Highly-integrated intelligent building platform applied to building main body structure construction

Through the integrated design of intelligent construction platform, the problems of complex equipment and insufficient operating space in the construction of high-rise and super-high-rise buildings are solved, efficient and safe construction efficiency and automation improvement are achieved, and the construction needs of high-rise and super-high-rise buildings are met.

CN120291707AActive Publication Date: 2025-07-11ZHONGYIFENG CONSTR GRP +4
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Patent Information

Application Number
CN202510780248.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-12
Publication Date
2025-07-11
Estimated Expiration
2045-06-12

AI Technical Summary

Technical Problem

The existing intelligent construction platform has problems such as complex equipment, difficult operation, insufficient operating space and low efficiency in the construction of high-rise and super-high-rise buildings. In particular, the operating space between the bearing columns and the walls is small, which cannot meet the needs of efficient construction.

Method used

A highly integrated intelligent construction platform was designed, including components such as Beret frame, cantilever support frame, lifting mechanism, support rail, and navigation crane. Through the automatic lifting of the cantilever support frame and the movement of the support rail, the front and back movement of the large formwork and the provision of the shear wall reinforcement binding space are realized. Multifunctional modules such as fabric machines, canopies, and spray systems are integrated to improve the degree of automation.

Benefits of technology

It improves construction efficiency, reduces manual labor, meets the construction needs of high-rise and super high-rise buildings, provides a safe working space and working environment, and realizes the multi-function integration and automation improvement of the intelligent construction platform.

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Abstract

The invention discloses a highly integrated intelligent building platform applied to building main body structure construction, which comprises a bailey frame and a bearing stand column, an overhanging support frame is connected below the bearing stand column, the overhanging support frame is connected with a support guide rail and a lifting mechanism, one end of the bailey frame extends out of a building main body framework and is connected with a crane, and the other end of the bailey frame is connected with a lifting mechanism. A material distributing machine, a top scaffold board, a movable house, a canopy and a spraying system are integrated above the bailey truss, a lifting material distributing table is arranged below the crane, a construction elevator is arranged on the side edge, close to the movable house, of the bailey truss, the supporting guide rails and the lifting material distributing table are connected with a plurality of wall-attached guide bases, and connecting frames are connected between the bearing stand columns on the same side. And a plurality of groove-shaped structural members are arranged on the side edges of the bailey truss. The intelligent building platform has the beneficial effects that multiple functions are highly integrated, the working efficiency of the intelligent building platform can be greatly improved, the manual labor amount and the requirements of other external equipment are reduced, and cost reduction and efficiency improvement are achieved; and lifting is convenient, and safety is high.
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Description

Technical Field

[0001] The present invention relates to the field of building technology, and in particular to a highly integrated intelligent construction platform used in the construction of building main structures. Background Art

[0002] The existing intelligent construction platforms have relatively few functions and still have many drawbacks in actual use. For example, large templates on the lower floors are often hoisted to the upper floors by tower cranes, and one or even several tower cranes need to be additionally equipped as backup, which takes up a lot of time and is also cumbersome to operate. Another example is that the load-bearing columns are designed to be close to the edge of the main structure of the building, and often cannot leave enough space for personnel to work. Even if the large template can still be hung on the truss system of the Bailey frame above, it cannot move forward and backward. As a result, the templates in this area need to be dismantled and then transported to the upper floors each time. During construction, they must be dismantled and transported in pieces and then reassembled into large templates, resulting in a waste of a lot of manpower and working hours, affecting construction efficiency. In addition, the lifting structure of the intelligent construction platform is often complex in structure and difficult to operate, and even requires tower crane-assisted lifting, which is very troublesome. For example, patent publication number CN221093498U discloses an intelligent construction platform for prefabricated residential projects that does not require a tower crane for construction. The platform has relatively few functions and cannot meet the construction needs of high-rise and super-high-rise buildings. At the same time, the working space between the lattice columns (equivalent to the load-bearing columns) and the wall is small, and the Bailey frame platform does not have an automatic lifting function. Summary of the invention

[0003] The purpose of the present invention is to provide a highly integrated intelligent construction platform for use in the construction of building main structures, so as to solve the problems raised in the above-mentioned background technology.

[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a highly integrated intelligent construction platform for the construction of a main building structure, comprising a Bailey frame covering the main building frame, a load-bearing column for supporting the Bailey frame, a cantilever support frame connected below the load-bearing column, the cantilever support frame connected to a support rail for connecting to the main building frame, the cantilever support frame connected to a lifting mechanism for lifting the Bailey frame, the lifting mechanism being installed on the support rail and capable of driving the cantilever support frame to rise and fall along the support rail Downward adjustment, one end of the Bailey frame extends out of the main frame of the building and is connected to a trolley crane, a material placing machine, a top scaffolding board, a mobile house, a canopy and a sprinkler system are integrated above the Bailey frame, a lifting material placing platform is provided below the trolley crane, a construction elevator is provided on the side of the Bailey frame close to the mobile house, the support guide rail and the lifting material placing platform are both connected to a number of wall guide seats for connecting to the main frame of the building, a connecting frame is connected between a number of the bearing columns on the same side, and a number of groove-shaped structural members are provided on the side of the Bailey frame; The Bailey truss includes a number of transfer columns, as well as crossbeams and trusses connected to the transfer columns. The trough-shaped structural member is used for hanging large formworks and for the mold closing and mold withdrawal of large formworks. The cantilever support frame is used to extend a spacing between the load-bearing column and the edge of the building main structure framework, and this spacing is used to create space for the forward and backward movement of large formworks and to provide working space for the steel bar binding of shear walls. The support guide rail can be automatically lifted upward through a lifting mechanism with the cantilever support frame as the support, and the cantilever support frame can be automatically lifted through the lifting mechanism with the support guide rail as the support.

