Curtain wall profile multi-host sawing and milling machining unit, machining center and working method
Through the cooperation method of four-axis + five-axis saw and milling main machine, the problems of low processing efficiency and large error of curtain wall profiles are solved, and efficient and accurate profile end processing is achieved.
Patent Information
- Application Number
- CN202510628082.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-15
- Publication Date
- 2025-07-11
AI Technical Summary
The prior art is inefficient and prone to processing errors when processing curtain wall profiles, and the multi-axis machining host structure is complex and cannot meet various processing needs.
The combination of four-axis + five-axis saw and milling hosts is adopted, including lateral and vertical saw and milling hosts, both have movements in x, y and z directions, and can swing about the y-axis and z axis to achieve multiple machining needs in one clamping.
It improves processing efficiency, reduces the number of clamping times, improves processing accuracy, and can meet the end structure processing needs of most curtain wall profiles.
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Figure CN120287055A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of profile processing and manufacturing, and specifically to a multi-host sawing and milling processing unit, a machining center and a working method for curtain wall profiles. Background Art
[0002] The statements in this part only provide background technical information related to the present invention and do not necessarily constitute prior art.
[0003] Compared with conventional door and window profiles, the curtain wall profiles in construction projects are larger in size and thickness to meet the requirements of wind pressure, seismic load and structural strength of high-rise buildings.
[0004] For example, the cross-sectional size of curtain wall profiles is more than 100 mm, and the wall thickness is commonly 2.5 - 12 mm, or even thicker; the cross-section of conventional door and window profiles is between 50 - 80 mm, and the wall thickness is between 1.4 - 2.0 mm.
[0005] The end face structure of curtain wall profiles is a key part to ensure their close fit with connectors, adjacent profiles or building structures. The structure of the end face is complex and may include mortise grooves, screw holes, cuts, inclined planes, etc., for bolt fixing, rubber strip installation or drainage design.
[0006] The volume, weight and complexity of the end structure of curtain wall profiles are much greater than those of conventional door and window profiles. When processing the ends of curtain wall profiles, a combination of multiple processes such as sawing, milling and stamping is generally used. Each processing process is usually performed by a separate processing host, and multiple clamping actions are required during processing to achieve transfer between multiple processing hosts.
[0007] The processing efficiency is low by the way of repeated clamping, and it is easy to cause large processing errors. Some existing technologies attempt to use multi-axis processing hosts to improve processing efficiency, but the structure of multi-axis processing hosts is complex and the processing requirements that can be met are limited. Summary of the Invention
[0008] In order to solve the technical problems existing in the above background art, the present invention provides a multi-host sawing and milling processing unit, a machining center and a working method for curtain wall profiles. A lateral sawing and milling host and a vertical sawing and milling host are arranged between two parallel gantry frames. Each host has movements in three directions of x, y, and z. At the same time, the lateral sawing and milling host can swing around the y-axis, and the vertical sawing and milling host can swing around the y-axis and z-axis, forming a cooperation mode of two groups of sawing and milling hosts of four-axis + five-axis, so that the curtain wall profiles can complete the required sawing and milling processing after one clamping, can meet the processing requirements of the end structures of most curtain wall profiles, and meet the processing quality requirements.
[0009] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0010] The first aspect of the present invention provides a multi-host sawing and milling processing unit for curtain wall profiles, which includes at least two groups of sawing and milling fixtures arranged side by side. A first sawing and milling processing mechanism and a second sawing and milling processing mechanism are provided in the area between the two groups of sawing and milling fixtures. The profile to be processed is fed along the x-axis direction to achieve sawing and milling processing.
[0011] Both the first sawing and milling processing mechanism and the second sawing and milling processing mechanism have linear motion strokes in the x, y, and z directions.
[0012] The first sawing and milling processing mechanism has a lateral sawing and milling main machine, which is located in the lateral space of the profile to be processed, and the lateral sawing and milling main machine rotates around the y-axis.
