Guide rail machining saw cutting device
The extension support mechanism and sponge block wiping mechanism solve the problems of unstable support and coolant residue in the guide rail processing equipment, achieving high-precision cutting and anti-rust effect, and improving the quality and safety of guide rail processing.
Patent Information
- Application Number
- CN202510362970.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-26
- Publication Date
- 2025-07-11
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing guide rail processing equipment lacks an effective extension support mechanism, which causes the guide rail workpiece to sag during the cutting process, affecting the cutting accuracy and end surface flatness; at the same time, the residual coolant causes oxidation and rust of the guide rail workpiece, affecting the quality and service life.
The extended support mechanism is used to support the guide rail workpiece through the movable support plate, and the coolant is removed in combination with the sponge block wiping mechanism. The coolant in the contact groove of the sponge block is expanded using the airbag, and the workpiece is directly conveyed through the positioning mechanism.
It improves cutting accuracy and flatness of the end surface of the guide rail workpiece, prevents oxidation and rust, and improves product quality and safety.
Smart Images

Figure CN120286775A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of intelligent manufacturing equipment, and in particular to a guide rail processing sawing device. Background Art
[0002] A guide rail is a groove or ridge structure made of metal or other materials, used to bear, fix, and guide a moving device or equipment, thereby reducing friction. The longitudinal grooves or ridges on the surface of the guide rail are designed to guide and fix machine components, special equipment, or instruments, etc. The guide rail is also called a slide rail, linear guide rail, or linear slide rail, and is suitable for occasions that require high-precision linear reciprocating motion. Compared with linear bearings, the guide rail can carry a higher rated load and still achieve precise linear motion under high load conditions. During the processing of the guide rail, it is usually necessary to cut a long original guide rail according to the size requirements of the customer.
[0003] After retrieval, a Chinese patent with the patent publication number CN219310222U, a guide rail processing device, includes a processing table. A box body is provided on the processing table. A cutting mechanism is provided inside the box body. A support table is provided on the table surface of the processing table. The two support tables are symmetrically arranged on both sides of the moving path of the saw blade. The support table is used to place the guide rail workpiece. Two cylinders are also provided on the processing table. The two cylinders correspond to one support table respectively. The piston rod of the cylinder faces the box body and is connected with a pressing plate. The box body is also connected with a protective cover, and the protective cover is used to cover the cutting station during processing.
[0004] Although the above patent can realize the sawing of the guide rail workpiece, it still has the following defects in actual application: 1. Lack of an effective extension support mechanism: The above patent supports the guide rail workpiece through the support tables on the left and right sides. The length of the support table is fixed. If the required cutting length of the guide rail workpiece exceeds the length range of the support table, during the cutting process, the guide rail workpiece may sag due to the action of gravity, which will affect the cutting accuracy and the flatness of the end face, and thus reduce the quality of the final product.
[0005] 2. Lack of an effective residual coolant removal mechanism: During the cutting process, coolant is usually used to cool and lubricate the guide rail workpiece and the saw blade. However, the coolant easily flows into the grooves of the guide rail workpiece to form residues. For guide rail workpieces made of metal materials such as carbon steel or cast iron, the residual coolant will cause surface oxidation and rust after contacting with oxygen in the air, thus affecting the quality and service life of the workpiece. Summary of the Invention
[0006] The purpose of the present invention is to provide a guide rail processing sawing device that can not only extend and assist in supporting the guide rail workpiece but also remove the residual coolant on the guide rail workpiece to solve the above problems.
[0007] To achieve the above object, the present invention provides the following technical solutions: A rail processing sawing device, including a frame, a roller conveyor for conveying rail workpieces is installed in the middle of the top of the frame, an X-axis moving platform is provided on the front side of the top of the frame, a circular saw for cutting rail workpieces is installed on the X-axis moving platform, a fixing mechanism for fixing rail workpieces is provided on the frame, and an extended support mechanism for supporting rail workpieces is provided on the right side of the frame. The extended support mechanism includes a guiding frame connected to the right rear side of the frame. Three movable support plates are slidably arranged on the guiding frame from left to right. The three movable support plates are stacked on each other and their tops are flush. A driving assembly is provided on the right front side of the frame, which is used to drive the three movable support plates to move left and right and perform unfolding and closing operations. A wiping mechanism is provided on the right side of the top of the frame. The wiping mechanism includes an installation frame connected to the right side of the top of the frame. Both the left and right sides of the installation frame are open. Slide bars are slidably arranged on the front, rear and top sides of the installation frame. A connecting plate located inside the installation frame is connected to the slide bars. A sponge block for wiping the residual coolant on the rail workpiece is connected to the connecting plate. A tension spring is connected between the connecting plate and the installation frame. The left side of the connecting plate is bent away from the sponge block.
