Ceramic tile paving device

Abstract

The invention discloses a tile paving device, and relates to the technical field of tile paving, the tile paving device comprises a trolley, one side of the top of the trolley is rotatably provided with a turntable, and the top of the turntable is provided with a transfer assembly; the cutting assembly is arranged on the other side of the top of the trolley; the material trolley is fixed on the side wall of the trolley, and the material trolley is used for stacking ceramic tiles; wherein the transfer assembly comprises a hydraulic push rod, and the hydraulic push rod is fixed to the top of the rotary disc; the supporting mechanism is arranged at the telescopic end of the hydraulic push rod; and the electric sliding table is rotationally connected with the supporting mechanism. The electric sliding table can rotate through work of the hydraulic capstan in cooperation with the rope, so that the electric sliding table can conduct paving work of ground tiles in a horizontal state, and the electric sliding table can conduct paving work of wall tiles in a vertical state.

Description

Technical Field

[0001] The present invention relates to the technical field of tile laying, and in particular to a tile laying device. Background Art

[0002] During the tile laying process, the tiles need to be positionally adjusted to cooperate with mortar, etc. to complete the laying process. During this process, actions such as lifting, transporting, and placing the tiles must be involved. When laying tiles in special positions, cutting work on the tiles is also required, resulting in a relatively high working intensity during the current tile laying process, and thus a relatively low laying efficiency.

[0003] In the prior art, some equipment for assisting tile laying can only assist in lifting and placing the tiles. During the cutting process, manual intervention is still required. Additionally, most auxiliary equipment cannot quickly switch working states, resulting in the need for different equipment to assist during the process of laying tiles on the ground and on the wall, and thus there are drawbacks of insufficient automation and single function in the existing tile laying equipment. Summary of the Invention

[0004] The purpose of the present invention is to provide a tile laying device to solve the technical problems in the prior art.

[0005] The present invention provides a tile laying device, including:

[0006] A trolley, on one side of the top of the trolley, a turntable is rotatably arranged, and a transfer assembly is arranged on the top of the turntable;

[0007] A cutting assembly, the cutting assembly is arranged on the other side of the top of the trolley;

[0008] A material cart, the material cart is fixed on the side wall of the trolley, and the material cart is used for stacking tiles;

[0009] Among them, the transfer assembly includes:

[0010] A hydraulic push rod, the hydraulic push rod is fixed on the top of the turntable;

[0011] A support mechanism, the support mechanism is arranged on the telescopic end of the hydraulic push rod;

[0012] An electric sliding table, the electric sliding table is rotationally connected to the support mechanism;

[0013] A grasping mechanism, the grasping mechanism is connected to the moving end of the electric sliding table, and the grasping mechanism is used for grasping tiles.

[0014] Preferably, the cutting assembly includes:

[0015] Two grooves, both of the two grooves are opened on the top of the trolley, and a cutting mechanism is arranged on the inner wall of each groove;

[0016] Two guide rails, both of the two guide rails are fixed on the top of the trolley, and a slider is slidably arranged on each guide rail;

[0017] A support seat, the support seat is fixed to the two sliders, and a rubber plate is arranged on the top of the support seat;

[0018] A first fixing plate, the first fixing plate is fixed to the bottom of the support seat;

[0019] A second fixing plate, the second fixing plate is fixed to the top of the trolley;

[0020] A spring, both ends of the spring are fixed to the first fixing plate and the second fixing plate respectively.

[0021] Preferably, the cutting assembly includes:

[0022] Two fixed slots, both of the two fixed slots are opened on the inner wall of the groove, and an electric push rod is fixed in each fixed slot;

[0023] A connecting plate, the connecting plate is fixed to the telescopic ends of the two electric push rods;

[0024] A cutting blade, the cutting blade is rotatably arranged on the side wall of the connecting plate;

[0025] A cutting motor, the cutting motor is fixed to the side wall of the connecting plate, and the output shaft of the cutting motor is fixed to the cutting blade.

