Intelligent automatic packaging identification device special for micro-thin coiled materials

Abstract

The invention discloses a special intelligent automatic packaging and marking device for a micro-thin coiled material, which comprises an intelligent manipulator and a packaging and marking device arranged on the intelligent manipulator, and the packaging and marking device comprises a pneumatic control box, a labeling mechanism and an adhesive tape pasting and cutting mechanism, the device has the beneficial effects that 1, the labor intensity and the risk are reduced, specifically, the labor intensity of operators is reduced, and the risk caused by direct contact with a steel coil is reduced; 2, the data accuracy is improved, and the data error condition possibly occurring during manual labeling is reduced; 3, the automatic operation is realized: the adhesive tape is automatically pasted on the tail part of the strip steel on the steel coil instead of manual work, and the label is automatically pasted on the surface of the steel coil; the success rate of cutting off the high-strength fiber adhesive tape reaches 100%; 4, optimizing the equipment design: combining an adhesive tape pasting mechanism and a labeling mechanism to reduce the equipment cost; and equipment capable of meeting the requirements of sticking adhesive tapes on the surfaces of steel coils with different sizes is designed.

Description

Technical Field:

[0001] The present invention relates to the field of automation technology, and specifically to an intelligent automatic packaging and labeling device dedicated to thin coiled materials. Background Art:

[0002] The thickness of the steel coils produced in the silicon steel mill is less than 0.5 mm, and conventional bundling methods cannot be used to fix the steel coils to prevent the tail of the strip steel from slipping when the overhead crane lifts the coils. At present, manual pasting of high-strength fiber tapes and labels is used on site, which brings great safety hazards to the operating workers and also reduces the production efficiency of the steel coils. There is an urgent need for an automatic unmanned device that combines taping and labeling. Summary of the Invention:

[0003] The purpose of the present invention is to solve the existing problems and provide an intelligent automatic packaging and labeling device dedicated to thin coiled materials.

[0004] The technical solution measures of the present invention are as follows:

[0005] An intelligent automatic packaging and labeling device dedicated to thin coiled materials includes an intelligent manipulator and a packaging and labeling device installed on the intelligent manipulator. The packaging and labeling device includes a pneumatic control box, a labeling mechanism, and a tape attaching mechanism. A laterally arranged connecting plate is fixed on the top surface of the pneumatic control box, and the connecting plate is screwed to the intelligent manipulator. The labeling mechanism is arranged inside the pneumatic control box and includes a barcode scanner, a labeling cylinder, a rubber roller, an adsorption plate, and a laser rangefinder. The barcode scanner and the laser rangefinder are respectively installed on the inner wall of the pneumatic control box. The upper part of the labeling cylinder is hinged to the pneumatic control box, and the piston rod of its lower part is hinged to one end of the adsorption plate. The other end of the adsorption plate is hinged to the outer wall of the pneumatic control box. The tape attaching mechanism is arranged on the outer wall of the pneumatic control box and includes a tape seat, a mounting seat, a buffer cylinder, a pressure rubber roller, a guiding roller, a feeding component, and a shearing component. The mounting seat is rotatably arranged on the side wall of the pneumatic control box, and the buffer cylinder is hinged between the pneumatic control box and the mounting seat to drive the mounting seat to rotate. The guiding roller is arranged on the outer side wall of the mounting seat, and the feeding component is arranged on the inner side wall of the mounting seat to clamp and push the tape forward to the lower part of the pressure rubber roller. The shearing component is arranged under the pressure rubber roller to cut the adhered tape.

[0006] Preferably, the connecting plate is a T-shaped connecting flange.

[0007] Preferably, the pneumatic control box is a box body with an open bottom surface.

[0008] Preferably, a label printer is arranged within the working range of the intelligent manipulator, and the adsorption plate can adsorb and transfer the printed labels.

[0009] Preferably, a connecting base plate is further fixed to the top surface of the adsorption plate. A hinge seat is fixed to one side of the top surface of the connecting base plate. The piston rod of the buffer cylinder is connected to the hinge seat. A rubber roller is rotatably installed on the side surface of the adsorption plate below the hinge seat. A rotating shaft is arranged on the other side of the top surface of the connecting base plate. A connecting plate is arranged between the rotating shaft and the air control box.

[0010] Preferably, the tape seat is installed on the outer wall of the air control box for placing a tape roll. A diffuse reflection photoelectric sensor is arranged on the circumferential direction of the tape roll.