[0008] Preferably, the fixing mechanism includes a fixing clamp block connected to the right front side of the top of the roller conveyor. A movable clamp block is provided on the upper rear side of the frame. A driving member one for driving the movable clamp block to move back and forth is installed on the rear side of the top of the frame. The movable clamp block moves forward to cooperate with the fixing clamp block to clamp and fix the rail workpiece.
[0009] Preferably, a cavity is formed in the sponge block. An airbag is connected inside the cavity. A cylinder body is installed on the rear side of the top of the frame. The cylinder body is communicated with the airbag through an air pipe. A piston is slidably arranged in the cylinder body. An adjusting screw rod is threadedly connected to the rear side wall of the cylinder body. The adjusting screw rod is rotatably connected to the piston.
[0010] Preferably, a positioning mechanism for positioning the rail workpiece is provided on the upper rear side of the frame. The positioning mechanism includes an installation frame connected to the upper rear side of the frame. An elastic telescopic positioning frame is provided on the installation frame. A driving member three for driving the elastic telescopic positioning frame to move back and forth is installed on the installation frame. The elastic telescopic positioning frame moves forward to cooperate with the fixing clamp block to position the rail workpiece.
[0011] Preferably, rollers for reducing the friction between it and the rail workpiece are arranged at intervals on the elastic telescopic positioning frame.
[0012] Preferably, the fixing mechanism further includes an L-shaped plate, a driving member two and a pressing block. An L-shaped plate is connected to the rear side of the top of the frame. A driving member two is installed on the front side of the L-shaped plate. A pressing block is connected to the driving member two. The driving member two is used to drive the pressing block to lift and lower. The pressing block descends to press and fix the rail workpiece.
[0013] Preferably, the driving assembly includes a mounting plate connected to the right front side of the frame. There are three screw rods rotatably connected at intervals from front to back between the mounting plate and the right side wall of the frame. The thread pitches of the three screw rods from front to back decrease in sequence. The screw rods penetrate through the movable support plate, and nuts are threadedly connected to all three screw rods. The front nut is embedded and connected to the lower part of the right movable support plate, the middle nut is embedded and connected to the lower part of the middle movable support plate, and the rear nut is embedded and connected to the lower part of the left movable support plate. A driving motor is installed at the inner top of the frame, and belts are sleeved between the driving motor and one of the screw rods and between two adjacent screw rods through pulleys.
[0014] Preferably, the extension support mechanism further includes a fixed support plate. A fixed support plate for supporting the guide rail workpiece is connected between the top of the guide frame and the mounting plate. The fixed support plate is located between the mounting frame and the left movable support plate.
[0015] Preferably, drain holes are spaced apart at the bottom of the mounting frame.
[0016] Preferably, a transparent cover body for covering the cutting station and the circular saw is connected to the front side of the top of the frame. An opening for the circular saw and the guide rail workpiece to enter and exit is opened at the rear lower side of the transparent cover body, and transparent shielding curtains are connected at intervals at the opening.
[0017] Compared with the prior art, the beneficial effects of the present invention are as follows: 1. The driving assembly can drive the three movable support plates to move left and right, as well as expand and close, so as to achieve the effect of being able to extend and assist in supporting the guide rail workpiece, avoid the guide rail workpiece sagging due to gravity during cutting of the guide rail workpiece, and thus improve the cutting accuracy and the flatness of the end face of the guide rail workpiece.
[0018] 2. The tension spring can keep the sponge block in close contact with the guide rail workpiece. The sponge block can wipe off the residual coolant on the guide rail workpiece, reducing the risk of surface oxidation and rust of the guide rail workpiece.
[0019] 3. By inflating and expanding the airbag, the sponge block can be pushed to expand in the groove of the guide rail workpiece, so that the sponge block can fully fill and contact all parts in the groove, and thus can more effectively remove the residual coolant in the groove of the guide rail workpiece.