[0026] Preferably, the support mechanism includes:

[0027] A cross beam, the cross beam is fixed to the telescopic end of the hydraulic push rod, a support rod is arranged on the top of the cross beam, and a pulley is rotatably arranged on the top of the support rod;

[0028] A hydraulic winch, the hydraulic winch is fixed at one side of the top of the cross beam;

[0029] A counterweight, the counterweight is fixed at the bottom of the cross beam near the hydraulic winch;

[0030] A connecting seat, the connecting seat is rotatably arranged at the end of the cross beam, and the electric sliding table is fixed to the connecting seat;

[0031] A rope, one end of the rope is fixed to the electric sliding table, the other end of the rope is fixed to the winding shaft of the hydraulic winch, and the rope passes through the pulley.

[0032] Preferably, an adjusting motor is fixed to the bottom of the trolley, and the output shaft of the adjusting motor is fixed to the turntable.

[0033] Preferably, the grasping mechanism includes:

[0034] Two fixed blocks, both of the two fixed blocks are fixed to the moving end of the electric sliding table;

[0035] Two cylinders, both of the two cylinders are arranged through the top of the fixed block;

[0036] A plate body, the plate body is fixed to the telescopic ends of the two cylinders;

[0037] Four second support plates, the four second support plates are fixed in two groups on the two side walls of the plate body;

[0038] Four pipe bodies, the four pipe bodies are respectively arranged through the four second support plates, and a suction cup is fixedly communicated with the bottom of each pipe body.

[0039] Preferably, a connecting pipe is fixedly communicated between every two adjacent pipe bodies, an electromagnetic valve is arranged through one of the connecting pipes, an air pump box is arranged on the top of the plate body, a vacuum pump is arranged in the air pump box, an air extraction pipe is arranged at the input end of the vacuum pump, and the air extraction pipe is communicated with one of the connecting pipes.

[0040] Preferably, first support plates are arranged on the four side walls of the plate body, and a camera is arranged at the bottom of each first support plate.

[0041] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0042] (1) By arranging the support mechanism, the electric sliding table, the hydraulic push rod and the grasping mechanism, the present invention can realize that during the process of laying tiles, the horizontal position of the electric sliding table is adjusted by the rotation of the turntable, and the height of the electric sliding table is adjusted by the hydraulic push rod, so that after the grasping mechanism grasps and fixes the tiles, the position of the tiles can be adjusted, thereby realizing the position adjustment of the tiles during the processes of transfer, cutting and laying, without manual intervention, ensuring the working efficiency and reducing the labor intensity at the same time.

[0043] (2) By arranging the support mechanism, the electric sliding table, the hydraulic winch and the rope, the present invention can realize that through the work of the hydraulic winch, the rotation of the electric sliding table is realized in cooperation with the rope, so that the electric sliding table can carry out the laying work of floor tiles in a horizontal state, and can also realize that the electric sliding table can carry out the laying work of wall tiles in a vertical state. BRIEF DESCRIPTION OF THE DRAWINGS

[0044] In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings required for the description of the specific embodiments or the prior art. Obviously, the drawings in the following description are some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0045] Figure 1 is a schematic three-dimensional structure diagram of the present invention;

[0046] Figure 2 is of the present invention Figure 1 partial enlarged structure diagram at position A in;

[0047] Figure 3 is of the present invention Figure 1 partial enlarged structure diagram at position B in;

[0048] Figure 4 is an exploded structure diagram of the support base and the slider of the present invention;

[0049] Figure 5 is a structure diagram of the second support plate and the suction cup of the present invention;

[0050] Figure 6 is a structure diagram of the pipe body, the connecting pipe and the suction cup of the present invention.

