Quantitative filling device for lubricating oil production and processing
By designing a quantitative filling device for lubricant oil production and processing, using a filling and opening device and a pressurized air extraction device, the precise filling of lubricant oil is achieved to prevent dripping, and the problem of oil dripping of lubricant oil filling machine is solved, and the stability and efficiency of the equipment are improved.
Patent Information
- Application Number
- CN202510786770.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-13
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2045-06-13
AI Technical Summary
During the filling process of existing lubricant oil filling machines, the canned pipes are prone to dripping oil, causing lubricant to drip onto the conveyor belt, causing pollution and waste.
A quantitative filling device for lubricating oil production and processing is designed, including a filling bracket, a filling height adjustment system, a filling and lifting system and several filling systems. The filling and opening and closing device, a pressurized air extraction device and a flexible sealing device are used to suck excess lubricating oil through negative pressure to prevent dripping.
It effectively prevents lubricating oil from dripping during filling, reduces pollution and waste, and improves filling accuracy and equipment stability.
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Figure CN120288317A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of filling, and in particular to a quantitative filling device for lubricating oil production and processing. Background Art
[0002] Lubricating oil filling refers to the process of injecting lubricating oil into containers. This process requires a series of preparatory and operating steps. Before filling lubricating oil, operators need to prepare filling equipment, including filling machines, metering tanks and other equipment, and ensure the stability of the electrical and gas sources of these equipment, ensure that all equipment and accessories work properly, ensure that the quality of lubricating oil and packaging materials meets the requirements, filter the lubricating oil and heat the lubricating oil to ensure that the lubricating oil meets the filling requirements.
[0003] There are various types of lubricating oil filling machines, among which the fully automatic lubricating oil filling machine is widely used in industries such as medicine, food, and daily chemicals. It uses piston metering, integrates mechanical and electrical, and pneumatic functions, and has the characteristics of stable and reliable performance, high filling accuracy, and strong adaptability. According to different filling outputs, multi-head filling nozzles can be designed to meet the needs of liquids with different viscosities and various containers.
[0004] When the existing filling machine is filling, the filling pipe is prone to dripping oil. After the filled bottle is conveyed away by the conveyor belt, the dripping lubricating oil may drip onto the conveyor belt, causing pollution and waste. Summary of the Invention
[0005] To overcome the technical defects existing in the prior art, the present invention provides a quantitative filling device for lubricating oil production and processing to prevent unnecessary oil dripping. The technical solution adopted by the present invention is: A quantitative filling device for lubricating oil production and processing, comprising a filling bracket, a filling height adjustment system, a filling lifting system and a number of filling systems. The filling height adjustment system is installed on the filling bracket. The filling lifting system is installed on the lower side of the filling height adjustment system. Each of the filling systems is installed on the filling lifting system. Each of the filling systems includes a filling pipe, a filling opening and closing device, a pressurizing and air extraction device and a flexible sealing device. The filling pipe is sequentially divided into a sectional power chamber, an air extraction power chamber and a perfusion chamber from top to bottom by a first partition plate and a second partition plate. The filling pipe is installed on the filling lifting system. The bottom of the filling pipe is provided with a filling outlet. The filling opening and closing device is slidably installed in the sectional power chamber and the filling opening and closing device extends into the filling outlet. The sectional power chamber is communicated with a gas source to push the filling opening and closing device to lift and lower. The flexible sealing device is installed at a position close to the filling outlet of the filling opening and closing device. The flexible sealing device seals the filling outlet under the drive of the filling opening and closing device. The pressurizing and air extraction device includes a pressurizing and air extraction piston, an air extraction control plug and a gas release reference plug post. The gas release reference plug post is installed on the filling outlet. The filling opening and closing device is provided with an air extraction pipeline. The air extraction control plug is slidably installed in the air extraction pipeline. The pressurizing and air extraction piston slides along the air extraction power chamber in the filling pipe. The pressurizing and air extraction piston is installed on the filling opening and closing device. The air extraction pipeline is communicated to the air extraction power chamber above the pressurizing and air extraction piston. When the filling opening and closing device descends, it drives the air extraction control plug to descend until it abuts against the gas release reference plug post to open the air extraction pipeline.