[0005] Further preferably, the cantilever support frame includes a triangular brace for supporting the load-bearing column, a connecting column for connecting with the support guide rail, and a diagonal brace for supporting the triangular brace. The lower end of the connecting column is connected with a bottom connecting member that is in rolling connection with the support guide rail. The middle of the connecting column is connected with a pump station support for installing a hydraulic pump station.

[0006] Further preferably, the bottom connecting member includes a pulley mounting seat connected to the connecting column. On the side of the pulley mounting seat away from the connecting column, there are two second guide rail pulleys that are clamped on the support guide rail and in rolling connection with the support guide rail. Between the second guide rail pulley and the connecting column, there is a third guide rail pulley that rolls on the support guide rail. The second guide rail pulley and the third guide rail pulley cooperate to achieve the rolling connection between the bottom connecting member and the support guide rail.

[0007] Further preferably, at the end of the triangular brace away from the support guide rail, there is a support plate for installing the load-bearing column. At the end of the triangular brace close to the support guide rail, there are two symmetrically arranged hanging plates. On both of the two hanging plates, there is at least one first guide rail pulley that is clamped on the support guide rail and in rolling connection with the support guide rail. At the end of both of the two hanging plates away from the support plate, there is a card slot. On the side of the first guide rail pulley close to the triangular brace, there is a baffle. On the triangular brace, there is a connecting shaft for connecting with the lifting mechanism. The first guide rail pulley is used for the connection and limit of the triangular brace relative to the support guide rail, and the hanging plate is used for connecting with the wall-attached guide seat to facilitate the lifting of the support guide rail with the cantilever support frame as the support.

[0008] Further preferably, the lifting mechanism includes a first reversing structure and a second reversing structure that are arranged up and down and connected to the support guide rail. Between the first reversing structure and the second reversing structure, there is a hydraulic cylinder for driving the lifting and lowering of the cantilever support frame. The hydraulic cylinder is installed upside down. At the upper end of the first reversing structure, there is a connecting rod connected to the connecting shaft. Under the action of the hydraulic cylinder, the first reversing structure and the second reversing structure can alternately rise to achieve the lifting of the intelligent construction platform.

[0009] Further preferably, the first commutation structure and the second commutation structure have the same structure and both include a commutation box, a gear rotatably arranged in the commutation box, a commutation stop block rotatably arranged above the gear, and a commutation shaft for restricting the rotation direction of the commutation stop block. Two commutation holes are provided on the commutation box. The cooperation between the two commutation holes and the commutation shaft can restrict the gear to only rotate upward or downward. By inserting the commutation shaft into different commutation holes, the rotational limit of the commutation stop block is realized, and further the rotation direction of the gear is restricted, so as to realize the commutation of the rotation direction of the gear.

[0010] Further preferably, the wall-attached guide seat includes a fixing frame for connecting with the main building structure. Two symmetrically arranged clamping plates are provided on the side of the fixing frame away from the main building structure. A roller is arranged in the middle of the fixing frame, and a load-bearing block is rotatably connected above the roller. The clamping plates are used for connecting with the support guide rail. The roller is used for the limit and movement of the support guide rail. The load-bearing block is used for the limit of the support guide rail.

[0011] Further preferably, both the upper and lower ends of the clamping plate are bent away from the roller. The load-bearing block is arranged above the roller, and a hook bent upward is provided at the end of the load-bearing block away from the main building structure. At least one jack for limiting is provided on the fixing frame, and at least two kidney-shaped holes for connecting with the main building structure are provided on the fixing frame. The hook on the load-bearing block can hook the support guide rail, strengthening the connection between the wall-attached guide seat and the support guide rail, and ensuring that the support guide rail can only move upward and cannot move downward, ensuring the stability of the intelligent construction platform.

[0012] Further preferably, the support guide rail includes two symmetrically arranged guide plates for limiting and guiding, and a plurality of ladder blocks evenly arranged up and down between the two guide plates. The ladder blocks are used for cooperating with the gear for transmission to realize the lifting of the cantilever support frame or the lifting of the support guide rail.

[0013] Further preferably, the concrete placing boom can move horizontally on the Bailey truss. The spraying system is arranged above the Bailey truss and arranged along the periphery of the Bailey truss, with a wide spraying area. Pulleys are arranged in the trough-shaped structural member, facilitating the position adjustment of the suspended large formwork. The canopy is an electric telescopic structure, and slide rails for the telescopic movement of the canopy are provided on the Bailey truss, facilitating the retraction or opening of the canopy.