[0051] Reference numerals:

[0052] 1, trolley; 2, material trolley; 3, groove; 4, guide rail; 5, support base; 6, rubber plate; 7, turntable; 8, hydraulic push rod; 9, cross beam; 10, support rod; 11, rope; 12, hydraulic winch; 13, counterweight; 14, electric push rod; 15, connecting plate; 16, cutting motor; 17, cutting blade; 18, cylinder; 19, connecting seat; 20, electric slide table; 21, fixed block; 22, slider; 23, first fixing plate; 24, spring; 25, second fixing plate; 26, plate body; 27, first support plate; 28, camera; 29, second support plate; 30, suction cup; 31, air pump box; 32, connecting pipe; 33, suction pipe; 34, solenoid valve; 35, pipe body. Specific embodiments

[0053] The following will clearly and completely describe the technical solutions of the present invention with reference to the drawings. Obviously, the described embodiments are some, but not all, of the embodiments of the present invention.

[0054] The components of the embodiments of the present invention that are generally described and shown in the accompanying drawings herein may be arranged and designed in a variety of different configurations. Accordingly, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention.

[0055] All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the scope of protection of the present invention.

[0056] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation of the present invention. In addition, the terms "first", "second", "third" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.

[0057] In the description of the present invention, it should be noted that unless otherwise clearly specified and defined, the terms "installed", "connected", "connected" should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0058] As shown below in conjunction with Figures 1 to 6 the embodiments of the present invention provide a tile laying device, including:

[0059] A trolley 1, on one side of the top of the trolley 1, a turntable 7 is rotatably arranged, and a transfer assembly is arranged on the top of the turntable 7;

[0060] A cutting assembly, which is arranged on the other side of the top of the trolley 1;

[0061] A material trolley 2, which is fixed on the side wall of the trolley 1 and is used for stacking tiles;

[0062] Among them, the transfer assembly includes:

[0063] A hydraulic push rod 8, which is fixed on the top of the turntable 7;

[0064] A support mechanism, which is arranged on the telescopic end of the hydraulic push rod 8;

[0065] The electric sliding table 20 is rotatably connected to the support mechanism;

[0066] The grasping mechanism is connected to the moving end of the electric sliding table 20, and the grasping mechanism is used to grasp tiles.

[0067] Through the rotational connection between the support structure and the electric sliding table 20, the electric sliding table 20 can carry out the laying work of floor tiles in a horizontal state, and can also carry out the laying work of wall tiles in a vertical state;

[0068] The support mechanism and the grasping mechanism can grasp the tiles above the material cart 2, and then drive the tiles to move to the cutting assembly for cutting, or directly carry out the laying work, so as to realize that the whole process does not require manual intervention, reducing the working intensity of the staff.

[0069] Further, the cutting assembly includes:

[0070] Two grooves 3 are both opened on the top of the trolley 1, and a cutting mechanism is arranged on the inner wall of each groove 3;

[0071] Two guide rails 4 are both fixed on the top of the trolley 1, and a slider 22 is slidably arranged on each guide rail 4;

[0072] The support seat 5 is fixed to the two sliders 22, and a rubber plate 6 is arranged on the top of the support seat 5;

[0073] The first fixing plate 23 is fixed to the bottom of the support seat 5;

[0074] The second fixing plate 25 is fixed to the top of the trolley 1;

[0075] The spring 24 has its two ends fixed to the first fixing plate 23 and the second fixing plate 25 respectively.

[0076] The tile is placed on the rubber plate 6 of the support seat 5 through the grasping mechanism. Through the friction force between the rubber plate 6 and the tile, in cooperation with the work of the electric sliding table 20 and the sliding of the guide rail 4 and the slider 22, the tile can stably approach the cutting assembly. During this process, the spring 24 is stretched. After the grasping assembly is lifted, the friction force between the tile and the rubber plate 6 disappears, and then under the action of the spring 24, the support seat 5 can be driven to reset for the next cutting work.