[0013] The second sawing and milling processing mechanism has a vertical sawing and milling main machine, which is located in the upper space of the profile to be processed, and the vertical sawing and milling main machine rotates around the z-axis and the y-axis respectively.
[0014] Further, the first sawing and milling processing mechanism includes a base, an x-direction guide rail is provided on the base, the x-direction guide rail is slidably connected with an x-direction slide plate, the x-direction slide plate is connected to a z-direction guide rail through a bracket, the z-direction guide rail is slidably connected with a z-direction slide plate, the z-direction slide plate is slidably connected with a y-direction guide rail, the y-direction guide rail is arranged on a y-direction slide plate, and a lateral sawing and milling main machine is provided on the y-direction slide plate.
[0015] Further, the lateral sawing and milling main machine includes a first saw blade, and the first saw blade is driven to rotate by a saw blade driving mechanism, and the saw blade driving mechanism is used to provide the power for the first saw blade during sawing and milling.
[0016] Further, the first saw blade together with the saw blade driving mechanism rotates around the y-axis under the drive of a swing angle driving mechanism, so that the first saw blade swings between a horizontal state and a vertical state.
[0017] Further, the second sawing and milling processing mechanism includes a vertical sawing and milling main machine movably connected to a gantry. A y-direction guide rail is provided at the top of the gantry, the y-direction guide rail is slidably connected with a truss, an x-direction guide rail is provided on the truss, the x-direction guide rail is slidably connected with a z-direction slide plate, and the bottom end of the z-direction slide plate is movably connected to the vertical sawing and milling main machine.
[0018] Further, the vertical sawing and milling main machine includes a z-direction rotation driving mechanism that rotates around the z-axis. The output end of the z-direction rotation driving mechanism is connected to a bracket, the bottom end of the bracket is movably connected to a swing arm assembly, and a swing arm driving mechanism, a second saw blade, and a saw blade driving mechanism are provided on the swing arm assembly.
[0019] Further, the second saw blade is driven to rotate by a saw blade driving mechanism, and the saw blade driving mechanism is used to provide the power for the second saw blade during sawing and milling.
[0020] Further, the second saw blade together with the saw blade driving mechanism rotates around the y-axis driven by the swing arm driving mechanism, causing the second saw blade to swing between a horizontal state and a vertical state.
[0021] The second aspect of the present invention provides a profile processing center, including a base. On the upper surface of the base, a gantry A and a gantry B are arranged side by side. A drilling and milling unit is provided outside the gantry A, and the space between the gantry A and the gantry B accommodates a sawing and milling unit.
[0022] The third aspect of the present invention provides a working method for a multi-main machine sawing and milling processing unit for curtain wall profiles, including the following steps:
[0023] The profile is fed into the sawing and milling unit along the X direction for sawing and milling processing. After running to the set sawing and milling processing position, the profile stops running, and the sawing and milling fixture acts to clamp the profile.
[0024] According to the profile processing requirements, the first sawing and milling processing mechanism and / or the second sawing and milling processing mechanism act to start sawing and milling processing.
[0025] After sawing and milling is completed, the frontmost section of the profile is taken out and unloaded by the gripper at the discharging end.
[0026] Compared with the prior art, the above one or more technical solutions have the following beneficial effects:
[0027] 1. A lateral sawing and milling main machine and a vertical sawing and milling main machine are arranged in the area between the two sets of fixtures. According to the processing requirements of curtain wall profiles, the lateral sawing and milling main machine and / or the vertical sawing and milling main machine are called, so that the curtain wall profiles can complete the required sawing and milling processing after one clamping, reducing the number of repeated clampings, and improving the processing accuracy and processing efficiency.
