Automatic wobble plate equipment for valve body part machining
Through the vibration screening and image analysis technology of automatic swinging equipment, the problem of inefficient screening of valve body parts is solved, and the automatic screening of parts and the distinction between front and back sides is realized, and the production efficiency is improved.
Patent Information
- Application Number
- CN202510658623.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-21
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2045-05-21
AI Technical Summary
The prior art cannot effectively distinguish the front and back sides during the swaying of valve body parts, and the empty grooves are easily stuck and blocked by the parts, resulting in low screening efficiency and manual intervention is required.
The automatic swinging device is adopted, combining vibration screening components, image screening components and adsorption moving components, and automatic screening and distinction between valve body parts through image analysis and airflow control to avoid jamming.
It realizes efficient automatic screening of valve body parts, improves screening efficiency, avoids manual intervention and empty groove clogging, and ensures orderly placement and assembly preparation of parts.
Smart Images

Figure CN120288514A_ABST
Abstract
Description
Technical field
[0001] The present invention relates to the field of part arranging devices, and in particular to an automatic arranging device for valve body part processing. Background technique
[0002] When producing a valve body, before assembling the valve body, it is necessary to arrange the valve body parts in an orderly manner, and then use an installation device to assemble each part, thereby realizing the production work of the valve body;
[0003] The prior art mainly completes the automatic arranging work of various valve body parts through the mutual cooperation of a vibrating disk and a part transfer device. However, in actual work,
[0004] Before arranging, it is necessary to adjust the valve body parts to meet the arranging requirements. Among them, for the valve body parts, it is not only necessary to distinguish the orientation, but also the front and back. The existing vibrating disks cannot effectively adjust during the conveying process.
[0005] Moreover, when screening the valve body parts in the prior art, corresponding empty slots for the outer contour of the valve body parts are set on the transportation track. Then, when the valve body parts move past the empty slots, they fall into the vibrating disk after passing through the empty slots.
[0006] However, on the one hand, the prior art cannot screen the front and back of the valve body parts, so manual or other equipment is still required to distinguish the front and back, which greatly reduces the working efficiency of the screening work.
[0007] On the other hand, the empty slots in the prior art are often blocked by the valve body parts, so the empty slots in the prior art cannot carry out normal screening work, further affecting the screening efficiency of the valve body parts. Summary of the invention
[0008] In order to overcome the disadvantages that the prior art still requires manual or other equipment to distinguish the front and back, and the empty slots are often blocked by the valve body parts, the present invention provides an automatic arranging device for valve body part processing.
[0009] Technical solution: An automatic arranging device for valve body part processing, comprising: a carrying platform, an adsorption and moving component is arranged on one side of the platform surface, and a receiving component is arranged on the other side of the platform surface; a screening component, including a connecting platform arranged on one side of the carrying platform, a vibration screening part is arranged on one side of the platform surface of the connecting platform, and the vibration screening part is connected to the adsorption and moving component, an image screening part is arranged on the other side of the platform surface of the connecting platform, and the image screening part is connected to the image analysis component; wherein, the screening component drives a number of sample objects to move towards the adsorption and moving component under the cooperation of the image analysis component. After the adsorption and moving component receives the sample objects, it can then move and place the number of sample objects in an orderly manner towards the receiving component.
[0010] For further illustration, the vibration screening component includes a vibration table, a sorting guide rail, a connecting guide rail, a conveying guide rail, and a driving air nozzle; the vibration table is arranged on the tabletop of the connecting table, and inside the vibration screening component is a receiving bin with an opening. From the perspective of the first z-direction, a transmission cylinder that is open is connected to the middle of the receiving bin, and the transmission cylinder is provided with a discharge end; the sorting guide rail has one end connected to the discharge end of the vibration table; the sorting guide rail is located inside the receiving bin of the vibration table, and the sorting guide rail is arranged in an arc shape around the outer wall of the transmission cylinder; the connecting guide rail has one end connected to the other end of the sorting guide rail; the conveying guide rail has one end connected to the connecting guide rail and the other end connected to the adsorption moving component; the driving air nozzle is connected to the vibration table, and the jet port of the driving air nozzle is directly opposite to the connection end of the conveying guide rail and the connecting guide rail.
[0011] For further illustration, the sorting guide rail includes a merging part, a sorting and conveying part, a sorting area, and a discharge area; the merging part has one end connected to the discharge end of the vibration table, and the other end of the merging part extends away from the discharge end; on the side of the merging part facing away from the vibration table, at least two vertical ribs are provided; the sorting and conveying part has one end connected to the extending end of the merging part; the sorting and conveying part includes a sorting area and a discharge area; the sorting and conveying part of the discharge area is connected to the connecting guide rail; among them, when the merging part receives a number of sample processed objects output from the discharge end, the processed objects in the second state are screened out due to the limitation of the vertical ribs.
[0012] For further illustration, the sorting and conveying part includes sorting guide bars, a dropping gap, sorting rods, and sorting through slots; sorting guide bars corresponding to the number of vertical ribs of the merging part have one end connected to the extending end of the merging part; between two adjacent sorting guide bars, in the part of the sorting area, a dropping gap is provided to allow the sample processed objects to freely fall into the receiving bin of the vibration table; the other ends of two adjacent sorting guide bars are connected to each other; the other end of the sorting guide bar closest to the transmission cylinder of the vibration table is connected to the connecting guide rail to form a transmission channel that only allows a single layer of sample processed objects to move; at least one sorting rod has one end arranged on the side of the sorting guide bar close to the vibration table; the sorting rod can guide the processed objects in the fourth state to move in a direction away from the sorting guide bar; at least one sorting through slot is opened in the sorting guide bar, and from the perspective of the first z-direction, the sorting through slot penetrates the sorting guide bar, and the sorting through slot can allow the processed objects in the third state to pass through.