[0011] Preferably, the feeding assembly includes a feeding main board, a feeding push plate, a feeding slider, a feeding cylinder, a clamping block and a clamping cylinder. The feeding main board is fixed to the extending end of the mounting seat. The feeding cylinder is fixed to the side surface of the mounting seat. The feeding slider is installed on the piston rod of the feeding cylinder. The clamping cylinder is fixed to the side surface of the feeding slider. The feeding push plate is fixed to the piston rod of the clamping cylinder. The clamping block is fixed to the feeding push plate. An anti-sticking tape is pasted on the clamping block.

[0012] Preferably, the shearing assembly includes a fixed cutting knife, a moving cutting knife and a cutting knife cylinder. The fixed cutting knife is fixed to the outer wall of the feeding main board. The moving cutting knife is driven by the cutting knife cylinder installed on the feeding main board.

[0013] Preferably, a diffuse reflection photoelectric sensor is arranged between the guiding rollers.

[0014] The beneficial effects of the present invention are as follows:

[0015] 1. Reduce labor intensity and risk: aiming to reduce the labor intensity of operating workers and reduce the risk of their direct contact with steel coils.

[0016] 2. Improve data accuracy: reduce the data error situations that may occur during manual labeling.

[0017] 3. Realize automated operation: replace manual operation to automatically paste tapes on the tails of strip steels on steel coils and automatically paste labels on the surfaces of steel coils; ensure that the success rate of cutting high-strength fiber tapes reaches 100%.

[0018] 4. Optimize equipment design: combine the tape pasting mechanism and the label pasting mechanism to reduce equipment costs; design equipment that can meet the tape pasting requirements on the surfaces of steel coils of different sizes; ensure that the equipment can adapt to the normal use of tapes of different materials. Description of the drawings:

[0019] Figure 1 It is a schematic diagram of the working state of tape pasting of the present invention;

[0020] Figure 2 It is a schematic diagram of the working state of label pasting of the present invention;

[0021] Figure 3 It is a three-dimensional schematic diagram of the present invention;

[0022] Figure 4 It is a three-dimensional schematic diagram of the present invention;

[0023] Figure 5 It is a three-dimensional schematic diagram of the present invention;

[0024] Figure 6 It is a three-dimensional schematic diagram of the present invention;

[0025] In the attached figure: 1. Intelligent manipulator; 2. Packaging identification device; 3. Air control box; 4. Labeling mechanism; 401. Barcode scanner; 402. Labeling cylinder; 403. Rubber roller; 404. Adsorption plate; 405. Laser rangefinder; 5. Adhesive tape cutting mechanism; 501. Tape holder; 502. Mounting seat; 503. Buffer cylinder; 504. Glue pressing roller; 505. Guide roller; 506. Feeding assembly; 507. 061, feeding main board; 5062, feeding push plate; 5063, feeding slide block; 5064, feeding cylinder; 5065, clamping block; 5065, clamping cylinder; 507, shearing assembly; 5071, fixed cutter; 5072, moving cutter; 5073, cutter cylinder; 6, connecting plate; 7, diffuse reflection photoelectric sensor; 8, connecting base plate; 9, hinge seat; 10, rotating shaft; 11, connecting plate. Specific implementation method:

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0027] It should be noted that when a component is referred to as being "fixed to" another component, it may be directly on the other component or there may also be a component centered. When a component is considered to be "connected to" another component, it may be directly connected to the other component or there may also be a component centered. When a component is considered to be "set on" another component, it may be directly set on the other component or there may also be a component centered. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.

[0028] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field to which this invention belongs. The terms used in the description of the present invention herein are for the purpose of describing specific embodiments only and are not intended to limit the present invention. The term "or / and" used herein includes any and all combinations of one or more of the related listed items.

[0029] As Figures 1-6 shown, a special intelligent automatic packaging and labeling device 2 for thin micro coils includes an intelligent manipulator 1 and a packaging and labeling device 2 installed on the intelligent manipulator 1. The packaging and labeling device 2 includes a pneumatic control box 3, a labeling mechanism 4, and an adhesive tape fitting mechanism 5. A laterally arranged connecting plate 6 is fixed on the top surface of the pneumatic control box 3. The connecting plate 6 is screwed to the intelligent manipulator 1. The labeling mechanism 4 is arranged inside the pneumatic control box 3 and includes a barcode scanner 401 for reading information on the steel coil and feeding back corresponding signals; a labeling cylinder 402 which serves as a buffer when the labeling cylinder 402 presses the label against the steel coil after the label is attached to the steel coil to ensure firm adhesion; a rubber roller 403 and an adsorption plate 404 which adsorb the label printed by the printer through vacuum; when the label taking is completed, a laser rangefinder 405 moves to the steel coil to perform laser ranging on the steel coil. The barcode scanner 401 and the laser rangefinder 405 are respectively installed on the inner wall of the pneumatic control box 3. The upper part of the labeling cylinder 402 is hinged to the pneumatic control box 3, and the piston rod of its lower part is hinged to one end of the adsorption plate 404. The other end of the adsorption plate 404 is hinged to the outer wall of the pneumatic control box 3. The adhesive tape fitting mechanism 5 is arranged on the outer wall of the pneumatic control box 3 and includes a tape seat 501, a mounting seat 502, a buffer cylinder 503, a pressure rubber roller 504, a guiding roller 505, a feeding assembly 506, and a shearing assembly 507. The mounting seat 502 is rotatably arranged on the side wall of the pneumatic control box 3. The buffer cylinder 503 is hinged between the pneumatic control box 3 and the mounting seat 502 to drive the mounting seat 502 to rotate and increase the buffer stroke at the same time to be compatible with more steel coil sizes. The guiding roller 505 is arranged on the outer side wall of the mounting seat 502. The feeding assembly 506 is arranged on the inner side wall of the mounting seat 502 to clamp and push the tape forward to the lower part of the pressure rubber roller 504. The shearing assembly 507 is arranged under the pressure rubber roller 504 to cut the adhered tape.