[0006] Preferably, the filling bracket includes a top plate and a number of guide columns. The top plate is installed at the top of each of the guide columns. Each of the guide columns is installed vertically and parallel.
[0007] Preferably, the filling height adjustment system includes a filling height adjustment plate, a filling height adjustment motor and a filling height adjustment lead screw. The filling height adjustment plate is slidably installed on the filling bracket. The filling height adjustment motor is installed on the filling bracket. The filling height adjustment lead screw is installed at the output end of the filling height adjustment motor. The filling height adjustment lead screw is in threaded transmission connection with the filling height adjustment plate. The filling lifting system is installed on the filling height adjustment plate.
[0008] Preferably, the filling lifting system includes a filling lifting cylinder and a filling lifting plate. The filling lifting cylinder is installed on the filling height adjustment system. The filling lifting plate is slidably installed on the filling bracket. The filling lifting plate is installed at the output end of the filling lifting cylinder.
[0009] Preferably, the filling opening and closing device includes a filling opening and closing rod and a filling opening and closing piston. The filling opening and closing piston is installed at the top of the filling opening and closing rod. The filling opening and closing piston slides along the sectional power chamber of the filling pipe. The flexible sealing device is installed at a position close to the filling outlet of the filling opening and closing rod.
[0010] Preferably, an oil discharge check valve with a one-way downward direction is provided on the second partition plate.
[0011] Preferably, the upper side of the air extraction control plug is wider than the lower side thereof. The air extraction control plug is suspended at the end of the air extraction pipeline. When the air extraction control plug moves upward, the air extraction pipeline is opened.
[0012] Preferably, the flexible sealing device is formed by a silica gel sleeve sleeved on the filling opening and closing device, and the thickness of the silica gel sleeve is greater than 2 mm.
[0013] The beneficial effects of the present invention are as follows: The filling height adjustment system is installed on the filling bracket, and the filling lifting system is installed on the lower side of the filling height adjustment system. The filling height adjustment system adjusts the height of the filling lifting system according to the height of the container. Each filling system is installed on the filling lifting system, and then drives each filling system to descend during filling.
[0014] Each filling system includes a filling pipe, a filling opening and closing device, a pressurized air extraction device, and a flexible sealing device. The filling pipe is sequentially divided into a breaking power chamber, an air extraction power chamber, and a perfusion chamber from top to bottom by a first partition plate and a second partition plate. The filling pipe is installed on the filling lifting system, and a filling outlet is provided at the bottom of the filling pipe. The filling opening and closing device is slidably installed in the breaking power chamber and the filling opening and closing device extends into the filling outlet. The breaking power chamber is communicated with a gas source to push the filling opening and closing device to lift and lower. The flexible sealing device is installed at a position close to the filling outlet of the filling opening and closing device. The flexible sealing device seals the filling outlet under the drive of the filling opening and closing device, thereby realizing the opening and closing of the filling outlet.
[0015] The pressurized air extraction device includes an air extraction power chamber, a pressurized air extraction piston, an air extraction control plug, and a deflation reference plug column. The deflation reference plug column is installed on the filling outlet. The filling opening and closing device is provided with an air extraction pipeline. The air extraction control plug is slidably installed in the air extraction pipeline. The pressurized air extraction piston slides along the air extraction power chamber. The pressurized air extraction piston is installed on the filling opening and closing device. The air extraction pipeline is communicated with the air extraction power chamber above the pressurized air extraction piston. When the filling opening and closing device descends, it drives the air extraction control plug to descend until it abuts against the deflation reference plug column to open the air extraction pipeline. When the pressurized air extraction piston is pressed down by the filling opening and closing device, the negative pressure in the area of the air extraction power chamber between the pressurized air extraction piston and the first partition plate gradually increases. When the filling opening and closing device descends to the lower limit position, the deflation reference plug column blocks the air extraction control plug, thereby realizing the opening of the air extraction pipeline. Under the action of the negative pressure, the excess lubricating oil is sucked into the air extraction power chamber below the pressurized air extraction piston. When the filling opening and closing device rises, the air extraction pipeline is closed under the action of the gravity of the air extraction control plug to prevent the excess oil from dripping. Description of the Drawings
[0016] Figure 1 This is a schematic structural diagram of the present invention.