[0020] 4. Through the cooperation of the elastic telescopic positioning frame and the fixed clamping block, the guide rail workpiece can be positioned to avoid the guide rail workpiece skewing when being fed to the right, ensuring that the guide rail workpiece is fed straight to the right, and thus improving the cutting accuracy and the flatness of the end face of the guide rail workpiece.
[0021] 5. Through the cooperation of the transparent cover body and the transparent shielding curtains, the cutting station and the circular saw can be covered to avoid sparks splashing everywhere on the workers during sawing work, thus protecting the workers and improving safety. Brief Description of the Drawings
[0022] Figure 1 This is a three-dimensional structure schematic diagram of the present invention.
[0023] Figure 2 This is a three-dimensional structure schematic diagram of the fixing mechanism of the present invention.
[0024] Figure 3 This is an installation schematic diagram of the extension support mechanism of the present invention.
[0025] Figure 4 This is a three-dimensional structure schematic diagram of the extension support mechanism of the present invention.
[0026] Figure 5 This is an installation schematic diagram of the wiping mechanism of the present invention.
[0027] Figure 6 This is a three-dimensional structure schematic diagram of the wiping mechanism of the present invention.
[0028] Figure 7 This is a connection schematic diagram of the cylinder block, gas transmission pipe, piston and adjusting screw rod of the present invention.
[0029] Figure 8 This is an installation schematic diagram of the positioning mechanism of the present invention.
[0030] Figure 9 This is a three-dimensional structure schematic diagram of the positioning mechanism of the present invention.
[0031] Figure 10 This is a three-dimensional structure schematic diagram of the positioning mechanism, transparent cover body and transparent shielding curtain of the present invention.
[0032] In the figure: 1 - frame, 01 - central frame, 02 - end frame, 2 - roller conveyor, 21 - knife groove, 3 - X-axis moving platform, 4 - circular saw, 51 - fixed clamp block, 52 - movable clamp block, 53 - driving member 1, 54 - L-shaped plate, 55 - driving member 2, 56 - pressing block, 61 - guiding frame, 62 - movable support plate, 63 - mounting plate, 64 - screw rod, 65 - nut, 66 - driving motor, 67 - belt, 68 - fixed support plate, 71 - mounting frame, 72 - sliding rod, 73 - connecting plate, 74 - tension spring, 75 - sponge block, 76 - liquid discharge hole, 81 - airbag, 82 - cylinder block, 83 - gas transmission pipe, 84 - piston, 85 - adjusting screw rod, 91 - mounting bracket, 92 - elastic telescopic positioning frame, 921 - movable plate, 922 - sliding rod, 923 - positioning plate, 924 - support spring, 93 - driving member 3, 10 - roller, 11 - transparent cover body, 12 - opening, 13 - transparent shielding curtain. Detailed Description of the Invention
[0033] The present application will be further described in detail below with reference to the accompanying drawings. It is necessary to point out here that the following specific embodiments are only used to further illustrate the present application and should not be construed as limiting the protection scope of the present application. Those skilled in the art can make some non-essential improvements and adjustments to the present application based on the above application content.
[0034] Please refer to Figures 1 - 6 , a guide rail processing sawing device, including a machine frame 1. The machine frame 1 includes a central frame 01 and two end frames 02 respectively connected to the front and rear sides of the central frame 01. A roller conveyor 2 for conveying guide rail workpieces is installed on the top of the central frame 01. An X-axis moving platform 3 is provided on the top of the front end frame 02. A circular saw 4 for cutting guide rail workpieces is installed on the X-axis moving platform 3. The circular saw 4 can be driven to move back and forth by the X-axis moving platform 3 to cut the guide rail workpieces. The X-axis moving platform 3 is a prior art and will not be elaborated here. Knife slots 21 for the circular saw blade of the circular saw 4 to move back and forth are opened on the right front sides of the central frame 01 and the roller conveyor 2. A fixing mechanism for fixing the guide rail workpiece is provided on the rear end frame 02. An extended support mechanism for supporting the guide rail workpiece is provided on the right side of the end frame 02. A wiping mechanism for wiping the residual coolant on the guide rail workpiece is provided on the right side of the top of the central frame 01.
