Resin softening and stretching device for carbon fiber yarn production
Through the sliding adjustment structure and the diverting structure, the problem of unstable stretching rollers and sticking to each other in the production of carbon fiber wires is solved, and convenient adjustment of the position of the stretching rollers and diverting of carbon fibers is achieved, which improves the stability and production efficiency of the device.
Patent Information
- Application Number
- CN202510644684.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-20
- Publication Date
- 2025-07-11
AI Technical Summary
In the existing carbon fiber wire production equipment, the stretching rollers are prone to deviate unstable and the carbon fiber wires are prone to touch and stick to each other during the stretching process, resulting in inconvenient use of the device.
The sliding adjustment structure and diversion structure are adopted, including fixed rails, sliding frames, levers, rotating rods, pressing plates and other components, to achieve convenient adjustment of the stretching rollers and diversion of carbon fibers, ensuring the stable position of the stretching rollers and avoiding the carbon fiber wires touching each other.
It realizes convenient adjustment and stability of the position of the stretching roller, avoids the deviation and stickiness of the carbon fiber wire during the stretching process, and improves the convenience of use and production efficiency of the device.
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Figure CN120291239A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of carbon fiber, and specifically provides a resin softening and stretching device for the production of carbon fiber filaments. Background Technique
[0002] Carbon fiber filaments refer to high-strength and high-modulus fibers with a carbon content of more than 90%. They have the highest heat resistance among all chemical fibers. They are made from acrylic fibers and viscose fibers as raw materials and are formed by high-temperature oxidation and carbonization. They are excellent materials for manufacturing high-tech equipment such as aerospace. When producing carbon fiber filaments, the resin needs to be softened and then stretched. This is the first step in the carbon fiber production process, mainly separating the resin into fibers, which belongs to a physical change. During this process, mass transfer and heat transfer occur between the spinning solution stream and the coagulating solution, and finally, PAN precipitates to form a gel-structured filament. Therefore, a stretching device is required.
[0003] Existing patent: CN215103722U discloses a resin softening and stretching device for the production of carbon fiber filaments, including a main box body, which is the installation base of the entire device. A fixed box is fixed on the main box body, and a guide wheel is connected to the main box body through a bearing for guiding, and the guide wheel is connected to the carbon fiber filament body; fixed frames are equally spaced and fixed on the main box body, and the fixed frames are connected to adjusting screws through threads, and the adjusting screws are vertically distributed with the fixed frames. At the same time, the adjusting screws are fixed to the mounting frame through bearings.
[0004] The above patents or existing stretching devices have the following problems:
[0005] The stretching rollers of the existing stretching devices need to press the carbon fiber filaments to maintain the stability of the carbon fiber filaments in the box body. In order to maintain the stability of the carbon fiber filaments, the positions of the stretching rollers need to be pressed. However, after the existing stretching rollers are adjusted, they are directly placed on the box body. During the stretching process of the carbon fiber filaments, the stretching rollers will be pulled and shifted, resulting in the instability of the stretching rollers. There is also the problem that it is not convenient for subsequent corresponding adjustments when locking the stretching rollers with bolts; the existing stretching devices are not convenient for diverting the carbon fiber filaments, resulting in the problem that the carbon fiber filaments may touch and stick to each other during the stretching process. Summary of the Invention
[0006] The purpose of the present invention is to provide a resin softening and stretching device for the production of carbon fiber filaments to solve the problems raised in the above background technique.
[0007] To achieve the above object, the present invention adopts the following technical solutions: A resin softening and stretching device for carbon fiber filament production, comprising a box body, a bracket is arranged at the bottom of the box body, guide rollers are arranged at both the left and right ends of the box body, a stretching roller is arranged on the box body, a sliding adjustment structure is arranged on the box body, a flow splitting structure is arranged at the edge of the box body, the sliding adjustment structure includes a fixed rail, the fixed rail is installed at the edge of the box body, a sliding box is arranged on the fixed rail, a sliding frame is arranged on the surface of the sliding box, the sliding frame is assembled on the surface of the fixed rail, a dial rod is assembled at the lower end of the sliding box, a driving gear is arranged inside the sliding box, and the driving gear is connected to the dial rod, a driven gear is assembled inside the sliding box, and the driven gear is meshed and connected with the driving gear, a rotating rod is fixed in the middle of the driven gear, a rotating plate is installed on the rotating rod, the upper end of the rotating rod is fixed with a connecting rod, a pressing plate is arranged at the lower end of the sliding frame, a side plate is fixed at the lower end of the pressing plate, a sliding groove is opened on the side plate, and the connecting rod is connected with the sliding groove, an assembly block is arranged at the upper end of the sliding box, the stretching roller is rotatably connected with the assembly block, a fixed box is arranged at the bottom of the sliding box, a cross bar is fixed inside the fixed box, a spring is assembled on the cross bar, a clamping rod is slidably connected to the cross bar, a dial piece is fixed at the bottom of the clamping rod, and a docking structure is arranged at the upper end of the sliding box.