[0030] Specifically, the connecting plate 6 is a T-shaped connecting flange.

[0031] Specifically, the pneumatic control box 3 is a box body with an open bottom. By adding the pneumatic control box 3 on the right side of the adhesive tape fitting mechanism 5, it is compatible with the labeling mechanism 4. It can not only maintain a certain distance and have non-interfering actions, but also install and protect pneumatic components inside the pneumatic control box 3.

[0032] Specifically, a label printer is arranged within the working range of the intelligent manipulator 1, and the adsorption plate 404 can adsorb and transfer the printed labels.

[0033] Specifically, a connecting bottom plate 8 is further fixed to the top surface of the adsorption plate 404. One side of the top surface of the connecting bottom plate 8 is fixed with a hinge seat 9. The piston rod of the buffer cylinder 503 is connected to the hinge seat 9. A rubber roller 403 is rotatably installed on the side surface of the adsorption plate 404 below the hinge seat 9. A rotating shaft 10 is arranged on the other side of the top surface of the connecting bottom plate 8. A connecting plate 11 is arranged between the rotating shaft 10 and the pneumatic control box 3.

[0034] Specifically, the tape seat 501 is installed on the outer wall of the pneumatic control box 3 for placing a tape roll. A diffuse reflection photoelectric sensor 7 is arranged in the circumferential direction of the tape roll to sense the presence or absence of the tape and provide a material change signal for the device.

[0035] Specifically, the feeding assembly 506 includes a feeding main board 5061, a feeding push plate 5062, a feeding slider 5063, a feeding cylinder 5064, a clamping block 5065, and a clamping cylinder 5066. The feeding main board 5061 is fixed to the extending end of the mounting seat 502. The feeding cylinder 5064 is fixed to the side surface of the mounting seat 502. The feeding slider 5063 is installed on the piston rod of the feeding cylinder 5064. The clamping cylinder 5066 is fixed to the side surface of the feeding slider 5063. The feeding push plate 5062 is fixed to the piston rod of the clamping cylinder 5066. The clamping block 5065 is fixed to the feeding push plate 5062. An anti-sticking tape is pasted on the clamping block 5065. In this setting, when the clamping cylinder 5066 drives the clamping block 5065, the feeding cylinder 5064 pushes forward. Since the anti-sticking tape is pasted on the clamping block 5065, the tape on the tape roll can be sent under the pressure rubber roller 504.

[0036] Specifically, the shearing assembly 507 includes a fixed cutting knife 5071, a moving cutting knife 5072, and a cutting knife cylinder 5073. The fixed cutting knife 5071 is fixed to the outer wall of the feeding main board 5061. The moving cutting knife 5072 is driven by the cutting knife cylinder 5073 installed on the feeding main board 5061. When the tape has adhered to the steel coil, the cutting knife cylinder 5073 drives the moving cutting knife 5072 to cooperate with the fixed cutting knife 5071 to cut the tape.

[0037] Specifically, a diffuse reflection photoelectric sensor 7 is arranged between the guiding rollers 505 to sense the presence or absence of the tape and provide a material change signal for the device.

[0038] During operation, the connection plate 6 is installed and fixed at the end of an intelligent manipulator 1, and a label printer is set near the intelligent manipulator 1. The intelligent manipulator 1 can carry this device, suck a label from the label outlet of the printer through the adsorption plate 404, then measure the diameter of the steel coil through the laser rangefinder 405, calculate the label-pasting coordinate position, and then the intelligent manipulator 1 carries this device to paste the label at the specified position; the intelligent manipulator 1 can also carry the tape on this device and move above the tail of the steel coil tape, stick the tape on the surface of the steel coil, and then through the downward movement of the intelligent manipulator 1 and the rolling of the pressing rubber roller 504, stick the tape on the surface of the steel coil. When the sticking length of the tape is reached, the cutter cylinder 5073 drives the moving cutter 5072 to cut off the tape, and the intelligent manipulator 1 carries the tape away from the steel coil to complete the taping.