[0035] Please refer to Figures 2 - 3 , the fixing mechanism includes a fixing clamp block 51 connected to the right front side of the top of the roller conveyor 2. The fixing clamp block 51 is located on the left side of the circular saw blade of the circular saw 4. An active clamp block 52 is slidably provided on the upper part of the rear end frame 02. A first driving member 53 for driving the active clamp block 52 to move back and forth is installed on the top of the rear end frame 02. The active clamp block 52 moves forward to cooperate with the fixing clamp block 51 to clamp and fix the guide rail workpiece. An L-shaped plate 54 is connected to the top of the rear end frame 02 and located on the left side of the first driving member 53. A second driving member 55 is installed on the front side of the L-shaped plate 54. A pressing block 56 is connected to the second driving member 55. The second driving member 55 is used to drive the pressing block 56 to move up and down. The pressing block 56 descends to press and fix the guide rail workpiece, so that the guide rail workpiece can be firmly fixed to avoid the displacement of the guide rail workpiece during cutting and affecting the cutting accuracy. In a specific implementation, the first driving member 53 and the second driving member 55 can be driving devices such as electric push rods, cylinders, non-bar cylinders, and hydraulic cylinders that can achieve linear motion.
[0036] Please refer to Figures 5 - 6, the wiping mechanism includes a mounting frame 71 connected to the right side of the top of the central frame 01. Both the left and right sides of the mounting frame 71 are open. Sliding rods 72 are provided on the front, rear, and top sides of the mounting frame 71. The sliding rod 72 on the top of the mounting frame 71 is to the right of the front and rear sliding rods 72. A connecting plate 73 located inside the mounting frame 71 is connected to the sliding rod 72. A sponge block 75 for wiping the residual coolant on the guide rail workpiece is connected to the connecting plate 73. A tension spring 74 is sleeved on the sliding rod 72, and the two ends of the tension spring 74 are respectively connected to the connecting plate 73 and the mounting frame 71. The left side of the connecting plate 73 is bent away from the sponge block 75 to facilitate the guide rail workpiece to be moved between the sponge blocks 75. Drain holes 76 are spaced apart at the bottom of the mounting frame 71.
[0037] Please refer to Figure 1 , Figure 3 and Figure 4 , the extension support mechanism includes a guide frame 61 connected to the right side of the rear end frame 02. The guide frame 61 includes an L-shaped connecting plate and three guide rods. The three guide rods are located inside the L-shaped connecting plate and are connected to the L-shaped connecting plate. The L-shaped connecting plate and the guide rods are both connected to the right side of the rear end frame 02. Three movable support plates 62 are slidably arranged between the three guide rods of the guide frame 61 from left to right. The shape of the movable support plate 62 is L-shaped. The three movable support plates 62 are stacked on each other and their tops are flush. A driving component is provided on the right side of the front end frame 02 for driving the three movable support plates 62 to move left and right and to expand and close. The driving component includes a mounting plate 63 connected to the right side of the front end frame 02. The shape of the mounting plate 63 is L-shaped. Three screw rods 64 are rotatably connected at intervals from front to back between the mounting plate 63 and the right side wall of the front end frame 02. The thread pitches of the three screw rods 64 from front to back decrease in sequence. The screw rods 64 penetrate through the movable support plates 62. Nuts 65 are threadedly connected to the three screw rods 64. The front nut 65 is embedded and connected to the lower part of the right movable support plate 62. The middle nut 65 is embedded and connected to the lower part of the middle movable support plate 62. The rear nut 65 is embedded and connected to the lower part of the left movable support plate 62. A driving motor 66 is installed at the inner top of the front end frame 02. A belt 67 is sleeved between the driving motor 66 and the middle screw rod 64 and between two adjacent screw rods 64 through belt pulleys. A fixed support plate 68 is connected between the top of the L-shaped connecting plate of the guide frame 61 and the top of the mounting plate 63. The fixed support plate 68 is located between the mounting frame 71 and the left movable support plate 62. The top of the fixed support plate 68 is flush with the top of the movable support plate 62. The fixed support plate 68 is used to support the guide rail workpiece to improve the stability of the support for the guide rail workpiece.