[0013] For further illustration, the image screening component includes an image acquisition part, a jetting part, and a jet port; the image acquisition part is arranged on one side of the vibration table, and the image acquisition part is connected to the image analysis component. The image acquisition range of the image acquisition part covers a part of the connecting guide rail, and this part of the connecting guide rail is the detection section; the jetting part is arranged on one side of the connecting guide rail, and the jetting part is provided with a jet port that penetrates the side of the jetting part towards the side of the connecting guide rail, and the jet port is located in the detection section of the connecting guide rail.
[0014] Further explanation: the adsorption moving component includes a boss, a moving part, an adsorption part, a receiving guide strip, a gap detection component, and a driving mounting platform; the driving mounting platform is arranged on one side of the loading platform surface, the driving mounting platform is provided with a telescopic end, and the telescopic end can move along the first direction z when in the working state; the telescopic end of the driving mounting platform is provided with a moving part, and the sliding part of the moving part can move along the second direction x; the sliding part of the moving part is connected to the adsorption part; the boss is arranged on one side of the driving mounting platform; one side of the boss is connected to a receiving guide strip, one end of the receiving guide strip is connected to the conveying guide rail, and the other end of the receiving guide strip is provided with a position sensing component, and the position sensing component is communicatively connected with the driving mounting platform, the moving part and the adsorption part.
[0015] Further explanation: the conveying guide rail includes a conveying guide bar and an observation adjustment groove; the conveying guide bar is connected to the connecting guide rail at one end; a conveying channel running through both ends of the conveying guide bar is arranged in the conveying guide bar; an observation adjustment groove is arranged on the side of the conveying guide bar away from the connecting platform, and the conveying channel is connected to the outside space through the observation adjustment groove.
[0016] It is further explained that the image acquisition range of the gap detection component covers the entire receiving guide bar and the entire conveying guide rail; the gap detection component is communicatively connected with the image analysis component.
[0017] Further explanation, the conveying guide rail also includes a through groove, a circulation bin and an air valve; the circulation bin is a hollow setting with an opening at one end, and the opening of the circulation bin is connected to the side of the conveying guide bar close to the connecting platform; the air valve is arranged on the side of the circulation bin close to the connecting guide rail, and the hollow space in the circulation bin is connected to the outside space through the air valve; two through grooves run through one side of the conveying guide bar; the conveying guide channel and the hollow space in the circulation bin are connected through the through groove; the through groove is arranged along the second direction of x; the two through grooves are spaced along the third direction of y.
[0018] To further explain, the through groove is arranged at the corner between the side edge in the first direction z and the side edge in the second direction x of the conveying guide bar.
[0019] The beneficial effects of the present invention are as follows: the present invention realizes the screening of the second state processed object, the third state processed object and the fourth state processed object in the unqualified state through the operation of the screening component, realizes the accurate screening of the example processed object, and greatly improves the screening efficiency;
[0020] It also avoids the problem in the prior art that the empty slots may be stuck and clogged by valve body parts, making it impossible to perform normal screening work and affecting the screening efficiency of the valve body parts. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic structural diagram of the first type of automatic plate-stirring equipment disclosed by the present invention for valve body parts processing;
[0022] Figure 2Schematic diagram of the screening component structure of the automatic palletizing equipment for valve body part processing according to the present invention;
[0023] Figure 3 Exploded view of the screening component structure of the automatic palletizing equipment for valve body part processing according to the present invention;
[0024] Figure 4 Schematic diagram of the adsorption and movement component structure of the automatic palletizing equipment for valve body part processing according to the present invention;
[0025] Figure 5 Exploded view of the adsorption and movement component structure of the automatic palletizing equipment for valve body part processing according to the present invention;
[0026] Figure 6 Schematic diagram of the sorting and conveying part structure of the automatic palletizing equipment for valve body part processing according to the present invention;
[0027] Figure 7 Partial schematic diagram of the sorting and conveying part structure of the automatic palletizing equipment for valve body part processing according to the present invention;
[0028] Figure 8 Schematic diagram of the connection guide rail and conveying guide rail structure of the automatic palletizing equipment for valve body part processing according to the present invention;
[0029] Figure 9 Schematic diagram of the conveying guide rail structure of the automatic palletizing equipment for valve body part processing according to the present invention;
[0030] Figure 10 Schematic diagram of the first example processed object state of the automatic palletizing equipment for valve body part processing according to the present invention;
[0031] Figure 11 Schematic diagram of the first example processed object state of the automatic palletizing equipment for valve body part processing according to the present invention;
[0032] Figure 12 Schematic diagram of the second working state of the automatic palletizing equipment for valve body part processing according to the present invention;
[0033] Figure 13 Schematic diagram of the third working state of the automatic palletizing equipment for valve body part processing according to the present invention;
[0034] Figure 14 Schematic diagram of the fourth working state of the automatic palletizing equipment for valve body part processing according to the present invention;
[0035] Figure 15 Schematic diagram of the first image screening component structure of the automatic palletizing equipment for valve body part processing according to the present invention;
[0036] Figure 16 It is a schematic diagram of the structure of the second image screening component disclosed by the automatic plate-stirring device for valve body parts processing of the present invention;
[0037] Figure 17 It is a schematic diagram of the structure of the conveying guide rail disclosed by the automatic plate-stirring equipment for valve body parts processing of the present invention;
[0038] Figure 18 It is a schematic diagram of the partial structure of the conveying guide rail disclosed by the automatic plate-swinging equipment for valve body parts processing of the present invention;
[0039] Figure 19 This is a schematic diagram of an example processing material structure disclosed by the automatic plate-staggering equipment for valve body parts processing of the present invention.