[0014] Beneficial effects: The highly integrated intelligent construction platform applied to the construction of the main building structure of the present invention integrates a gantry crane, a concrete placer, a movable house, a canopy, a spraying system, a trough-shaped structural member, and a lifting platform, achieving a high degree of multi-functional integration and high automation. It can greatly improve the working efficiency of the intelligent construction platform, reduce the manual labor and the demand for other external equipment, and achieve cost reduction and efficiency increase; through the structural setting of the cantilever support frame, the load-bearing column can be extended outward relative to the edge of the main building structure by a certain distance, leaving an installation space for the attachment device and making room for the forward and backward movement of the large formwork. It can provide an operating space for the steel bar binding of the shear wall, facilitate manual operation, and improve safety performance; through the setting of the lifting mechanism, the automatic lifting of the cantilever support frame can be realized, and then the automatic lifting of the intelligent construction platform along with the construction height of the floor can be achieved without disassembling or reinstalling other structures such as Bailey trusses; and through the structural design of the support guide rail, the lifting mechanism, the wall-attached guide seat, and the cantilever support frame, the support guide rail can be raised with the cantilever support frame as the support, or the cantilever support frame can be lifted with the support guide rail as the support, that is, by rotating the gear clockwise or counterclockwise, the driving of the cantilever support frame or the support guide rail to rise can be realized, meeting the construction requirements of high-rise and super-high-rise buildings; the structural design of the intelligent construction platform is ingenious, with multiple functions, convenient lifting, and safe operation, and can meet the construction requirements of high-rise and super-high-rise buildings. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is an axonometric structural schematic diagram of the highly integrated intelligent construction platform applied to the construction of the main building structure disclosed in the embodiment of the present invention; Figure 2 is a left-view structural schematic diagram of the highly integrated intelligent construction platform applied to the construction of the main building structure disclosed in the embodiment of the present invention; Figure 3 is a partial structural schematic diagram of the highly integrated intelligent construction platform applied to the construction of the main building structure disclosed in the embodiment of the present invention; Figure 4 is an assembly structural schematic diagram of the cantilever support frame and the corresponding connected load-bearing column, lifting mechanism, support guide rail, and wall-attached guide seat disclosed in the embodiment of the present invention; Figure 5 is Figure 4 the enlarged structural schematic diagram at A in Figure 6 is a structural schematic diagram of the cantilever support frame disclosed in the embodiment of the present invention; Figure 7 is a structural schematic diagram of the lifting mechanism disclosed in the embodiment of the present invention; Figure 8 is a sectional structural schematic diagram of the lifting mechanism disclosed in the embodiment of the present invention; Figure 9It is a structural schematic diagram of a wall-mounted guide seat disclosed in an embodiment of the present invention; Figure 10 This is a schematic structural diagram of the assembly state of the intelligent construction platform disclosed in an embodiment of the present invention on the main building frame.

[0016] Figure numerals: 1- Bailey frame, 2- load-bearing column, 3- cantilever support frame, 31- triangle support, 311- hanging plate, 312- first guide rail pulley, 313- support plate, 314- connecting shaft, 315- baffle, 32- connecting column, 33- oblique support, 34- bottom connecting piece, 341- pulley mounting seat, 342- second guide rail pulley, 343- third guide rail pulley, 35- pump station bracket, 4- supporting guide rail, 41- guide plate, 42- ladder stop, 5- lifting mechanism, 51- first reversing structure, 52- second reversing structure, 5 3-hydraulic cylinder, 54-connecting rod, 55-reversing box, 551-reversing hole, 56-gear, 57-reversing block, 58-reversing shaft, 6-trolley crane, 7-fabricating machine, 8-top scaffolding board, 9-mobile room, 10-awning, 20-lifting platform, 30-construction elevator, 40-wall guide seat, 401-fixed frame, 402-pallet, 403-roller, 404-load-bearing block, 405-jack, 406-waist-shaped hole, 50-connecting frame, 60-trough structural member, 70-main building frame, 80-floor scaffolding board. DETAILED DESCRIPTION

[0017] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments. Example

[0018] In order to make the objectives, technical solutions and advantages of the present application more clearly understood, the present application is further described in detail below in combination with specific embodiments and with reference to the accompanying drawings.

[0019] It should be noted that, unless otherwise defined, the technical terms or scientific terms used in the embodiments of the present application should be the usual meanings understood by people with ordinary skills in the field to which the present application belongs. The "first", "second" and similar words used in the embodiments of the present application do not represent any order, quantity or importance, but are only used to distinguish different components. "Including" or "comprising" and similar words mean that the elements or objects appearing in front of the word cover the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connect" or "connected" and similar words are not limited to physical or mechanical connections, but can include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0020] As Figure 1 , Figure 2 , Figure 3 and Figure 10 shown, a highly integrated intelligent construction platform provided by the present application for the construction of the main building structure includes a Bailey truss 1 covering above the main building frame 70, a bearing column 2 for supporting the Bailey truss 1. A cantilever support frame 3 is connected below the bearing column 2. The cantilever support frame 3 is connected with a support guide rail 4 for connecting with the main building frame 70. The cantilever support frame 3 is connected with a lifting mechanism 5 for lifting the Bailey truss 1. The lifting mechanism 5 is installed on the support guide rail 4 and can drive the cantilever support frame 3 to adjust its lifting along the support guide rail 4. One end of the Bailey truss 1 extends out of the main building frame 70 and is connected with a gantry crane 6. A concrete placing boom 7, a top foot plank 8, a movable house 9, a canopy 10 and a spraying system are integrated above the Bailey truss 1. A lifting and placing platform 20 is arranged below the gantry crane 6. A construction elevator 30 is arranged on the side of the Bailey truss 1 close to the movable house 9. The support guide rail 4 and the lifting and placing platform 20 are both connected with a plurality of wall-attached guide seats 40 for connecting with the main building frame 70. A connecting frame 50 is connected between several bearing columns 2 on the same side. A plurality of channel-shaped structural members 60 are arranged on the side of the Bailey truss 1; The Bailey truss 1 includes several transfer columns, cross beams and trusses connected to the transfer columns. The channel-shaped structural members 60 are used for hanging large formworks and for closing and withdrawing large formworks; The cantilever support frame 3 is used to extend a distance between the bearing column 2 and the edge of the main building frame 70. This distance is used to make room for the forward and backward movement of large formworks and to provide working space for the steel bar binding of shear walls; The support guide rail 4 can be automatically lifted upward through the lifting mechanism 5 with the support of the cantilever support frame 3, and the cantilever support frame 3 can be automatically lifted through the lifting mechanism 5 with the support of the support guide rail 4.

[0021] In the present application, this intelligent construction platform is used in the construction of buildings and can realize the industrial intelligent construction of cast-in-place reinforced concrete for high-rise and super-high-rise buildings, and can assist manual work to achieve intelligent construction. This intelligent construction platform includes a Bailey truss 1, a bearing column 2, a cantilever support frame 3, a support guide rail 4, a lifting mechanism 5, a gantry crane 6, a concrete placing boom 7, a top foot plank 8, a movable house 9, a canopy 10, a spraying system, a lifting and placing platform 20, a construction elevator 30, wall-attached guide seats 40, a connecting frame 50 and channel-shaped structural members 60.