[0038] First, adjust the position of the movable support plate 62 according to the length of the guide rail workpiece to be cut. Control the driving motor 66 to rotate, and drive the three screw rods 64 to rotate synchronously through the belt 67, so as to drive the three nuts 65 to drive the three movable support plates 62 to move to the right. Since the thread pitches of the three screw rods 64 from front to back decrease in turn, the moving speeds of the three nuts 65 from front to back decrease in turn, and then the moving speeds of the three movable support plates 62 from left to right decrease in turn. The decreasing moving speeds of the three movable support plates 62 moving to the right cause the movable support plates 62 to unfold, so as to achieve the effect of being able to extend and assist in supporting the guide rail workpiece, so as to avoid the guide rail workpiece sagging due to gravity during subsequent cutting of the guide rail workpiece, and then improve the cutting accuracy and the flatness of the end face of the guide rail workpiece. Similarly, controlling the driving motor 66 to reverse can drive the three movable support plates 62 to move to the left and close to adapt to supporting the guide rail workpiece with a shorter required cutting length.
[0039] Then place the guide rail workpiece on the roller conveyor 2 and make the guide rail workpiece close to the fixed clamp block 51. The roller conveyor 2 can convey the guide rail workpiece to the right. The guide rail workpiece enters the installation frame 71, pushes the connecting plates 73 on the front and back sides to move outwards, and pushes the connecting plate 73 on the right side to move upwards, compressing the tension spring 74. The sponge block 75 is kept in close contact with the guide rail workpiece by the force applied by the tension spring 74. The sponge blocks 75 on the front and back sides will fill the grooves on the front and back sides of the guide rail workpiece, and the sponge block 75 on the right side will fill the groove on the top of the guide rail workpiece. Thus, during the process of the guide rail workpiece feeding to the right, the residual coolant on the guide rail workpiece is wiped off by the sponge block 75, reducing the risk of oxidation and rust on the surface of the guide rail workpiece.
[0040] Then control the driving member 1 53 to drive the movable clamp block 52 to move forward to contact the guide rail workpiece, clamp and fix the guide rail workpiece through the cooperation of the movable clamp block 52 and the fixed clamp block 51, and control the driving member 2 55 to drive the pressing block 56 to move down to press and fix the guide rail workpiece to prevent the displacement of the guide rail workpiece during cutting from affecting the cutting accuracy. Then control the X-axis moving platform 3 to drive the circular saw 4 to reciprocate backward and forward, and control the circular saw 4 to work. The circular saw blade of the circular saw 4 moves backward and rotates to saw the guide rail workpiece. After completing a cutting operation, control the driving member 1 53 to drive the movable clamp block 52 to move backward to release the guide rail workpiece, and control the driving member 2 55 to drive the pressing block 56 to move upward to release the guide rail workpiece.
[0041] After an entire guide rail workpiece is cut and moves to the right to disengage from the sponge block 75, under the reset action of the tension spring 74, the connecting plate 73 moves back to its original position, and the front and rear sponge blocks 75 squeeze each other to squeeze out the liquid inside. The sponge block 75 on the right moves downward and squeezes against the mounting frame 71 to squeeze out the liquid, preventing the liquid from remaining on the sponge block 75 all the time and ensuring that the sponge block 75 can continuously and effectively absorb the liquid. The squeezed liquid is discharged through the liquid discharge hole 76 to prevent the liquid from remaining in the mounting frame 71. After an entire guide rail workpiece is completely removed from the mounting frame 71, the next guide rail workpiece is placed for the next round of cutting work.
[0042] Please refer to Figures 5 - 7 , a cavity is provided in the sponge block 75, and an airbag 81 is connected inside the cavity. A cylinder block 82 is installed on the top of the rear end frame 02 and is located on the right side of the driving member 53. The cylinder block 82 is communicated with the airbag 81 through an air delivery pipe 83. A piston 84 is slidably arranged in the cylinder block 82. An adjusting screw rod 85 is threadedly connected to the rear side wall of the cylinder block 82, and the adjusting screw rod 85 is rotatably connected to the piston 84.
[0043] Manually rotating the adjusting screw rod 85 can cause the adjusting screw rod 85 to move forward. The forward movement of the adjusting screw rod 85 drives the piston 84 to move forward, injecting the gas in the cylinder block 82 into the airbag 81 through the air delivery pipe 83, thereby causing the airbag 81 to inflate and expand. The expansion of the airbag 81 will push the sponge block 75 to expand in the groove of the guide rail workpiece, enabling the sponge block 75 to fully fill and contact all parts in the groove, so as to more effectively remove the residual coolant in the groove of the guide rail workpiece. By using the method of the airbag 81 expanding to push the sponge block 75 to expand, not only can it ensure that the coolant is fully wiped off, but also the sponge block 75 can better adapt to guide rail workpieces of different specifications and sizes.