[0008] Preferably, the docking structure includes a docking groove, the docking groove is opened inside the assembly block, a second spring is arranged inside the sliding box, a clamping block is fixed at the end of the second spring, a pressing rod is arranged inside the sliding box, a fixed groove is arranged at the upper end of the sliding box, and the assembly block is inserted into the fixed groove.
[0009] Preferably, a limiting piece is arranged on the surface of the pressing rod, a third spring is arranged inside the sliding box, and the third spring is connected with the limiting piece.
[0010] Preferably, two rotating plates are arranged on the rotating rod, and the connecting rod penetrates through the two rotating plates.
[0011] Preferably, a reinforcing frame is arranged between the two rotating plates, and the reinforcing frame is in an "X" shape.
[0012] Preferably, the flow splitting structure includes a mounting frame, the mounting frame is fixed on the surface of the box body, a mounting block is fixed at the bottom of the mounting frame, a flow splitting block is fixed at the top of the mounting block, guide wheels are arranged on the flow splitting block, and a smoothing structure is arranged at the bottom of the flow splitting block.
[0013] Preferably, the smoothing structure includes an adjustment groove. An adjustment groove is provided at the top of the mounting block. An adjustment block is fixed to the bottom of the shunt block. The adjustment block is slidably connected to the adjustment groove. A pressing block is assembled inside the adjustment block. A resisting plate is provided on the surface of the pressing block. A pressing rebound device is provided inside the adjustment block. The pressing block is connected to the pressing rebound device. A fourth spring is provided on the surface of the pressing rebound device. A pressing block is provided inside the adjustment block, and a clamping groove is provided on the surface of the pressing block.
[0014] Preferably, a positioning frame is provided on the surface of the pressing rebound device. The fourth spring is located inside the positioning frame, and the pressing block is slidably connected along the surface of the positioning frame.
[0015] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0016] Sliding the sliding box causes the sliding frame to slide along the surface of the fixed rail, driving the stretching roller to move its position, achieving the beneficial effect of conveniently adjusting the position of the stretching roller. After adjusting the position, the lever can be rotated downward to make the pressing plate press on the fixed rail. At this time, the sliding frame cannot move, achieving the beneficial effect of facilitating limit fixation after sliding adjustment. Rotating the lever back to its original position can make the pressing plate not press on the fixed rail, releasing the limit for subsequent adjustment; putting the carbon fiber into the shunt block and putting each carbon fiber into different shunt blocks respectively. Under the action of the shunt block, each carbon fiber will be separated, achieving the separation of carbon fibers and avoiding adhesion due to mutual contact. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is a schematic structural diagram of the present invention;
[0018] Figure 2 is a front view structural diagram of the present invention;
[0019] Figure 3 is a schematic sliding adjustment structural diagram of the present invention;
[0020] Figure 4 is a front view sectional structural diagram of the sliding box of the present invention;
[0021] Figure 5 is a rear view structural diagram of the sliding box of the present invention;
[0022] Figure 6 is a side view structural diagram of the rotating plate of the present invention;
[0023] Figure 7 is a side view structural diagram of the assembly block of the present invention;
[0024] Figure 8 is a front view structural diagram of the shunt structure of the present invention;
[0025] Figure 9This is a schematic top view sectional structure diagram of the adjustment block of the present invention.
[0026] In the figure: box body - 1, bracket - 2, guide roller - 3, stretching roller - 31, sliding adjustment structure - 4, fixed rail - 41, sliding box - 42, sliding frame - 43, lever - 431, driving gear - 44, driven gear - 45, rotating rod - 46, rotating plate - 461, reinforcement frame - 462, assembly block - 47, connecting rod - 48, pressing plate - 49, side plate - 410, chute - 411, fixed box - 412, cross bar - 413, spring - 414, clamping rod - 415, dial - 416, docking structure - 417, docking groove - 4171, second spring - 4172, clamping block - 4173, pressing rod - 4174, fixed groove - 4175, limiting piece - 4176, flow - dividing structure - 5, mounting frame - 51, mounting block - 52, flow - dividing block - 53, smoothing structure - 55, adjustment groove - 551, adjustment block - 552, pressing block - 553, resisting plate - 554, pressing and rebounding device - 555, fourth spring - 556, pressing block - 557, clamping groove - 558, positioning frame - 559. Detailed implementation manners
[0027] In order to further explain the technical solution of the present invention, the following will be elaborated in detail through specific embodiments.