[0022] Among them, the Bailey frame 1 is the core load-bearing frame of the intelligent construction platform and the main operation platform. It bears the vertical and horizontal loads during the construction process to ensure the stability of the platform. The load-bearing column 2 is used to support the Bailey frame 1 to ensure the structural stability of the Bailey frame 1. The cantilever support frame 3 is used to support the load-bearing column 2 and expand the edge spacing of the load-bearing column 2 to the main building frame 70, which is convenient for the forward and backward movement of the large template and the reinforcement binding of the shear wall. The lifting mechanism 5 is used to drive the cantilever support frame 3 to rise and fall, and finally drive the Bailey frame 1 to rise, or drive the support guide rail 4 to rise. The trolley crane 6 is used to directly lift materials such as steel bars, templates, concrete, and steel structures from the ground to the working platform on the Bailey frame 1, reducing manual handling and improving efficiency. The placing machine 7 accurately transports concrete to any position of the working platform on the Bailey frame 1 through a telescopic rotating arm, adapting to the casting requirements of different structures, and undertakes the three core tasks of accurate concrete transportation, efficient casting, and quality assurance. The top scaffolding board 8 is used for material placement and operator operations. The mobile house 9 can be used as the on-site control room of the intelligent construction platform, or as an office space for engineering and technical personnel, or for storing small equipment, tools, etc., or as a rest space for operators. The canopy 10 can improve the on-site construction environment and play a role in sun protection and rain protection. The spray system is used to reduce dust and temperature. The lifting and distributing platform 20 can store materials on the lower floors, such as formwork support frames and formworks, so that the trolley crane 6 can lift the materials inside to the top floor without occupying the tower crane, saving the operation time of the tower crane, improving work efficiency, and shortening the construction period. The construction elevator 30 is convenient for quickly transporting operators or materials to the high-altitude working layer, reducing climbing time, improving operation efficiency, avoiding manual handling of materials, improving the continuous transportation capacity and transportation efficiency of materials, and improving the efficiency of floor construction. The wall-mounted guide seat 40 is used to support the connection and installation of the lifting and distributing platform 20 of the guide rail 4 relative to the main building frame 70. The connecting frame 50 is used to support the connection between the columns 2 to improve the stability of the intelligent construction platform. The groove structure 60 is used to hang the large template, so that the large template can rise with the rise of the Bailey frame 1, and can avoid manual or tower crane transportation, thereby saving time, reducing manual labor, and realizing rapid mold closing and demolding operations.

[0023] In the present application, the Bailey frame 1 includes a number of transfer columns and beams and trusses connected to the transfer columns, which are convenient for the installation of the trolley crane 6, the top scaffolding board 8, the mobile house 9, the fabricator 7, the canopy 10, the sprinkler system and the trough structure 60, so as to facilitate the operation of the operators at the top of the floor, and play the role of support, bearing and construction. A pulley can be set in the trough structure 60, and the pulley is connected with a rope for the hanging of the large template and the mold closing and demolding of the large template. The pulley can realize the mold closing and demolding operations of the large template, which can avoid the transportation work of manual or tower crane, and can also realize the rapid mold closing and demolding operations. Since the large template is always hung on the Bailey frame, as the building machine is lifted, the large template is also lifted to the next floor for continued use.

[0024] In the solution of the present application, the cantilever support frame 3 is used to extend a spacing between the bearing column 2 and the edge of the main building frame 70, and the spacing is used to make room for the forward and backward movement of the large template, and to provide working space for the steel bar binding of the shear wall. Therefore, the large template can be hung on the upper Bailey frame 1, and it is convenient to close and remove the molds during the construction process, avoiding the practice of lifting the lower large template to the upper layer by a tower crane every time, and can leave enough working space for the operators, so as to achieve the purpose of improving working efficiency, reducing equipment investment, saving costs, and improving safety. The support rail 4 is used to support and guide the movement of the cantilever support frame 3, so as to facilitate the cantilever support frame 3 to be lifted smoothly along the set direction.

[0025] In the solution of the present application, when the intelligent construction platform is lifted, the support rail 4 is first lifted to the upper floor with the cantilever support frame 3 as support. After the support rail 4 is fixed, the cantilever support frame 3 is lifted to the next floor along the support rail 4 with the support rail 4 as support, and the support rail 4 and the cantilever support frame 3 are mutually supported in a reciprocating cycle, thereby realizing the lifting of this intelligent construction platform. At the same time, as long as the support rail 4 is long enough and the design strength of the support rail 4 is sufficient, it can meet the construction of different storey heights and different building structures. And the attachment support point of the support rail 4 is not limited to the main building frame 70, but can also be at the shear wall position.

[0026] like Figure 6 As shown, in one scheme of the present application, the cantilever support frame 3 includes a triangular support 31 for supporting the supporting column 2, a connecting column 32 for connecting to the supporting guide rail 4, and a diagonal support 33 supporting the triangular support 31, the lower end of the connecting column 32 is connected to a bottom connecting piece 34 that is rollingly connected to the supporting guide rail 4, and the middle of the connecting column 32 is connected to a pump station bracket 35.

[0027] In this solution, the triangular brace 31 is used to support the load-bearing column 2 and to extend the edge distance between the load-bearing column 2 and the building main frame 70. Through the triangular structure design, it realizes the outward expansion of the support relative to the building main frame 70 in the horizontal direction, and then realizes the outward movement of the installation of the load-bearing column 2 by a relatively large distance, achieving the purpose of expanding the space. The triangular brace 31 preferably has a right-angled triangle structure. The connecting column 32 and the diagonal brace 33 are used to support the triangular brace 31, forming a three-point fixed structure, which is more stable. At the same time, the connection with the support guide rail 4 is realized through the connecting column 32, and the connection surface is long, so the connection is more stable; the horizontal degree of the upper end surface of the triangular brace 31 can be adjusted through the diagonal brace 33. The bottom connector 34 is used for connecting the connecting column 32 and the support guide rail 4, and the pump station bracket 35 is used for the installation of the hydraulic pump station. The hydraulic pump station is an independent hydraulic device, which supplies oil according to the requirements of the driving device and controls the direction, pressure and flow of the oil flow, and is used to provide hydraulic oil for the lifting mechanism 5.