[0044] Please refer to Figures 8 - 10, a positioning mechanism for positioning the guide rail workpiece is provided on the upper left side of the rear end frame 02. The positioning mechanism includes a mounting frame 91 connected to the upper left side of the rear end frame 02. An elastic telescopic positioning frame 92 is slidably arranged on the mounting frame 91 through a guide rod. A third driving member 93 for driving the elastic telescopic positioning frame 92 to move back and forth is installed on the mounting frame 91. The elastic telescopic positioning frame 92 cooperates with the fixed clamping block 51 forward to position the guide rail workpiece, so as to prevent the guide rail workpiece from skewing when being conveyed to the right by the roller conveyor 2, ensure that the guide rail workpiece is fed straight to the right, improve the cutting accuracy and the flatness of the end face of the guide rail workpiece. The elastic telescopic positioning frame 92 includes a movable plate 921, a sliding rod 922, a positioning plate 923 and a support spring 924. The movable plate 921 is slidably connected to the guide rod of the mounting frame 91. Two sliding rods 922 are symmetrically and slidably connected to the front side of the movable plate 921. A positioning plate 923 for positioning the guide rail workpiece is connected between the front ends of the two sliding rods 922. A support spring 924 is sleeved on the sliding rod 922. The two ends of the support spring 924 are respectively connected to the movable plate 921 and the positioning plate 923. The support spring 924 plays a role of buffering and protecting, preventing the positioning plate 923 from rigidly squeezing the guide rail workpiece and causing deformation and damage to the guide rail workpiece. In a specific implementation, the third driving member 93 can be an electric push rod, a cylinder, a non-bar cylinder, a hydraulic cylinder, a linear motor, a screw motor or other driving devices capable of realizing linear motion. Rollers 10 are rotatably arranged at intervals from left to right on the positioning plate 923 of the elastic telescopic positioning frame 92. By means of the rollers 10, the friction between the positioning plate 923 and the guide rail workpiece can be reduced, so that the guide rail workpiece can be fed more smoothly along the positioning plate 923 to the right, and the wear of the positioning plate 923 and the guide rail workpiece can be reduced.
[0045] Please refer to Figure 10 , a transparent cover 11 for covering the cutting station and the circular saw 4 is connected to the top of the front end frame 02. The L-shaped plate 54 extends into the transparent cover 11. An opening 12 for the circular saw 4 and the guide rail workpiece to enter and exit is opened at the lower rear side of the transparent cover 11. Transparent shielding curtains 13 are connected at intervals at the opening 12. By covering the cutting station and the circular saw 4 with the transparent cover 11, it is possible to prevent sparks from splashing everywhere on the worker during the sawing operation. Through the transparent shielding curtains 13, it is possible to prevent sparks from shooting out through the opening 12, thereby protecting the worker and improving safety.
[0046] The above embodiments only represent the preferred implementation modes of the present invention. The description is relatively specific and detailed, but it should not be construed as a limitation on the scope of the patent of the present invention. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present invention, several deformations, improvements and substitutions can still be made, and these all belong to the protection scope of the present invention.
Claims
1. A rail processing sawing device, comprising a frame (1), a roller conveyor (2) for conveying rail workpieces is installed in the middle of the top of the frame (1), an X-axis moving platform (3) is arranged on the front side of the top of the frame (1), a circular saw (4) for cutting rail workpieces is installed on the X-axis moving platform (3), and a fixing mechanism for fixing rail workpieces is arranged on the frame (1), characterized in that, On the right side of the frame (1), there is an extended support mechanism for supporting the guide rail workpiece. The extended support mechanism includes a guide frame (61) connected to the right rear side of the frame (1). Three movable support plates (62) are slidably arranged on the guide frame (61) from left to right. The three movable support plates (62) are stacked on top of each other and their tops are flush. On the right front side of the frame (1), there is a driving assembly for driving the three movable support plates (62) to move left and right and to perform unfolding and closing operations. On the right side of the top of the frame (1), there is a wiping mechanism. The wiping mechanism includes a mounting frame (71) connected to the right side of the top of the frame (1). Both the left and right sides of the mounting frame (71) are open. Slide rods (72) are slidably arranged on the front, rear, and top sides of the mounting frame (71). A connecting plate (73) located inside the mounting frame (71) is connected to the slide rods (72). A sponge block (75) for wiping the residual coolant on the guide rail workpiece is connected to the connecting plate (73). A tension spring (74) is connected between the connecting plate (73) and the mounting frame (71). The left side of the connecting plate (73) is bent away from the sponge block (75).