[0077] Further, the cutting assembly includes:

[0078] Two fixed slots are both opened on the inner wall of the groove 3, and an electric push rod 14 is fixed in each fixed slot;

[0079] Connecting plate 15, the connecting plate 15 is fixed to the telescopic ends of the two electric push rods 14;

[0080] Cutting blade 17, the cutting blade 17 is rotatably arranged on the side wall of the connecting plate 15;

[0081] Cutting motor 16, the cutting motor 16 is fixed on the side wall of the connecting plate 15, and the output shaft of the cutting motor 16 is fixed to the cutting blade 17.

[0082] By the electric push rod 14, the position of the connecting plate 15 can be adjusted, and then the position of the cutting blade 17 can be adjusted, realizing that the device can cut tiles according to the actual situation.

[0083] Furthermore, the support mechanism includes:

[0084] Cross beam 9, the cross beam 9 is fixed to the telescopic end of the hydraulic push rod 8, a support rod 10 is arranged on the top of the cross beam 9, and a pulley is rotatably arranged on the top of the support rod 10;

[0085] Hydraulic winch 12, the hydraulic winch 12 is fixed at one side of the top of the cross beam 9;

[0086] Counterweight 13, the counterweight 13 is fixed at the bottom of the cross beam 9 near the hydraulic winch 12;

[0087] Connecting seat 19, the connecting seat 19 is rotatably arranged at the end of the cross beam 9, and the electric sliding table 20 is fixed to the connecting seat 19;

[0088] Rope 11, one end of the rope 11 is fixed to the electric sliding table 20, the other end of the rope 11 is fixed to the take-up reel of the hydraulic winch 12, and the rope 11 passes through the pulley.

[0089] Due to the effect of the counterweight 13, the stability of the electric sliding table 20 is ensured, and the inclination of the electric sliding table 20 during the movement of the tile is avoided.

[0090] Furthermore, an adjustment motor is fixed to the bottom of the trolley 1, and the output shaft of the adjustment motor is fixed to the turntable 7.

[0091] Furthermore, the grasping mechanism includes:

[0092] Two fixing blocks 21, both of the two fixing blocks 21 are fixed to the moving end of the electric sliding table 20;

[0093] Two cylinders 18, both of the two cylinders 18 penetrate through the top of the fixing block 21;

[0094] Plate body 26, the plate body 26 is fixed to the telescopic ends of the two cylinders 18;

[0095] Four second support plates 29, the four second support plates 29 are fixed in pairs on the two side walls of the plate body 26;

[0096] Four tube bodies 35 are respectively arranged through four second support plates 29, and a suction cup 30 is fixedly communicated with the bottom of each tube body 35.

[0097] Furthermore, a connecting pipe 32 is fixedly communicated between every two adjacent tube bodies 35. An electromagnetic valve 34 is arranged through one of the connecting pipes 32. An air pump box 31 is arranged on the top of the plate body 26. A vacuum pump is arranged in the air pump box 31. An air suction pipe 33 is arranged at the input end of the vacuum pump, and the air suction pipe 33 is communicated with one of the connecting pipes 32.

[0098] When the switch of the vacuum pump is turned on, the vacuum pump extracts the gas in the connecting pipe 32 through the air suction pipe 33 during operation. Since multiple connecting pipes 32 communicate the four tube bodies 35, when the vacuum pump operates, each suction cup 30 is adsorbed on the ceramic tile. Subsequently, the plate body 26 can be lifted by the action of the air cylinder 18, thereby realizing the grasping work of the ceramic tile.

[0099] Furthermore, first support plates 27 are arranged on four side walls of the plate body 26, and a camera 28 is arranged at the bottom of each first support plate 27.

[0100] During the paving process, through the real-time image acquisition of the camera 28, the precise position adjustment work of the ceramic tile is realized, thereby ensuring that the gaps between the ceramic tiles are uniform.

[0101] The specific working method is as follows: During use, the ceramic tiles are neatly stacked on the top of the material cart 2. When the ceramic tile paving work is carried out, the device is moved to a suitable position.

