage form, see Figure 8 and Figure 9 , the surface of the second linkage ring 62 is a bevel tooth surface, and a second linkage member 54 is arranged corresponding to the second linkage ring 62, and the second linkage member 54 is rotatably connected with the second detection bracket 53. And a bevel gear structure that can mesh with the second linkage ring 62 is arranged at the lower part of the second linkage member 54. A linkage block 55 is arranged on the inner wall of the second linkage member 54, and a spiral groove 56 is arranged on the rod body of the pressure rod 51. In addition, a limit rod 57 is arranged on the outer side of the rod body of the pressure rod 51, and the limit rod 57 is vertically slidably connected with the second detection bracket 53. The function of the limit rod 57 is to limit the pressure rod 51 to only vertical movement but not rotation. The second linkage member 54 satisfies that it can only rotate when the second linkage ring 62 is reset.
[0096] Through this structure, when the second linkage ring 62 is reset, the second linkage member 54 is driven to rotate, causing the driving block 55 to slide along the spiral groove 56, thereby driving the pressure rod 51 to perform a downward and upward movement.
[0097] Based on the above implementation scheme, for the one-way acting structure of the second linkage member 54, this solution proposes the following two implementation structures.
[0098] The first type is that the upper part of the second linkage 54 is a cylinder body, with a linkage block 55 arranged inside the cylinder body, and the lower part is connected to a bevel gear 58 through a one-way bearing. When the conveyor belt 21 indirectly drives the second linkage ring 62 to rotate, the one-way bearing allows the bevel gear 58 to rotate independently without driving the upper cylinder body of the second linkage 54 to rotate. When the second linkage ring 62 resets, it drives the bevel gear 58 to rotate. At this time, the one-way bearing allows the bevel gear 58 to drive the upper cylinder body to rotate synchronously.
[0099] The second type is as Figure 9 shown. The second linkage 54 is an integral cylinder structure with a linkage block 55 arranged inside. A bevel gear 58 is arranged at the lower part of the second linkage 54. One side edge of the tooth of the bevel gear 58 is rotationally connected to the circumferential side of the cylinder body, and a torsion spring is arranged at the connection. When the conveyor belt 21 indirectly drives the second linkage ring 62 to rotate, the second linkage ring 62 toggles the tooth to rotate, and the second linkage 54 does not rotate. When the second linkage ring 62 rotates in the reverse direction, the tooth cannot rotate, thereby causing the second linkage 54 to rotate.
[0100] Based on the above implementation schemes, corresponding to the aforementioned detection device, this scheme provides a detection method, including the steps:
[0101] S1. Place the hole-type terminal 100 to be detected on the clamping plate 31 in the loading mechanism 3;
[0102] S2. Use the conveyor belt 21 of the conveying mechanism 2 to intermittently convey the loading mechanism 3;
[0103] S3. When the conveyor belt 21 of the conveying mechanism 2 stops moving, there is a loading mechanism 3 corresponding to the first detection mechanism 4 and the second detection mechanism 5 respectively;
[0104] S4. The image acquisition component 41 of the first detection structure 4 moves around the hole-type terminal 100 in the corresponding loading mechanism 3 and performs image acquisition during the movement;
[0105] S5. The pressing plate 52 of the second detection mechanism 5 applies a downward pressure to the hole-type terminal 100 in the corresponding loading mechanism 3 below under the drive of the pressure rod 51;
[0106] S6. The conveyor belt 21 drives the loading mechanism 3 to continue rotating. When the loading mechanism 3 moves to the position where the clamping linkage mechanism 121 of the support assembly 12 is located, the two clamping plates 321 move away from each other;
[0107] S7. After the two clamping plates 321 move away from each other, if the hole-type terminal 100 on them falls, it indicates that the hole-type terminal 100 is deformed after being pressed by the pressing plate 52 and is a non-conforming product.
[0108] In the description of the present application and its embodiments, it should be understood that the orientation or positional relationship indicated by terms such as "top", "bottom", "height", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present application.
[0109] In the present application and its embodiments, unless otherwise clearly defined and limited, terms such as "arranged", "installed", "connected", "coupled", "fixed", etc. should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection, an electrical connection, or a communication connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication inside two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific circumstances.