[0028] 2. Both the lateral sawing and milling main machine and the vertical sawing and milling main machine have movements in three directions of x, y, and z. At the same time, the lateral sawing and milling main machine can swing around the y-axis, and the vertical sawing and milling main machine can swing around the y-axis and the z-axis, thus forming a processing method in which two sets of sawing and milling main machines of four-axis + five-axis cooperate. After the curtain wall profiles are clamped, according to the actual end structure state, the lateral sawing and milling main machine and the vertical sawing and milling main machine are called separately, or through the cooperation of the lateral sawing and milling main machine and the vertical sawing and milling main machine, they can feed from both sides of the curtain wall profiles, or from the top surface to the bottom surface or from the bottom surface to the top surface, and can meet the processing requirements of the end structures of most curtain wall profiles, and the applicable profile end surface types are more extensive. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] The specification drawings constituting a part of the present invention are used to provide a further understanding of the present invention. The schematic embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation to the present invention.
[0030] Figure 1 It is a schematic diagram of the internal structure of a machining center provided by one or more embodiments of the present invention;
[0031] Figure 2 It is a schematic diagram of the structure of a sawing and milling processing unit provided by one or more embodiments of the present invention;
[0032] Figure 3 It is a schematic diagram of the relative positions of two machining mainframes in a sawing and milling processing unit provided by one or more embodiments of the present invention;
[0033] Figure 4 It is a schematic diagram of the structure of a first sawing and milling processing mechanism provided by one or more embodiments of the present invention;
[0034] Figure 5 It is a schematic diagram of the structure of the first sawing and milling processing mechanism from a first perspective provided by one or more embodiments of the present invention;
[0035] Figure 6 It is a schematic diagram of the structure of the first sawing and milling processing mechanism from a second perspective provided by one or more embodiments of the present invention;
[0036] Figure 7 It is a schematic diagram of the structure of the machining mainframe of the second sawing and milling processing mechanism from a first perspective provided by one or more embodiments of the present invention;
[0037] Figure 8 It is a schematic diagram of the structure of the machining mainframe of the second sawing and milling processing mechanism from a second perspective provided by one or more embodiments of the present invention;
[0038] Figures 9 - 14 They are all schematic diagrams of the end structures of the profiles to be processed provided by one or more embodiments of the present invention.
[0039] Figures 1 - 3 In it: 1 base, 2 gantry A, 3 gantry B, 4 drilling and milling unit, 41 follow-up fixture, 5 sawing and milling unit, 51 first sawing and milling fixture, 52 second sawing and milling fixture, 53 first sawing and milling processing mechanism, 54 second sawing and milling processing mechanism;
[0040] Figures 4 - 6 In it: 531 base, 532 x-direction guide rail, 533 x-direction slide plate, 534 y-direction slide plate, 535 y-direction driving mechanism, 536 swing angle driving mechanism, 537 first saw blade, 538 saw blade driving mechanism, 539 z-direction guide rail, 5310 z-direction slide plate, 5311 y-direction guide rail, 5312 z-direction driving mechanism, 5313 x-direction driving mechanism;
[0041] Figures 7 - 8 In it: 541 z-direction rotation driving mechanism, 542 bracket, 543 swing arm assembly, 544 second saw blade, 545 swing arm driving mechanism, 546 saw blade driving mechanism. Detailed implementation mode
[0042] The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
[0043] It should be noted that the following detailed descriptions are all exemplary and are intended to provide further explanations of the present invention. Unless otherwise specified, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which the present invention belongs.
[0044] The following embodiments provide a multi-host sawing and milling processing unit, a machining center and a working method for curtain wall profiles. A lateral sawing and milling host and a vertical sawing and milling host are arranged between two juxtaposed gantry frames. Each host has movements in the x, y, and z directions. At the same time, the lateral sawing and milling host can swing around the y-axis, and the vertical sawing and milling host can swing around the y-axis and the z-axis, forming a cooperation mode of two groups of sawing and milling hosts with four axes + five axes, so that the curtain wall profiles can complete the required sawing and milling processing after one clamping, and can meet the processing requirements of the end structures of most curtain wall profiles and meet the processing quality requirements.
[0045] In the following embodiments, the length direction of the profile is the x-axis or the x direction, the width direction is the y-axis or the y direction, and the height direction is the z-axis or the z direction, and the three directions are perpendicular to each other.