[0039] The above is only for understanding the method and core idea of the present invention. It should be noted that for those of ordinary skill in the art of this technology, without departing from the principle of the present invention, several improvements and modifications can be made to the present invention, and these improvements and modifications also fall within the protection scope of the rights of the present invention.

Claims

1. An intelligent automatic packaging and labeling device for micro-thin coils, comprising an intelligent manipulator and a packaging and labeling device installed on the intelligent manipulator, characterized in that: The packaging labeling device includes a pneumatic control box, a labeling mechanism, and an adhesive tape fitting mechanism. A laterally arranged connecting plate is fixed on the top surface of the pneumatic control box. The connecting plate is screwed to the intelligent manipulator. The labeling mechanism is arranged inside the pneumatic control box and includes a barcode scanner, a labeling cylinder, a rubber roller, an adsorption plate, and a laser rangefinder. The barcode scanner and the laser rangefinder are respectively installed on the inner wall of the pneumatic control box. The upper part of the labeling cylinder is hinged to the pneumatic control box, and the piston rod of its lower part is hinged to one end of the adsorption plate. The other end of the adsorption plate is hinged to the outer wall of the pneumatic control box. The adhesive tape fitting mechanism is arranged on the outer wall of the pneumatic control box and includes a tape seat, a mounting seat, a buffer cylinder, a rubber pressing roller, a guiding roller, a feeding assembly, and a shearing assembly. The mounting seat is rotatably arranged on the side wall of the pneumatic control box. The buffer cylinder is hinged between the pneumatic control box and the mounting seat to drive the mounting seat to rotate. The guiding roller is arranged on the outer side wall of the mounting seat. The feeding assembly is arranged on the inner side wall of the mounting seat to clamp and push the tape forward to the lower part of the rubber pressing roller. The shearing assembly is arranged under the rubber pressing roller to cut the adhered tape.

2. The intelligent automatic packaging and marking device for thin coiled materials according to claim 1 is characterized in that: The connecting plate is a T-shaped connecting flange.

3. The intelligent automatic packaging and marking device for thin coiled materials according to claim 1 is characterized in that: The pneumatic control box is a box body with an open bottom.

4. The intelligent automated packaging and labeling device for thin micro coils according to claim 1, characterized in that: A label printer is arranged within the working range of the intelligent manipulator, and the adsorption plate can adsorb and transfer the printed label.

5. The intelligent automated packaging and labeling device for micro thin coils according to claim 1, wherein: A connecting bottom plate is further fixed on the top surface of the adsorption plate. A hinge seat is fixed on one side of the top surface of the connecting bottom plate. The piston rod of the buffer cylinder is connected to the hinge seat. A rubber roller is rotatably installed on the side surface of the adsorption plate below the hinge seat. A rotating shaft is arranged on the other side of the top surface of the connecting bottom plate, and a connecting plate is arranged between the rotating shaft and the pneumatic control box.

6. The intelligent automatic packaging and labeling device for micro thin coils according to claim 1, wherein: The tape seat is installed on the outer wall of the pneumatic control box for placing the tape roll, and a diffuse reflection photoelectric sensor is arranged on the circumference of the tape roll.

7. The intelligent automatic packaging and labeling device for micro thin coils according to claim 1, characterized in that: The feeding assembly includes a feeding main board, a feeding push board, a feeding slide block, a feeding cylinder, a clamping block, and a clamping cylinder. The feeding main board is fixed on the extended end of the mounting seat. The feeding cylinder is fixed on the side surface of the mounting seat. The feeding slide block is installed on the piston rod of the feeding cylinder. The clamping cylinder is fixed on the side surface of the feeding slide block. The feeding push board is fixed on the piston rod of the clamping cylinder. The clamping block is fixed on the feeding push board, and an anti-sticking tape is pasted on the clamping block.

8. The intelligent automatic packaging and labeling device for thin micro coils according to claim 7, characterized in that: The shearing assembly includes a fixed cutting knife, a moving cutting knife, and a cutting knife cylinder. The fixed cutting knife is fixed on the outer wall of the feeding main board, and the moving cutting knife is driven by a cutting knife cylinder installed on the feeding main board.

9. The intelligent automatic packaging and marking device for thin coiled materials according to claim 1 is characterized in that: A diffuse reflection photoelectric sensor is arranged between the guiding rollers.

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