[0102] When the switch of the adjustment motor is turned on, the adjustment motor drives the turntable 7 to rotate during operation. Then, through the hydraulic push rod 8 and the cross beam 9, the electric sliding table 20 is driven to rotate. Through the operation of the electric sliding table 20, the plate body 26 is driven to move above the ceramic tile. Through the operation of the hydraulic push rod 8, the overall height of the electric sliding table 20 is adjusted. Through the action of the air cylinder 18, the plate body 26 is further lowered so that each suction cup 30 on the plate body 26 can contact the surface of the ceramic tile.

[0103] When the switch of the vacuum pump is turned on, the vacuum pump extracts the gas in the connecting pipe 32 through the air suction pipe 33 during operation. Since multiple connecting pipes 32 communicate the four tube bodies 35, when the vacuum pump operates, each suction cup 30 is adsorbed on the ceramic tile. Subsequently, the plate body 26 can be lifted by the action of the air cylinder 18, thereby realizing the grasping work of the ceramic tile.

[0104] When the ceramic tile does not need to be cut, the tiling work is carried out directly. When the ceramic tile needs to be cut, through the operation of the electric slide table 20, the ceramic tile is moved above the support seat 5, and then the plate body 26 is driven to descend by the cylinder 18, so that the ceramic tile on the plate body 26 can contact the rubber plate 6 on the support seat 5, and through the operation of the cylinder 18, the ceramic tile and the rubber plate 6 are tightly contacted. Then, through the operation of the electric push rod 14, the position of the connecting plate 15 is adjusted to realize the position adjustment work of the cutting blade 17. Through the position adjustment of the two cutting blades 17, the cutting work of the ceramic tile can be carried out according to the actual tiling situation. Subsequently, through the operation of the electric slide table 20, in cooperation with the sliding of the guide rail 4 and the slider 22, the ceramic tile is moved to the cutting blade 17. The switch of the cutting motor 16 is turned on, and the cutting motor 16 drives the cutting blade 17 to rotate for cutting. The tension spring 24 is stretched during this process. After cutting is completed, the ceramic tile is directly lifted by the cooperation of the cylinder 18 and the plate body 26, and preparation is made for the tiling work;

[0105] When carrying out the tiling work, first coat mortar and the like on the wall or the floor slab, and then the tiling work of the ceramic tile can be carried out through this device;

[0106] When tiling the ground, first, through the operation of the adjusting motor driving the turntable 7, the position adjustment of the electric slide table 20 is realized. Through the operation of the electric slide table 20, the position adjustment work of the ceramic tile is further realized. When the ceramic tile is moved to the appropriate position, through the action of the hydraulic push rod 8 and the cylinder 18, the height of the ceramic tile is adjusted, and the ceramic tile is placed in the appropriate position;

[0107] During the wall tiling process, through the operation of the hydraulic winch 12, the rope 11 is wound up, so that the electric slide table 20 and the connecting seat 19 rotate around the cross beam 9, and then the electric slide table 20 can gradually rotate to the vertical state, thus realizing the wall tiling work of the ceramic tile;

[0108] During the tiling process, through the real-time image acquisition of the camera 28, the precise position adjustment work of the ceramic tile is realized, thus ensuring that the gaps between the ceramic tiles are uniform;

[0109] When the tiling of the ceramic tile is completed, the switch of the solenoid valve 34 is turned on, so that air can enter the connecting pipe 32 through the solenoid valve 34, and then the air pressure in each pipe body 35 and the suction cup 30 is balanced with the outside. After that, with the operation of the cylinder 18, the plate body 26 can be driven away from the ceramic tile to carry out the next tiling work.