[0046] Unless specifically specified, the "profile" mentioned in the following embodiments all refers to the "curtain wall profile", that is, an aluminum alloy profile with a cross-sectional width exceeding 100 mm and a wall thickness greater than 3 mm. For example, a typical curtain wall profile specification is: width 385 mm, height 200 mm, wall thickness 3 - 12 mm (it can be thicker).
[0047] Embodiment 1:
[0048] The multi-host sawing and milling processing unit for curtain wall profiles given in this embodiment is arranged in the profile machining center as shown in Figure 1 The machining center shown includes a base 1. A gantry A 2 and a gantry B 3 are arranged side by side on the upper surface of the base 1. A drilling and milling unit 4 is arranged outside the gantry A 2. The space between the gantry A 2 and the gantry B 3 accommodates a sawing and milling unit 5.
[0049] The profile is grasped by a mechanical gripper and fed into the Figure 1 The machining center shown in the figure performs drilling and milling processing through the drilling and milling processing unit; after the drilling and milling processing is completed, it is fed into the subsequent sawing and milling unit 5 for sawing and milling processing according to the processing requirements. After the sawing and milling is completed, the front section of the profile is taken out and unloaded by the gripper at the discharge end.
[0050] The multi-host sawing and milling processing unit for curtain wall profiles, the overall structure is as shown in Figure 2As shown, it includes at least two groups of saw-milling fixtures: the first saw-milling fixture 51 and the second saw-milling fixture 52, as well as the corresponding saw-milling processing mechanism.
[0051] The two groups of saw-milling fixtures are arranged side by side in the space between the two gantry frames and are connected to the base 1. The two groups of saw-milling fixtures clamp the profile from both vertical and horizontal directions. In the traditional method, the profile is usually clamped and fixed by horizontal clamping or vertical clamping. However, in this solution, the cross-sectional width of the curtain wall profile is larger, and the single-direction clamping method during traditional processing cannot meet the clamping force requirements during processing. Therefore, the two groups of saw-milling fixtures clamp the profile simultaneously from the horizontal and vertical directions, clamping the profile from different directions to ensure the processing quality.
[0052] As Figure 3 and Figure 4 As shown, the saw-milling processing mechanism includes the first saw-milling processing mechanism 53 and the second saw-milling processing mechanism 54. The two groups of saw-milling processing mechanisms perform saw-milling processing in the area between the two groups of saw-milling fixtures, and both groups of saw-milling processing mechanisms can move in the x, y, and z directions. Among them, the lateral saw-milling main machine in the first saw-milling processing mechanism 53 can swing around the y-axis, and the vertical saw-milling main machine in the second saw-milling processing mechanism 54 can swing around the y-axis and the z-axis, forming a cooperation mode of two groups of saw-milling main machines with four axes + five axes, so that the curtain wall profile can complete the required saw-milling processing after one clamping, which can meet the processing requirements of the end structures of most curtain wall profiles and meet the processing quality requirements.
[0053] As Figures 5 - 6 As shown, the first saw-milling processing mechanism 53 includes a base 531 connected to the upper surface of the base 1. The upper surface of the base 531 is provided with an x-direction guide rail 532, and the x-direction guide rail 532 is slidably connected to the x-direction slide plate 533. The x-direction slide plate 533 is connected to the z-direction guide rail 539 through a bracket, and the z-direction guide rail 539 is slidably connected to the z-direction slide plate 5310. The z-direction slide plate 5310 is slidably connected to the y-direction guide rail 5311, and the y-direction guide rail 5311 is arranged on the y-direction slide plate 534, and the y-direction slide plate 534 is provided with a lateral saw-milling main machine.
[0054] As a further implementation method, the lateral saw-milling main machine can move in the x, y, and z directions under the guidance of the guide rails in three directions, enabling the lateral saw-milling main machine to feed from the vertical direction of the profile to be processed (feeding along the z direction), or from the side of the profile (feeding along the y direction), or from the feeding direction of the profile (feeding along the x direction). Among them, the x-direction driving mechanism 5313 drives the x-direction slide plate 533 and the components on this slide plate to move along the x direction. The y-direction driving mechanism 535 is arranged at one end of the y-direction slide plate 534 and drives the y-direction slide plate 534 and the components on this slide plate to move along the y direction. The z-direction driving mechanism 5312 drives the z-direction slide plate 5310 and the components on this slide plate to move along the z direction.