[0028] Please continue to refer to Figure 6 As shown, based on the above solution, in another solution of the present application, the bottom connector 34 includes a pulley mounting seat 341 connected to the connecting column 32. On the side of the pulley mounting seat 341 away from the connecting column 32, there are two second guide rail pulleys 342 that are clamped on the support guide rail 4 and are in rolling connection with the support guide rail 4. Between the second guide rail pulley 342 and the connecting column 32, there is a third guide rail pulley 343 that rolls on the support guide rail 4.

[0029] In this solution, the pulley mounting seat 341 is mounted on the connecting column 32 and is used for the installation of the second guide rail pulley 342 and the third guide rail pulley 343. The second guide rail pulley 342 and the third guide rail pulley 343 are used for rolling connection with the support guide rail 4 to ensure that the bottom connector 34 can roll relative to the support guide rail 4, that is, to ensure that the cantilever support frame 3 can move relative to the support guide rail 4. The two second guide rail pulleys 342 are clamped on both sides of the support guide rail 4 to realize the position limit relative to the support guide rail 4 and can roll along the support guide rail 4. The rolling setting can effectively reduce the friction force and the difficulty of movement. The third guide rail roller 343 can also roll relative to the support guide rail 4. By cooperating with the second guide rail roller 342 to clamp the support guide rail 4 in the middle, the position limit of the bottom connector 34 relative to the support guide rail 4 is realized.

[0030] Refer to Figure 5 and Figure 6As shown in the figure, based on the above solution, in another solution of the present application, a support plate 313 for carrying the installation of the upright column 2 is provided at the end of the triangular support 31 away from the support guide rail 4. Two hanging plates 311 are symmetrically arranged at the end of the triangular support 31 close to the support guide rail 4. At least one first guide rail pulley 312 that is snap-connected to and roll-connected to the support guide rail 4 is provided on each of the two hanging plates 311. A clamping groove is provided at the end of each of the two hanging plates 311 away from the support plate 313. A baffle 315 is provided on the side of the first guide rail pulley 312 close to the triangular support 31. A connecting shaft 314 for connecting to the lifting mechanism 5 is provided on the triangular support 31.

[0031] In this solution, the support plate 313 is used to carry the installation of the upright column 2, facilitating the fixation of the upright column 2 to the cantilever support frame 3. The hanging plate 311 is used for the installation of the first guide rail pulley 312. Through the first guide rail pulley 312, the upper end of the cantilever support frame 3 is roll-connected to the support guide rail 4, and in cooperation with the bottom connecting member 34, the cantilever support frame 3 can roll and move relative to the support guide rail 4. The two first guide rail pulleys 312 can form a limit. At the same time, the two hanging plates 311 can be hung on the wall-attached guide seat 40, thereby realizing the fixation of the cantilever support frame 3 relative to the building main body frame 70, facilitating the position adjustment of the support guide rail 4. This can be achieved by hooking the clamping groove on the hanging plate 311 onto the insertion rod inserted into the wall-attached guide seat 40. The baffle 315 is used for limiting, that is, the position limit of the cantilever support frame 3 relative to the support guide rail 4, ensuring the installation stability of the cantilever support frame 3. The connecting shaft 314 is used to connect to the lifting mechanism 5, and the connection method is simple.

[0032] Refer to Figure 7 、 Figure 8 As shown in the figure, based on the above solution, in another solution of the present application, the lifting mechanism 5 includes a first reversing structure 51 and a second reversing structure 52 that are arranged up and down and connected to the support guide rail 4. A hydraulic cylinder 52 for driving the lifting and lowering of the cantilever support frame 3 is provided between the first reversing structure 51 and the second reversing structure 52. The hydraulic cylinder 52 is installed upside down. A connecting rod 54 connected to the connecting shaft 314 is provided at the upper end of the first reversing structure 51.

[0033] In this solution, the first reversing structure 51 and the second reversing structure 52 are used to reverse the moving direction of the cantilever support frame 3 relative to the support guide rail 4, realizing the upward or downward movement of the cantilever support frame 3. One of the two reversing structures 52 is used for limiting, and the other is used for upward or downward movement, and then they move alternately. The hydraulic cylinder 52 is used to drive the first reversing structure 51 and the second reversing structure 52 to move along the support guide rail 4. The connecting rod 54 is used to connect the first reversing structure 51 to the cantilever support frame 3, and the movement of the first reversing structure 51 drives the cantilever support frame 3 to move synchronously.

[0034] In this solution, the hydraulic cylinder 52 is installed upside down, and the pulling force is generated by the retraction of the piston rod. The second commutation structure 52 can be pulled to move upward. At the same time, when the piston rod retracts, it is hidden in the cylinder body, which can prevent external dust and debris from entering the sealing surface and extend the service life of the sealing ring and the piston rod coating.

[0035] Continue to refer to Figure 7 , Figure 8 As shown, based on the above solution, in another solution of this application, the structures of the first commutation structure 51 and the second commutation structure 52 are the same and both include a commutation box 55, a gear 56 rotatably arranged in the commutation box 55, a commutation stop block 57 rotatably arranged above the gear 56, and a commutation shaft 58 that restricts the rotation direction of the commutation stop block 57. Two commutation holes 551 are provided on the commutation box 55, and the cooperation between the two commutation holes 551 and the commutation shaft 58 can restrict the gear 56 to only rotate upward or downward.