[0110] In the present application and its embodiments, unless otherwise clearly defined and limited, the first feature being "on" or "under" the second feature may include the direct contact between the first and second features, or may include the situation where the first and second features are not in direct contact but in contact through other features therebetween. Moreover, the first feature being "above", "over" and "on top of" the second feature includes that the first feature is directly above and obliquely above the second feature, or merely means that the horizontal height of the first feature is higher than that of the second feature. The first feature being "under", "beneath" and "underneath" the second feature includes that the first feature is directly below and obliquely below the second feature, or merely means that the horizontal height of the first feature is lower than that of the second feature.
[0111] The above disclosure provides many different embodiments or examples for implementing different structures of the present application. To simplify the disclosure of the present application, the components and settings of specific examples are described above. Of course, they are only examples and are not intended to limit the present application. In addition, the present application may repeat reference numerals and / or reference letters in different examples. This repetition is for the purpose of simplification and clarity, and does not itself indicate the relationship between the various embodiments and / or settings discussed. In addition, the present application provides examples of various specific processes and materials, but those of ordinary skill in the art can be aware of the application of other processes and / or the use of other materials.
[0112] Although the preferred embodiments of the present application have been described, those skilled in the art can make additional changes and modifications once they know the basic creative concept. Therefore, the appended claims are intended to be construed as including the preferred embodiments and all changes and modifications falling within the scope of the present application.
[0113] Obviously, those skilled in the art can make various changes and modifications to this application without departing from the spirit and scope of this application. Thus, if these modifications and variations of this application fall within the scope of the claims of this application and their equivalent technologies, this application is also intended to include these modifications and variations.
Claims
1. A hole-type terminal detection device, characterized in that, Comprising: A base, with a cavity inside. An opening is provided on the upper side of the base, through which the hole-type terminal to be detected can be placed or taken out. A discharge port is provided on one side of the base, and the hole-type terminal can be discharged through the discharge port. A conveying mechanism, arranged inside the cavity of the base, and the conveying mechanism can convey the hole-type terminal along an annular path. A plurality of loading mechanisms are arranged on the conveying mechanism, and each loading mechanism can place one hole-type terminal. A first detection mechanism, including an image acquisition component, which can perform image acquisition around the hole-type terminal to be detected. A second detection mechanism, arranged above the conveying mechanism, which can press down the hole-type terminal in the loading mechanism.
2. The hole-type terminal detection device according to claim 1, wherein, The base includes: A housing, with a cavity inside. Openings are provided on both the upper side and the horizontal side of the housing. The hole-type terminal can be placed or taken out through the opening on the upper side of the housing. A support component, fixedly arranged inside the cavity of the housing; the support component is located below the moving path of the loading mechanism and can support the loading mechanism during transportation. A discharging component, which is a chute inclined towards the horizontal side of the housing, and the discharging component can receive the unqualified hole-type terminals.
3. The hole-type terminal detection device according to claim 2, characterized in that The conveying mechanism includes: A conveyor belt, which is annular as a whole. The conveyor belt includes two parallel parts on the upper and lower sides, and arc parts at the ends of the two parallel parts; one side of the loading mechanism is connected to the conveyor belt. A driving component, which can drive the conveyor belt to perform intermittent movement. The support component includes: A horizontal plate, arranged below the parallel part on the upper side of the conveyor belt. A material dropping opening is provided on the horizontal plate, and the upper end of the discharging component is located below the material dropping opening. Arc-shaped plates, located on both sides of the horizontal plate, and the arc-shaped plates correspond to the arc parts of the conveyor belt.
4. The hole-type terminal detection device according to claim 3, characterized in that, The loading mechanism includes: A loading frame, which is a rectangular frame; a connecting rod is arranged on the outer side of the frame of the loading frame, and the loading frame is connected to the conveyor belt through the connecting rod. A clamping component, arranged inside the loading frame, and the clamping component can clamp the hole-type terminal. The clamping component includes: Two clamping plates are provided. Both clamping plates are slidably connected to the loading frame, and the two clamping plates can approach or move away from each other; a profiling structure is provided on the clamping plates corresponding to the hole-type terminal. A clamping linkage structure is arranged on the support component corresponding to the clamping component. The clamping linkage structure is located on one side of the material dropping opening, and the clamping linkage structure can be linked with the clamping plates of the clamping component; when the loading frame is located above the clamping linkage structure, the two clamping plates of the clamping component inside it move away from each other under the drive of the clamping linkage structure.