[0040] Markings in the attached drawings: 01-screening component, 02-adsorption moving component, 03-receiving component, 04-image analysis component, 05-carrying platform,
[0041] 1-Vibration screening component, 2-Image screening component, 3-Connection platform,
[0042] 4- boss, 5- moving part, 6- adsorption part, 7- receiving guide bar, 71- position sensing part, 8- gap detection part, 9- driving mounting table,
[0043] 11-vibration table, 11a-discharging end, 12-sorting guide rail, 13-connecting guide rail, 14-conveying guide rail, 15-driving air nozzle,
[0044] 21-image acquisition part, 22-jet part, 221-jet port,
[0045] 121- merging section, 122- sorting and conveying section, a- sorting area, b- discharging area,
[0046] 1221a-dropping gap, 1221a-convex part, 1221-sorting guide bar, 1222-sorting rod, 1223-sorting slot,
[0047] 141- conveying guide bar, 1411- observation and adjustment slot, 1412- through slot,
[0048] 142- circulation chamber, 1421- air valve,
[0049] f-example processed object, f1-first state processed object, f2-second state processed object, f3-third state processed object, f4-fourth state processed object, f11-fifth state processed object, f12-sixth state processed object, f111-seventh state processed object, f112-eighth state processed object,
[0050] fa-short side, fb-long side,
[0051] The z - first direction, the x - second direction, the y - third direction,
[0052] 001 - The first dropping direction, 002 - The second dropping direction, 003 - The third dropping direction, 004 - Adjust the air flow. Detailed implementation manners
[0053] The present invention will be further described below in conjunction with specific embodiments. The illustrative embodiments and descriptions of the present invention are used to explain the present invention, but do not limit the present invention.
[0054] An automatic palletizing device for processing valve body parts, as Figure 1-19 shown, includes:
[0055] A carrying platform 05, with an adsorption and moving component 02 arranged on one side of the tabletop, and a receiving component 03 arranged on the other side of the tabletop;
[0056] A screening component 01, including a connecting platform 3 arranged on one side of the carrying platform 05. A vibration screening part 1 is arranged on one side of the tabletop of the connecting platform 3, and the vibration screening part 1 is connected to the adsorption and moving component 02. An image screening part 2 is arranged on the other side of the tabletop of the connecting platform 3, and the image screening part 2 is connected to the image analysis component 04;
[0057] Among them, under the cooperation of the image analysis component 04, the screening component 01 drives a number of sample objects f to move towards the adsorption and moving component 02. After the adsorption and moving component 02 receives the sample objects f, it can then orderly move and place a number of sample objects f towards the receiving component 03.
[0058] (For the convenience of description, as Figure 2 shown, it is assumed that the direction indicated by the z - arrow along the first direction is "upward", the direction indicated by the x - arrow along the second direction is "leftward", and the direction indicated by the y - arrow along the third direction is "backward")
[0059] Before the device works, an external pump is connected to the screening component 01, and a tray is placed on the receiving component 03;
[0060] After that, the device is started. Then the staff pours a number of sample objects f into the screening component 01, and the screening component 01 transmits a number of sample objects f in the fifth state f11 to the adsorption and moving component 02;
[0061] Specifically, as Figure 10 shown, the states of the sample objects f located in the screening component 01 include:
[0062] The first - state object f1 is in a state where it can continue to be transmitted to the adsorption and moving component 02;
[0063] The second - state processed object f2 is in a non - transferable state where at least two sample processed objects f are stacked.
[0064] The third - state processed object f3 is in a non - transferable state with unqualified end - facing direction of the first type.
[0065] The fourth - state processed object f4 is in a non - transferable state with unqualified end - facing direction of the second type.
[0066] The staff pours a number of sample processed objects f into the vibrating screening component 1. Under the operation of the vibrating screening component 1, the second - state processed object f2, the third - state processed object f3, and the fourth - state processed object f4 are screened out, while a number of first - state processed objects f1 continue to be transferred to the adsorption and moving component 02.
[0067] The first - state processed object f1 is further divided into a fifth - state processed object f11 with the groove facing upwards and a sixth - state processed object f12 with the groove facing downwards. Assume that the fifth - state processed object f11 is the state required for subsequent work. When a number of first - state processed objects f1 move into the image acquisition range of the image screening component 2;
[0068] The image screening component 2 acquires the state image of the first - state processed object f1 and sends it to the image analysis component 04. The image analysis component 04 analyzes the state image. If the state image shows that the first - state processed object f1 is specifically the sixth - state processed object f12 at this time, then the image analysis component 04 controls the image screening component 2 connected to the external pump to work. The image screening component 2 screens out the sixth - state processed object f12, while the fifth - state processed object f11 continues to move towards the adsorption and moving component 02.
[0069] After the adsorption and moving component 02 receives a preset number of fifth - state processed objects f11, it starts to work to adsorb a number of fifth - state processed objects f11 and orderly transfers them to the tray placed on the receiving component 03.
[0070] When the tray receives a preset number of fifth - state processed objects f11, the staff takes away the tray containing the fifth - state processed objects f11 and then places a new tray on the receiving component 03. Thus, this device completes one working cycle.
[0071] Embodiment 2
[0072] Based on the above - mentioned Embodiment 1, as Figure 3 - Figure 4 shown,
[0073] The vibrating screening component 1 includes a vibrating table 11, a sorting guide rail 12, a connecting guide rail 13, a conveying guide rail 14, and a driving air nozzle 15.
[0074] The vibrating table 11 is arranged on the tabletop of the connecting table 3. Inside the vibrating and screening component 1 is a receiving bin with an opening. From the perspective of the first direction z, a transfer cylinder that is open is connected to the middle of the receiving bin. The transfer cylinder is provided with a discharge end 11a.