[0017] Figure 2 This is a schematic structural diagram of the filling system.
[0018] Figure 3 This is a schematic sectional view of the filling system.
[0019] Figure 4 is Figure 3 an enlarged schematic view of part A in
[0020] Figure 5 This is a schematic diagram of the installation position of the present invention.
[0021] Explanation of reference numerals in the drawings: 1. Filling bracket; 11. Top plate; 12. Guide post; 2. Filling height adjustment system; 21. Filling height adjustment plate; 22. Filling height adjustment motor; 23. Filling height adjustment lead screw; 3. Filling lifting system; 31. Filling lifting cylinder; 32. Filling lifting plate; 4. Filling system; 41. Filling pipe; 411. Filling outlet; 412. First partition plate; 413. Second partition plate; 414. Breaking power chamber; 415. Air extraction power chamber; 4151. First one-way valve; 4152. Second one-way valve; 416. Pouring chamber; 42. Filling opening and closing device; 421. Air extraction pipeline; 423. Filling opening and closing rod; 424. Filling opening and closing piston; 43. Pressurized air extraction device; 432. Pressurized air extraction piston; 433. Air extraction control plug; 434. Air release reference plug column; 435. Oil discharge one-way valve; 44. Flexible sealing device; 5. Conveyor belt. Detailed implementation manners
[0022] The present invention will be further described below with reference to the drawings: As Figure 1 shown in FIGS. 1-5, this embodiment provides a quantitative filling device for lubricant production and processing, which is installed on the side of the conveyor belt 5. The quantitative filling device includes a filling bracket 1, a filling height adjustment system 2, a filling lifting system 3, and a plurality of filling systems 4. The filling height adjustment system 2 is installed on the filling bracket 1, the filling lifting system 3 is installed below the filling height adjustment system 2, the filling height adjustment system 2 adjusts the height of the filling lifting system 3 according to the height of the container, and each filling system 4 is installed on the filling lifting system 3, and then drives each filling system 4 to descend during filling.
[0023] Each filling system 4 includes a filling pipe 41, a filling opening and closing device 42, a pressurizing and air extraction device 43, and a flexible sealing device 44. The filling pipe 41 is sequentially divided into a segmented power chamber 414, an air extraction power chamber 415, and a perfusion chamber 416 from top to bottom by a first partition plate 412 and a second partition plate 413. The filling pipe 41 is installed on the filling lifting system 3. A filling outlet 411 is provided at the bottom of the filling pipe 41. The filling opening and closing device 42 is slidably installed in the segmented power chamber 414 and extends into the filling outlet 411. The segmented power chamber 414 is connected to an air source to push the filling opening and closing device 42 to move up and down. The flexible sealing device 44 is installed at a position of the filling opening and closing device 42 close to the filling outlet 411. The flexible sealing device 44 seals the filling outlet 411 driven by the filling opening and closing device 42, thereby realizing the opening and closing of the filling outlet 411.