[0110] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some or all of the technical features; and these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A tile laying device, characterized in that, Including: A trolley (1), on one side of the top of the trolley (1), a turntable (7) is rotatably arranged, and a transfer component is arranged on the top of the turntable (7); A cutting component, which is arranged on the other side of the top of the trolley (1); A material trolley (2), which is fixed on the side wall of the trolley (1), and the material trolley (2) is used for stacking ceramic tiles; Among them, the transfer component includes: A hydraulic push rod (8), which is fixed on the top of the turntable (7); A support mechanism, which is arranged on the telescopic end of the hydraulic push rod (8); An electric slide table (20), which is rotatably connected with the support mechanism; A grasping mechanism, which is connected with the moving end of the electric slide table (20), and the grasping mechanism is used for grasping ceramic tiles.

2. The tile laying device according to claim 1, wherein, The cutting component includes: Two grooves (3), both of the two grooves (3) are opened on the top of the trolley (1), and a cutting mechanism is arranged on the inner wall of each groove (3); Two guide rails (4), both of the two guide rails (4) are fixed on the top of the trolley (1), and a slider (22) is slidably arranged on each guide rail (4); A support seat (5), which is fixed with the two sliders (22), and a rubber plate (6) is arranged on the top of the support seat (5); A first fixing plate (23), which is fixed at the bottom of the support seat (5); A second fixing plate (25), which is fixed on the top of the trolley (1); A spring (24), and both ends of the spring (24) are fixed with the first fixing plate (23) and the second fixing plate (25) respectively.

3. The tile laying device according to claim 2, characterized in that, The cutting component includes: Two fixing grooves, both of the two fixing grooves are opened on the inner wall of the groove (3), and an electric push rod (14) is fixed in each fixing groove; A connecting plate (15), which is fixed with the telescopic ends of the two electric push rods (14); A cutting blade (17), which is rotatably arranged on the side wall of the connecting plate (15); A cutting motor (16), which is fixed on the side wall of the connecting plate (15), and the output shaft of the cutting motor (16) is fixed with the cutting blade (17).

4. A tile laying device according to claim 1, characterized in that The support mechanism includes: A cross beam (9), which is fixed on the telescopic end of the hydraulic push rod (8), a support rod (10) is arranged on the top of the cross beam (9), and a pulley is rotatably arranged on the top of the support rod (10); A hydraulic winch (12), which is fixed on one side of the top of the cross beam (9); A counterweight block (13), which is fixed at the bottom of the cross beam (9) near the hydraulic winch (12); A connecting seat (19), which is rotatably arranged at the end of the cross beam (9), and the electric slide table (20) is fixed with the connecting seat (19); A rope (11), one end of the rope (11) is fixed with the electric slide table (20), the other end of the rope (11) is fixed with the take-up reel of the hydraulic winch (12), and the rope (11) passes through the pulley.

5. The tile laying device according to claim 4, wherein, A regulating motor is fixed to the bottom of the trolley (1), and the output shaft of the regulating motor is fixed to the turntable (7).

6. The tile laying device according to claim 5, wherein, The grasping mechanism includes: Two fixing blocks (21), both of the two fixing blocks (21) are fixed to the moving end of the electric slide table (20); Two cylinders (18), both of the two cylinders (18) are arranged through the top of the fixing block (21); A plate body (26), the plate body (26) is fixed to the telescopic ends of the two cylinders (18); Four second support plates (29), the four second support plates (29) are fixed to the two side walls of the plate body (26) in pairs; Four pipe bodies (35), the four pipe bodies (35) are respectively arranged through the four second support plates (29), and a suction cup (30) is fixedly communicated with the bottom of each pipe body (35).

7. A tile laying device according to claim 6, characterized in that, A connecting pipe (32) is fixedly communicated between every two adjacent pipe bodies (35), a solenoid valve (34) is arranged through one of the connecting pipes (32), an air pump box (31) is arranged on the top of the plate body (26), a vacuum pump is arranged in the air pump box (31), an air suction pipe (33) is arranged at the input end of the vacuum pump, and the air suction pipe (33) is communicated with one of the connecting pipes (32).

8. The tile laying device according to claim 6, characterized in that, First support plates (27) are arranged on the four side walls of the plate body (26), and a camera (28) is arranged at the bottom of each first support plate (27).

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