[0075] The sorting guide rail 12 has one end connected to the discharge end 11a of the vibrating table 11; the sorting guide rail 12 is located inside the receiving bin of the vibrating table 11, and the sorting guide rail 12 is arranged in an arc shape around the outer side wall of the transfer cylinder.
[0076] The connecting guide rail 13 has one end connected to the other end of the sorting guide rail 12.
[0077] The conveying guide rail 14 has one end connected to the connecting guide rail 13 and the other end connected to the adsorption and moving assembly 02.
[0078] The driving air nozzle 15 is connected to the vibrating table 11, and the jet port of the driving air nozzle 15 faces the connection end of the conveying guide rail 14 and the connecting guide rail 13.
[0079] The sorting guide rail 12 includes a merging part 121, a sorting and conveying part 122, a sorting area a, and a discharging area b.
[0080] The merging part 121 has one end connected to the discharge end of the vibrating table 11, and the other end of the merging part 121 extends in a direction away from the discharge end 11a; on the side of the merging part 121 facing away from the vibrating table 11, at least two vertical ribs are provided.
[0081] The sorting and conveying part 122 has one end connected to the extending end of the merging part 121; the sorting and conveying part 122 includes a sorting area a and a discharging area b; the sorting and conveying part 122 in the discharging area b is connected to the connecting guide rail 13.
[0082] Among them, when the merging part 121 receives the several example objects to be processed f output from the discharge end 11a, the second-state objects to be processed f2 are screened out by the limitation of the vertical ribs.
[0083] The sorting and conveying part 122 includes sorting guide bars 1221, dropping gaps 1221a, sorting rods 1222, and sorting through slots 1223.
[0084] The sorting guide bars 1221 corresponding to the number of vertical ribs of the merging part 121 have one end connected to the extending end of the merging part 121; between two adjacent sorting guide bars 1221, in the part of the sorting area a, dropping gaps 1221a that allow the example objects to be processed f to freely fall into the receiving bin of the vibrating table 11 are provided; the other ends of two adjacent sorting guide bars 1221 are connected to each other; the other end of the sorting guide bar 1221 closest to the transfer cylinder of the vibrating table 11 is connected to the connecting guide rail 13, forming a transfer channel that only allows a single layer of example objects to be processed f to move.
[0085] At least one sorting rod 1222, one end of which is arranged near the side of the vibrating table 11 of the sorting guide bar 1221; the sorting rod 1222 can direct the processed object f4 in the fourth state to move away from the sorting guide bar 1221.
[0086] At least one sorting through groove 1223 is opened in the sorting guide bar 1221. From the perspective of the first direction z, the sorting through groove 1223 penetrates the sorting guide bar 1221, and the sorting through groove 1223 can allow the processed object f3 in the third state to pass through.
[0087] The image screening component 2 includes an image acquisition member 21, a jet member 22 and a jet port 221.
[0088] The image acquisition member 21 is arranged on one side of the vibrating table 11, and the image acquisition member 21 is connected to the image analysis component 04. The image acquisition range of the image acquisition member 21 covers a part of the connection guide rail 13, and this part of the connection guide rail 13 is the detection section.
[0089] The jet member 22 is arranged on one side of the connection guide rail 13. The jet member 22 is provided with a jet port 221 penetrating through the side of the jet member 22 on the side facing the connection guide rail 13, and the jet port 221 is located in the detection section of the connection guide rail 13.
[0090] Specifically, the staff pours a number of sample processed objects f into the transfer cylinder of the vibrating table 11. Under the operation of the vibrating table 11, the number of sample processed objects f moves towards the sorting guide rail 12 through the transfer cylinder of the vibrating table 11. During the process of the number of sample processed objects f moving from the discharge end 11a to the merging part 121 of the sorting guide rail 12,
[0091] Because the side of the merging part 121 away from the transfer cylinder of the vibrating table 11 inclines towards the inner wall of the receiving bin of the vibrating table 11, and the width and height of the vertical rib of the merging part 121 are lower than the thickness of the sample processed object f, so as Figure 10 shown, among the processed objects f2 in the second state, except for the sample processed objects f directly received by the merging part 121, the sample processed objects f in the processed objects f2 in the second state all fall back to the receiving bin of the vibrating table 11 in the first falling direction 001.
[0092] For the remaining sample processed objects f in other states, they continue to move towards the sorting and conveying part 122. When the number of sample processed objects f moves into the sorting and conveying part 122, they are first diverted to a number of sorting guide bars 1221. A plurality of sorting guide bars 1221 are provided, so that the sample processed objects f can be transmitted and screened faster.
[0093] Subsequently, when the number of sample processed objects f moves to the position of the sorting rod 1222, as Figure 11As shown, the fourth-state processed object f4 will lean against the sorting rod 1222 and move along the extending direction of the sorting rod 1222. The extending end of the sorting rod 1222 extends along the moving direction of the exemplary processed object f and bends towards the inner side wall of the receiving bin of the vibrating table 11. Therefore, under the guidance of the sorting rod 1222, the fourth-state processed object f4 finally detaches from the sorting guide bar 1221 after continuous movement and falls into the receiving bin of the vibrating table 11 from the corresponding dropping gap 1221a along the second dropping direction 002. The remaining several exemplary processed objects f continue to move.
[0094] After that, when several exemplary processed objects f move to the position of the sorting through slot 1223, since the third-state processed object f3 has its long side fb facing the sorting through slot 1223, and the sorting through slot 1223 penetrates the sorting guide bar 1221 and is close to the side of the transfer cylinder of the vibrating table 11, so as Figure 12 shown, when the third-state processed object f3 moves to the position of the sorting through slot 1223, since the center of gravity of the third-state processed object f3 is located at the long side fb, the long side fb of the third-state processed object f3 will tilt towards the third dropping direction 003. And because the third-state processed object f3 is still moving continuously, finally the third-state processed object f3 will fall into the receiving bin of the vibrating table 11 from the sorting through slot 1223 along the third dropping direction 003.