[0028] Please refer to Figure 1 and Figure 2 , the present invention provides a resin softening and stretching device for carbon fiber filament production, including a box body 1. Cooling water is contained inside the box body 1. A bracket 2 is fixed to the bottom of the box body 1 by bolts. The bracket 2 is used to support the box body 1. Guide rollers 3 are arranged at both left and right ends of the box body 1. The guide rollers 3 are used to guide the carbon fiber filaments. A stretching roller 31 is arranged on the box body 1, and the stretching roller 31 is fixed on the box body 1 through a sliding adjustment structure 4. When stretching the carbon fiber filaments, the carbon fiber is placed on the guide rollers 3 and then wound around the guide rollers 3. Then, one end of the carbon fiber is connected to a traction machine. Under the traction of the traction machine, the carbon fiber will be stretched into filaments on the stretching roller 31. A flow - dividing structure 5 is arranged at the side of the box body 1.
[0029] Please refer to Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 7 , the present invention provides a resin softening and stretching device for carbon fiber filament production. The sliding adjustment structure 4 includes a fixed rail 41. The fixed rail 41 is installed and fixed to the side of the box body 1 by bolts. A sliding frame 43 assembled on the fixed rail 41, and the sliding frame 43 is slidably connected to the fixed rail 41. The sliding frame 43 is integrally formed on the surface of the sliding box 42 to realize the installation of the sliding box 42 on the fixed rail 41;
[0030] A lever 431 rotatably connected by a torsion spring is assembled at the lower end of the sliding box 42. A driving gear 44 rotatably connected is installed inside the sliding box 42, and the driving gear 44 is connected to the lever 431. A driven gear 45 is assembled inside the sliding box 42, and the driven gear 45 is meshed with the driving gear 44. A rotating rod 46 is fixed in the middle of the driven gear 45. The rotating rod 46 is rotatably connected to the sliding box 42 and extends outside the sliding box 42. Two rotating plates 461 are rotatably arranged on the surface of the rotating rod 46. A reinforcing frame 462 in an "X" shape is welded between the two rotating plates 461 to improve the stability of the two rotating plates 46 and prevent the rotating rod 46 from swinging. A connecting rod 48 passes through the upper ends of the two rotating plates 461;
[0031] A pressing plate 49 is arranged at the lower end of the sliding frame 43. A side plate 410 is welded at the lower end of the pressing plate 49. A sliding groove 411 is formed on the side plate 410, and the connecting rod 48 is connected to the sliding groove 411;
[0032] An assembling block 47 is arranged at the upper end of the sliding box 42. The stretching roller 431 is rotatably connected to the assembling block 47;
[0033] The bottom of the sliding box 42 is fixed with a fixed box 412 by screws. A cross bar 413 is fixed inside the fixed box 412 by bolts. A spring 414 is assembled on the cross bar 413. A clamping rod 415 slidably connected is arranged on the cross bar 413. A dial 416 is fixed at the bottom of the clamping rod 415. The dial 416 extends out of the bottom of the sliding box 42. The clamping rod 416 is fixed to one end of the spring 414. The clamping rod 416 can be butted against the lever 431. A docking structure 417 is arranged at the upper end of the sliding box 42;
[0034] The docking structure 417 includes a docking groove 4171. The docking groove 4171 is formed inside the assembling block 47. A second spring 4172 is arranged inside the sliding box 42. A clamping block 4173 is fixed at the end of the second spring 4172. The clamping block 4173 can be butted against the assembling block 47 to limit the assembling block 47. A pressing rod 4174 slidably connected horizontally is assembled inside the sliding box 42. A fixing groove 4175 is arranged at the upper end of the sliding box 42. The assembling block 47 is inserted into the fixing groove 4175. A limiting piece 4176 is arranged on the surface of the pressing rod 4174. A third spring 4177 is arranged inside the sliding box 42, and the third spring 4177 is connected to the limiting piece 4176 for limiting the pressing rod 4174 and for the rebounding effect of the pressing rod 4174;