[0055] As a further implementation, the first saw-milling mechanism 53 is spatially arranged on one side of the feeding direction of the profile to be processed. Considering the convenience of observing the processing area during processing, when the front side is used as the visual exposure area of the processing area, the first saw-milling mechanism 53 is spatially located at the rear side, facilitating the observation of the working state of the first saw-milling mechanism 53 at any time during processing.
[0056] As a further implementation, the x-direction driving mechanism 5313, the y-direction driving mechanism 535, and the z-direction driving mechanism 5312 do not limit the specific structural form. For example, it can be a ball screw structure, in which the screw is arranged in parallel with the respective corresponding guide rails, the screw is movably connected to the corresponding slider, the slider is connected to the corresponding slide plate, and the screw is driven to rotate by the respective corresponding motors to drive the slider together with the corresponding slide plate and the components on the slide plate to achieve movement in the x, y, and z directions.
[0057] As a further implementation, the side saw-milling main machine includes a first saw blade 537, and the first saw blade 537 is driven to rotate by a saw blade driving mechanism 538, and the saw blade driving mechanism 538 is used to provide power for the first saw blade 537 during sawing or saw-milling.
[0058] As a further implementation, the first saw blade 537 together with the saw blade driving mechanism 538 is driven by a swing angle driving mechanism 536 that rotates around the y-axis, and is used to drive the first saw blade 537 to rotate or swing around the y-axis, so that the first saw blade 537 can swing between the horizontal state (0°) and the vertical state (90°), and cooperate with the movement in the x, y, and z directions to process the profile using the first saw blade 537.
[0059] In this embodiment, the swing angle driving mechanism 536 is a motor, and the motor drives the first saw blade 537 together with the saw blade driving mechanism 538 to rotate around the y-axis to achieve swinging.
[0060] As Figure 3 shown, the second saw-milling mechanism 54 includes a vertical saw-milling main machine movably connected to two groups of gantry frames. Specifically: y-direction guide rails are provided at the tops of the two groups of gantry frames, the y-direction guide rails are slidably connected to the truss, an x-direction guide rail is provided on the truss, the x-direction guide rail is slidably connected to a z-direction slide plate, and the bottom end of the z-direction slide plate is movably connected to the vertical saw-milling main machine. Through the above truss and the guide rails in three directions combined with relevant driving structures or motors, the vertical saw-milling main machine is driven to move in the x, y, and z directions, enabling the vertical saw-milling main machine to feed from the vertical direction of the profile to be processed (feed from top to bottom along the z direction), or feed from the side of the profile (feed along the y direction), or feed from the feeding direction of the profile (feed along the x direction).
[0061] As Figures 7 - 8As shown in the figure, the vertical sawing and milling machine includes a Z-axis rotation drive mechanism 541 that rotates around the Z-axis. The output end of the Z-axis rotation drive mechanism 541 is connected to a bracket 542. The bottom end of the bracket 542 is movably connected to a swing arm assembly 543. A swing arm drive mechanism 545, a second saw blade 544, and a saw blade drive mechanism 546 are provided on the swing arm assembly 543.
[0062] As a further implementation method, the second saw blade 544 is driven by the saw blade drive mechanism 546 to rotate. The saw blade drive mechanism 546 is used to provide the power for the second saw blade 544 during sawing or milling.
[0063] As a further implementation method, the second saw blade 544 together with the saw blade drive mechanism 546 is driven by a swing arm drive mechanism 545 that rotates around the Y-axis. The swing arm drive mechanism 545 drives the second saw blade 544 to rotate or swing around the Y-axis through the swing arm assembly 543, so that the second saw blade 544 can swing between a horizontal state (0°) and a vertical state (90°). In cooperation with the movements in the X, Y, and Z directions, the second saw blade 544 is used to process profiles.