[0095] For the first-state processed object f1, its short side fa faces the sorting through slot 1223. So when the first-state processed object f1, as Figure 13 shown, initially moves to the sorting through slot 1223, since its center of gravity is located at the long side fb and the long side fb of the first-state processed object f1 is supported by the sorting guide bar 1221, thus the first-state processed object f1 will not fall into the receiving bin of the vibrating table 11 from the sorting through slot 1223.
[0096] And when the first-state processed object f1, as Figure 14 shown, further moves across the sorting through slot 1223, the long side fb of the first-state processed object f1 is supported by the convex part 1221a and will not fall into the receiving bin of the vibrating table 11 from the sorting through slot 1223. At this time, only the first-state processed object f1 can continue to move on the sorting guide bar 1221.
[0097] In this way, the initial screening work of the exemplary processed object f is completed. Through the work of the sorting and conveying part 122, the exemplary processed objects f in unqualified states of the second-state processed object f2, the third-state processed object f3, and the fourth-state processed object f4 are screened, achieving accurate screening of the exemplary processed object f. Compared with the prior art, the screening efficiency is greatly improved.
[0098] Moreover, the sorting through groove 1223 penetrates the side of the sorting guide bar 1221 close to the transfer cylinder of the vibrating table 11. In this way, when the processed objects f3 in the third state are being sorted, they will not get stuck in the sorting through groove 1223, avoiding the problem in the prior art that the empty groove will be blocked by valve body parts, making normal screening work impossible and affecting the screening efficiency of valve body parts;
[0099] After that, the processed objects f1 carried by several sorting guide bars 1221 continue to move. As Figure 7 shown, when the processed objects f1 in the first state move to the discharge area b, because two adjacent sorting guide bars 1221 are connected to each other, finally, the processed objects f1 on several sorting guide bars 1221 will merge in the discharge area b and then move from the discharge area b to the connecting guide rail 13.
[0100] Moreover, the other end of the sorting guide bar 1221 closest to the transfer cylinder of the vibrating table 11 is connected to the connecting guide rail 13, forming a transfer channel that only allows single-layer example processed objects f to move. In this way, the processed objects f1 on the connecting guide rail 13 will not be in a stacked state.
[0101] When the processed objects f1 on the connecting guide rail 13 move to the detection section of the connecting guide rail 13, the image acquisition component 21 can acquire the state image of the current processed objects f1 in the first state and send it to the image analysis component 04. The image analysis component 04 analyzes the state image. If the state image shows that the processed objects f1 are specifically the processed objects f12 in the sixth state at this time, then the image analysis component 04 controls the external pump connected to the air jet component 22 to start working, blowing air into the air jet component 22, and the air is ejected through the air jet port 221 to form a screening air flow. The screening air flow is sprayed onto the processed objects f12 in the sixth state, and then the processed objects f12 in the sixth state are blown by the screening air flow and fall back into the receiving bin of the vibrating table 11, while the processed objects f11 in the fifth state can continue to move along the connecting guide rail 13 towards the conveying guide rail 14.
[0102] In this way, the problem in the prior art that the front and back sides of valve body parts cannot be screened, so manual or other equipment is required to distinguish the front and back, greatly reducing the working efficiency of the screening work, is solved.
[0103] After that, when several processed objects f11 in the fifth state move into the conveying guide rail 14, another external pump connected to the driving air nozzle 15 continues to work at this time, blowing air into the driving air nozzle 15, and the air flow is ejected from the air jet port of the driving air nozzle 15 to form a driving air flow. At this time, several processed objects f11 in the conveying guide rail 14 can move more smoothly towards the adsorption and moving component 02 under the action of the driving air flow.
[0104] Embodiment 3
[0105] Based on the above Embodiment 2, asFigure 1 - Figure 5 and Figure 9 As shown,
[0106] The adsorption moving assembly 02 includes a boss 4, a moving part 5, an adsorption part 6, a receiving guide bar 7, a gap detection part 8, and a driving mounting platform 9;
[0107] The driving mounting platform 9 is arranged on one side of the table surface of the carrying platform 05, and the driving mounting platform 9 is provided with a telescopic end, and the telescopic end can move along the first direction z in the working state; the telescopic end of the driving mounting platform 9 is provided with a moving member 5, and the sliding part of the moving member 5 can move along the second direction x; the sliding part of the moving member 5 is connected to the adsorption member 6;
[0108] The boss 4 is arranged on one side of the driving mounting platform 9; a receiving guide bar 7 is connected to one side of the boss 4, one end of the receiving guide bar 7 is connected to the conveying guide rail 14, and a position sensing component 71 is arranged on the other end of the receiving guide bar 7, and the position sensing component 71 is communicatively connected with the driving mounting platform 9, the moving part 5 and the adsorption part 6.
[0109] The conveying guide rail 14 includes a conveying guide bar 141 and an observation adjustment groove 1411;
[0110] One end of the conveying guide bar 141 is connected to the connecting guide rail 13; a conveying channel penetrating both ends of the conveying guide bar 141 is arranged inside the conveying guide bar 141; an observation adjustment groove 1411 is arranged on the side of the conveying guide bar 141 away from the connecting platform 3, and the conveying channel is connected to the external space through the observation adjustment groove 1411.
[0111] The image acquisition range of the gap detection component 8 covers the entire receiving guide bar 7 and the entire conveying guide rail 14 ; the gap detection component 8 is communicatively connected with the image analysis component 04 .