[0036] In this solution, the reversing box 55 is used for installing the gear 56, the reversing block 57 and the reversing shaft 58, and is connected to the support rail 4. A card slot is provided on the reversing box 55, which can be clamped on the support rail 4 to realize the movement guidance and installation limit of the reversing structure, and ensure that the first reversing structure 51 and the second reversing structure 52 can move up and down along the support rail 4. The gear 56 is used to cooperate with the ladder block 42 of the support rail 4, and can crawl along the support rail 4, so that the reversing structure can move up and down relative to the support rail 4. The reversing block 57 is used to limit the rotation direction of the gear 56. The reversing block 57 limits the front or rear side of the gear 56 to realize the rotation direction limitation and reversal of the gear 56, and it can be quickly realized through the two reversing holes 551 and the reversing shaft 58. When the reversing shaft 58 is inserted into a reversing hole 551 close to the support rail 4, the gear 56 cannot rotate upward, but can only rotate downward. At this time, the reversing structure can only move downward relative to the support rail 4, that is, the lifting mechanism 5 can drive the Bailey frame 1 to move downward through the cantilevered support frame 3, or the cantilevered support frame 3 can remain stationary, and the gear 56 drives the support rail 4 to move upward, so as to adjust the height of the support rail 4. When the reversing shaft 58 is inserted into a reversing hole 551 far away from the support rail 4, the gear 56 cannot rotate downward, but can only rotate upward. At this time, the reversing structure can only move upward relative to the support rail 4, that is, the lifting mechanism 5 can drive the Bailey frame 1 to move upward through the cantilevered support frame 3. When the Bailey frame 1 needs to be lifted upward, the reversing shafts 58 of the first reversing structure 51 and the second reversing structure 52 are both inserted into the corresponding reversing holes 551 away from the supporting guide rail 4, so that the first reversing structure 51 and the second reversing structure 52 can only move upward, and the piston rod of the hydraulic cylinder 53 is extended. Since the second reversing structure 52 cannot move downward, the cylinder body of the hydraulic cylinder 53 will be pushed up in reverse to lift the first reversing structure 51 upward, and then the cantilever support frame 3 will be lifted upward through the first reversing structure 51; and when the piston rod of the hydraulic cylinder 53 contracts, since the first reversing structure 51 cannot move downward, the piston rod of the hydraulic cylinder 53 will pull the second reversing structure 52 to move upward, so that the piston rod of the hydraulic cylinder 53 continuously retracts and contracts to realize the upward lifting of the cantilever support frame 3, and finally the lifting of the Bailey frame 1 is realized.

[0037] On the contrary, when the reversing shaft 58 is inserted into a reversing hole 551 close to the supporting guide rail 4, the gear 56 cannot rotate upward but can only rotate downward. At this time, it is connected to the wall guide seat 40 through the hanging plate 311 to keep the cantilever support frame 3 stationary. The downward rotation of the gear 56 can push the supporting guide rail 4 upward, thereby achieving the purpose of lifting the supporting guide rail 4.

[0038] In this solution, since the commutation structure adopts a gear drive design, one of the characteristics of gear drive is that the number of rotating teeth is clear and can be accurately measured. Therefore, in the control system of the commutation structure, a displacement sensor can be used to detect the extension or retraction distance of the hydraulic cylinder 53, a tension and compression sensor can be used to detect the axial tensile force when the hydraulic cylinder 53 is in use, and an oil pressure sensor can be used to monitor the oil pressure value of the hydraulic system of the hydraulic cylinder 53. A Hall sensor (proximity switch) can also be used to measure the number of teeth rotated by the gear 56. The control system design of this commutation structure can use software programming, logical operations, etc. to collect the data of the above-mentioned sensing devices, so as to realize unmanned monitoring operation throughout the lifting process.

[0039] In this solution, proximity switches (for counting) are installed in both the first commutation structure 51 and the second commutation structure 52. By setting the counting values in the control system, the number of teeth rotated by the gears 56 in the first commutation structure 51 and the second commutation structure 52 are respectively controlled. When the predetermined number of teeth is reached, the control system will automatically perform start-stop actions, and through the feedback of the intuitive system values, the entire lifting process is supervised without the need for personnel to confirm. At the same time, the displacement sensor can also judge whether the limit mechanism is in place based on the telescopic distance of the hydraulic cylinder 53, so as to double-control the commutation structure.

[0040] In this solution, according to the difference in the rotatable directions of the gears 56 in the first commutation structure 51 and the second commutation structure 52 (the following is the clockwise or counterclockwise direction, with the counterclockwise rotation direction of the gear 56 relative to the support guide rail 4 being the standard), the pairwise combinations are as follows: A, upper clockwise and lower clockwise: used to lift the support guide rail 4; B, upper counterclockwise and lower counterclockwise: used to lift the cantilever support frame 3, that is, the lifting of the overall intelligent construction platform; C, upper clockwise and lower counterclockwise: the return action after the support guide rail 4 exceeds the fixed point with the wall-attached guide seat 40; D, upper counterclockwise and lower clockwise: the return action after the cantilever support frame 3 exceeds the fixed point.

[0041] In the solution of this application, the design of the commutation structure is relatively simple and compact. There are only 3 main structural parts (gear 56, commutation block 57, and commutation shaft 58), and the structures are all simple. Therefore, its production, use, maintenance, inspection, etc. are all relatively easy, and it can better adapt to the complex and harsh construction environment at the construction site, is not easily damaged, and is not easily blocked, thereby improving work efficiency and enhancing safety.