[0064] In this embodiment, the swing arm drive mechanism 545 is a motor. The motor drives the second saw blade 544 together with the saw blade drive mechanism 546 to rotate around the Y-axis to achieve swinging, and is used to change the direction of the cutting seam formed by the second saw blade 544 in the XOZ vertical plane.
[0065] Sawing and milling are performed in the area between two juxtaposed gantry frames. Both the first sawing and milling mechanism 53 and the second sawing and milling mechanism 54 have movements in the X, Y, and Z directions. At the same time, the first sawing and milling mechanism 53 can also swing around the Y-axis to form a four-axis processing structure, and the second sawing and milling mechanism 54 can also swing around the Y-axis and Z-axis to form a five-axis processing structure. Through the cooperation of the two groups of sawing and milling machines with four axes + five axes, the curtain wall profiles can be completed with the required sawing and milling processing after one clamping, which can meet the processing requirements of the end structures of most curtain wall profiles and meet the processing quality requirements.
[0066] It should be noted that the more axes the sawing and milling machine has, the more comprehensive the end structures of the profiles it can handle. Correspondingly, the structure of the machine is more complex, and it is more difficult to maintain the required processing accuracy, and the cost occupied by the sawing and milling machine is higher. Based on the balance between cost and processing requirements, this solution does not adopt the method of the sawing and milling machine rotating around the X-axis. Considering that the profile can be rotated around the X-axis to a convenient processing direction in advance according to specific processing requirements before being fed into the sawing and milling unit, therefore, by using the cooperation method of two groups of sawing and milling machines with four axes + five axes, it can meet the processing requirements of the end structures of most curtain wall profiles.
[0067] Embodiment 2:
[0068] The profile processing center is asFigure 1 As shown in the figure, it includes a base 1. On the upper surface of the base 1, a gantry A 2 and a gantry B 3 are arranged in parallel. A drilling and milling unit 4 is provided outside the gantry A 2. The space between the gantry A 2 and the gantry B 3 accommodates a sawing and milling unit 5, and the sawing and milling unit 5 therein is the multi-host sawing and milling processing unit for curtain wall profiles in the first embodiment.
[0069] The profile is grasped by a mechanical gripper and fed in the X direction Figure 1 into the shown machining center, and the drilling and milling processing unit is used to perform drilling and milling processing; after the drilling and milling processing is completed, the profile is fed into the sawing and milling unit 5 in the X direction for sawing and milling processing. After reaching the set position, according to the actual processing requirements and the structural requirements of the end of the profile to be processed, any group of sawing and milling processing mechanisms is controlled to perform sawing and milling processing, or the two groups of sawing and milling processing mechanisms are controlled to cooperate for sawing and milling processing.
[0070] Embodiment 3:
[0071] The working method of the multi-host sawing and milling processing unit for curtain wall profiles includes the following steps:
[0072] The profile is fed into the sawing and milling unit 5 in the X direction for sawing and milling processing. After running to the set sawing and milling processing position, the profile stops running, and the sawing and milling fixture acts to clamp the profile;
[0073] According to the profile processing requirements, the first sawing and milling processing mechanism 53 and / or the second sawing and milling processing mechanism 54 act to start sawing and milling processing;
[0074] After the sawing and milling is completed, the frontmost section of the profile is taken out and unloaded by the gripper at the discharging end.
[0075] In this embodiment, sawing and milling is performed in the area between two parallel gantries. Both the first sawing and milling processing mechanism 53 and the second sawing and milling processing mechanism 54 have movements in the x, y, and z directions. At the same time, the first sawing and milling processing mechanism 53 can also swing around the y axis to form a four-axis processing structure, and the second sawing and milling processing mechanism 54 can also swing around the y axis and the z axis to form a five-axis processing structure. Through the cooperation of two groups of sawing and milling hosts of four-axis + five-axis, the curtain wall profile can complete the required sawing and milling processing after one clamping, can meet the processing requirements of the end structures of most curtain wall profiles, and meet the processing quality requirements.