[0112] Specifically, when a plurality of fifth state processed objects f11 are moved from the conveying guide rail 14 to the connected receiving guide bar 7, as shown in FIG. Figure 1 and Figure 9 As shown, the gap detection component 8 that is in continuous operation obtains the images of the abutting states of several fifth-state processed objects f11 on the conveying channel composed of the receiving guide bar 7 and the conveying guide rail 14 (the gap detection component 8 obtains the images by observing the adjustment slot 1411), and synchronously sends the abutting state images to the image analysis component 04. The image analysis component 04 analyzes the abutting state images. If the abutting state images show that there are adjacent fifth-state processed objects f11 that are not in abutting state, the image analysis component 04 will send an adjustment signal to notify the staff, and the staff will move the fifth-state processed objects f11 that are not abutting each other by observing the adjustment slot 1411, so that the adjacent fifth-state processed objects f11 are all in abutting state, which is convenient for the subsequent plating of several fifth-state processed objects f11.
[0113] And when the fifth-state processed object f11 abuts against and contacts the position sensing component 71, the telescopic end of the driving mounting table 9 drives the connected moving member 5 to move towards the receiving guide bar 7. When the moving member 5 moves, it drives the connected suction attachment 6 to move until the suction cups of the suction attachment 6 adsorb a plurality of fifth-state processed objects f11 on the receiving guide bar 7, and then the telescopic end of the driving mounting table 9 resets.
[0114] And after the telescopic end of the driving mounting table 9 finishes resetting, the moving member 5 drives the suction attachment 6 to move towards the receiving component 03. When the suction attachment 6 moves to the preset placement position, the telescopic end of the driving mounting table 9 works again to drive the suction attachment 6 to move towards the receiving component 03 through the moving member 5 until a plurality of adsorbed fifth-state processed objects f11 contact the tray placed on the receiving component 03. Then the suction attachment 6 places a plurality of adsorbed fifth-state processed objects f11 onto the tray, and then the driving mounting table 9, the moving member 5, and the suction attachment 6 all reset. In this way, the device completes one working cycle.
[0115] Through the cooperative work of the gap detection component 8 and the position sensing component 71, it is possible to avoid the problem that there are gaps between the fifth-state processed objects f11, which affects the subsequent offset of the placement positions of the fifth-state processed objects f11 when the suction attachment 6 arranges a plurality of fifth-state processed objects f11.
[0116] Embodiment 4
[0117] On the basis of the above Embodiment 3, as Figure 9 、 17 and Figure 18 shown,
[0118] The conveying guide rail 14 further includes a through groove 1412, a circulation bin 142, and an air valve 1421;
[0119] The circulation bin 142 is a hollow structure with one end open, and the opening of the circulation bin 142 is connected to the side of the conveying guide bar 141 close to the connecting table 3;
[0120] The air valve 1421 is arranged on the side of the circulation bin 142 close to the connecting guide rail 13. Through the air valve 1421, the hollow cavity of the circulation bin 142 communicates with the external space;
[0121] Two through grooves 1412 penetrate through one side of the conveying guide bar 141; through the through grooves 1412, the conveying channel of the 141 conveying guide is communicated with the hollow cavity of the circulation bin 142;
[0122] The through grooves 1412 are arranged at intervals along the third direction x.
[0123] The through slot 1412 is disposed at the corner between the side edge in the first direction z and the side edge in the second direction x of the conveying guide bar 141 .
[0124] Specifically, during operation of the device, since the screening component 01 will continuously vibrate, in order to ensure the working stability of the adsorption moving component 02, the receiving component 03, the image analysis component 04 and the carrying platform 05 of the device, only the conveying guide rail 14 of the screening component 01 is connected to the receiving guide bar 7, and the other parts of the screening component 01 are not "hardly connected" with the adsorption moving component 02, the receiving component 03, the image analysis component 04 and the carrying platform 05 of the device (that is, only "softly connected" such as communication connection and electrical connection with other parts of the device);
[0125] In order to drive the received fifth state processed object f11 to move, the receiving guide bar 7 is provided with a reinforcing driving component (such as a straight vibrator).
[0126] On the one hand, the conveying guide rail 14 is vibrating, and on the other hand, the conveying guide rail 14 is connected to the receiving guide bar 7 and is also affected by the reinforcing driving component of the receiving guide bar 7 and vibrates. Therefore, the conveying guide rail 14 is actually affected by two vibration forces, resulting in unstable transmission of the fifth state processed object f11 by the conveying guide rail 14. Therefore, the device is provided with a driving air nozzle 15, and the driving air nozzle 15 sprays a driving airflow to assist the conveying guide rail 14 in transmitting the fifth state processed object f11.
[0127] In order to ensure that the fifth state processed object f11 will not be ejected from the conveying guide rail 14 under the driving air flow of the driving air nozzle 15, Figure 9 As shown, a cover sheet is provided on the upper part of the conveying guide rail 14, and in order to ensure that the gap detection component 8 can obtain the images of the abutting states of several fifth-state processed objects f11 on the conveying guide rail 14, the conveying guide rail 14 is provided with an observation adjustment slot 1411, and the staff can also move the fifth-state processed objects f11 that are not abutting against each other through the observation adjustment slot 1411;
[0128] When the example processed object f is driven by the screening component 01 for screening, several example processed objects f will rub against each other during vibration transmission, and friction debris will be generated when the example processed objects f rub against each other. These debris will adhere to the example processed object f and affect the subsequent assembly of the valve body of the example processed object f.
[0129] Therefore, the conveying guide rail 14 also includes a through groove 1412, a circulation chamber 142 and an air valve 1421. Before the device works, the air valve 1421 is connected to an external air pump. When the device works, the external air pump starts to work synchronously, and the air in the circulation chamber 142 is sucked through the air valve 1421, so that the through groove 1412 generates an adsorption force.