[0035] When it is necessary to adjust the position of the stretching roller 31, slide the sliding box 42 so that the sliding frame 43 slides along the surface of the fixed rail 41. Since the assembly block 47 is fixed on the sliding box 42, when the sliding box 42 slides, it will drive the assembly block 47 and drive the stretching roller 31 to move its position, so as to achieve the beneficial effect of conveniently adjusting the position of the stretching roller 31. After adjusting the position, the lever 431 can be rotated downward, and then the driving gear 44 will be driven. Because the driving gear 44 is meshed and connected with the driven gear 45, when the driving gear 44 rotates, it will drive the driven gear 45, so that the rotating rod 46 rotates. When the rotating rod 46 rotates, it will drive the rotating plate 461 and make the connecting rod 48 move upward. Since the connecting rod 48 is connected to the sliding groove 411, and the sliding groove 411 is fixed on the side plate 410, when the connecting rod 48 moves upward, it will push the side plate 410 to make the pressing plate 49 move upward and press on the fixed rail 41, so that the sliding frame 43 can no longer slide on the fixed rail 41, so as to achieve the beneficial effect of facilitating limit fixation after sliding adjustment. Reset the lever 431, and the pressing plate 49 will not press on the fixed rail 41, and the limit is released, so as to facilitate later adjustment. After the lever 431 rotates downward, under the action of the spring 414, the latch 415 will be inserted into the lever 431 to limit the lever 431;
[0036] Press the pressure rod 4174 to push the block 4173. The block 4173 will apply force to the second spring 4172. The second spring 4172 is compressed by the force and generates elastic force. Then the assembly block 47 is installed in the fixing groove 4175. At this time, the docking groove 4171 will be docked with the pressure rod 4174. Then release the pressure rod 4174. Under the action of the second spring 4172, the block 4173 will be pushed to dock in the assembly block 47 to limit the assembly block 47, so as to achieve the beneficial effect of conveniently installing and disassembling the assembly block 47, which can make it more convenient when the stretching roller 31 is worn and needs to be disassembled and replaced.
[0037] Please refer to Figure 2 、 Figure 8 and Figure 9 As shown in, the present invention provides a resin softening and stretching device for carbon fiber filament production. The flow splitting structure 5 includes a mounting frame 51. The mounting frame 51 is fixed on the surface of the box body 1 by bolts. An installation block 52 is fixed on the top of the mounting frame 51. A flow splitting block 53 is fixed on the top of the installation block 52. Guide wheels 54 are arranged on the flow splitting block 53. A smoothing structure 55 is arranged at the bottom of the flow splitting block 53;
[0038] The smooth structure 55 includes an adjustment groove 551. The adjustment groove 551 is provided at the top of the installation block 52. The bottom of the shunt block 53 is fixed with an adjustment block 552. The adjustment block 552 is slidably connected to the adjustment groove 551. A press block 553 connected by sliding is assembled inside the adjustment block 552. An abutment plate 554 is integrally formed on the surface of the press block 553. A press rebound device 555 is provided inside the adjustment block 552. The press block 553 is connected to the press rebound device 555. A fourth spring 556 is provided on the surface of the press rebound device 555. A pressing block 557 is provided inside the adjustment block 552. A card slot 558 is provided on the surface of the pressing block 557. A positioning frame 559 is provided on the surface of the press rebound device 555. The fourth spring 556 is located inside the positioning frame 559. And the pressing block 557 is slidably connected along the surface of the positioning frame 559 for positioning the positioning frame 559.
[0039] Put the carbon fibers into the shunt block 53, and put each carbon fiber into a different shunt block 53 respectively. Under the action of the shunt block 53, each carbon fiber will be separated to achieve the separation of the carbon fibers and avoid sticking to each other due to mutual contact. Press the press block 553 and then the press rebound device 555. Under the action of the press rebound device 555, the press block 553 will be pushed and ejected. Then the abutment plate 554 releases the pushing of the pressing block 557. Then the pressing block 557 contracts into the adjustment block 552 under the action of the fourth spring 556. At this time, the pressing block 557 does not press on the inner side of the adjustment groove 551, and the limit on the adjustment block 552 is released. At this time, the shunt block 53 can be slid to make the adjustment block 552 slide along the inner wall of the adjustment groove 551 to achieve the adjustment of the distance between the two shunt blocks 53. Pressing the press block 553 can push the abutment plate 554 to abut on the surface of the pressing block 557, and make the pressing block 557 press on the inner wall of the adjustment groove 551 for limiting.