2. The rail processing sawing device according to claim 1, characterized in that, The fixing mechanism includes a fixed clamping block (51) connected to the right front side of the top of the roller conveyor (2). An active clamping block (52) is arranged on the upper rear side of the frame (1). A first driving member (53) for driving the active clamping block (52) to move back and forth is installed on the rear side of the top of the frame (1). The active clamping block (52) moves forward to cooperate with the fixed clamping block (51) to clamp and fix the guide rail workpiece.
3. The sawing device for processing guide rails according to claim 2, characterized in that, A cavity is formed in the sponge block (75), and an airbag (81) is connected inside the cavity. A cylinder block (82) is installed on the rear side of the top of the frame (1). The cylinder block (82) is communicated with the airbag (81) through an air pipe (83). A piston (84) is slidably arranged inside the cylinder block (82). An adjusting screw rod (85) is threadedly connected to the rear side wall of the cylinder block (82). The adjusting screw rod (85) is rotatably connected to the piston (84).
4. The sawing device for machining a guide rail according to claim 3, wherein, On the upper rear side of the frame (1), there is a positioning mechanism for positioning the guide rail workpiece. The positioning mechanism includes a mounting frame (91) connected to the upper rear side of the frame (1). An elastic telescopic positioning frame (92) is arranged on the mounting frame (91). A third driving member (93) for driving the elastic telescopic positioning frame (92) to move back and forth is installed on the mounting frame (91). The elastic telescopic positioning frame (92) moves forward to cooperate with the fixed clamping block (51) to position the guide rail workpiece.
5. A rail processing sawing device according to claim 4, characterized in that, Rollers (10) for reducing the friction between it and the guide rail workpiece are arranged at intervals on the elastic telescopic positioning frame (92).
6. The rail processing sawing device according to claim 5, characterized in that, The fixing mechanism further includes an L-shaped plate (54), a second driving member (55), and a pressing block (56). The L-shaped plate (54) is connected to the rear side of the top of the frame (1). The second driving member (55) is installed on the front side of the L-shaped plate (54). The pressing block (56) is connected to the second driving member (55). The second driving member (55) is used to drive the pressing block (56) to move up and down. The pressing block (56) moves down to press and fix the guide rail workpiece.
7. A rail processing sawing device according to claim 6, characterized in that, The driving assembly includes a mounting plate (63) connected to the right front side of the frame (1). Between the mounting plate (63) and the right side wall of the frame (1), three screw rods (64) are rotatably connected at intervals from front to back. The thread pitches of the three screw rods (64) from front to back decrease in sequence. The screw rods (64) penetrate through the movable support plate (62). Nuts (65) are threadedly connected to the three screw rods (64). The front nut (65) is embedded and connected to the lower part of the right movable support plate (62), the middle nut (65) is embedded and connected to the lower part of the middle movable support plate (62), and the rear nut (65) is embedded and connected to the lower part of the left movable support plate (62). A driving motor (66) is installed at the inner top of the frame (1). A belt (67) is sleeved between the driving motor (66) and one of the screw rods (64) and between two adjacent screw rods (64) through pulleys.
8. A rail processing sawing device according to claim 7, characterized in that, The extension support mechanism further includes a fixed support plate (68). A fixed support plate (68) for supporting the guide rail workpiece is connected between the top of the guide frame (61) and the mounting plate (63). The fixed support plate (68) is located between the mounting frame (71) and the left movable support plate (62).
9. The sawing device for processing guide rails according to claim 8, characterized in that, Drain holes (76) are spaced apart at the bottom of the mounting frame (71).
10. A rail processing sawing device according to claim 9, characterized in that, A transparent cover body (11) for covering the cutting station and the circular saw (4) is connected to the front side of the top of the frame (1). An opening (12) for the circular saw (4) and the guide rail workpiece to enter and exit is formed at the rear lower side of the transparent cover body (11). Transparent shielding curtains (13) are connected at intervals at the opening (12).
Citation Information
Patent Citations
Guide rail machining equipment
CN219310222U