[0130] When a number of fifth - state processed objects f11 are being transported on the conveying guide bar 141, they are also blown by the driving air flow of the driving air nozzle 15. The debris attached to the surface of the fifth - state processed objects f11 will then be detached from the fifth - state processed objects f11 under the action of the driving air flow. At the same time, the debris has an adsorption force through the through - slot 1412. In this way, the debris can be successively sucked away by an external air pump through the through - slot 1412, the circulation bin 142, and the air valve 1421;
[0131] In this way, it avoids the problem that in several examples of the prior art, when the processed object f is being rubbed, frictional debris will be generated, and if the debris adheres to the processed object f, it will affect the subsequent assembly of the processed object f into the valve body;
[0132] Furthermore, in actual work, as Figure 17 shown, among the fifth - state processed objects f11 in the conveying guide rail 14, there are seventh - state processed objects f111 and eighth - state processed objects f112. The seventh - state processed objects f111 are in a state where they can be normally transported by the conveying guide rail 14
[0133] As Figure 18 shown, the eighth - state processed objects f112 vibrate during transportation due to being affected by two vibrations, and are stuck diagonally on the side of the conveying guide rail 14, unable to be normally transported. As a result, the eighth - state processed objects f112 and the adjacent fifth - state processed objects f11 are not in a close - fitting state. Although the gap detection component 8 and the image analysis component 04 can cooperate to notify the staff to move the eighth - state processed objects f112 so that they can continue to be transported, this is very energy - consuming for the staff, and the staff cannot adjust the eighth - state processed objects f112 immediately and quickly. In this way, the efficiency of this device will be slowed down,
[0134] Therefore, before the device works, the image analysis component 04 is connected to an external air pump (the external air pump is connected to the air valve 1421). When the eighth - state processed objects f112 appear in the conveying guide rail 14, the eighth - state processed objects f112 will have a gap with the adjacent fifth - state processed objects f11 (that is, they are not in a close - fitting state). At this time, the gap detection component 8 can obtain this. If the image of the close - fitting state shows that there are adjacent fifth - state processed objects f11 that are not in a close - fitting state,
[0135] At this time, the image analysis component 04 will send a signal to drive the external air pump to work, blow air from the air valve 1421 into the circulation bin 142, and then the air will be ejected from the through - slot 1412 to form an adjustment air flow 004 as Figure 18 shown. Moreover, the two through - slots 1412 are arranged at the corner of the first - direction z side and the second - direction x side of the conveying guide bar 141,
[0136] In this way, when the adjusted air flow 004 is ejected, it can impact the diagonal of the eighth-state processed object f112 stuck on the side of the conveying guide rail 14. Moreover, inclined surfaces are provided on both vertical inner sides of the conveying guide bar 141. In this way, the eighth-state processed object f112 is lifted by the two adjusted air flows 004 and will move in the direction of the inclined surface of the inner side. In this way, the diagonal is disengaged from the engagement with the inner side surface of the conveying guide bar 141. And under the flow of the two adjusted air flows 004, finally the eighth-state processed object f112 will be adjusted to the state of the seventh-state processed object f111 and continue to be conveyed.
[0137] In this way, the problem that the eighth-state processed object f112 jitters during conveyance due to the influence of two vibrations, and the diagonal is stuck on the side of the conveying guide rail 14, preventing normal conveyance, is avoided.
[0138] It should be understood that the above description is only for exemplary purposes and does not mean to limit the present invention. Those skilled in the art will understand that the variations of the present invention will be included within the scope of the claims herein.
Claims
1. An automatic plate arranging device for processing valve body parts, characterized in that It includes: A loading platform (05), with an adsorption and moving component (02) arranged on one side of the tabletop, and a receiving component (03) arranged on the other side of the tabletop; A screening component (01), including a connecting platform (3) arranged on one side of the loading platform (05). On one side of the tabletop of the connecting platform (3), a vibration screening part (1) is arranged, and the vibration screening part (1) is connected to the adsorption and moving component (02). On the other side of the tabletop of the connecting platform (3), an image screening part (2) is arranged, and the image screening part (2) is connected to the image analysis component (04); Among them, under the cooperation of the image analysis component (04), the screening component (01) drives a number of sample objects (f) to move towards the adsorption and moving component (02). After the adsorption and moving component (02) receives the sample objects (f), it can then move and place a number of sample objects (f) orderly towards the receiving component (03).
2. The automatic plate arranging device for processing valve body parts according to claim 1, characterized in that: The vibration screening part (1) includes a vibration table (11), a sorting guide rail (12), a connecting guide rail (13), a conveying guide rail (14) and a driving air nozzle (15); The vibration table (11) is arranged on the tabletop of the connecting platform (3). Inside the vibration table (11) is a receiving bin with an opening. From the perspective of the first direction (z), a transmission cylinder with an open setting is connected to the middle of the receiving bin, and the transmission cylinder is provided with a discharge end (11a); The sorting guide rail (12), one end of which is connected to the discharge end (11a) of the vibration table (11); the sorting guide rail (12) is located inside the receiving bin of the vibration table (11), and the sorting guide rail (12) is arranged in an arc shape around the outer side wall of the transmission cylinder; The connecting guide rail (13), one end of which is connected to the other end of the sorting guide rail (12); The conveying guide rail (14), one end of which is connected to the connecting guide rail (13), and the other end of which is connected to the adsorption and moving component (02); The driving air nozzle (15); is connected to the vibration table (11), and the jet port of the driving air nozzle (15) is facing the connection end of the conveying guide rail (14) and the connecting guide rail (13).