[0040] The above are only the preferred examples of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. A resin softening and stretching device for carbon fiber filament production, comprising a box body (1), a bracket (2) is arranged at the bottom of the box body (1), guide rollers (3) are arranged at both the left and right ends of the box body (1), and a stretching roller (31) is arranged on the box body (1), characterized in that: It further includes a sliding adjustment structure (4) and a flow splitting structure (5). The sliding adjustment structure (4) is provided on the box body (1), and the flow splitting structure (5) is provided at the edge of the box body (1). The sliding adjustment structure (4) includes a fixed rail (41). The fixed rail (41) is installed at the edge of the box body (1). A sliding box (42) is provided on the fixed rail (41). A sliding frame (43) is provided on the surface of the sliding box (42). The sliding frame (43) is assembled on the surface of the fixed rail (41). A shift lever (431) is assembled at the lower end of the sliding box (42). A driving gear (44) is provided inside the sliding box (42), and the driving gear (44) is connected to the shift lever (431). A driven gear (45) is assembled inside the sliding box (42), and the driven gear (45) is meshed with the driving gear (44). A rotating rod (46) is fixed in the middle of the driven gear (45). A rotating plate (461) is installed on the rotating rod (46). The upper end of the rotating rod (461), the rotating rod (461), is fixed with a connecting rod (48). A pressing plate (49) is provided at the lower end of the sliding frame (43). A side plate (410) is fixed at the lower end of the pressing plate (49). A chute (411) is provided on the side plate (410). The connecting rod (48) is connected to the chute (411). An assembly block (47) is provided at the upper end of the sliding box (42). The stretching roller (431) is rotatably connected to the assembly block (47). A fixed box (412) is provided at the bottom of the sliding box (42). A cross bar (413) is fixed inside the fixed box (412). A spring (414) is assembled on the cross bar (413). A clamping rod (415) is slidably connected to the cross bar (413). A dial (416) is fixed at the bottom of the clamping rod (415). A docking structure (417) is provided at the upper end of the sliding box (42).
2. The resin softening and stretching device for carbon fiber filament production according to claim 1, characterized in that: The docking structure (417) includes a docking groove (4171). The docking groove (4171) is formed inside the assembly block (47). A second spring (4172) is provided inside the sliding box (42). A clamping block (4173) is fixed at the end of the second spring (4172). A pressure rod (4174) is provided inside the sliding box (42). A fixed groove (4175) is provided at the upper end of the sliding box (42). The assembly block (47) is inserted into the fixed groove (4175).
3. The resin softening and stretching device for carbon fiber filament production according to claim 2, characterized in that: A limiting piece (4176) is provided on the surface of the pressure rod (4174). A third spring (4177) is provided inside the sliding box (42), and the third spring (4177) is connected to the limiting piece (4176).
4. The resin softening and stretching device for carbon fiber filament production according to claim 1, wherein: Two rotating plates (461) are provided on the rotating rod (46). The connecting rod (48) passes through the two rotating plates (461).
5. The resin softening and stretching device for carbon fiber filament production according to claim 4, characterized in that: A reinforcing frame (462) is provided between the two rotating plates (461). The reinforcing frame (462) is in an "X" shape.
6. The resin softening and stretching device for carbon fiber filament production according to claim 1, characterized in that: The shunt structure (5) includes a mounting frame (51), the mounting frame (51) is fixed on the surface of the box body (1), a mounting block (52) is fixed at the bottom of the mounting frame (51), a shunt block (53) is fixed at the top of the mounting block (52), a guide wheel (54) is arranged on the shunt block (53), and a smoothing structure (55) is arranged at the bottom of the shunt block (53).
7. The resin softening and stretching device for carbon fiber filament production according to claim 1, characterized in that: The smoothing structure (55) includes an adjustment groove (551), the adjustment groove (551) is arranged at the top of the mounting block (52), an adjustment block (552) is fixed at the bottom of the shunt block (53), the adjustment block (552) is slidably connected with the adjustment groove (551), a pressing block (553) is assembled inside the adjustment block (552), a resisting plate (554) is arranged on the surface of the pressing block (553), a pressing rebound device (555) is arranged inside the adjustment block (552), the pressing block (553) is connected with the pressing rebound device (555), a fourth spring (556) is arranged on the surface of the pressing rebound device (555), a pressing block (557) is arranged inside the adjustment block (552), and a clamping groove (558) is arranged on the surface of the pressing block (557).
8. The resin softening and stretching device for carbon fiber filament production according to claim 7, wherein: A positioning frame (559) is arranged on the surface of the pressing rebound device (555), the fourth spring (556) is located inside the positioning frame (559), and the pressing block (557) is slidably connected along the surface of the positioning frame (559).
Citation Information
Patent Citations
Resin softening and stretching device for carbon fiber yarn production
CN215103722U