[0024] Specifically, the pressurizing and air extraction device 43 includes a pressurizing and air extraction piston 432, an air extraction control plug 433, and a deflation reference plug post 434. The deflation reference plug post 434 is installed on the filling outlet 411. The filling opening and closing device 42 is provided with an air extraction pipeline 421. The air extraction control plug 433 is slidably installed in the air extraction pipeline 421. The pressurizing and air extraction piston 432 slides in the air extraction power chamber 415. The pressurizing and air extraction piston 432 is installed on the filling opening and closing device 42. The air extraction pipeline 421 communicates with the air extraction power chamber 415 above the pressurizing and air extraction piston 432. When the filling opening and closing device 42 descends, it drives the air extraction control plug 433 to descend until it abuts against the deflation reference plug post 434 to open the air extraction pipeline 421. When the pressurizing and air extraction piston 432 is pressed down by the filling opening and closing device 42, the negative pressure in the area of the air extraction power chamber 415 between the pressurizing and air extraction piston 432 and the first partition plate 412 gradually increases. When the filling opening and closing device 42 descends to the lower limit position, the deflation reference plug post 434 blocks the air extraction control plug 433, thereby realizing the opening of the air extraction pipeline 421. Under the action of the negative pressure, the excess lubricating oil is sucked into the air extraction power chamber 415 below the pressurizing and air extraction piston 432. When the filling opening and closing device 42 ascends, the air extraction pipeline 421 closes under the action of the gravity of the air extraction control plug 433 to prevent the excess oil from dripping.
[0025] In order to periodically generate a negative pressure in the area of the air extraction power chamber 415 between the pressurizing and air extraction piston 432 and the first partition plate 412, a first one-way valve 4151 that opens outward is provided on the air extraction power chamber 415 between the pressurizing and air extraction piston 432 and the first partition plate 412. In order to timely discharge the lubricating oil in the area of the air extraction power chamber 415 between the pressurizing and air extraction piston 432 and the second partition plate 413, a second one-way valve 4152 that opens inward is provided on the air extraction power chamber 415 between the pressurizing and air extraction piston 432 and the second partition plate 413.
[0026] Specifically, the filling support 1 includes a top plate 11 and a number of guide columns 12. The top plate 11 is installed at the top of each guide column 12, and each guide column 12 is installed vertically and parallelly, thereby providing guidance for the filling height adjustment system 2 and the filling lifting system 3.
[0027] Specifically, the filling height adjustment system 2 includes a filling height adjustment plate 21, a filling height adjustment motor 22, and a filling height adjustment lead screw 23. The filling height adjustment plate 21 is slidably installed on the filling support 1. The filling height adjustment motor 22 is installed on the filling support 1. The filling height adjustment lead screw 23 is installed at the output end of the filling height adjustment motor 22. The filling height adjustment lead screw 23 is in threaded transmission connection with the filling height adjustment plate 21. The filling lifting system 3 is installed on the filling height adjustment plate 21, thereby realizing the height adjustment of the filling lifting system 3.
[0028] Specifically, the filling lifting system 3 includes a filling lifting cylinder 31 and a filling lifting plate 32. The filling lifting cylinder 31 is installed on the filling height adjustment system 2. The filling lifting plate 32 is slidably installed on the filling support 1. The filling lifting plate 32 is installed at the output end of the filling lifting cylinder 31. When filling, it drives the filling lifting plate 32 to descend, and after filling, it drives the filling lifting plate 32 to ascend.
[0029] Specifically, the filling opening and closing device 42 includes a filling opening and closing rod 423 and a filling opening and closing piston 424. The filling opening and closing piston 424 is installed at the top of the filling opening and closing rod 423. The filling opening and closing piston 424 slides along the breaking power chamber 414 of the filling pipe 41. The flexible sealing device 44 is installed at the position of the filling opening and closing rod 423 close to the filling outlet 411, thereby realizing stable sealing.
[0030] Specifically, a one-way downward oil drain check valve 435 is provided on the second partition plate 413. When the pressure pumping piston 432 moves downward, the excess oil is discharged into the perfusion chamber 416.
[0031] Specifically, the upper side of the air extraction control plug 433 is wider than the lower side of the air extraction control plug 433. The air extraction control plug 433 is suspended at the end of the air extraction pipeline 421. When the air extraction control plug 433 moves upward, it opens the air extraction pipeline 421, thereby realizing the opening and closing of the air extraction pipeline 421.
[0032] Specifically, the flexible sealing device 44 is formed by a silica gel sleeve sleeved on the filling opening and closing device 42. The thickness of the silica gel sleeve is greater than 2 mm, realizing air extraction and oil absorption to prevent the excess oil from dripping.