5. The hole-type terminal detection device according to claim 4, characterized in that The clamping component further includes: A clamping plate connection component, arranged between the two clamping plates; the clamping plate connection component includes: One clamping plate connecting rod is provided for each clamping plate. One end of the clamping plate connecting rod is rotatably connected to one clamping plate. A clamping plate connection block, arranged between the two clamping plates, and both sides of the clamping plate connection block are respectively rotatably connected to the two clamping plate connecting rods. A clamping plate guide, with its lower end fixedly connected to the clamping plate connection block, and the clamping plate guide is slidably connected to the loading frame. The sliding direction of the clamping plate guide is perpendicular to the sliding direction of the clamping plate. A clamping plate reset member is arranged between the clamping plate connection block and the bearing frame, and the clamping plate reset member can reset the clamping plate connection block; The clamping linkage structure is a boss arranged on the supporting assembly. When the bearing frame passes through the clamping linkage structure, the clamping linkage structure can lift the clamping plate connecting block upward.
6. The hole-type terminal detection device according to claim 4, wherein, The upper end surface of the clamping plate is located above the upper surface of the carrying frame, and the image acquisition component of the first detection mechanism can move in an arc path from a horizontal side of the carrying frame to the top of the carrying frame.
7. The hole-type terminal detection device according to claim 6, characterized in that, The second detection mechanism comprises: A pressure rod is located above the conveying mechanism and can move in a vertical direction; A pressing plate, fixedly arranged at the lower end of the pressing rod; the pressing plate can press down the hole-type terminal in the bearing mechanism; The horizontal plate of the support assembly is provided with a downward pressing position corresponding to the second detection mechanism, and a pad is provided at the downward pressing position corresponding to the pressure plate.
8. The hole-type terminal detection device according to claim 7, wherein, The inner side of the conveyor belt is provided with continuous teeth; The drive assembly comprises: A main driving wheel is arranged inside the conveyor belt, the main driving wheel is linked with the motor, the main driving wheel is an incomplete gear, and the main driving wheel can mesh with the teeth on the inner side of the conveyor belt; A driven wheel, one of which is provided at each end of the annular structure of the conveyor belt; A conveying linkage structure is arranged on the belt body of the conveyor belt; The device also includes: The detection linkage mechanism can be linked with the conveying linkage structure. When the conveyor belt stops moving, the detection linkage mechanism can be linked with the first detection mechanism and the second detection structure.
9. The hole-type terminal detection device according to claim 8, wherein The conveying linkage structure is a lever group arranged on one side of the conveyor belt body, and the levers of the lever group are distributed along the conveyor belt body; The detection linkage mechanism comprises: The first linkage ring is an annular body, and is rotatably connected to the housing. The inner side of the first linkage ring is provided with an inclined toggle groove corresponding to the conveying linkage structure. When the conveyor belt moves, the conveyor belt can drive the first linkage ring to rotate through the conveying linkage structure. A second linkage ring is arranged parallel to and coaxially with the first linkage ring; the second linkage ring can rotate synchronously with the first linkage ring; A linkage reset member is arranged on one side of the first linkage ring or the second linkage ring. When the conveyor belt stops rotating, the linkage reset member can drive the first linkage ring and the second linkage ring to reset. The first image acquisition component is arranged between the first linkage ring and the second linkage ring; The pressure rod of the second detection mechanism is linked with the second linkage ring. When the second linkage ring is reset, the pressure rod can drive the pressure plate to perform a downward pressing and resetting action.
10. A detection method, characterized in that The detection device according to any one of claims 1 to 9 is used, comprising the steps of: S1. Place the hole terminal to be tested on the clamping plate in the carrying mechanism; S2, using the conveyor belt of the conveying mechanism to intermittently convey the carrying mechanism; S3, when the conveyor belt of the conveying mechanism stops moving, there is a corresponding bearing mechanism at the first detection mechanism and the second detection mechanism respectively; S4, the image acquisition component of the first detection structure moves around the hole terminal in the corresponding carrying mechanism, and performs image acquisition during the movement; S5, the pressing plate of the second detection mechanism, driven by the pressing rod, applies downward pressure to the hole terminal in the bearing mechanism below it; S6. The conveyor belt drives the bearing mechanism to continue rotating. When the bearing mechanism moves to the position where the clamping linkage mechanism of the support component is located, the two clamping plates move away from each other; S7. After the two clamping plates move away from each other, if the hole-type terminals on them fall, it indicates that the hole-type terminals are deformed after being pressed by the pressing plate, and they are unqualified products.
Citation Information
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