[0076] In this embodiment, "sawing and milling" includes "sawing" and "milling". "Sawing" means sawing off a part of the profile to completely separate the profile blank, which is used to quickly divide the profile blank and control the length. "Milling" means processing holes, grooves, threads, and special-shaped contours on the profile.
[0077] For example, if a narrow groove is sawed at the end of a profile, such as a narrow groove 8 mm wide and the saw blade is only 4 mm thick, two "milling" processes are required. That is, in the rotating state of the saw blade, the required "8 mm narrow groove" is obtained through two feeding actions.
[0078] In addition, "holes" and "grooves" are sometimes processed using a drill press or a milling machine according to the differences in specific processing techniques and forming shapes. For example, when a horizontal strip-shaped groove needs to be processed on the surface of a profile, a milling machine is required to achieve the processing. If an arc-shaped groove is needed, a saw-milling method is used for processing.
[0079] At the same time, "saw-milling" also includes processing the end face of the profile, such as removing burrs or protrusions on the end face and correcting the accuracy and smoothness of the sawed end face.
[0080] According to the processing requirements of different structures of the profile, the first saw-milling processing mechanism 53 and the second saw-milling processing mechanism 54 can operate jointly or separately. Taking the structure of some curtain wall profiles as an example for introduction.
[0081] When processing the end of the profile as Figure 9 shown, any one of the saw-milling processing mechanisms is used to saw the profile to obtain the end face of the profile. For example, the second saw-milling processing mechanism 54 can be used. The notched part of the end face is processed through the action of the second saw-milling processing mechanism 54, and the "milling" method introduced above can be used for processing.
[0082] When processing the end of the profile as Figure 10 shown, any one of the saw-milling processing mechanisms is used to saw the profile to obtain the end face of the profile. For example, the second saw-milling processing mechanism 54 can be used. The two notches located at the upper part of the end face are gradually saw-milled through the action of the second saw-milling processing mechanism 54 until the width of the processed notch meets the requirements. The notch located at the lower part of the end face is processed by the first saw-milling processing mechanism 53. For example, it can be processed by switching the first saw blade 537 to a 90° vertical saw through the action of the 0° horizontal first saw + swing angle drive mechanism 536.
[0083] When processing the end of the profile as Figure 11 shown, any one of the saw-milling processing mechanisms is used to saw the profile to obtain the end face of the profile. For example, the second saw-milling processing mechanism 54 can be used. The notched part of the end face is processed through the action of the second saw-milling processing mechanism 54.
[0084] When processing the end of the profile as Figure 12 shown, any one of the saw-milling processing mechanisms is used to saw the profile to obtain the end face of the profile. For example, the second saw-milling processing mechanism 54 can be used. The notched part of the end face is processed by the first saw-milling processing mechanism 53, and it can be processed by 0° horizontal first saw + 90° vertical first saw.
[0085] When processing the end of the profile asFigure 13 When machining the end of the profile shown, any set of sawing and milling mechanisms is used to saw the profile to obtain the profile end face. For example, the second sawing and milling mechanism 54 can be used, and the notched part of the end face is machined by the operation of the second sawing and milling mechanism 54.
[0086] When machining Figure 14 When machining the end of the profile shown, any set of sawing and milling mechanisms is used to saw the profile to obtain the profile end face. For example, the second sawing and milling mechanism 54 can be used. Since there is a 45° inclined plane in the notched part of the end face, it is machined by the swinging motion of the second sawing and milling mechanism 54 around the z-axis.