[0033] The basic principles, main features and advantages of the present invention have been shown and described above. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of the present invention claimed is defined by the appended claims and their equivalents.
Claims
1. A quantitative filling device for the production and processing of lubricating oil, characterized in that, It includes a filling bracket, a filling height adjustment system, a filling lifting system, and several filling systems. The filling height adjustment system is installed on the filling bracket. The filling lifting system is installed on the lower side of the filling height adjustment system. Each of the filling systems is installed on the filling lifting system. Each of the filling systems includes a filling pipe, a filling opening and closing device, a pressurizing and air extraction device, and a flexible sealing device. The filling pipe is sequentially divided into a breaking power chamber, an air extraction power chamber, and a perfusion chamber from top to bottom by a first partition plate and a second partition plate. The filling pipe is installed on the filling lifting system. The bottom of the filling pipe is provided with a filling outlet. The filling opening and closing device is slidably installed in the breaking power chamber and the filling opening and closing device extends into the filling outlet. The breaking power chamber is connected to an air source to push the filling opening and closing device to move up and down. The flexible sealing device is installed at a position of the filling opening and closing device close to the filling outlet. The flexible sealing device seals the filling outlet under the drive of the filling opening and closing device. The pressurizing and air extraction device includes a pressurizing and air extraction piston, an air extraction control plug, and a deflation reference plug post. The deflation reference plug post is installed on the filling outlet. The filling opening and closing device is provided with an air extraction pipe. The air extraction control plug is slidably installed in the air extraction pipe. The pressurizing and air extraction piston slides along the air extraction power chamber in the filling pipe. The pressurizing and air extraction piston is installed on the filling opening and closing device. The air extraction pipe communicates with the air extraction power chamber above the pressurizing and air extraction piston. When the filling opening and closing device descends, it drives the air extraction control plug to descend until it abuts against the deflation reference plug post to open the air extraction pipe.
2. The quantitative filling device for lubricating oil production and processing according to claim 1, characterized in that, The filling bracket includes a top plate and several guide columns. The top plate is installed on the tops of the guide columns. The guide columns are installed vertically and parallel to each other.
3. A quantitative filling device for lubricating oil production and processing according to claim 1, characterized in that, The filling height adjustment system includes a filling height adjustment plate, a filling height adjustment motor, and a filling height adjustment lead screw. The filling height adjustment plate is slidably installed on the filling bracket. The filling height adjustment motor is installed on the filling bracket. The filling height adjustment lead screw is installed at the output end of the filling height adjustment motor. The filling height adjustment lead screw and the filling height adjustment plate are in transmission connection through a thread pair. The filling lifting system is installed on the filling height adjustment plate.
4. A quantitative filling device for lubricating oil production and processing according to claim 1, characterized in that, The filling lifting system includes a filling lifting cylinder and a filling lifting plate. The filling lifting cylinder is installed on the filling height adjustment system. The filling lifting plate is slidably installed on the filling bracket. The filling lifting plate is installed at the output end of the filling lifting cylinder.
5. A quantitative filling device for lubricating oil production and processing according to claim 1, characterized in that, The filling opening and closing device includes a filling opening and closing rod and a filling opening and closing piston. The filling opening and closing piston is installed on the top of the filling opening and closing rod. The filling opening and closing piston slides along the breaking power chamber of the filling pipe. The flexible sealing device is installed at a position of the filling opening and closing rod close to the filling outlet.
6. A quantitative filling device for lubricating oil production and processing according to claim 1, characterized in that, A one-way downward oil drain check valve is provided on the second partition plate.
7. A quantitative filling device for lubricant production and processing according to claim 1, characterized in that, The upper side of the air extraction control plug is wider than the lower side of the air extraction control plug. The air extraction control plug is suspended at the end of the air extraction pipe. The air extraction control plug opens the air extraction pipe when it moves upward.
8. A quantitative filling device for lubricating oil production and processing according to claim 1, characterized in that, The flexible sealing device is formed by a silica gel sleeve sleeved on the filling opening and closing device. The thickness of the silica gel sleeve is greater than 2 mm.
Citation Information
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