[0042] Refer to Figure 9As shown, based on the above solution, in another solution of the present application, the wall-attached guide seat 40 includes a fixing frame 401 for connecting to the building main frame 70. On the side of the fixing frame 401 away from the building main frame 70, there are two symmetrically arranged clamping plates 402. In the middle of the fixing frame 401, there is a roller 403, and above the roller 403, there is a load-bearing block 404 rotatably connected.

[0043] In this solution, the support guide rail 4 is connected to the building main frame 70 through the wall-attached guide seat 40. The fixing frame 401 is fixed on the building main frame 70. The clamping plates are clamped on the support guide rail 4. The roller 403 is in rolling connection with the support guide rail 4 and abuts against the support guide rail 4, realizing the support and limit of the support guide rail 4, and at the same time ensuring that the support guide rail 4 can move relative to the wall-attached guide seat 40. The load-bearing block 404 is clamped with the support guide rail 4, realizing the limit and fixation of the support guide rail 4, and ensuring that when the load-bearing block 404 is inserted into the support guide rail 4, the support guide rail 4 can be fixed relative to the wall-attached guide seat 40.

[0044] Refer to Figure 9 As shown, based on the above solution, in another solution of the present application, both the upper and lower ends of the clamping plate 402 are bent away from the roller 403. The load-bearing block 404 is arranged above the roller 403, and at its end away from the building main frame 70, there is an upward-bent hook. On the fixing frame 401, there is at least one jack 405 for limiting, and on the fixing frame 401, there are at least two kidney-shaped holes 406 for connecting to the building main frame 70.

[0045] In this solution, through the structural setting of the clamping plate 402, it is convenient for the clamping plate 402 to move up and down relative to the support guide rail 4, preventing the clamping plate 402 from being directly stuck with the support guide rail 4. With the hook setting of the load-bearing block 404, on the side of the support guide rail 4 corresponding to the wall-attached guide seat 40, there are corresponding clamping blocks for the hook of the load-bearing block 404 to hook, which is used to strengthen the connection between the wall-attached guide seat 40 and the support guide rail 4. And the hook is bent upward, which can hook the clamping block on the support guide rail 4 to prevent the support guide rail 4 from moving downward relative to the wall-attached guide seat 40. And the load-bearing block 404 is rotatably connected, so that the support guide rail 4 can move upward relative to the load-bearing block 404, that is, it is ensured that the support guide rail 4 can also be lifted upward relative to the building main frame 70.

[0046] Refer to Figure 5 As shown, in another solution of the present application, the support guide rail 4 includes two symmetrically arranged guide plates 41 for limiting and guiding, and a number of ladder blocks 42 installed between the two guide plates 41 and arranged evenly up and down.

[0047] In this solution, the guide plate 41 can cooperate with the first guide rail pulley 312, the baffle 315, the second guide rail pulley 342, the third guide rail pulley 343, the reversing box 55, and the clamping plate 402 to realize the position limit of the cantilever support frame 3, the lifting mechanism 5, and the wall-attached guide seat 40 relative to the support guide rail 4, and to realize the mutual connection between the cantilever support frame 3 and the support guide rail 4, between the lifting mechanism 5 and the support guide rail 4, and between the wall-attached guide seat 40 and the support guide rail 4. The ladder stop 42 is used to cooperate with the gear 56. By inserting the gear 56 on the ladder stop 42, it can rotate under the support of the ladder stop 42 to realize the movement of the reversing structure.

[0048] Referring to Figure 1 , Figure 2 , Figure 3 and Figure 10 As shown, in one solution of the present application, the concrete placer 7 can move horizontally on the Bailey truss 1. The spraying system is arranged above the Bailey truss 1 and along the periphery of the Bailey truss 1. Pulleys are arranged in the trough-shaped structural member 60. The awning 10 is an electric telescopic structure, and slide rails for the telescopic movement of the awning 10 are provided on the Bailey truss 1.

[0049] In this solution, the concrete placer 7 can move in the horizontal direction, which can increase the working range of the concrete placer 7 and prevent it from being affected by other components, building structures or materials, resulting in difficult concrete placement. The spraying system is arranged along the peripheral side of the Bailey truss 1, which can ensure comprehensive dust reduction and temperature reduction in the area covered by the Bailey truss 1 and will not affect other operations on the Bailey truss 1. By connecting the ropes with the pulleys, the height of the large formwork suspended by it can be adjusted, ensuring smooth formwork closing and stripping of the large formwork, and ensuring that the height position of the large formwork is adjustable, which is more convenient for operations on the large formwork. The awning 10 adopts a telescopic structure, and the opening or contraction of the awning is realized by the relative sliding of its support frame along the slide rail, which can meet different requirements.

[0050] Although the present application has been described in connection with specific embodiments of the present application, many substitutions, modifications, and variations of these embodiments will be apparent to those of ordinary skill in the art based on the foregoing description.

[0051] It should be noted that some embodiments of the present application are described above. Other embodiments are within the scope of the appended claims. In some cases, the actions or steps recited in the claims can be performed in a different order than in the above embodiments and still achieve the desired result. Additionally, the processes depicted in the figures do not necessarily require the particular order or sequential order shown to achieve the desired result. In certain embodiments, multitasking and parallel processing are also possible or may be advantageous.

[0052] Embodiments of the present application are intended to cover all such substitutions, modifications, and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the embodiments of the present application shall be included within the protection scope of the present application.