3. The automatic palletizing device for valve body part processing according to claim 2, characterized in that: The sorting guide rail (12) includes a merging part (121), a sorting and conveying part (122), a sorting area (a) and a discharging area (b); The merging part (121), one end of which is connected to the discharge end (11a) of the vibration table (11), and the other end of the merging part (121) extends in a direction away from the discharge end (11a); on the side of the merging part (121) facing away from the vibration table (11), at least two vertical ribs are arranged; The sorting and conveying part (122), one end of which is connected to the extending end of the merging part (121); the sorting and conveying part (122) includes a sorting area (a) and a discharging area (b); the discharging area (b) of the sorting and conveying part (122) is connected to the connecting guide rail (13); Among them, when the merging part (121) receives the several sample objects (f) output from the discharge end (11a), the sample objects (f) that do not meet the use state are screened out by the limitation of the vertical ribs.
4. The automatic plate arranging device for valve body part machining according to claim 3, characterized in that: The sorting conveying part (122) comprises a sorting guide bar (1221), a falling gap (1221a), a sorting rod (1222) and a sorting slot (1223); One end of a sorting guide bar (1221) corresponding to the number of vertical ribs of the merging portion (121) is connected to the extended end of the merging portion (121); between two adjacent sorting guide bars (1221), located in the sorting area (a), a drop gap (1221a) is provided to allow the example processed objects (f) that do not meet the use status to fall freely into the receiving bin of the vibration table (11); the other ends of the two adjacent sorting guide bars (1221) are connected to each other; the other end of the sorting guide bar (1221) closest to the transmission cylinder of the vibration table (11) is connected to the connecting guide rail (13), forming a transmission channel that only allows a single layer of the example processed objects (f) to move; at least one sorting rod (1222), one end of which is arranged on the side of the sorting guide bar (1221) close to the vibration table (11); the sorting rod (1222) can guide the sample processed objects (f) that do not meet the use status to move in a direction away from the sorting guide bar (1221); At least one sorting slot (1223) is opened on the sorting guide bar (1221). From the perspective of the first direction (z), the sorting slot (1223) runs through the sorting guide bar (1221). The sorting slot (1223) can allow example processed materials (f) that do not meet the usage status to pass through.
5. The automatic plate arranging device for processing valve body parts according to claim 4, wherein: The image screening component (2) comprises an image acquisition component (21), an air jet component (22) and an air jet port (221); An image acquisition component (21) is arranged on one side of the vibration platform (11), and the image acquisition component (21) is connected to the image analysis component (04). The image acquisition range of the image acquisition component (21) covers a part of the connecting guide rail (13), and the part of the connecting guide rail (13) is a detection section. The jet component (22) is arranged on one side of the connecting guide rail (13); the jet component (22) is provided with a jet port (221) penetrating the side of the jet component (22) on the side facing the connecting guide rail (13); the jet port (221) is located in the detection section of the connecting guide rail (13).
6. An automatic tray arranging device for machining valve body parts according to claim 1, characterized in that: The adsorption moving component (02) comprises a boss (4), a moving part (5), an adsorption part (6), a receiving guide bar (7), a position sensing part (71), a gap detection part (8), and a driving mounting platform (9); A drive mounting platform is arranged on one side of the table surface of the carrying platform (05); the drive mounting platform (9) is provided with a telescopic end, and the telescopic end can move along a first direction (z) in a working state; the telescopic end of the drive mounting platform (9) is provided with a moving part (5), and the sliding part of the moving part (5) can move along a second direction (x); the sliding part of the moving part (5) is connected to an adsorption part (6); A boss (4) is arranged on one side of the driving mounting platform (9); one side of the boss (4) is connected to a receiving guide bar (7), one end of the receiving guide bar (7) is connected to the conveying guide rail (14), and the other end of the receiving guide bar (7) is provided with a position sensing component (71), and the position sensing component (71) is in communication connection with the driving mounting platform (9), the moving part (5) and the adsorption part (6).
7. An automatic palletizing device for processing valve body parts according to claim 2, characterized in that: The conveying guide rail (14) comprises a conveying guide bar (141) and an observation adjustment groove (1411); A conveying guide bar (141) has one end connected to the connecting guide rail (13); a conveying channel penetrating both ends of the conveying guide bar (141) is arranged in the conveying guide bar (141); an observation adjustment groove (1411) is arranged on the side of the conveying guide bar (141) away from the connecting platform (3); the conveying channel is connected to the external space through the observation adjustment groove (1411).
8. An automatic plate arranging device for processing valve body parts according to claim 6, characterized in that: The image acquisition range of the gap detection component (8) covers the entire receiving guide bar (7) and the entire conveying guide rail (14); the gap detection component (8) is communicatively connected with the image analysis component (04).
9. The automatic loading device for valve body part processing according to claim 7, wherein: The conveying guide rail (14) further includes a through groove (1412), a circulation chamber (142) and an air valve (1421); A circulation bin (142), wherein the circulation bin (142) is a hollow structure with one end open, and the opening of the circulation bin (142) is connected to a side of the conveying guide bar (141) close to the connecting platform (3); An air valve (1421) is arranged on a side of the circulation chamber (142) close to the connecting guide rail (13), and the hollow cavity in the circulation chamber (142) is connected to the external space through the air valve (1421); Two through grooves (1412) pass through one side of the conveying guide bar (141); the conveying channel of the conveying guide bar (141) is connected with the hollow cavity (142) in the circulation chamber through the through grooves (1412); The two through grooves (1412) are spaced apart along the third direction (y).
10. An automatic plate arranging device for processing valve body parts according to claim 7, characterized in that: The through groove (1412) is arranged at the corner between the side in the first direction (z) and the side in the second direction (x) of the conveying guide bar (141).
Citation Information
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