[0087] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention can have various changes and modifications. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. The multi-mainframe sawing and milling processing unit for curtain wall profiles is characterized in that It includes at least two groups of sawing and milling jigs arranged in parallel. A first sawing and milling processing mechanism and a second sawing and milling processing mechanism are provided in the area between the two groups of sawing and milling jigs. The profile to be processed is fed along the x-axis direction to achieve sawing and milling processing. Both the first sawing and milling processing mechanism and the second sawing and milling processing mechanism have linear motion strokes in the x, y, and z directions. The first sawing and milling processing mechanism has a lateral sawing and milling main machine, which is located in the lateral space of the profile to be processed, and the lateral sawing and milling main machine rotates around the y-axis. The second sawing and milling processing mechanism has a vertical sawing and milling main machine, which is located in the upper space of the profile to be processed, and the vertical sawing and milling main machine rotates around the z-axis and the y-axis respectively.
2. The multi-host sawing and milling processing unit for curtain wall profiles according to claim 1, characterized in that, The first sawing and milling processing mechanism includes a base. An x-axis guide rail is provided on the base. The x-axis guide rail is slidably connected to an x-axis slide plate. The x-axis slide plate is connected to a z-axis guide rail through a bracket. The z-axis guide rail is slidably connected to a z-axis slide plate. The z-axis slide plate is slidably connected to a y-axis guide rail. The y-axis guide rail is arranged on a y-axis slide plate, and a lateral sawing and milling main machine is provided on the y-axis slide plate.
3. The multi-host sawing and milling processing unit for curtain wall profiles according to claim 2, characterized in that, The first saw blade together with the saw blade driving mechanism rotates around the y-axis under the drive of the swing angle driving mechanism, so that the first saw blade swings between a horizontal state and a vertical state.
4. The multi-host sawing and milling processing unit for curtain wall profiles according to claim 1, wherein, The lateral sawing and milling main machine includes a first saw blade, and the first saw blade is driven to rotate by a saw blade driving mechanism. The saw blade driving mechanism is used to provide power for the first saw blade during sawing and milling.
5. The multi-host sawing and milling processing unit for curtain wall profiles according to claim 1, wherein, The second sawing and milling processing mechanism includes a vertical sawing and milling main machine movably connected to a gantry. A y-axis guide rail is provided at the top of the gantry. The y-axis guide rail is slidably connected to a truss. An x-axis guide rail is provided on the truss. The x-axis guide rail is slidably connected to a z-axis slide plate. The bottom end of the z-axis slide plate is movably connected to the vertical sawing and milling main machine.
6. The multi-host sawing and milling processing unit for curtain wall profiles according to claim 1, wherein, The vertical sawing and milling main machine includes a z-axis rotation driving mechanism that rotates around the z-axis. The output end of the z-axis rotation driving mechanism is connected to a bracket. The bottom end of the bracket is movably connected to a swing arm assembly. A swing arm driving mechanism, a second saw blade, and a saw blade driving mechanism are provided on the swing arm assembly.
7. The multi-host sawing and milling processing unit for curtain wall profiles according to claim 6, characterized in that, The second saw blade is driven to rotate by a saw blade driving mechanism. The saw blade driving mechanism is used to provide power for the second saw blade during sawing and milling.
8. The multi-host sawing and milling processing unit for curtain wall profiles according to claim 6, wherein, The second saw blade together with the saw blade driving mechanism rotates around the y-axis under the drive of the swing arm driving mechanism, so that the second saw blade swings between a horizontal state and a vertical state.
9. Profile processing center, characterized in that, It includes a base. A gantry A and a gantry B are arranged in parallel on the upper surface of the base. A drilling and milling unit is provided outside the gantry A. The space between the gantry A and the gantry B accommodates the curtain wall profile multi-main machine sawing and milling processing unit according to any one of claims 1-8.
10. The working method of the multi-host sawing and milling processing unit for curtain wall profiles according to any one of claims 1-8, characterized in that, It includes the following steps: The profile is fed into the sawing and milling unit along the X direction for sawing and milling processing. After running to the set sawing and milling processing position, the profile stops running, and the sawing and milling jig acts to clamp the profile. According to the processing requirements of the profile, the first sawing and milling processing mechanism and / or the second sawing and milling processing mechanism act to start sawing and milling processing. After sawing and milling, the frontmost section of the profile is taken out and unloaded by the gripper at the discharge end.
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