Claims

1. A highly integrated intelligent construction platform applied to the construction of the main building structure, comprising a Bailey truss (1) covering above the main building frame (70) and a bearing column (2) for supporting the Bailey truss (1), characterized in that: A cantilever support frame (3) is connected below the bearing column (2), the cantilever support frame (3) is connected to a support rail (4) for connecting to the main building frame (70), the cantilever support frame (3) is connected to a lifting mechanism (5) for lifting the Bailey frame (1), the lifting mechanism (5) is installed on the support rail (4) and can drive the cantilever support frame (3) to be lifted and lowered along the support rail (4), one end of the Bailey frame (1) extends out of the main building frame (70) and is connected to a trolley crane (6), and a material placing machine (6) is integrated above the Bailey frame (1) 7), top scaffolding (8), mobile house (9), canopy (10) and sprinkler system, a lifting distribution platform (20) is provided below the trolley crane (6), a construction elevator (30) is provided on the side of the Bailey frame (1) close to the mobile house (9), the support guide rail (4) and the lifting distribution platform (20) are both connected to a plurality of wall guide seats (40) for connecting to the main building frame (70), a connecting frame (50) is connected between a plurality of the bearing columns (2) located on the same side, and a plurality of groove-shaped structural members (60) are provided on the side of the Bailey frame (1); The Bailey frame (1) comprises a plurality of transfer columns and beams and trusses connected to the transfer columns, and the groove-shaped structural member (60) is used for hanging a large template and closing and un-moulding a large template; The cantilever support frame (3) is used to extend a distance between the load-bearing column (2) and the edge of the main building frame (70), and the distance is used to make room for the forward and backward movement of the large formwork and to provide working space for the steel bar binding of the shear wall; The support guide rail (4) can be automatically lifted upwards by a lifting mechanism (5) with the cantilever support frame (3) as support, and the cantilever support frame (3) can be automatically lifted upwards by a lifting mechanism (5) with the support guide rail (4) as support.

2. The highly integrated intelligent construction platform applied to the construction of the main building structure according to claim 1, wherein: The cantilever support frame (3) comprises a triangular support (31) for supporting the supporting column (2), a connecting column (32) for connecting to the supporting guide rail (4), and an oblique support (33) for supporting the triangular support (31), the lower end of the connecting column (32) is connected to a bottom connecting piece (34) that is rollingly connected to the supporting guide rail (4), and the middle of the connecting column (32) is connected to a pump station bracket (35).

3. The highly integrated intelligent construction platform applied to the construction of the main building structure according to claim 2, characterized in that: The bottom connecting member (34) comprises a pulley mounting seat (341) connected to the connecting column (32); a side of the pulley mounting seat (341) away from the connecting column (32) is provided with two second guide rail pulleys (342) which are clamped on the supporting guide rail (4) and are rollingly connected to the supporting guide rail (4); a third guide rail pulley (343) which rolls on the supporting guide rail (4) is provided between the second guide rail pulleys (342) and the connecting column (32).

4. The highly integrated intelligent construction platform applied to the construction of the main building structure according to claim 2, characterized in that: The end of the triangular support (31) far from the support guide rail (4) is provided with a support plate (313) for carrying the installation of the column (2). The end of the triangular support (31) close to the support guide rail (4) is provided with two symmetrically arranged hanging plates (311). At least one first guide rail pulley (312) that is clamped with and rolls on the support guide rail (4) is provided on each of the two hanging plates (311). Card slots are provided at the ends of the two hanging plates (311) far from the support plate (313). A baffle (315) is provided on the side of the first guide rail pulley (312) close to the triangular support (31). A connecting shaft (314) for connecting with the lifting mechanism (5) is provided on the triangular support (31).

5. The highly integrated intelligent construction platform applied to the construction of the main building structure according to claim 4, characterized in that: The lifting mechanism (5) includes a first reversing structure (51) and a second reversing structure (52) that are arranged up and down and connected to the support guide rail (4). A hydraulic cylinder (52) for driving the cantilever support frame (3) to lift is provided between the first reversing structure (51) and the second reversing structure (52). The hydraulic cylinder (52) is installed upside down. A connecting rod (54) connected to the connecting shaft (314) is provided at the upper end of the first reversing structure (51).

6. The highly integrated intelligent construction platform applied to the construction of the main building structure according to claim 5, characterized in that: The first reversing structure (51) and the second reversing structure (52) have the same structure and both include a reversing box (55), a gear (56) rotatably arranged in the reversing box (55), a reversing stop block (57) rotatably arranged above the gear (56), and a reversing shaft (58) for restricting the rotation direction of the reversing stop block (57). Two reversing holes (551) are provided on the reversing box (55). The cooperation between the two reversing holes (551) and the reversing shaft (58) can restrict the gear (56) to only rotate up or down.

7. An integrated intelligent construction platform applied to the construction of building main structures according to claim 4, characterized in that: The wall-attached guide seat (40) includes a fixing frame (401) for connecting with the building main frame (70). Two symmetrically arranged clamping plates (402) are provided on the side of the fixing frame (401) far from the building main frame (70). A roller (403) is provided in the middle of the fixing frame (401). A load-bearing block (404) is rotatably connected above the roller (403).

8. The highly integrated intelligent construction platform applied to the construction of the main building structure according to claim 7, characterized in that: Both the upper and lower ends of the clamping plate (402) are bent away from the roller (403). The load-bearing block (404) is arranged above the roller (403), and a hook bent upward is provided at the end of the load-bearing block (404) far from the building main frame (70). At least one jack (405) for limiting is provided on the fixing frame (401). At least two kidney-shaped holes (406) for connecting with the building main frame (70) are provided on the fixing frame (401).

9. An integrated intelligent construction platform applied to the construction of the main building structure according to claim 1, characterized in that: The support guide rail (4) includes two symmetrically arranged guide plates (41) for limiting and guiding, and a number of ladder blocks (42) that are evenly arranged up and down and installed between the two guide plates (41).

10. The highly integrated intelligent construction platform applied to the construction of the main building structure according to claim 1, characterized in that: The material placing machine (7) can move horizontally on the Bailey frame (1), the spray system is arranged above the Bailey frame (1) and along the periphery of the Bailey frame (1), a pulley is arranged in the groove-shaped structural member (60), the canopy (10) is an electric telescopic structure, and the Bailey frame (1) is provided with a slide rail for telescoping the canopy (10).

Citation Information

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